New 2010

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Company Overview
Providing Complete Tooling Solutions for Metal Removal and Industrial Products
TUNGALOY is one of the worlds leading manufacturers of carbide cutting tools. Nearly 80 years of experience in the engineering of cutting tools are reflected in their production program. The company produces products from carbide, cubic boron nitride (CBN), polycrystalline diamond (PCD), ceramics and cermets of the highest quality and performance. TUNGALOYs innovative R & D department focuses its efforts to create state-of-the-art products for highly efficient and economic machining applications for the production needs of the 21st century. They offer a wide range of turning, milling and drilling products of the highest quality, using new technologies that are aligned with customer demands.

Marketing Support Production Unit Headquarters & Production

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Tooling Systems Grades

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New 2010
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As a result of its high-tech chip forming geometry, chip evacuation is not a problem. The chips are formed in the shape of a 6 and flushed away efficiently by the internal coolant. DOPENTs multi-purpose edge preparation is useful for a wide range of materials and tough applications. Its positive geometry ensures a more efficient cut and less friction for better shearing action.
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aloy Tung

Double Sided Insert with 10 Cutting Edges

DOPENT cutters feature through-the-tool coolant and have a 20 lead angle for smooth entry into the cut. Their integrated wiper provides a finish as good as 20 Ra. The cutters are available in three insert densities and four carbide grades for a wide range of applications. The medium density cutters are an excellent solution for steel applications and the high density cutters for iron and aerospace.

DOPENT
End Mill Diameter Range 32 - 80 mm Face Mill Diameter Range 50 - 160 mm

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TUNGALOY

New 2010
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and therefore chip evacuation is improved. The overlapping serrations on the insert cutting edge provide a fully effective cutter configuration. ROUNDSPLIT features excellent tool stability, and significantly reduced machining time due to the high tooth load capacity.

aloy Tung

Serrated Cutting Edge for Obtaining Small Chips

ROUNDSPLIT family of milling cutters is unique in that it can carry either round inserts with a serrated cutting edge or regular round inserts. There are four indexing options for the serrated insert, while there are eight for the round. One advantage of using ROUNDSPLIT is that it produces small chips. The smaller the chip, the less likely that it will be re-cut

ROUNDSPLIT
End Mill Diameter Range 32 - 50 mm Face Mill Diameter Range 40 - 125 mm

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TUNGQUAD, with its advanced insert design and production technology, results in a soft and clean cut, ensuring excellent performance and reliability. The tools can be used at very high material removal rates for machining alloy and stainless steel, high temperature alloys and cast iron.

aloy Tung

4 Helical Cutting Edges

TUNGQUAD has been designed with high density teeth to maximize feed rates on this small diameter cutter line. A wide range of cutter options will cover an extensive number of milling applications.

TUNGQUAD
End Mill Diameter Range 12 - 40 mm Face Mill Diameter Range 32 - 40 mm

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construction and unique chip deflector with positive cutting angles. Excellent performance and reliability are guaranteed for machining steel, stainless steel and cast iron at very high machining parameters. The 90 o milling tools use inserts with 4 helical right-hand cutting edges, available in lengths of 11 and 18 mm.

aloy Tung

DOREC is a family of double-sided inserts with 4 helical cutting edges and tools for 90 milling. Insert construction is very thick and strong, with a wiper which leaves an excellent surface finish. Clamping into a dovetail inclined pocket provides very rigid clamping. DOREC features high durability, low cutting forces and long tool life, due to its strong

DOREC - 11
End Mill Diameter Range 25 - 80 mm Face Mill Diameter Range 40 - 100 mm

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DOREC - 18
End Mill Diameter Range 40 - 80 mm Face Mill Diameter Range 50 - 160 mm

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TUNGREC tool range is available with 18 mm inserts for heavy machining, as well as 7 mm inserts. High density tools for medium to light cutting at high feeds. The insert was designed with a reliable and secure clamping, an important feature for high cutting speeds.

aloy Tung

TUNGREC features high precision and super finish milling, and high 90 shoulder accuracy with no mismatch, leaving a clean mirror-like side wall. The cutter has a soft and clean cut due to helical cutting edges and high axial rake angles.

TUNGREC - 07
End Mill Diameter Range 12 - 28 mm Face Mill Diameter Range 32 - 50 mm

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TUNGREC - 18
End Mill Diameter Range 25 - 63 mm Face Mill Diameter Range 40 - 160 mm

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Double Sided Insert

aloy Tung

DOOCTO face mill family for medium and rough face milling applications is very efficient and economical. The cutters use double-sided octagonal inserts that feature positive rake angles and 16 cutting edges. They have an economical advantage over any standard ISO tools or over other tools that use octagonal positive inserts for 45o medium and rough face milling. DOQUAD lines same pocket can fit an insert with 8 cutting edges for face machining at larger depths of cut.

8 Cutting Edges

16 Cutting Edges

DOOCTO
Face Mill Diameter Range 80 - 160 mm

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The inserts have helical cutting edges and positive rake angles and feature a soft and clean cut. They are available in 11 and 16 mm long cutting edges.

aloy Tung

Tangential Insert Clamping with 4 Helical Cutting Edges

TECMILL tools can be used for machining various materials, such as alloy and stainless steel, high temperature alloys and cast iron, achieving high material removal rates.

TECMILL - 11
End Mill Diameter Range 32 - 80 mm Face Mill Diameter Range 50 - 100 mm

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TECMILL - 16
Face Mill Diameter Range 50 - 125 mm

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New 2010
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Slitting and slotting heads are available in very tough grades, which enable high speed machining with excellent wear resistance and toughness. Resharpening of tools is no longer necessary and excellent repeatability can be achieved.

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TUNGMEISTER tool family has interchangeable heads which are mounted on shanks, for a variety of milling applications including ball nose, straight shoulder and slitting and slotting applications. The unique threaded connection guarantees quick and convenient indexing. Head replacement requires no setup time, since the tool is not removed from the machine.

Endless Combinations of Tool Body and Cutting Head

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Features Hard coating of the drill body provides wear and corrosion resistance. Enables high volume metal removal. High flute angle and wide gullets for easy chip evacuation.

aloy Tung

TUNGDRILL BIG indexable drills provide an excellent solution for large diameter holes. They feature replaceable, adjustable cartridges and are the best economical solution for large sized drilling operations. Their wide gullets ensure improved chip evacuation and the ability to utilize the Minimum Quantity Lubrication method. The drills diameter can be changed by way of a system of shim plates. Each drill is supplied with several of these for changing to whole diameter sizes.

TUNGDRILL BIG
Diameter Range 54 - 80 mm provided with 5 drill sizes

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Modular Drill Body and Cartridge Combination

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TUNGDRILL TWISTED drills are versatile and feature fast penetration, process security and long life. The extra-hardened chip deflector is located next to the cartridge where wear forces are the most severe, thereby improving shank life. Carbide grades are durable for better surface quality and prolonged edge life in the peripheral inserts, which experience the toughest conditions.

Twisted coolant holes pass through the drill flutes, leaving a clear uninterrupted flow of chips. Due to this design, the drill is stronger and more resistant to torsion. TUNGDRILL TWISTED is available in drilling depth to diameter ratio of 2xD, 3xD, 4xD and 5xD in a diameter range of 12.5 to 54 mm in whole metric sizes, as well as half sizes.

TUNGDRILL TWISTED
Diameter Range 12.5 - 54 mm

Deep Twisted Gullets for Easy Chip Evacuation

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These forces are then converted into gripping forces that are used for tightening the insert towards the back of the pocket. More cutting forces are applied, and therefore better gripping forces are obtained. The clamping forces around the connection area generate little strain, which prevents any potential plastic deformation. Due to this, at least triple the amount of head indexes are provided. A very substantial increase in productivity is the most important attribute of the new clamping design. DRILLMEISTER provides the most productive and profitable solution for the hole making industry.

aloy Tung

DRILLMEISTER is a new family of drills that feature an improved head and pocket design, no setup time, increased metal removal rates and economical indexing. DRILLMEISTERs revolutionary clamping enables improved productivity output rates, and in addition more insert indexes. The shank has a unique design of twisted nozzles with a durable and stably constructed body. Four different standard geometries of indexable heads are available for drilling steel, exotic materials, cast iron or aluminum. DRILLMEISTER has a unique pocket design that takes good advantage of the cutting forces, which are mechanically exerted upon the tool.

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TUNGGUN has an innovative unique pocket which can undergo at least 30 head replacements. The pocket and tube are connected via a new welding process, which yields high torque resistance.

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TUNGGUN provides the best economical solution for deep drilling. TUNGGUN features the ability to replace the drilling head inside the machine, without the need to remove the drill for head indexing.

TUNGGUN
Diameter Range 10 - 16 mm

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Economical Double Sided Insert for Grooving, Side Turning and Parting
Inserts are used for parting, grooving and turning. Width range: 1.4 - 8 mm

aloy Tung

TUNGCUT can be mounted with various adaptors for grooving, turning, parting off and face machining applications. The modular system increases flexibility and significantly improves productivity by enabling the machine to free up additional tool positions. TUNGCUTs strong and precise pocket location system provides exceptional repeatability and performance for high precision and heavy machining applications.

Parting

External Turning and Grooving

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Face Turning and Grooving

Internal Turning and Grooving

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New 2010
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The mini-bars, available for right- and left-hand machining are mounted in a hollow toolholder and held in place by two clamping screws.

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TINYTURN solid carbide mini-bars are available for face grooving in small diameters with small widths of cut. The ground positive chipformer and sharp cutting edge provides lower cutting forces and easy chip flow. Longer tool life can be expected, due to TiCN and TiN coating layers.

Precision Ground Carbide Bars for Internal and Face Machining Small Parts

Minimum Bore Diameter = 0.6 mm

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TUNGTHREAD threading line includes a large variety of thread standards on laydown triangular inserts. The inserts have chipformers which provide high profile accuracy and optimal chip flow. Regular threading insert types are available in a variety of uncoated and coated cutting grades, including PVD and CVD coatings. These high quality inserts provide excellent performance.

aloy Tung

Economic Threading Insert with Chipformers

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New 2010
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After the chipformer breaks the chips into small curved segments, they can flow easily without being obstructed by the tool body or any other element, as the upper rake face of the insert is mounted at the same level as the holder body. TURNTEC features depths of cut up to

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TURNTECs unique helical shaped cutting edge and tangentially clamped insert provides a perfect solution for high metal removal rates, enabling the use of very large depths of cut and high feeds, which is especially essential in roughing applications. The double-sided insert has a narrow curved rake face. It is clamped into the toolholder on a corresponding seat using a conical head screw; a design which protects the toolholder from overload and insert damage. This seat has ground surfaces on the top and bottom, which ensures the best connection of the insert and toolholder.

15 mm and facing depths to 4.5 mm, at up to 1.1 mm/rev.

TURNTEC
Insert sizes 12, 16, 24 mm

Tangential Insert Clamping With a Helical Cutting Edge

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Tungaloys toolholding solutions comprise a complete range of precision toolholders, suitable for every application. These toolholding systems provide the best option for standardization of all machining platforms.

aloy Tung

TUNGHOLD is a family of toolholding systems that provides maximum accuracy and compactness. TUNGHOLD features increased toolholder rigidity, precision and tool life on machining centers and other high speed CNC machines.

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Premium Carbide Grades Door Opening Solutions for Ultimate Machining Performance

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The newly designed process improves toughness and chipping resistance and thus reduces friction and built-up edge. They are produced from tough substrates that provide optimal results and increased productivity.

aloy Tung

PREMIUMTEC grades provide a substantial increase in insert life, due to a most advanced coating technology followed by a special surface treatment. PREMIUMTEC feature durable coatings which excel when machining all types of materials.

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TUNGALOY

New 2010
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CVD COATED
T9100 series features outstanding chipping resistance when turning steel, which is generated from the CVD coated layer with well-controlled columnar Ti (C,N) crystals, and particularly sintered substrates.
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CVD COATED
T5100 series provides excellent cutting performance for a variety of cast iron turning, due to the combination of a CVD coated layer with fine and hard columnar crystals of Ti (C,N) and a very strong carbide substrate.

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PVD COATED
AH725 is most suitable for various applications in steel and stainless steel machining. AH725 features a super tough substrate with a new (Ti,Al) N PVD coating layer, that provides "Triple Force". Additional features are outstanding wear resistance, well-balanced fracture resistance and excellent chip control.
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PVD COATED
AH905 has superior performance for turning of high temperature alloys, due to high wear and oxidation resistance. These are generated from the superb (Al,Ti) N PVD coated layer and the fine grain cemented carbide substrate with diffused Co.
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