Series 240 Pneumatic Control Valve Type 3241-1 and Type 3241-7 Globe Valve Type 3241

ANSI version Application Control valve for applications Valve size Pressure rating Temperatures

process

engineering

and

industrial

to 12 ANSI Class 125 to 300 320 to 842 F 196 to 450 C

Type 3241 Globe Valve with: Type 3271 Pneumatic Actuator (Type 3241-1 Control Valve) Type 3277 Pneumatic Actuator (Type 3241-7 Control Valve) Valve body manufactured of: Cast iron Carbon steel, stainless or cold-resisting carbon steel Forged steel or forged stainless steel Special materials Undivided valve bonnet in valve sizes up to 6 Valve plug with: Metal sealing Soft sealing Lapped-in metal The control valves are designed according to the modular assembly principle and can be equipped with various accessories: Positioners, limit switches, solenoid valves and other accessories according to IEC 60534-6 and NAMUR recommendation. See Information Sheet T 8350 EN for details. Versions Standard version for temperatures ranging from 15 to 430 F (10 to 220 C) Type 3241-1 (Figs. 1 and 3) to 12 with Type 3271 Actuator (see Data Sheet T 8310-1/-2 EN) Type 3241-7 (Figs. 2 and 4) to 6 with Type 3277 Actuator for integral positioner attachment (see Data Sheet T 8310-1 EN) Other versions with NPT threaded connections (Fig. 3) to 2, Class 250 Adjustable packing See Information Sheet T 8000-1 EN Flow divider or AC-1/AC-2 Trim for noise reduction See Data Sheets T 8081 EN and T 8082 EN Valve plug with pressure balancing See Technical data Insulating section or bellows seal See Technical data Heating jacket On request Actuator made of stainless steel See T 8310-1 EN Additional handwheel See T 8310-1/-2 EN

Fig. 1 Type 3241-1 to 12 Fig. 2 Type 3241-7, to 6

Fig. 3 Type 3241-1 with NPT thread

Fig. 4 Type 3241-7 to 3, forged steel

Associated Information Sheets Associated Data Sheets for Pneumatic Actuators

T 8000-1/-2/-3 EN T 8310-1/-2 EN

Edition November 2005

Data Sheet

T 8012 EN

 Typetested version For heating systems (see Data Sheet T 8016 EN), DIN/DVGW-tested version for gas (see Data Sheet T 8020 EN) or liquid fuels and liquefied petroleum gas in the liquid phase (see Data Sheet T 8022 EN) DIN version See Data Sheet T 8015 EN Versions with dimensions according to Japanese Industry Standard (JIS) Details on request Principle of operation The process medium flows through the valve in the direction indicated by the arrow. The position of the valve plug determines the cross-sectional area between the seat and plug. Fail-safe positions Depending on how the compression springs are arranged in the actuator (see Data Sheets T 8310-1 EN and T 8310-2 EN for details), the control valve has two different fail-safe positions which become effective upon supply air failure: Actuator stem extends (FA) The actuator springs close the valve when the supply air fails. Actuator stem retracts (FE) The actuator springs open the valve when the supply air fails. Note Figs. 5 to 8 show configuration examples. Refer also to the notes on differential pressures.

Fig. 6 Type 3241 Valve, forged steel version, to 3 with insulating section

Fig. 7 Type 3241 Valve, 8 to 12

Fig. 5 Type 3241-1 Control Valve to 6 and Type 3271 Actuator

Fig. 8 Type 3241 Valve, to 2 with NPT thread

T 8012 EN

Table 1 Technical data

Valve size ASTM material End connections Type of connection Pressure rating ANSI Class Seat-plug sealing Characteristic Rangeability Flange FF 125 in 1 ... 6 ... 2 Thread NPT 250 150/300 ... 12 A 216 WCC Flange RF 1) 300 150/300 Metal sealing, soft sealing or lapped-in metal Equal percentage or linear 50 : 1 for ... 2 30 : 1 for 2 ... 12
, 1, 1, 2, 3

... 10 A 351 CF8M

, 1, 1, 2, 3

A 126 B

A 105

A 182 F316

Flange RF 1) 300

Temperature ranges in C (F) Permissible operating pressures acc. to pressure-temperature diagrams (see Information Sheet T 8000-2 EN) Valve body without insulating section Insulating section Body with Bellows seal Short Long Short Long Metal sealing Soft sealing with PTFE ring w. graphite ring
2)

10 ... 220 C (15 ... 430 F) 29 ... 230 C (20 ... 445 F) 29 ... 230 C (20 ... 445 F) 29 ... 427 C (20 ... 800 F) 29 ... 427 C (20 ... 800 F) 196 ... 450 C (325 ... 840 F) 196 ... 220 C (325 ... 428 F) 196 ... 220 C (325 ... 428 F) +220 ... 450 C (+430 ... 842 F) 50 ... 450 C (58 ... 842 F) 198 ... 450 C (325 ... 842 F) 50 ... 427 C (58 ... 800 F) 198 ... 427 C (325 ... 800 F)

Standard Valve plug Balanced

Leakage class according to DIN EN 1349 Metal sealing Valve plug Standard Soft sealing Lapped-in metal Balanced Metal sealing
1)

IV VI IV-S2 4 and larger: IV-S1 With PTFE ring: IV With graphite ring: III
2)

Other versions on request

Special version, details on request

Table 2 Materials
Standard version Valve body 1) Valve bonnet Seat and plug 2) Guide bushing Packing 3) Body gasket A 105 Cast iron A 126 B A 126 or A 105 1.4006 Sealing ring for soft sealing: PTFE with glass fiber Sealing ring for balanced plug: PTFE with carbon 1.4104 V-ring packing PTFE with carbon Spring 1.4310 Metal and graphite A 182 F 316 1.4571 Carbon steel A 216 WCC A 105 Forged steel A 105 Carbon stainless steel A 351 CF8M Forged stainless steel A 182 F316

A 182 F 316 1.4571

Insulating section Metal bellows seal Intermediate piece Metal bellows Heating jacket
1) 2) 3)

A 105 1.4571 On request

A 182 F 316

See pressure-temperature diagram, other materials on request All seats and plugs with metal sealing are also available with Stellite facing; for valve sizes 4, plugs in SB 48 and larger are also available made of solid Stellite Other packings available on request

T 8012 EN

Table 3 CV and KVS coefficients Table 3a Overview (with flow divider St I (CV I, KVS I) or St III (CV III, KVS III))
CV KVS CV I KVS I CV III KVS III Seat D Travel
0.12 0.2 0.3 0.5 0.75 1.2 2 1.6 1.7 3 2.5 2.6 5 4.0 4.2 3.6 7.5 6.3 7 5.7 12 10 9 9 7.5 0.47 12 0.59 15 0.945 24 20 16 30 25 26 23 20 38 47 40 42 36 35 30 1.9 48 70 60 62 54 63 30 15 75 63 67 57 55 47 95 80 85 72 80 120 190 290 300 420 735 1150 1730 100 160 250 260 360 630 1000 1500 105 170 265 275 375 650 1040 1560 90 90 75 144 225 234 320 560 900 1350 140 220 120 190 315 560 880 1280 270 480 750 1100 0.1 0.16 0.25 0.4 0.63 1.0

10.5 17 31

1.45 2.2

14.5 22

in mm in mm

0.12 3

0.24 6

1.22 1.5

2.48

3.15

3.94 4.92 5.12 5.91 7.87 9.84 11.8 100 125 130 150 200 250 300 1.18 30 2.36 1.18 60 30 2.36 60 4.72 120

1.18 0.59

Table 3b Versions without flow divider Gray-shaded areas indicate versions also with pressure balancing
CV KVS
in/mm 3 4
1 2

0.12 0.2

0.3

0.5 0.75 1.2

2 1.6

3 2.5

5 4.0

7.5 6.3

12 10

20 16

30 25

47 40

70 60

75 63

95 80

120 190 290 300 420 735 1150 1730 100 160 250 260 360 630 1000 1500

0.1 0.16 0.25 0.4 0.63 1.0 15 20 25 40 50 65 80 100 150 200 250 300

1 1 1 2 2 2 1 2 3 4 6 8 10 12

with 19 mm overtravel

Table 3c Versions with flow divider St I (CV I, KVS I) Gray-shaded areas indicate versions also with pressure balancing
CV I KVS I in/mm 3 4
1 2

15 20 25 40 50 65 80 100 150 200 250 300

1.7 2.6 1.45 2.2

4.2 3.6

7 10.5 17 26 5.7 9 14.5 22

42 36

62 54

67 57

85 72

105 170 265 275 375 650 1040 1560 90 144 225 234 320 560 900 1350

1 1 1 2 2 2 1 2 3 4 6 8 10 12

Table 3d Versions with flow divider St III (CV III, KVS III) Gray-shaded areas indicate versions also with pressure balancing
CV III KVS III in/mm 3 4
1 2

15 20 25 40 50 65 80 100 150 200 250 300

9 7.5

23 20

35 30

55 47

90 75

140 220 120 190

315 560 880 270 480 750

1 1 1 2 2 2 1 2 3 4 6 8 10 12

T 8012 EN

Table 4 Differential pressure tables Unbalanced plug Values specified in shaded columns apply to standard cases Differential pressures specified in white columns apply to maximum pretensioned springs Differential pressures in parentheses in the table refer to the values in parentheses in the bench range row See notes concerning the differential pressure Table 4a Permissible differential pressures p Pressures in bar For valves with fail-safe position Actuator stem extends Valve closed with signal pressure at 0 bar
Bench range (bar) for actuators (cm2)
240 120, 350, 700 1400 2800 0.3...1.1 0.2...1.0 1.2 0.4...1.2 0.8 ... 1.2 1.4 0.4...2.0 (1.2...2.0) 2.2 0.8...2.4 0.5...2.5 2.0 ... 3.0 2.7 1.6...2.4 2.6 0.6...2.2 0.6...3.01) (1.8...3.0) 3.2 0.9...3.3 1.2...3.6 2.4...3.6 3.8 1.0...3.0 3.2 1.4...2.3 2.1...3.3 (1.85...2.3) (2.7...3.3) 2.5 3.5

Required supply pressure (bar) Valve size Actuator CV in cm2 1 120 0.12 2 to to 240 0.3 1 120 0.5 to 1 240 2 1.2 to 2 120 2 3 240 5 350 120 3 7.5 4 240 to 350 2 12 700 120 1 12 240 and 20 350 2 700 120 1 12 240 to 30 350 3 700 240 2 to 47 350 3 700 240 2 12 and 70 350 3 700 240 3 95 350 700 4 75 700 4 120 700 4, 190 700 6 6 300 700 1400 290 2800 8 1400 to 420 2800 12 1400 735 2800 2800 10 1150 12 2x2800 2800 12 1730 2x2800
1)

p when p2 = 0 bar 22 49 22 49 9 28 45 5.2 10 2.5 5.2 1.3 3.1 1.6 0.8 2.6 1.4 0.7 0.3 50 50 47 50 9.3 24 5.2 13.5 3.1 8.5 5.0 2.7 1.4 6.5 4.0 2.3 1.2 3.4 15.8 2.3 10.8 6 49 49 50 28 50 50 5.5 14.8 24 (50) 3 8.0 13.5 (50) 1.5 5.0 8.5 (50) 3.0 5.0 (40) 1.4 2.7 (23) 0.6 1.4 1.4 6.5 4.0 2.3 1.2 3.4 2.3 4.4 40 3.0 28.2 1.6 15.8 4.8 9.6 6.6 50 50 24 38 14 30 9.0 20 5.0 12 2.8 6.5 1.5 4.0 15 9.0 5.5 3.0 7.5 32.4 5.1 22.4 2.8 12.5 7.4 5 50 50 24 38 14 22 (50) 9.0 14 (50) 5.0 8.5 (50) 2.8 4.5 (35) 1.5 2.7 (21) 10.5 6.5 4.0 2.2 50 39 50 23 47 15 31 9.0 19 5.0 10.5 2.8 6.5 23 14 8.5 6.0 48 33.9 19 5.8 11.6 4 8 9.6 6.6 3.6 50 50 30 50 18 50 12 37 23 13 (36) 8 (22) 27 16.5 10.5 6.0 46 50 28 50 19 50 35 20 (50) 12 (33) 41 25 15.5 9.5

Not for actuators with 120 cm2 effective area

T 8012 EN

Table 4b Permissible differential pressures p Pressures in psi For valves with fail-safe position Actuator stem extends Valve closed with signal pressure at 0 bar
Bench range (bar) for actuators (cm2)
240 120, 350, 700 1400 2800 3...15 4...17 6...18 12 ... 18 21 6...30 (18...30) 33 12...35 7...36 30 ... 44 39 23...35 38 9...32 9...441) (26...44) 47 34...52 55 13...48 18...52 15...44 47 20...34 (26...34) 38 30...48 (39...48) 55

18

Required supply pressure (psi) Valve size in

1 2

CV 0.12 to 0.3 0.5 to 1.2 2 3 5

Actuator cm2 120 240 120 240 120 240 350 120 240 350 700 120 240 350 700 120 240 350 700 240 320 710 320 725 130 406 650 75 145 36 75 19 45 23 12 38 20 10 4.4 725 725 680 725 135 350 75 195 45 125 72 39 20 94 58 33 17 49 230 33 157 87 710 710 725 405 725 725 80 215 350 (725) 44 115 195 (725) 22 72 125 (725) 43 72 (580) 20 39 (333) 9 20 20 94 58 33 17 49 33 64 580 43 410 23 229 70.5 141 97

p when p2 = 0 psi 725 725 350 550 200 435 130 290 72 175 40 94 22 58 217 130 80 43 110 470 74 325 41 181 108 73 725 725 350 550 200 320 (725) 130 200 (725) 72 123 (725) 40 65 (507) 22 39 (305) 152 94 58 32 725 565 725 335 680 218 450 130 275 72 152 40 94 333 203 123 85 695 490 276 85 170 58 117 139 95 52 725 725 435 725 260 725 175 535 330 190 (520) 115 (320) 390 239 152 85 665 725 405 725 275 725 507 290 (725) 174 (475) 595 362 225 135

to 1

1 2

to 2

4 to 2

7.5 12

1 12 and 2

20

1 12 to 3 2 to 3 2 and 3 3 4 4 4, 6 6
1 2

30

47

350 700 240

70

350 700 240

95 75 120 190 300 290

350 700 700 700 700 700 1400 2800 1400 2800 1400 2800 2800 2x2800 2800 2x2800

8 and 10

420 735

10 12 12
1)

1150 1730

Not for actuators with 120 cm2 effective area

T 8012 EN

Tables 4c and 4d Permissible differential pressures p For valves with fail-safe position Actuator stem retracts Valve closed with signal pressure at 0 bar
Table 4c Pressures in bar Bench range (bar/psi) for actuators (cm2) Valve size in to 1 120 ... 2800 1400 2800 1.2 Actuator CV 0.12 to 0.3 0.3 to 1.2 2 3 5 to 2 1 and 2 1 to 3 2 to 3 2 and 3 3 4 4 4 and 6 6 7.5 12 cm2 120 240 120 240 120 240 350 120 240 350 700 120 20 240 350 700 120 30 240 350 700 240 47 350 700 240 70 350 700 240 95 75 120 190 300 290 8 and 10 420 735 10 12 12 1150 1730 350 700 700 700 700 700 1400 2800 1400 2800 1400 2800 2800 2x2800 2800 2x2800 23 49 23 49 9 28 45 0.6 5.2 10 24 2.5 5.2 13.5 1.3 3.1 8.7 0.5 1.6 5.0 0.6 2.7 0.2 1.4 2.6 1.4 0.7 0.3 1.3 3.4 2.3 0.2 ... 1.0 (0.4 ... 2.0) (0.3 ... 1.1) 2.4 p when p2 = 0 bar 50 50 50 50 50 50 31 50 50 50 18 37 50 50 11 24 37 50 15 23 46 8.5 13 27 5.0 7.8 16 27 16 10 6.0 13.7 28.3 9.5 19.5 5.2 10.9 6.8 13.6 4.7 9.4 50 50 50 40 50 50 28 50 50 50 34 50 50 20 29 50 12 18 37 50 36 23 13.5 30.3 50 21.0 42 11.7 23.9 15 30 10.4 20.8 330 710 330 710 130 410 650 10 80 145 350 35 75 200 20 45 130 10 25 75 10 40 5 20 40 20 10 5 20 50 35 4 18 Table 4d Pressures in psi 3 ... 15 (6 ... 30) (4 ... 17) 36 p when p2 = 0 psi 725 725 725 725 725 725 450 725 725 725 260 540 725 725 160 350 540 725 220 330 665 120 190 390 75 110 230 390 230 145 85 200 410 140 280 75 160 98 197 26 136 725 725 725 580 725 725 410 725 725 725 490 725 725 290 420 725 170 260 540 725 520 330 200 440 725 300 610 170 350 217 435 150 301 58

Required supply pressure (bar/psi)

to 2

T 8012 EN

Table 5 Differential pressure tables Valves with balanced plug with metal sealing and PTFE ring Values specified in shaded columns apply to standard cases, i.e. operation at rated travel. Differential pressures specified in white columns apply to maximum pretensioned springs. Fail-safe position Actuator stem extends Valve closed with a signal pressure at 0 bar Fail-safe position Actuator stem retracts Valve closed when the required supply pressure is applied Tables 5a and 5b Permissible differential pressures p Pressures in bar
Table 5a Actuator stem extends Bench range in bar Required supply pressure in bar Valve size in 2 3 3 4 4 6 6 CV 70 95 75 190 300 Actuator cm2 350 700 350 700 700 700 700 50 50 30 50 50 50 50 50 50 50 50 50 50 50 50 0.2...1.0 1.2 0.4...1.2 1.4 0.4...2.0 2.2 0.8...2.4 2.6 p when p2 = 0 bar 50 50 50 50 50 50 50 30 12 50 50 50 50 50 50 50 50 50 50 Table 5b Actuator stem retracts 0.2...1.0 1.2 0.2...1.0 2.0 0.4...2.0 3.0

Table 5c and 5d Permissible differential pressures p Pressures in psi

Table 5c Actuator stem extends Bench range in psi Required supply pressure in psi Valve size in 2 3 3 4 4 6 6 CV 70 95 75 190 300 Actuator cm2 350 700 350 700 700 700 700 725 725 440 725 725 725 725 725 725 725 725 725 725 725 725 3...15 18 6...18 21 6...30 33 12...36 39 p when p2 = 0 psi 725 725 725 725 725 725 725 440 170 725 725 725 725 725 725 725 725 725 725 Table 5d Actuator stem retracts 3...15 18 3...15 18 6...30 33

Notes concerning the differential pressure tables The differential pressure tables were prepared under the following conditions: The maximum permissible supply pressure is 4 bar (60 psi) for valves sizes to 3 and actuators with an effective area of 700 cm2. Direction of flow: FTO Version with PTFE packing

The leakage rates specified in Table 1 are not exceeded with the maximum differential pressures specified. The specified differential pressure can be limited by the values given in the pressure-temperature diagram. The actuator sizing needs to be checked separately for versions with metal bellows seal and p2 0 bar (0 psi).

T 8012 EN

Table 6 Differential pressure tables Valves with metal bellows and balanced plug with metal sealing and PTFE ring Values specified in shaded columns apply to standard cases, i.e. operation at rated travel Differential pressures specified in white columns apply to maximum pretensioned springs Values in parentheses apply to 50 % travel Fail-safe position Actuator stem extends Valve closed with a signal pressure of 0 bar Fail-safe position Actuator stem retracts Valve closed when the required supply pressure is applied Tables 6a and 6b Permissible differential pressures p Pressures in bar
Table 6a Actuator stem extends Bench range in bar Required supply pressure in bar Valve size in 2 3 3 4 4 6 6 CV 70 95 75 190 300 Actuator cm2 350 700 350 700 700 700 700 17 12 5.0 17 50 12 50 17 14 11 17 (50) 12 (50) 17 14 11 50 50 50 38 35 0.2...1.0 1.2 0.4...1.2 1.4 0.4...2.0 (1.2...2) 2.2 0.8...2.4 2.6 0.6...3.0 3.2 p when p2 = 0 bar 36 31 30 26 23 50 50 50 50 50 17 12 5.0 1.5 50 50 50 50 50 50 50 1.2...3.6 3.8 Table 6b Actuator stem retracts 0.2...1.0 1.2 0.4...2.0 3.0 0.6...3.0 4.0

Tables 6c and 6d Permissible differential pressures p Pressures in psi

Table 6c Actuator stem extends Bench range in psi Required supply pressure in psi Valve size in 2 3 3 4 4 6 6 CV 70 95 75 190 300 Actuator cm2 350 700 350 700 700 700 700 250 170 75 250 725 170 725 250 200 160 250 (725) 174 (725) 250 200 160 725 725 725 550 510 3...15 18 6...18 21 6...30 (18...30) 33 12...36 39 9...44 47 p when p2 = 0 psi 520 450 440 380 330 725 725 725 725 725 250 170 75 20 725 725 725 725 725 725 725 18...52 55 Table 6d Actuator stem retracts 3...15 18 6...30 44 9...44 60

T 8012 EN

Table 7 Dimensions in mm for standard versions of Type 3241-1 and Type 3241-7
in Valve Class 125 Length L and 150 Class 300 Length L1 Class 250 700 cm2 H1 for actuators 1400 cm2 2800 cm2 H2 (approx.) H2 - Forged steel version (approx.) mm NPT in mm in mm in mm in mm in mm in mm in mm in mm 2.1 53 1.77 45 2.75 70 3.6 92 2.84 72 3.85 98 15 7.25 184 7.50 191 6 152.4 20 7.25 184 7.62 194 6 152.4 1 25 1 7.25 184 7.75 197 6 152.4 8.66 220 3.86 98 5.05 128 4.64 118 6.89 175 1 40 1 8.75 222 9.25 235 8 203.2 2 50 2 10.0 254 10.50 267 9.25 235 10.24 260 13.78 350 16.34 415 10.87 276 11.50 292 11.75 298 12.50 318 13.87 352 14.50 368 2 65 3 80 4 100 6 150 17.75 451 18.62 473 15.34 390 17.9 455 31.7 805 41.73 1060 9.25 235 10.24 260 50.78 1290 18.89 480 21.38 543 22.36 568 26.49 673 27.87 708 28.97 736 30.51 775 8 200 10 250 12 300

Actuator Diaphragm D H (700 and larger including lifting ring) H3 (Type 3271 and Type 3277 Actuators) 1) Thread a (for Type 3271 Actuator) a2 (for Type 3277 Actuator)
1)

cm2 in2 in mm in mm in mm

120 18.6 6.6 168 2.44 62

240 37.2 9.45 240 2.44 62 4.33 110 M30 x 1.5 G ( NPT)

350 54.25 11.02 280 3.23 82

700 108.5 15.35 390 7.87 200 7.48 190 G 3 8 (3 8 NPT)

1400 217 20.87 530 11.30 287 24.02 610 M60 x 1.5 G ( NPT)

2800 434 30.31 770 19.53 620 25.51 648 M100 x 2 G 1 (1 NPT)

cm2

G 3 8 (3 8 NPT)

Minimum clearance required to remove the actuator

Type 3241-1 to 6

Type 3241-1 8 to 12

Type 3241-7 to 6

Type 3241 to 2 NPT

10

T 8012 EN

Table 8 Weights for Type 3241-1 and Type 3241-7 Control Valves
Valve Weight without actuator in mm lbs kg 15 11 5 20 13 6 1 25 15 7 1 40 26 12 2 50 33 15 2 65 53 24 3 80 66 30 4 100 92 42 6 150 264 120 8 200 728 330 10 250 840 380 12 300 On request

Actuator Weight of Type 3271 Weight of Type 3277

cm2 in2 lbs kg lbs kg

120 18.6 6.6 3 7.7 3.5

240 37.2 11 5 20 9

350 54.25 18 8 26.5 12

700 108.5 48.5 22 57.5 26

1400 217 154 70

2800 434 772 450

Table 9 Dimensions and weights for special versions with insulating section or bellows seal Without actuator Table 9a Valve sizes to 6 and NPT threads to 2
Valve in mm Short ins. sec- in tion/bellows mm Long ins. sec- in tion/bellows mm lbs kg 18 8 15 20 16.06 408 27.95 710 20 9 22 10 40 18 1 25 1 40 16.06 408 28.03 712 46 21 71 32 2 50 2 65 17.7 450 29.68 754 84 38 3 80 4 100 25 635 34.76 883 132 60 6 150 25.39 645 34.88 886 330 150

Height H4

Weight (approx.)

Table 9b Valve sizes 8 and 10

Version with Actuator H4 for 8, 10 Weight (approx. lbs) for Weight (approx. kg) for cm2 in2 in mm 8 10 8 10 1400 217 49.21 1250 840 950 380 430 Insulating section 2800 434 52.56 1335 885 995 400 450 1400 217 57.21 1453 860 970 390 440 Bellow seal 2800 434 60.63 1540 905 1015 410 460

Dimensions and weights for versions with heating jacket on request

Type 3241 with insulating section or bellows seal

to 6

8 and 10

to 2 NPT

11

T 8012 EN

Ordering text Globe valve Valve size Pressure rating Valve body material End connections Seat and plug Characteristic Pneumatic actuator Fail-safe position Process medium Maximum flow rate Pressure Accessories

Type 3241 ANSI Class ... According to Table 2 Flanges (RF or FF) or NPT thread Metal sealing/soft sealing/ lapped-in metal Equal percentage or linear Type 3271 or Type 3277 Valve CLOSED or OPEN Density and temperature in kg/h or m3/h p1 and p2 in bar or psi (absolute pressure) Positioner and/or limit switch

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8012 EN

Series 250 Pneumatic Control Valves Type 3251-1 and Type 3251-7 Globe Valve Type 3251
ANSI version

Application Control valve for process engineering applications with high industrial requirements 12 to 8 Nominal sizes Nominal pressure ANSI Class 150 to Class 2500 Temperatures 200 to 500 C (325 to 930 F)

Type 3251 Globe Valve optionally operated with a: Type 3271 Pneumatic Actuator (Type 3251-1 Control Valve) Type 3277 Pneumatic Actuator (Type 3251-7 Control Valve) for integrated positioner attachment Valve body optionally made of: Carbon steel Stainless carbon steel or High-temperature (heat-treated) or cold-resisting carbon steel Low-noise valve plugs optionally with: Metal sealing Soft sealing or Lapped-in metal sealing Balanced for handling large differential pressures The control valves, designed according to the modular assembly principle, can be equipped with various accessories: Positioners, limit switches, solenoid valves and other equipment according to IEC 60534-6 and NAMUR recommendation (see Information Sheet T 8350 EN for details). Versions Standard version with PTFE packing for temperatures from 10 to 220 C (15 to 428 F) or with adjustable high-temperature (HT) packing for temperatures for 10 to 350 C (15 to 660 F), nominal sizes 12 to 8, ANSI Class 150 to 900 Type 3251-1 (Fig. 1) Type 3251 Valve and Type 3271 Actuator with 350 to 2800 cm2 effective areas (see Data Sheet T 8310 EN) Type 3251-7 Type 3251 Valve with Type 3277 Actuator with 350 or 700 cm2 effective areas (see Data Sheet T 8311 EN) Further versions with Class 1500 and 2500 On request Welding ends or welding-neck ends acc. ANSI B16.25 Flow divider For noise level reduction, see T 8081 EN AC Trim) See Data Sheets T 8082 EN and T 8083 EN Insulating section or bellows seal See Technical data Heating jacket Details on request Additional handwheel See T 8310 EN and T 8311 EN Version according to DIN standards DN 15 to 200, nominal pressure PN 16 to 400, see Data Sheet T 8051 EN

Fig. 1 Type 3251-1 Pneumatic Control Valve with Type 3271 Pneumatic Actuator

Type 3251-3 Hand-operated Valve With Type 3273 Hand-operated Actuator, for valves with max. 30 mm rated travel, see Data Sheet T 8312 EN Type 3251-2 Electric Control Valve Details on request

Associated Information Sheet Information Sheet for Actuators

T 8000 EN T 8300 EN

Edition May 2003

Data Sheet

T 8052 EN

Principle of operation The process medium flows through the valve in the direction indicated by the arrow. The valve plug position determines the cross-sectional area of flow. The version with the metal bellows seal (Fig. 4) is equipped with a test connection to allow the monitoring of the stainless steel bellows. A pressure-balanced plug (Fig. 3) can be used when high pressures or differential pressures act on the valve plug and the force produced by the actuator is insufficient. The control valves can be equipped with a St I or St III Flow Divider (Fig. 4, see Data Sheet T 8081 EN for details). Fail-safe positions Depending on how the compression springs are arranged in the actuator (see Data Sheets T 8310 EN and T 8311 EN for details), the control valve offers two different fail-safe positions effective upon air supply failure: "Actuator stem extends" (fail-close): Upon air supply failure, the force of the compression springs causes the valve to close. "Actuator stem retracts" (fail-open): Upon air supply failure, the force of the compression springs causes the valve to open.

Fig. 3 Type 3251 Globe Valve with welding ends and balanced valve plug

Test connection

Flow divider St I

Fig. 2 Type 3251-1 Control Valve with Type 3271 Pneumatic Actuator

Fig. 4 Type 3251 Globe Valve with St I Flow Divider and additional metal bellows seal with test connection

T 8052 EN

Table 1 Technical Data for Type 3251 Globe Valve

Materials Nominal sizes Nominal pressure End connection Plug sealing Characteristic Rangeability
1)

Carbon steel A 216 WCC

12

Carbon steel A 217 WC6 ... 6 8 in Class 600 150 ... 900 All ANSI versions Acc. to ANSI B 16.25

Stainless carbon steel A 351 CF8M

Class Flanges Welding ends

Metal sealing, soft sealing or lapped-in metal sealing Equal percentage or linear 50 : 1

Temperature ranges in C (F) Permissible operating pressures acc. to pressure-temperature diagrams (see Information Sheet T 8000-2 EN) Valve body without insulating section Body with Valve plug2) Standard Balanced Insulating section Bellows seal Metal sealing Soft sealing PTFE ring Graphite ring Leakage class according to DIN EN 1349: 2000 / ANSI/FCI 70-2-1991 Valve plug Standard Metal sealing Soft sealing Lapped-in metal Balanced, metal sealing
1)

10 220 C (14 428 F) Up to 350 C (660 F) with high-temperature packing 29...427 C (20...800 F) 29...427 C ( 20...800 F) 29...500 C (20...930 F) 200...427 C (328...800 F) 29...500 C (20...930 F) 200...427 C (328...800 F) 200...500 C (325...930 F) 200...220 C (325...428 F) 200...220 C (325...428 F) 220...500 C ( 428...930 F)

IV VI IV-S2 4 and upwards: IV-S1 With PTFE ring: IV With graphite ring: III
2)

Up to Class 2500 on request.

Only in combination with a suitable body material.

Table 2 Materials (WN = Material Number according to EN European standard)

Standard version Valve body and flanges 1) Seat and plug 2) Seal ring with Guide bushing Stuffing box packing Body gaskets Insulating section
3)

Carbon steel A 216 WCC Metal sealing Soft sealing Balanced

Carbon steel A 217 WC6 PTFE with 15 % glass fiber PTFE with carbon Graphite WN 1.4112 Metal

Stainless carbon steel A 351 CF8M WN 1.4571/1.4581

WN 1.4006/1.4008

WN 2.4610

V-ring packing, PTFE with carbon, spring of WN 1.4310 or high-temperature packing A 217 WC6/A 182 F12 A 217 WC6/A 182 F12 WN 1.4571 WN 1.4541 A 351 CF8M/A 182 F316 A 351 CF8M/A 182 F316

Metal bellows seal Intermediate piece 3) Metal bellows Heating jacket

2)

1) See also Pressure-Temperature Diagram (T 8000-2 EN); material for cryogenic service: A 352 LCC. All seats and plugs with metal sealing also with Stellite facing or plug of pure Stellite available. 3) Depending on the valve bonnet material.

T 8052 EN

Table 3 Cv and Kvs values Versions in shaded areas also available with balanced plug Table 3a Overview with St I (Cv I/Kvs I) and St III (Cv III/Kvs III) Flow Divider
Cv Kvs Cv I Kvs I Cv III Kvs III Seat mm Rated travel mm in 6 15 0.5 0.12 0.1 0.2 0.3 0.5 0.4 12 0.75 0.63 1.2 1.0 2 1.6 1.7 1.45 3 2.5 2.6 2.2 5 4.0 4.2 3.6 3.5 3 7.5 6.3 7 5.7 5.6 4.8 24 12 10 10.5 9 9 7.5 20 16 17 14.5 14 12 31 30 25 26 22 23 20 38 47 40 42 36 35 30 50 75 63 67 57 55 47 63 30 1.18 120 100 105 90 90 75 80 190 160 170 144 140 120 100 290 250 265 225 220 190 125 420 360 375 320 315 270 150 60 2.36 735 630 650 560 200 0.16 0.25

Table 3b Versions without flow divider

Cv DN in/mm
12

0.12 15 25 40 50 80 100 150 200

0.2

0.3

0.5

0.75

1.2

7.5

12

20

30

47

75

120

190

290

420

735

1 112 2 3 4 6 8

Table 3c Versions with St I Flow Divider

Cv I DN in/mm
12

15 25 40 50 80 100 150 200

1.7

2.6

4.2

10.5

17

26

42

67

105

170

265

375

650

1 112 2 3 4 6 8

Table 3d Versions with St III Flow Divider

Cv III DN in/mm 2* 3 4 6 8 * 50 80 100 150 200 3.5 5.6 9 14 23 35 55 90 140 220 315

2 version (DN 50) and St III not available with metal bellows

T 8052 EN

Notes on differential pressure tables The differential pressure tables were prepared under the following conditions: Process flow directed against the closing direction of the valve plug Valve plug version with metal sealing Version with PTFE packing Tables 4a and 4b apply to unbalanced valve plug with a downstream pressure p2 = 0 bar (psi) For the maximum differential pressures listed and the previously mentioned conditions, the leakage rate stated in Table 1 is not exceeded All pressures mentioned are in bar and psi The differential pressure stated can be limited by the pressure-temperature diagram (see T 8000-2 EN). Note on fail-safe position "Valve CLOSED": Always use pretensioned spring ranges for actuators with reduced travels.

Overview: Valve versions of the p tables Table 4a and 4b: Valve with unbalanced plug without metal bellows seal; fail-safe position "Valve CLOSED" Table 5a and 5b:Valve with balanced plug with PTFE ring, without metal bellows seal; fail-safe position "Valve CLOSED" or "Valve OPEN" Table 6a and 6b: Valve with unbalanced plug without metal bellows seal; "Valve OPEN"

Note: Permissible differential pressures for special versions with soft sealing or lapped-in metal plugs, with metal bellows seal or balanced plug with graphite ring are available on request.

T 8052 EN

Table 4a

Permissible differential pressures p for valves with unbalanced plug with metal sealing and without metal bellows seal; fail-safe position "Valve CLOSED" Pressures in bar The bench ranges in the shaded areas indicate normal operation, i.e. operation at rated travel Values in non-shaded areas apply to springs pre-tensioned to maximum Values in parentheses apply to half travel
Fail-safe position "Valve CLOSED" (fail-close) 350 Nominal bench range (bar) with actuator (cm2) 700 1400 0.2...1.0 0.4...1.2 0.8...2.4 0.6...3.0 0.4...1.2 0.4...2.0 0.8...2.4 (0.8...1.2) (1.6...2.4) 1.2...3.6 1.4...2.3 2.1...3.3 1.2...3.6 1.4...2.3 2.1...3.3 2.35...3.8 2.6...4.3 (2.4...3.6) (1.85...2.3) (2.7...3.3) (3.05...3.8) (3.45...4.3) 1.0...3.0 1.4...2.7 1.7...3.2 1.1...2.4 1.3...2.8 (2.0...3.0) (2.05...2.7) (2.45...3.2)

0.5...2.5

2800 0.4...1.2 0.8...2.4 1.0...3.0 1.2...3.6 1.1...1.8 1.25...2.35 1.5...3.0 0.9...1.6 1.0...2.1 1.1...2.6 (1.25...1.6) (1.55...2.1) (1.85...2.6) 2x2800 (0.8...1.2) (1.6...2.4) (2.0...3.0) (2.4...3.6) Required supply pressure Nominal size Cv 0.12 to 1.2 2 to 3 5 to 12 Actuator cm2 350 46.1 102 102 213 Upper spring range value + 0.2 bar p at p2 = 0 bar 158 325 380 400

12

112

to

350 350 700 350 700 350 700 350 700 700 1400 700 1400 700 1400 700 1400 700 1400 1400 2800 1400 2800 2x2800 1400 2800 1400 2800 2x2800 1400

46.1 8.7 8.1 4.3 4.3 (15.7) (15.6) (31.2) (10.8) (10.7) (21.4) (6) (12)

102 22.4 (106) 22 (105) 12.7 (62.7) 8.1 (41.4) 10.7 (49.2) 6.3 (30.6) (18.8) (11.9) (11.8) (32.1) (32) (64) (22.2) (22.2) (44.4) (12.4) (24.8)

102 22.4 22 12.7 8.1 10.7 6.3 (40.3) (40.3) (80.6) (27.9) (27.9) (55.8) (15.6) (31.2)

213 50.5 (217) 49.9 (217) 29.4 (129) 19.2 (85.8) 23.6 (100) 14.4 (62.9) 8.7 (38.8) 5.4 (24.7) 5.4 (24.6) 7.5 (48.5) 7.4 (48.5) (97) 5.1 (33.6) 5.1 (33.6) (67.2) (18.8) (37.6)

158 36.6 35.9 21 13.6 17.1 10.4 6.2 4.4 4.3

325 78.4 (329) 77.7 (328) 45.1 (196) 30.3 (130) 36.4 (126) 22.5 (79.1) 13.7 (48.8) 8.7 (31.1) 8.6 (31) 9.5 (24.9) 9.5 (24.9) (49.8) 6.5 (17.2) 6.5 (17.2) (34.4) (9.6) (19.2)

380 92.3 (252) 91.7 (252) 54.4 (150) 35.8 (99.7) 42.8 26.5 16.3 10.3 10.2 10.5 10.5 7.2 7.2 4

400 141 (370) 140 (370) 83.6 (221) 55.3 (147) 65.3 (129) 40.7 (81.1) 25 (50.1) 15.9 (31.9) 15.8 (31.8) 13.6 (31.1) 13.6 (31) (62) 9.4 (21.5) 9.3 (21.5) 43 5.2 (12) (24)

(400) (400) (250) (166) 73.3 45.7 28.2 17.9 17.8 12.6 12.5 8.7 8.6 4.7

(284) (188) 81.3 (155) 50.8 (97.3) 31.3 (60.1) 19.9 (38.3) 19.8 (38.2) 16.7 (37.2) 16.6 (37.2) (74.4) 11.5 (25.8) 11.5 (25.7) (51.4) 6.4 (14.4) (28.8)

2 112 to 3 112 to 4 2 to 4 3 to 6 3 to 6 4 to 6 8 6

20

30

47

75

120

190 190 290

290

420

420

735

2800 2x2800

T 8052 EN

Table 4b

Permissible differential pressures p for valves with unbalanced plug with metal sealing and without metal bellows seal; fail-safe position "Valve CLOSED" Pressures in psi The bench ranges in the shaded areas indicate normal operation, i.e. operation at rated travel Values in non-shaded areas apply to springs pre-tensioned to maximum Values in parentheses apply to half travel
Fail-safe position "Valve CLOSED" (fail-close) 350 Nominal bench range (psi) with actuator (cm2) 700 1400 2800 6...18 2x2800 (12...18) Required supply pressure Nominal size Cv 0.12 to 1.2 2 to 3 5 to 12 Actuator cm2 350 668 1479 1479 3088 3...15 6...18 6...18 (12...18) 12...36 (23...36) 6...30 12...36 9...45 12...36 (23...36) 18...52 (35...52) 18...52 18...52 (35...52) 15...45 (30...45) 16...26 (18...23) 20...34 20...34 (27...34) 16...36 15...30 30...48 30...48 (39...48) 20...39 (30...39) 18...34 (22...30) 35...55 (44...55) 19...41 17...36 36...62 (50...62) 25...46 (36...46) 22...45 (27...36)

7...36 13...23

15...45 (30...45)

Upper spring range value + 3 psi p at p2 = 0 psi 2291 4712 5510 5800

12

112

to

350 350 700 350 700 350 700 350 700 700 1400 700 1400 700 1400 700 1400 700 1400 1400 2800 1400 2800 2x2800 1400 2800 1400 2800 2x2800 1400

668 126 117 62 62 (227) (226) (452) (156) (155) (310) (87) (174)

1479 325 (1537) 319 (1522) 184 (909) 117 (600) 155 (713) 91 (443) (272) (172) (171) (465) (464) (928) (322) (322) (644) (180) (359)

1479 325 319 184 117 155 91 (584) (584) (1168) (404) (404) (809) (226) (452)

3088 732 (3146) 723 (3146) 426 (1870) 278 (1244) 342 (145) 209 (912) 126 (562) 78 (358) 78 (356) 108 (703) 107 (703) (1406) 74 (487) 74 (487) (974) (272) (545)

2291 530 520 304 197 248 151 90 64 62

4712 1137 (4770) 1126 (4756) 654 (2842) 439 (1885) 527 (1827) 326 (1147) 198 (707) 126 (451) 124 (449) 137 (361) 137 (361) (722) 94 (249) 94 (249) (499) (139) (278)

5510 1338 (3654) 1329 (3654) 789 (2175) 519 (1445) 620 384 236 149 148 152 152 104 104 58

5800 2044 (5365) 2030 (5365) 1212 (3204) 801 (2131) 947 (1870) 590 (1176) 362 (726) 230 (462) 224 (461) 197 (451) 197 (449) (899) 136 (312) 135 (312) (623) 75 (174) (348)

(5800) (5800) (3625) (2407) 1063 662 409 259 258 183 181 126 125 68

(4118) (2726) 1178 (2247) 736 (1411) 454 (871) 288 (555) 287 (554) 242 (539) 240 (539) (1079) 166 (374) 166 (372) (745) 93 (209) (417)

2 112 to 3 112 to 4 2 to 4 3 to 6 3 to 6 4 to 6 8 6

20

30

47

75

120

190 190 290

290

420

420

735

2800 2x2800

T 8052 EN

Table 5a

Permissible differential pressures p for valves with balanced plug with metal sealing and PTFE ring, without metal bellows seal Pressures in bar The bench ranges in the shaded areas indicate normal operation, i.e. operation at rated travel Values in non-shaded areas apply to springs pre-tensioned to maximum Values in parentheses apply to half travel
Fail-safe position Nominal bench range (bar) with actuator (cm2) 700 1400 2800 2x2800 Required supply pressure Nominal size 3 4 6 3 4 6 4 6 8 6 Cv 75 75 120 120 190 190 190 290 Actuator cm2 700 1400 700 1400 700 1400 700 1400 700 1400 700 1400 700 1400 1400 2800 1400 8 290 2800 2x2800 6 420 1400 2800 1400 8 420 2800 2x2800 1400 8 735 2800 2x2800 57.4 22.2 48.1 18.4 37.2 13.9 4.6 48.3 18 42.6 15.8 11.4 155 (400) 62.1 (302) 146 (400) 58.3 (298) 135 (400) 53.8 (293) 20.2 (114) 128 (400) 49.2 (236) (400) 123 (400) 47 (234) (400) 42.6 (230) (400) 68.2 25.8 62.6 23.6 19.2 (400) (381) (400) (378) (400) (373) (145) 168 (400) 64.8 (298) (400) 162 (400) 62.6 (296) (400) 58.2 (292) (400) Upper spring range value + 0.2 bar p at p2 = 0 bar 106 42.2 96.8 38.4 85.9 33.9 12.4 252 102 243 98.3 232 93.8 35.8 (400) (361) (400) (400) (359) (400) (354) (400) 57.4 (400) 22.2 (221) 48.1 (400) 18.4 (218) 37.2 (400) 13.9 (213) 4.6 (82.6) 48.3 (400) 18 (174) (348) 42.7 (400) 15.3 (172) (344) 11.4 (167) (334) 400 182 (400) 400 178 (400) 400 174 (400) 67 (207) 368 143 (400) (400) 362 109 (400) (400) 136 (400) (400) 382 378 373 145 (363) 400 299 400 265 292
0.4...2.0 0.8...2.4 (1.6...2.4)

"Valve CLOSED" (fail-close)

0.5...2.5

"Valve OPEN" (fail-open)

1.0...3.0 (2.0...3.0) 0.6...3.0 1.2...3.6

0.6...3.0

1.2...3.6 (2.4...3.6)

0.4 ... 2.0 (0.4 ... 1.2)

2.4

4.0

6.0

T 8052 EN

Table 5b

Permissible differential pressures p for valves with balanced plug with metal sealing and PTFE ring, without metal bellows seal Pressures in psi The bench ranges in the shaded areas indicate normal operation, i.e. operation at rated travel Values in non-shaded areas apply to springs pre-tensioned to maximum Values in parentheses apply to half travel
Fail-safe position Nominal bench range (psi) with actuator (cm2) 700 1400 2800 2x2800 Required supply pressure Nominal size 3 4 6 3 4 6 4 6 8 6 Cv 75 75 120 120 190 190 190 290 Actuator cm2 700 1400 700 1400 700 1400 700 1400 700 1400 700 1400 700 1400 1400 2800 1400 8 290 2800 2x2800 6 420 1400 2800 1400 8 420 2800 2x2800 1400 8 735 2800 2x2800 832 322 697 267 539 201 66 700 261 617 229 165 2247 (5800) 900 (4379) 2117 (5800) 845 (4321) 1957 (5800) 780 (4248) 293 (1653) 1856 (5800) 713 (3422) (5800) 1783 (5800) 681 (3393) (5800) 617 (3335) (5800) 989 374 907 342 278 (5800) (5524) (5800) (5481) (5800) (5408) (2102) 2436 (5800) 939 (4321) (5800) 2349 (5800) 907 (4292) (5800) 844 (4234) (5800) 6...30 12...36 (23...36) "Valve CLOSED" (fail-close) 7...36 15...44 (30...45) 9...45 9...45 18...52 18...52 (36...52) 36 6 ... 30 (6 ... 18) "Valve OPEN" (fail-open)

Upper spring range value + 3 psi p at p2 = 0 psi 1537 615 1403 557 1245 491 179 3654 1479 2523 1425 3364 1360 519 (5800) (5234) (5800) (5800) (5205) (5800) (5133) (5800)

60

90

832 (5800) 322 (3204) 697 (5800) 267 (3161) 539 (5800) 201 (3088) 66 (1197) 700 (5800) 261 (2523) (5046) 619 (5800) 221 (2494) (4988) 165 (2421) (4843)

5800 2639 (5800) 5800 2581 (5800) 5800 2523 (5800) 971 (3001) 5336 2073 (5800) (5800) 5249 1580 (5800) (5800) 1972 (5800) (5800)

5539 5481 5408 2102 (5263) 5800 4335 5800 3842 4234

T 8052 EN

Table 6

Permissible differential pressures p for valves with unbalanced plug with metal sealing and without metal bellows seal Fail-safe position "Valve OPEN"
Table 6a Pressures in bar 350 Table 6b Pressures in psi

Nominal bench range in bar/psi with actuator (cm2)

700 1400 2800 2x2800 1.4

0.2 ... 1.0 (0.2 ... 0.6)

3 ... 15 (3 ... 9)

Required supply pressure Nominal size Cv 0.12 to 1.2 2 to 3 5 to 12 Actuator cm2 350

2.4

4.0

6.0

20

36

60

90

p at p2 = 0 bar

p at p2 = 0 psi

102

380

400

1479

5510

5800

12

112

to

350 350 700 350 700 350 700 350 700 700 1400 700 1400 700 1400 700 1400 700 1400 1400 2800 1400 2800 2x2800 1400 2800 1400 2800 2x2800 1400

101 22.4 (106) 21.6 (105) 12.4 (62.5) 7.9 (41) 10.6 (49) 6.2 (30.4) (18.7) (11.8) (11.6) (15.6) (15.5) (31) (10.8) (10.7) (21.4) (5.9) (11.8)

380 92.1 (245) 91.3 (244) 54.2 (146) 35.7 (97) 42.7 (113) 26.4 (71) 16.2 (43.7) 10.2 (27.8) 10.0 (27.7) 13.6 (36.2) 13.5 (36.1) (72) 9.4 (25) 9.3 (25) (50) 5.1 (13.9) (27.8)

400 203 (400) 203 (400) 121 (280) 80.1 (185) 94.1 (216) 58.7 (135) 36.2 (84) 23 (53.5) 22.9 (53.3) 30 (69) 29.9 (69) (138) 20.8 (47.8) 20.7 (47.8) (95.6) 11.5 (26.8) (53.6)

343 342 204 (400) 136 (297) 158 (344) 99.2 (216) 61.3 (134) 39.1 (85) 38.9 (85) 50.6 (110) 50.4 (110) (220) 35 (76.4) 34.9 (76.3) (152) 19.5 (42.8) (85.6)

1464 325 (1537) 313 (1522) 180 (906) 114 (594) 153 (710) 90 (441) (271) (171) (168) (226) (224) (449) (156) (156) (310) (85) (171)

5510 1335 (3552) 1324 (3538) 786 (2117) 517 (2682) 619 (1638) 383 (1029) 235 (633) 148 (403) 145 (401) 197 (525) 195 (523) (1044) 136 (362) 135 (362) (725) 74 (201) (403)

5800 2943 (5800) 2943 (5800) 1754 (4060) 1161 (2682) 1364 (3132) 851 (1957) 525 (1218) 333 (775) 332 (773) 435 (1000) 433 (1000) (2001) 301 (693) 300 (693) (1386) 166 (388) (777)

4973 4959 2958 1972 2291 1438 889 (1943) 567 (1232) 564 (1232) 733 731 507 506 282 (620)

2 112 to 3 112 to 4 2 to 4 3 to 6 3 to 6 4 6 8 6

20

30

47

75

120

190 190 290

290

420

420

735

2800 2x2800

10

T 8052 EN

Table 7 Dimensions for Type 3251-1 and Type 3251-7 Pneumatic Control Valve as standard version
Valve Class 150 Class 300 Class 600 Class 900 Class 150/600 Class 900 Class 150/600 Class 900 Class 150/600 Class 900 Class 150/600 Class 900 Class 150 H2 Class 300/600 Class 900 mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in 50 1.97 60 2.34 70 2.75 60 2.36 70 2.75 80 3.15 80 3.15 90 3.54 100 3.93 90 3.54 100 3.93 110 4.33 100 3.93 120 4.72 120 4.72
12

1 184 7.24 197 7.75 210 8.26 254 10 392 15.43 426 16.77 392 15.43 426 16.77

112 222 8.74 235 9.25 251 9.88 305 12 404 15.9 435 17.12 404 15.9 435 17.12

2 254 10 267 10.52 286 11.26 368 14.49 457 17.99 491 19.33 457 17.99 491 19.33 512 20.16 546 21.49

3 298 11.73 318 12.52 337 13.26 381 15 462 18.19 462 18.19 462 18.19 462 18.19 517 20.35 517 20.35

4 352 13.83 368 14.49 394 15.51 457 17.99 482 18.97 482 18.97 482 18.97 482 18.97 537 21.14 537 21.14 722 28.42 722 28.42 160 6.29 180 7.02 180 7.08

6 451 17.75 473 18.62 508 20 609 23.97

8 543 21.37 568 22.36 609 23.97 737 29.01

184 7.24 191 7.52 203 7.99 216 8.5 392 15.43 426 16.77 392 15.43 426 16.77

Length L

350

cm2

732 29.01 732 29.01 732 29.01 732 29.01 817 32.16 817 32.16 220 8.66 235 9.25 235 9.25

805 31.69 805 31.69 805 31.69 805 31.69 890 35.04 890 35.04 250 9.84 270 10.63 270 10.63

H1 for actuator

700 cm2

1400 cm2

2800 cm2

Actuator Diaphragm H 1)
2)

cm2 mm in mm in

350 280 11.02 82 3.23 110 4.33 M 30 x 1.5 G

38

700 390 15.35 196 7.71 190 7.48 (NPT

38)

1400 530 20.86 287 11.3 610 24 M 60 x 1.5 G

34

2800 770 30.3 620 24.41 650 25.5 M 100 x 2 G 1 (NPT 1)

34)

2 x 2800

1130 44.49

H3

mm in

Thread a (with Type 3271 Actuator)

(NPT

a2 (with Type 3277 Actuator)

1)

G 38 (NPT 38)
2)

Actuator 350 cm2 without lifting ring

Minimum clearance for actuator disassembly

11

T 8052 EN

Table 8 Weights for Type 3251 Globe Valve in standard version

Valve Cl 150/300 Valve without actuator (approx.) Class 600 Class 900 kg lbs kg lbs kg lbs cm2 Without With handwheel Without With handwheel kg lbs kg lbs kg lbs kg lbs
12

1 17.5 38.6 28 62 41 90

112 21.5 47.4 36 80 60 132 700 22 48.5 27 59.5 26 57.6 31 68.5

2 38 83.8 64 141 97 214 1400 70 154.5

3 59 130 102 225 120 265

4 78 172 137 302 160 353 2800 450 992

6 201 443 340 750 380 838

8 427 1191 540 1191 650 1433 2 x 2800 950 2095

15.5 34.2 22 49 35 77 350 8 17.6 13 28.7 12 26.5 17 37.5

Actuator Type 3271 (approx.)

Only with side-mounted handwheel, see T 8310 EN

Type 3277 (approx.)

1) Top row without handwheel, bottom row with handwheel

Pneumatic Actuators Type 3271 Type 3277

H3
H3 D a

D a

H
H

100 a2

H4

H1

H1

H2

H2 L

Type 3251-1

Type 3251-7

Type 3251 with bellows or insulating section

12

T 8052 EN

Table 9 Dimensions and weights for Type 3251 Globe Valve in standard version with insulating section Without actuator
Nominal size 350 cm2 Class 150 ... 600 H4 for actuator 700 cm2 1400 cm2 2800 cm2 350 cm2 Class 900 H4 for actuator 700 cm2 1400 cm2 2800 cm2 Cl 150...600 Class 900 in mm mm in mm in mm in mm in mm in mm in mm in mm in Weight (kg) without actuator for kg lbs kg lbs 30 66.5 43 95 36 79.5 49 108 622 24.48 622 24.48 622 24.48 622 24.48 44 97 68 150 72 159 105 231.5 110 242.5 130 287
12

1 25 593 23.34 593 23.34

112 40 605 23.82 605 23.82

2 50 727 28.62 727 28.62 782 30.78

3 80 732 28.82 732 28.82 787 30.98

4 100 752 29.6 752 29.6 807 31.77 992 39.05

6 150 1083 42.64 1083 42.62 1168 45.98 1083 42.64 1083 42.64 1168 45.98 360 794 400 882

8 200

15 593 23.34 593 23.34

1365 53.74 1365 53.74 1450 57.08

631 24.84 631 24.84 756 29.76 756 29.76 811 31.93 732 28.82 732 28.82 787 30.98

752 29.6 752 29.6 807 31.77 992 39.05 156 344 180 397

1365 53.74 1365 53.76 1450 57.08 640 1411 730 1610

Table 10 Dimensions and weights for Type 3251 Globe Valve in standard version with metal bellows Without actuator
Nominal size 350 cm2 Cl 150 H4 for actuator 700 cm2 1400 cm2 2800 cm2 350 cm2 Cl 300/600 H4 for actuator 700 cm2 1400 cm2 2800 cm2 350 cm2 Cl 900 H4 for actuator 700 cm2 1400 cm2 2800 cm2 Class 150/300 Weight without actuator for Class 600 Class 900 in mm mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lbs kg lbs kg lbs 30 66.5 43 95 36 95 49 108 44 97 68 150 583 22.95 583 22.95 583 22.95 583 22.95 72 159 105 232 110 243 130 287 156 344 180 297 590 23.23 590 23.23 590 23.23 590 23.23 593 23.35 593 23.35 825 32.5 825 32.5 880 34.64 841 33.1 841 33.1 896 35.27
12

1 25 590 23.23 590 23.23

112 40 602 23.7 602 23.7

2 50 836 32.9 836 32.9 891 35.1

3 80 841 33.1 841 33.1 896 35.3

4 100 841 33.1 841 33.1 896 35.3 1081 42.56

6 150 1139 44.85 1139 44.85 1224 48.2 1271 50.04 1271 50.04 1356 53.4 1271 50.04 1271 50.04 1356 53.4 360 794 360 794 400 882

8 200

15 590 23.23 590 23.23

1455 57.3 1455 57.3 1540 60.63

602 23.7 602 23.7 836 32.9 836 32.9 891 35.1 841 33.1 841 33.1 896 35.3

841 33.1 841 33.1 896 35.3 1081 42.56 841 33.1 841 33.1 896 35.27 1081 42.56

1855 73.03 1855 73.03 1940 76.4

1990 78.35 1990 78.35 2075 81.7 640 1411 730 1610

13

T 8052 EN

b d

Type 3251 with heating jacket Dimensions on request

The following details are required on ordering Nominal size .... Nominal pressure ANSI Class .... Body material According to Table 2 End connection Flanges/welding ends Plug Standard/balanced Soft sealing, metal sealing or lapped-in metal Characteristic Equal percentage or linear Actuator Type 3271 or Type 3277 (see T 8310 EN or T 8311 EN) Fail-safe position Valve CLOSED or valve OPEN Process medium Density in lb/cu.ft or kg/m3 and temperature in C (F) Flow rate lbs/h or kg/h or cu.ft/min or m3/h in standard or operating condition Pressure p1 and p2 in bar (psi) (absolute pressure pabs), both with minimum, standard and maximum flow Accessories Positioner and/or limit switches

Selection and sizing of the control valve 1. Calculate the Cv (Kv) value according to IEC 60534. 2. Select the nominal size and Cv (Kvs) value from Tables 3 to 5. 3. Determine the permissible differential pressure p from Tables 4 and 5. 4. Select the valve body material from Tables 1 and 2 as well as the pressure-temperature diagrams in the Information Sheet T 8000-2 EN. 5. Select additional equipment from Tables 1 and 2.

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt Germany Phone +49 69 4009-0 Fax +49 69 4009-1507 Internet: http://www.samson.de

T 8052 EN

Maxifluss Rotary Plug Valves VETEC Types 72.3/R and 72.4/R

Application Double-eccentric control valve for process engineering and industrial applications Nominal sizes DN 25 to 400 1 to 16 Nominal pressures PN 10 to 40 ANSI Class 150 and 300 Temperatures 100 to 400 C 148 to 752 F

Type 72.3 and Type 72.4 Maxifluss Rotary Plug Valves with Single-acting VETEC Type R Diaphragm Actuator Valve body made of Cast steel or Stainless cast steel Seat versions Metal sealing or soft sealing The control valves can be equipped with various accessories such as positioners, solenoid valves, and other devices conforming to VDI/VDE 3845. Versions Standard version Rotary plug valves with single-acting Type R Rotary Actuator for temperatures from 100 to 400 C (148 to 752 F) Type 72.3/R DN 25 to DN 400 in flanged design, face-toface dimensions according to DIN 3202 F1/EN 558 Series 1 Type 72.3/R 1 to 16 in flanged design, face-to-face dimensions according to ANSI B16.10/ EN 558-2 Series 37 and 38 Type 72.4/R DN 25 to DN 300 in wafer-style design, face-to-face dimensions according to EN 558-1/2 Series 36 Type 72.4/R 1 to 12 in wafer-style design, face-to-face dimensions according to EN 558-1/2 Series 36 Further versions with Double packing TA-Luft (German clean air act) packing Noise-reducing features Heating jacket for flanged valves Special body and trim materials Wafer-style version with ceramic trim and protective sleeve for the valve body Version with grooved flange DIN 2512/RTJ Electric actuator or handwheel Version typetested by DVGW (German Technical and Scientific Association on Gas and Water) according to EN 161, DN 25 to 200, PN 16/40 Basis weight control valve for paper machines

Fig. 1 VETEC Type 72.3/R Maxifluss Rotary Plug Valve according to DIN, flanged design with Type R Pneumatic Actuator

Fig. 2 VETEC Type 72.4/R Maxifluss Rotary Plug Valve with through holes in the flange and Type R Pneumatic Actuator

Information Sheet for rotary valves

T 8200 EN

Edition January 2004

Data Sheet

T 9918 EN

Principle of operation The shaft and the plug are arranged eccentrically, thus implementing the double-eccentric design of the Maxifluss rotary plug valve together with the offset fulcrum (Fig. 3). This double-eccentric design ensures that the plug clears the seat immediately without any initial breakaway torque or friction when the plug shaft is turned from closed to open position. The valve opens smoothly, providing a stable control response at small opening angles. The process medium can flow through the Maxifluss rotary plug valve in either direction. The standard direction of flow for Liquids = flow to open FTO direction of flow V Gases and vapors = flow to close FTC direction of flow H The flow coefficient is determined by the opening angle of the plug. The inherent characteristic of the Maxifluss rotary plug valves can be converted into a linear or equal percentage characteristic using positioners and cam discs. Fail-safe position The control valve offers two possible fail-safe positions in combination with the VETEC Type R Diaphragm Actuator in case the supply air fails: Valve CLOSED without supply air; the Maxifluss rotary plug valve is closed when the supply air fails. Valve OPEN without supply air; the Maxifluss rotary plug valve is opened when the supply air fails.

Direction of flow V Medium opens FTO

Direction of flow H Medium closes FTC

Fig. 4 and 5 Directions of flow V and H

Kv 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 [%]

Fig. 6 Inherent characteristic

Kv 100 90 80 70 60 50 40 30 20 10 0

10

20

30

40

50

60

70

80

90 100

[%]

Fig. 3 Plug movement with double-eccentric bearing

Fig. 7 Linear and logarithmic characteristics achieved with the help of a positioner

T 9918 EN

Table 1 Technical data Table 1a VETEC Types 72.3 and 72.4 Rotary Plug Valves
Maxifluss Type Design Nominal sizes Nominal pressures Face-to-face dimensions DIN 3202 F1 EN 558-1 Series 1 Flange bores according to Seat ring Characteristic Rangeability Temperature range Other ranges available on request With metal sealing With soft sealing Leakage class according to DIN EN 1349 With metal sealing With soft sealing IV-L1 VI-G1 100 to 400 C 148 to 752 F 100 to 220 C 148 to 428 F PN 10, 16, 25 or 40 DN 25 to 400 PN 10 to 40 72.3 Flanged 1 to 16 Class 150 and 300 ANSI B16.10 EN 558-2 Series 37 for Class 150 Series 38 for Class 300 ANSI Cl. 150 or 300 DN 25 to 300 PN 10 to 40 72.4 Wafer style 1 to 12 Class 150 and 300

IEC 534-3-2 EN 558-1/2 Series 36 PN 10, 16, 25 or 40 ANSI Cl. 150 or 300

Metal sealing PTFE soft sealing (flow direction: FTC) Equal percentage 200 : 1

Table 1b Type R Actuator

Actuator Travel at max. opening angle Bench range Supply pressure Max. spring torque Permissible ambient temperature Nm 32 84 Type mm bar R110 128 0.4 to 1.2 R150 184 0.4 to 1.2 R200 200 0.4 to 1.2 Min. 3 bar Max. 6 bar 160 20 to 70 C 4 to 158 F 249 810 R250 200 0.4 to 1.2 R250V 200 1.3 to 2.4

Table 2 Materials Table 2a VETEC Types 72.3 and 72.7 Rotary Plug Valves
Body Seat Plug Shaft Packing Seals 1.0619 1.4571 Optionally with stellited seating surface 1.4581 Optionally with stellited seating surface or seating surface of Stellite 6 1.4571 PTFE/graphite Graphite/stainless steel 1.4581

Table 2b Type R Actuator

Housing Diaphragms Piston Springs Steel/aluminum NBR Aluminum Spring steel

T 9918 EN

Table 3 Control valve sizing and noise level calculation Table 3a KVS, CV, and xFz coefficients Seat with metal sealing Direction of flow V, FTO For direction of flow H, FTC, KVS is reduced by 20 %
Size DN/in KVS 100 % KVS CV Seat xFz 0.75 KVS 60 % KVS CV Seat xFz 0.75 KVS 40 % KVS CV Seat xFz 0.75 KVS 25 % KVS CV Seat xFz 0.75 25/1 16 19 18 0.3 10 12 16 0.34 6 7 14 0.39 4 5 10 0.43 40/1 12 40 47 26 0.3 24 28 21.5 0.34 16 19 18.5 0.39 12 14 16 0.43 50/2 80 94 36 0.25 48 56 29.5 0.3 33 38 25.5 0.34 20 23 21 0.38 80/3 245 286 60 0.2 147 171 50 0.25 105 122 44 0.30 63 73 37 0.35 100/4 370 430 76 0.2 220 256 60 0.25 150 174 53 0.30 93 108 45 0.35 150/6 685 800 105 0.2 410 477 86 0.25 275 320 73 0.30 179 208 62 0.35 200/8 950 1110 135 0.2 570 663 106 0.22 380 442 88 0.24 240 279 73 0.26 250/10 1925 2252 170 0.2 1230 1439 146 0.22 770 900 126 0.24 480 561 102 0.26 300/12 2680 3135 210 0.2 1640 1918 163 0.22 1070 1252 133 0.24 670 784 116 0.26 400/16 4200 4914 290 0.18 2520 2948 225 0.19 1680 1965 184 0.20 1070 1252 160 0.21

Table 3b KVS, CV, and xFz coefficients Seat with soft sealing Direction of flow H, FTC
Size DN/in KVS 100 % KVS CV Seat xFz 0.75 KVS 60 % KVS CV Seat xFz 0.75 KVS 40 % KVS CV Seat xFz 0.75 KVS 25 % KVS CV Seat xFz 0.75 25/1 10 12 16 0.3 6 7 15 0.34 4 5 14 0.39 2 3 10 0.43 40/1 12 40 47 26 0.3 21 24 21.5 0.34 15 17 18.5 0.39 11 13 16 0.43 50/2 68 79 35 0.25 41 50 29.5 0.3 28 33 25.5 0.34 17 20 21 0.38 80/3 162 189 54 0.2 135 158 50 0.25 105 123 46 0.30 56 65 37 0.35 100/4 252 295 70 0.2 164 191 60 0.25 121 141 53 0.30 72 84 45 0.35 150/6 510 593 99 0.2 270 314 86 0.25 182 212 73 0.30 132 153 62 0.35 200/8 726 849 129 0.2 460 535 106 0.22 300 349 88 0.24 200 233 73 0.26 250/10 1450 1696 160 0.2 990 1158 146 0.22 620 725 126 0.24 410 479 102 0.26 300/12 2010 2351 204 0.2 1320 1535 163 0.22 860 1006 133 0.24 560 655 116 0.26 400/16 3150 3685 270 0.18 2020 2363 225 0.19 1345 1573 184 0.20 860 1006 160 0.21

Table 3c FL and xT coefficients

Size 100 % KVS 60 % KVS 40 % KVS 25 % KVS DN/in FL xT FL xT FL xT FL xT 25/1 0.76 0.5 0.81 0.6 0.86 0.70 0.89 0.75 40/1 12 0.76 0.5 0.81 0.6 0.86 0.70 0.89 0.75 50/2 0.70 0.5 0.76 0.6 0.81 0.70 0.85 0.75 80/3 0.64 0.35 0.70 0.5 0.76 0.60 0.82 0.65 100/4 0.64 0.35 0.70 0.5 0.76 0.60 0.82 0.65 150/6 0.64 0.35 0.66 0.50 0.76 0.60 0.82 0.65 200/8 0.64 0.30 0.66 0.35 0.69 0.50 0.72 0.55 250/10 0.64 0.30 0.66 0.35 0.69 0.50 0.72 0.55 300/12 0.64 0.30 0.66 0.35 0.69 0.50 0.72 0.55 400/16 0.61 0.30 0.62 0.35 0.64 0.45 0.65 0.50

T 9918 EN

Table 4 Permissible differential pressures Table 4a Fail-safe position: valve CLOSED Pressures in bar
Shaft in mm Max. shaft torque [Nm] at 20 C 58 131 Required supply pressure 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Perm. diff. pressure for CLOSED position Standard flow FTO Metal sealing 40 30 40 15 40 15 29 40 8 15 24 7 11 40 4 6 27 2 3 15 1 2 9 3 Reverse flow FTC Metal or soft sealing 40 40 40 40 40 40 40 40 40 40 40 40 40 23 26 40 12 15 24 7 9 15 4 5 6 6 6 6 6 6 6 Max. perm. supply pressure 6 6

Size DN/in

Actuator Type

Bench range in bar

25/1 40/1

16 20

R110 R110 R150 R110 R150 R150

0.4 ... 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 1.7 3.2

50/2

20

131

80/3

28

325

R200 R250 R150

100/4

35

586

R200 R250 R200

150/6

42

1246

R250 R250V R200

200/8

42

1246

R250 R250V R200

250/10

48

1709

R250 R250V R200

300/12

48

1709

250 R250V

400/16

72

6366

R250 R250V

Valves for higher pressure drops on request

T 9918 EN

Table 4b Fail-safe position: valve OPEN Pressures in bar

Shaft in mm Max. shaft torque [Nm] at 20 C 58 131 Required supply pressure 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Perm. diff. pressure in OPEN position Standard flow FTO Metal sealing 40 40 40 40 40 40 40 40 40 40 40 40 40 23 26 40 12 15 24 7 9 15 4 5 Reverse flow FTC Metal or soft sealing 40 30 40 15 40 15 29 40 8 15 24 7 11 40 4 6 27 2 3 15 1 2 9 3 6 6 6 6 6 6 6 Max. perm. supply pressure 6 6

Size DN/in

Actuator Type

Bench range in bar

25/1 40/1

16 20

R110 R110 R150 R110 R150 R150

0.4 ... 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 0.4 1.2 1.3 2.4 0.4 1.2 1.7 3.2

50/2

20

131

80/3

28

325

R200 R250 R150

100/4

35

586

R200 R250 R200

150/6

42

1246

R250 R250V R200

200/8

42

1246

R250 R250V R200

250/10

48

1709

R250 R250V R200

300/12

48

1709

250 R250V

400/16

72

6366

R250 R250V

T 9918 EN

Table 5 Mounting positions for Type R Actuator

Medium opens Direction of flow V FTO

Medium closes Direction of flow H FTC

Mounting Po Valve CLOSED without supply air Air to open - Spring closes

Mounting Ps Valve OPEN without supply air Air to close - Spring opens

Mounting A-Po

Mounting A-Ps

Mounting B-Po

Mounting B-Ps

Mounting C-Po

Mounting C-Ps

Mounting D-Po

Mounting D-Ps

T 9918 EN

Table 6 Dimensions in mm Table 6a Type 72.3/R DN 25 to 400 PN 10 to 40

Valve A B E R Actuator R110 C K N L P Actuator R150 C K N L P Actuator R200 C K N L P Actuator R250 C K N L P Actuator R250V C K N L P 400 420 477 790 130 126 296 492 539 561 400 420 477 711 130 126 296 492 539 561 400 420 477 671 130 126 240 492 539 561 Only use Type MN Actuator, Type R is not suitable. 277 287 593 100 119 187 337 357 242 454 75 83 149 282 478 100 292 DN 25 160 83 56 40 200 103 80 50 230 113 87 80 310 143 114 100 350 173 130 115 150 480 210 156 200 600 233 175 250 730 245 211 300 500 260 232 400 600 308 349

T 9918 EN

Table 6b Type 72.3/R 1 to 16 ANSI Class 150

Valve A B E R Actuator R110 C K N L P Actuator R150 C K N L P Actuator R200 C K N L P Actuator R250 C K N L P Actuator R250V C K N L P 400 420 477 790 130 126 296 492 539 561 400 420 477 711 130 126 296 492 539 561 400 420 477 671 130 126 240 492 539 561 Only use Type MN Actuator, Type R is not suitable. 277 287 593 100 119 187 337 357 242 454 75 83 149 282 478 100 292 in 1 184 83 56 1 222 103 80 2 254 113 87 3 298 143 114 4 352 173 130 115 6 451 210 156 8 543 233 175 10 673 245 211 12 500 260 232 16 600 308 349

T 9918 EN

Table 6c Type 72.3/R 1 to 16 ANSI Class 300

Valve A B E R Actuator R110 C K N L P Actuator R150 C K N L P Actuator R200 C K N L P Actuator R250 C K N L P Actuator R250V C K N L P 400 420 477 790 130 126 296 492 539 561 400 420 477 711 130 126 296 492 539 561 400 420 477 671 130 126 240 492 539 561 Only use Type MN Actuator, Type R is not suitable. 277 287 593 100 119 187 337 357 242 454 75 83 149 282 478 100 292 in 1 196 83 56 1 235 103 80 2 267 113 87 3 317 143 114 4 368 173 130 115 6 473 210 156 8 568 233 175 10 708 245 211 12 500 260 232 16 600 308 349

10

T 9918 EN

Table 6d Type 72.4/R DN 25 to 300 and 1 to 12 PN 10 to 40 and ANSI Class 150/300

Valve A B E R Actuator R110 C K N L P Actuator R150 C K N L P Actuator R200 C K N L P Actuator R250 C K N L P Actuator R250V C K N L P 400 420 477 790 130 126 296 492 539 561 400 420 477 711 130 126 296 492 539 561 400 420 477 671 130 126 240 492 539 561 277 287 593 100 119 187 337 357 242 454 75 83 149 282 478 100 292 DN/in 25/1 102 83 56 40/1 114 103 80 50/2 125 113 87 80/3 165 143 114 100/4 194 173 130 115 150/6 229 210 156 200/8 243 233 175 250/10 297 245 211 300/12 338 260 232

11

T 9918 EN

Fig. 8 Dimensional drawings for VETEC rotary plug valves: Type 72.3 R (flanged design) and Type 72.4 R (wafer-style design)

Table 7 Weights in kg
Valve Type 72.3 72.4 DN/in kg kg 25/1 8 5 40/1 15 8 50/2 20 10 80/3 40 20 100/4 50 30 150/6 100 60 200/8 160 80 250/10 300/12 400/16 220 140 250 170 450

Actuator

Type kg

R110 16

R150 27

R200 47

R250 72

R250V 95

Ordering text Type Nominal size Nominal pressure Body material Seat version Characteristic KVS/CV coefficient Direction of flow

According to Table 1 DN/in .... PN/Class .... According to Table 2 With metal sealing or soft sealing Equal percentage or linear Acc. to Tables 3a or 3b Standard: Flow to open = V (FTC) Reverse: Flow to close = H (FTO)

Actuator Mounting Fail-safe position upon supply air failure Max. differential pressure for actuator Supply pressure Bench range Accessories Optionally

Type R .... According to Table 5 Valve CLOSED or Valve OPEN .... bar .... bar .... bar Positioner, limit switch, solenoid valve Special versions, certificates, inspections, etc.

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 9918 EN

Pneumatic Control Valve Type 3510-1 and Type 3510-7 Micro-flow Valve Type 3510
ANSI version Application Control valve designed for controlling low flow rates in pilot plants and technical research facilities. Valve sizes G , G 38, G NPT, 38 NPT, NPT RC , 38, ANSI , , 1 Pressure rating ANSI Class 150 to Class 2500 Temperatures 200 to +450 C 328 to 842 F

The pneumatic control valve consists of: Type 3510 Micro-flow Control Valve and a Type 3271-5 or optionally Type 3277-5 Actuator Type 3510 Micro-flow Control Valves are available either as: Globe valves Angle valves Their valve bodies are available with: G, NPT, or RC screwed connections Welding ends or flanges Stainless steel is used as the standard body material. However, a variety of special materials can also be used according to customer requirements. Versions Standard version For temperatures ranging from 10 to +220 C (14 to 428 F) ANSI Class 150 to 2500 Globe valve or angle valve Female thread G , G 3 8, G or NPT, 3 8 NPT, NPT Flanges ANSI , , 1, Class 150 to 2500 Welding ends and 1 Type 3510-1 (Fig. 3) With Type 3271-5 Pneumatic Actuator, 120 cm2 effective diaphragm area or Type 3271-52 Pneumatic Actuator, 60 cm2 effective diaphragm area (see Data Sheet T 8310-1 EN) Type 3510-7 (Figs. 1 and 2) With Type 3277-5 Pneumatic Actuator with 120 cm2 effective diaphragm area, for integral positioner attachment (see Data Sheet T 8310-1 EN) Other versions with Insulating section for temperatures ranging from 200 to +450 C (328 to 842 F), with special material up to +650 C (1200 F) Metal bellows seal up to Class 600 with a sealing performbar l mance 105 s , higher pressure ratings on request Handwheel Electric actuator On request

Fig. 1 Type 3510-7 Control Valve with Type 3760 Positioner

Fig. 2 Type 3510-7 Control Valve with Type 3767 Positioner

Fig. 3 Type 3510-1 Control Valve with Type 3271-52 Actuator

Associated Information Sheets Associated Data Sheet for Pneumatic Actuators

T 8000-1/-2 EN T 8310-1 EN

Edition April 2005

Data Sheet

T 8091-1 EN

Principle of operation The process medium flows through the micro-flow control valve in the direction indicated by the arrow. The position of the valve plug (3) determines the cross-sectional area of flow between the seat (2) and the plug. The plug stem (6) is connected to the actuator stem (8.1) by the stem connector (7) and sealed with an adjustable packing (4). To comply with stricter environmental emissions requirements, the valve can be equipped with a double-walled metal bellows (10). The anti-rotation device (13) prevents loosening of the screw connection between the valve body (1) and the bonnet (5) or the intermediate piece (9). Fail-safe position Depending on the arrangement of the compression springs in the actuator (8) (see Data Sheet T 8310-1 EN for details), the control valve has two different fail-safe positions effective upon air supply failure: Actuator stem extends (FA) The valve is closed upon air supply failure. Actuator stem retracts (FE) The valve is opened upon air supply failure.

Fig. 4 Type 3510-7 Control Valve

9 10

Fig. 5 Type 3510 Valve, angle valve with insulating section and Type 3271-52 Actuator (60 cm2)

Fig. 6 Type 3510 Valve, globe valve with metal bellows seal

T 8091-1 EN

Table 1 Technical data for Type 3510

Connection Valve size Pressure rating Seat/plug sealing Characteristic Rangeability Temperature range Leakage rate acc. to DIN EN 1349
3

Female thread G G
3 8

Welding ends
3

Flanges 1

NPT, 8 NPT, NPT RC , 8,

1 Class 150 to 2500 Metal sealing

Equal percentage with CV 0.012 Linear Quick opening 50 : 1 Smaller than 50 : 1 with CV 0.12 10 to 220 C With insulating section 200 to 450 C Metal sealing Lapped-in metal Metal sealing Lapped-in metal IV IV-S2 III IV

With CV 0.012:

Table 2 Materials
Valve body 1) and bonnet 2) Seat and plug A 316 Ti (UNS: S31635) 1.4571 / 1.4571 1.4122 / 1.4112 1.4122 / Stellite PTFE compound 1.4571 A 316 Ti A 316 Ti 600 3) 1.4571 2.4610 2.4610 2.4610 2.4819 2.4610 (UNS: N 06455) 2.4610 / 2.4610

Stuffing box packing Body gasket Insulating section Metal bellows seal Intermediate piece Metal bellows for Cl.
1) 2) 3)

Other materials available on request Wetted parts For higher pressure ratings on request

Legend for Figs. 4 to 6 1 2 3 4 5 5.1 6 7 8 8.1 9 10 13 Valve body Seat Plug Stuffing box packing Valve bonnet Body gasket Plug stem Stem connector Actuator Actuator stem Intermediate piece for insulating section or bellows seal Metal bellows Anti-rotation device

T 8091-1 EN

Table 3 Available CV coefficients Table 3a Overview

CV Rangeability Seat Plug stem Travel
1) 2)

0.00012 to 0.0075 1) < 15 : 1 mm mm mm 2 4 7.5

0.012 to 0.3 15 : 1 to 50 : 1 3

0.5 50 : 1 4 4 7.5

0.75 to 2.0 2) 10

Seat and plug material in 1.4122/Stellite only Only up to Class 600

Table 3b KVS coefficients and associated valve sizes

End connection Flow coefficient CV 0.00012 0.00020 0.00030 0.00050 0.00075 0.0012 0.0020 0.0030 0.0050 0.0075 0.012 0.020 0.030 0.050 0.075 0.12 0.20 0.30 0.50 0.75 1) 1.2 1) 2.0 1)
1)

Female thread Characteristic G NPT RC G 8 8 NPT 3 RC 8

3

Welding ends G NPT RC

Flanges

Equal percentage

Linear

Versions up to max. Class 600 can be used.

T 8091-1 EN

Table 4 Permissible differential pressures Pressures in bar (gauge) Table 4a Standard version without bellows seal Fail-safe position Valve CLOSED
Bench range with actuator size Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC
1)

60 cm 120 cm CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2

2 2

0.2 1.0 0.4 0.8 25 250 35

0.4 2.0 0.8 1.6 100 400 11 84

1.4 2.3 1.7 2.1 400 72 100

2.1 3.3 2.4 3.1 100

p when p2 = 0 bar

60 cm2 120 cm2

Only up to Class 600

Table 4b Version with bellows seal Fail-safe position Valve CLOSED

Bench range with actuator size Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC
1)

60 cm 120 cm CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2 60 cm2

2 2

0.2 1.0 0.4 0.8 30 25

0.4 2.0 0.8 1.6 10 72 5 68

1.4 2.3 1.7 2.1 61 100 55 100

2.1 3.3 2.4 3.1 95 90

p when p2 = 0 bar

120 cm2

Only up to Class 600

Table 4c Standard version without bellows seal Fail-safe position Valve OPEN
Bench range with actuator size 60 cm2 120 cm CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2 24 254 36
2

0.2 1.0 0.4 0.8 1.2 2.5 p when p2 = 0 bar 400 400 79 100 100 3.5

Supply pressure Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC

1)

60 cm2 120 cm2

Only up to Class 600

Table 4d Version with bellows seal Fail-safe position Valve OPEN

Bench range with actuator size 60 cm
2

0.2 1.0 0.4 0.8 1.2 27 27 2.5 p when p2 = 0 bar 63 100 63 100 100 100 3.5

120 cm2 Supply pressure CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2 60 cm2 120 cm2

Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC

1)

Only up to Class 600

T 8091-1 EN

Table 5 Permissible differential pressures Pressures in psi (gauge) Table 5a Standard version without bellows seal Fail-safe position Valve CLOSED
Bench range with actuator size Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC
1)

60 cm 120 cm CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2

2 2

3 15 6 12 367 3675 515

6 30 12 23 1470 5880 160 1235

20 34 25 30 5880 1060 1470

40 48 35 45 1470

p when p2 = 0 psi

60 cm2 120 cm2

Only up to Class 600

Table 5b Version with bellows seal Fail-safe position Valve CLOSED

Bench range with actuator size Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC
1)

60 cm 120 cm CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2 60 cm2

2 2

3 15 6 12 440 365

6 30 12 23 145 1060 75 1000

20 34 25 30 900 1470 805 1470

40 48 35 45 1395 1325

p when p2 = 0 psi

120 cm2

Only up to Class 600

Table 5c Standard version without bellows seal Fail-safe position Valve OPEN
Bench range with actuator size 60 cm2 120 cm CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2 350 3735 530
2

3 15 6 12 18 36 p when p2 = 0 psi 5880 5880 1160 1470 1470 51

Supply pressure Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC

1)

60 cm2 120 cm2

Only up to Class 600

Table 5d Version with bellows seal Fail-safe position Valve OPEN

Bench range with actuator size 60 cm
2

3 15 6 12 18 395 395 36 p when p2 = 0 psi 925 1470 925 1470 1470 1470 51

120 cm2 Supply pressure CV 0.00012 to 0.5 0.75 to 2.0 1) Actuator 60 cm2 120 cm2 60 cm2 120 cm2

Valve size , , 1 3 GG 8G 3 NPT/RC , 8, , 1 G NPT/RC

1)

Only up to Class 600

T 8091-1 EN

Table 6 Dimensions
Valve Connection Female thread G/NPT/RC 3 , 8, Class 150 Class 300 L Class 600 Class 900/1500 Class 2500 H1 H4 60/120 cm2 Insulating section Up to Cl. 2500 Bellows seal Class 150 Class 300 H2 or Flange D1 Class 600 Class 900/1500 Class 2500 H3 L1 60/120 cm2 Class 150 Class 300 Class 600 mm in mm in mm in Class 900/1500 mm in Class 2500 mm in Actuator Diaphgram D H H3 Thread Loading pressure connection G 60 cm2 120 mm / 4.72 63 mm / 2.48 150 mm / 5.90 M20 x 1.5
1 8

Welding ends , 1 184 7.25 190 7.50 203 8.0 216 8.50 264 10.38 122 mm / 4.80 263 mm / 10.35 263 mm / 10.35 365 mm / 14.37 90 3.54 96 3.78 96 3.78 122 4.80 134 5.28 150 mm / 5.90 92 3.62 95 3.74 101 3.98 108 4.25 132 5.20

Flanges 184 7.25 194 7.62 206 8.12 229 9.0 273 10.75 1 184 7.25 197 7.75 210 8.25 254 10.0 308 12.12

mm in mm in mm in mm in mm in 74 mm 2.91 80 mm 3.12

Up to Cl. 600 Class 1500 mm in mm in mm in mm in mm in 23 mm 0.90 23mm 0.90

100 3.94 118 4.65 118 4.65 132 5.20 140 5.51 92 3.62 97 3.82 103 4.06 114 4.5 137 5.39 120 cm2 168 mm / 6.6 69 mm / 2.71 150 mm / 5.90 M20 x 1.5 G
1 8

108 4.25 124 4.88 124 4.88 150 5.91 158 6.22 92 3.62 98 3.86 105 4.13 127 5.0 154 6.06

34 mm 1.33

40 mm 1.57

or

1 8

NPT

or

1 8

NPT

T 8091-1 EN

Table 7 Weights
Valve Connection Female thread G/NPT/RC 3 , 8, Valve without actuator Class 150 Class 300 Class 600 Class 900/1500 Class 2500 Optional Insulating section Bellows seal Actuator Approx. kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs 60 cm2 1.3 / 2.9 1.7/3.74 1.6/3.53 Welding ends , 1 2.6/5.8 3.2/7.1 3.4/7.5 5.2/14.4 6.5/14.4 0.5 / 1.2 0.6 / 1.4 120 cm2 3.5 / 7.8 Flanges 3.3/7.3 4.2/9.3 4.8/10.6 7.6/16.8 9.0/20 1 3.7/8.2 4.8/10.6 5.2/11.5 8.7/19.2 9.8/21.7

Dimensions in mm

H3

H3

84

20

D1

L L H1 H4

D1

57

L1

SW46

L1

L1

L1 SW50

H2 L

L1

Type 3510-7 Angle valve with end connections with female thread

Type 3510-1 Globe valve with end connections with female thread and with bellows seal or insulating section

Type 3510 Valve bodies with flanges and welding ends

Ordering text Micro-flow Valve Type 3510 Globe or angle valve in ANSI version Valve size in Pressure rating Class Body material According to Table 2 End connections Female thread G, NPT, RC, flanges or welding ends Direction of flow FTO or FTC Characteristic Equal percentage, linear, quick opening Pneumatic actuator Type 3271-5/Type 3277-5 60 or 120 cm2 (T 8310-1 EN)

Fail-safe position Process medium Density Maximum flow rate Pressure Medium temperature Accessories

Valve CLOSED or valve OPEN kg/m3 ... kg/h or m3/h in standard or operating state p1 and p2 in bar/psi (absolute pressure) C or K Positioner and/or limit switch

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8091-1 EN

L1

Series 240 Pneumatic Control Valves Type 3244-1 and Type 3244-7 Three-way Valve Type 3244
DIN and ANSI versions Application Mixing or flow-diverting valves for use in process engineering and industrial applications Nominal size DN 15 to 150 to 6 Nominal pressure PN 10 to 40 ANSI Class 150 to 300 Temperatures DIN: 196 to 450 C 321 to 842 F ANSI: 198 to 427 C 325 to 800 F

Type 3244 Three-way Valve with: Type 3271 Pneumatic Actuator (Fig. 1) or Type 3277 Pneumatic Actuator (Fig. 2) for integral positioner attachment Valve body made of: Cast iron (DIN version only) Cast steel or Cast stainless steel Undivided bonnet These control valves in modular design can be equipped with various accessories: Positioners, solenoid valves, limit switches and other accessories according to IEC 60534-6 and NAMUR recommendation (see Information Sheet T 8350 EN for details). Optional integral positioner attachment with Type 3277 Pneumatic Actuator (see Data Sheet T 8310-1 EN for details).
Fig. 1 Type 3244-1 Pneumatic Control Valve Type 3271 Actuator

Versions Standard version designed for temperatures from 10 C to +220 C (15 F to 430 F) Type 3244-1 (Fig. 1) Type 3244 Three-way Valve with Type 3271 Pneumatic Actuator (see Data Sheets T 8310-1/-2 EN) Type 3244-7 (Fig. 2) Type 3244 Three-way Valve with Type 3277 Pneumatic Actuator for integral positioner attachment (see Data Sheet T 8310-1 for details) Additional versions with: Bellows seal or insulating section See Technical data Adjustable packing Details on request Heating jacket Additional handwheel See Data Sheet T 8310-1 EN Also available: Type 3244-2 Electric Control Valve Details on request Type 3244-3 Manually Operated Valve with Type 3273 Hand-operated Actuator See Data Sheet T 8312 EN for details

Fig. 2 Type 3244-7 Pneumatic Control Valve with Type 3277 Actuator

Associated Information Sheets Associated Data Sheets for Pneumatic Actuators

T 8000-1/-2/-3 EN T 8310-1/-2 EN

Edition October 2004

Data Sheet

T 8026 EN

Principle of operation (Figs. 3 and 4) Depending on the valve version, the three-way valve can be used for either mixing or flow-diverting service. In mixing valves, the process media to be mixed enter at valve ports A and B. The combined stream flows off at port AB (see Fig. 3). The flow rate from port A or B to port AB depends on the cross-sectional area of flow between the seats and the valve plugs. In flow-diverting valves, in contrast, the process medium enters at port AB and the partial streams flow off at ports A and B (see Fig. 4). Note: The design of the mixing and flow-diverting valves in sizes DN 15 to 25 ( to 1) is identical. Fail-safe position Depending on the arrangement of the compression springs in the actuator (see Data Sheet T 8310-1 EN or T 8310-2 EN for details), the valve has two fail-safe positions which become effective upon supply air failure: Actuator stem extends (FA) Whenever the air supply fails, either port B (mixing valve) or port A (flow-diverting valve) is closed. Actuator stem retracts (FE) Whenever the air supply fails, either port A (mixing valve) or port B (flow-diverting valve) is closed.

AB

Notes on the differential pressures in Tables 3a to 4b Values specified in the gray-shaded columns correspond to the standard bench range Differential pressures specified in the white columns apply to maximum pretensioned springs Differential pressures in parentheses refer to the values in parentheses in the bench range row The tables apply to both fail-safe positions The springs in actuators with fail-safe action "Actuator stem retracts" cannot be pretensioned.

Fig. 3 Type 3244-1 Pneumatic Control Valve with Type 3244 Three-way Valve (plug arrangement for mixing service (DN 15 to 25 for flow-diverting service as well) and Type 3271 Actuator with additional handwheel

AB

Fig. 4 Type 3244-7 Pneumatic Control Valve with Type 3244 Three-way Valve, DN 32 to 150 (plug arrangement for flow-diverting service), additional bellows seal and Type 3277 Actuator

T 8026 EN

Table 1 Technical data

Version Nominal size Material Nominal pressure End connections Seat-plug sealing Characteristic Rangeability DN Cast iron EN-JL1040 DIN 15 150 Cast steel 1.0619 Cast stainless steel 1.4581 DIN 1) Carbon steel A 216 WCC ANSI 6 Stainless carbon steel A 351 CF8M RF 2) Metal Linear 50 : 1 for 2 30 : 1 for 2 6 10 220 C (15 430 F) 10 450 C 4) 10 450 C 4) 29 427 C (20 800 F) 29 400 C (20 750 F) 50 427 C (58 800 F) 50 400 C (58 750 F)

PN 10, 16, 25, 40 acc. to DIN 2401 All flange designs acc. to Metal Linear 50 : 1 for DN 15 50 30 : 1 for DN 65 150 10 220 C 10 300 C 10 300 C 10 400 C 4) 10 400 C 4) 196 450 C 0.05 % KVS
2) 4)

ANSI Class 150 or 300

Temperature ranges in C and F Permissible operating pressures according to pressure-temperature diagram Body without insulating section Short insulating section 3) Short bellows seal Metal sealing

Body with

Valve plug

198 427 C (325 800 F) 0.05 % KVS Other versions on request Version for lower temperatures on request

Leakage class (DIN EN 1349)

1) 3)

Connections for DN 15 only acc. to DIN 2532, 2533, 2543 to 2545 Long insulating section on request

Table 2 Materials
Standard version Valve body Valve bonnet Seat 1) Plug
1)

DIN Cast iron EN-JL1040 1.0460 1.4006 1.4008 1.4104 Metal/graphite 1.0460 1.0460 1.4571 On request
2)

ASTM Cast stainless steel 1.4581 1.4571 1.4571 1.4571 1.4571 Carbon steel A 216 WCC A 105 1.4006 1.4006 1.4104 Stainless carbon steel A 351 CF8M A 182 F 316 1.4571 1.4571 1.4571

Cast steel 1.0619

Guide bushings Packing 2) Body gaskets Insulating section Metal bellows seal Intermediate piece Metal bellows Heating jacket
1)

V-ring packing, PTFE with carbon Spring 1.4310 Metal/graphite 1.4571 1.4571 A 105 A 105 1.4571 On request A 182 F 316 A 182 F 316

All seats and plugs available with Stellite facings

Other packings on request

T 8026 EN

Table 3a KVS coefficients and permissible differential pressures Type 3244 Mixing Valve DIN version Pressures in bar
120 cm2 Bench range in bar for actuator with effective area 240 350 cm2 cm2
0.2...1.0 0.4...1.2

0.4...2.0 (1.2...2.0)

0.8...2.4

1.4...2.3

2.1...3.3

0.6...3.0 (1.8...3.0)

700 cm2 Required supply pressure in bar DN 15 20 25 KVS Mixing valve 24 2 4 6.3 24 6.3 10 24 Seat in mm Rated travel in mm Actuator cm2 120 240 350 700 120 6.3 10 16 31 350 700 120 25 38 15 350 700 120 50 40 48 350 700 65 80 65 80 80 25 and 40 48 350 700 350 700 350 700 5.2 9.6 23.7 5.2 13.6 3.1 8.7 1.6 5.1 1.6 5.1 2.7 1.7 1.4 30 700 1.2

1.2...3.6

1.4...2.3 2.1...3.3 (1.85...2.3) (2.7...3.3)

1.6

2.4 (3.2)

3.2

3.6 (4.8)

4.8

3.7 (4.2)

5.4 (6.0)

p when p2 = 0 bar 23.7 13.6 8.7 5.1 5.1 2.7 1.7 3.9 2.3 3.0 1.9 1.9 1.2 5.2 14.8 23.7 13.6 8.7 5.1 (40) 5.1 (40) 2.7 (23.1) 1.7 (16.1) 3.9 2.3 3.0 1.9 1.9 1.2 40 30.5 19.9 12.1 12.1 6.7 4.6 9.0 5.6 7.0 4.5 4.5 3.2 24.9 37.8 22.0 14.3 8.6 (40) 8.6 (40) 4.7 (35.3) 3.1 (24.7) 6.4 4.0 5.0 3.2 3.2 2.2 40 40 31.1 19.2 19.2 10.8 7.5 14 8.8 11 7.2 7.2 5.1 29.3 40 17 40 10.9 36.7 6.5 22.7 22.7 12.9 (36.3) 8.9 (25.5) 16.6 10.4 13 8.6 8.6 6.0 40 40 27.1 40 17.7 40 10.7 35 35 20 (40) 13.9 37.7 25.4 16.1 20 13.3 13.3 9.4

32 to 50

40 and 50

60

63

80 100 160 140 200 200 300

75 80 100 90 110 110 130

100

125

150

T 8026 EN

Table 3b CV coefficients and permissible differential pressures Type 3244 Mixing Valve ANSI version Pressures in psi
120 cm2 Bench range in psi for actuator with effective area 240 350 700 Required supply pressure in psi DN in 1 mm 15 20 25 CV Seat Mixing valve in (mm) 2.3 5 2.3 5 7.5 2.3 5 7.5 12 0.94 (24) Rated travel in (mm) Actuator cm2 120 240 350 700 120 7.5 12 20 1 and 2 40 and 50 30 1.49 (38) 0.59 (15) 1.22 (31) 350 700 120 350 700 120 2 50 47 1.89 (48) 350 700 30 and 47 2 3 65 80 70 1.89 (48) 2.48 (63) 2.95 (75) 3.15 (80) 3.93 (100) 4.33 (110) 5.12 (130) 350 700 350 700 350 700 75 139 344 75 197 45 126 23 74 23 74 39 25 20 700 28 17 28 17 65 46 46 32 104 74 125 87 193 136 344 197 126 74 74 39 25 57 33 75 215 344 197 126 74 (580) 74 (580) 39 (335) 25 (233) 57 33 cm2 cm2 cm2 18 3...15 6...18 23 35 (47) 6...30 (18...30) 20...34 30...48

9...44 12...35 (26...44) 18...52 47 52 (70) 70

20...34 30...48 (26...34) (39...48) 54 (61) 78 (87)

p when p2 = 0 psi 580 442 289 175 175 97 67 131 81 355 548 319 207 125 (580) 125 (580) 68 (512) 45 (358) 93 58 580 580 451 278 278 157 109 203 128 425 580 247 580 158 532 94 329 329 187 (526) 129 (370) 241 151 580 580 393 580 257 580 155 508 508 290 (580) 202 547 368 233

80

95

120 4 100 190 230 6 150 350

1.18 (30)

T 8026 EN

Table 4a KVS coefficients and permissible differential pressures Type 3244 Flow-diverting Valve DIN version Pressures in bar Valves in DN 65 to 150: Direction of flow AB A with maximum KVS and AB B with reduced KVS
120 cm2 Bench range in bar for actuator with effective area 240 cm2 350 cm2 700 cm2 Required supply pressure in bar DN 15 20 25 KVS Diverting valve 24 2 4 6.3 24 6.3 10 24 Seat in mm Rated travel in mm Actuator cm2 120 240 350 700 120 6.3 10 16 31 350 700 120 25 38 350 700 15 40 48 120 350 700 25 and 40 48 350 700 350 700 350 700 350 700 5.2 9.6 23.7 5.2 13.6 3.1 8.7 1.6 5.1 1.6 5.1 2.7 2.7 1.7 1.4 30 700 23.7 13.6 8.7 5.1 5.1 2.7 2.7 1.7 3.9 2.3 3.0 1.9 1.9 1.2 5.2 14.8 23.7 13.6 8.7 5.1 (40) 5.1 (40) 2.7 (23.1) 2.7 (23.1) 1.7 (16.1) 3.9 2.3 3.0 1.9 1.9 1.2 1.2
0.2...1.0

0.4...1.2 0.4...2.0 (1.2...2.0)

0.8...2.4

0.6...3.0 (1.8...3.0)

1.2...3.6

1.4...2.3

2.1...3.3

1.4...2.3 2.1...3.3 (1.85...2.3) (2.7...3.3)

1.6

2.4 (3.2)

3.2

3.6 (4.8)

4.8

3.7 (4.2)

5.4 (6.0)

p when p2 = 0 bar 40 30.5 19.9 12.1 12.1 6.7 6.7 4.6 9.0 5.6 7.0 4.5 4.5 3.2 24.5 37.8 22.0 14.3 8.6 (40) 8.6 (40) 4.7 (35.3) 4.7 (35.3) 3.1 (24.7) 6.4 4.0 5.0 3.2 3.2 2.2 40 40 31.1 19.2 19.2 10.8 10.8 7.5 14 8.8 11 7.2 7.2 5.1 29.3 40 17 40 10.9 36.7 6.5 22.7 22.7 12.9 (36.3) 12.9 (36.3) 8.9 (25.5) 16.6 10.4 13 8.6 8.6 6.0 40 40 27.1 40 17.7 40 10.7 35 35 20 (40) 20 (40) 13.9 (37.7) 25.4 16.1 20 13.3 13.3 9.4

32 to 50 40 and 50 50 to 80 65 80 65

60/40

63/48

80

60

63

80

80/60 100 160/100 140 200/140 200 300/200

75/63 80 100/80 90 110/90 110 130/110

100

125

150

T 8026 EN

Table 4b CV coefficients and permissibl differential pressures Type 3244 Flow-diverting Valve ANSI version Pressures in psi Valves in 2 to 6: Direction of flow AB A with maximum CV and AB B with reduced CV
120 cm2 Bench range in psi for actuator with effective area 240 cm2 350 cm2 700 cm2 Required supply pressure in psi DN in 1 mm 15 20 25 CV Diverting valve 2.3 5 2.3 5 7.5 2.3 5 7.5 12 0.94 (24) Seat in mm Rated Actuator travel cm2 in mm 120 240 350 700 120 7.5 12 20 1 and 2 40 and 50 30 1.22 (31) 350 700 120 1.49 (38) 0.59 (15) 2 to 3 50 to 80 47 1.89 (48) 1.89 (48) 2.48 (63) 2.95/2.48 (75/63) 3.15 (80) 3.93/3.15 (100/80) 4.33 (110) 5.12/4.33 (130/110) 1.18 (30) 700 28 17 28 17 65 46 46 32 104 74 125 87 193 136 350 700 120 350 700 30 and 47 2 3 65 80 70 350 700 350 700 350 700 75 139 344 75 197 45 126 23 74 23 74 39 25 20 344 197 126 74 74 39 25 57 33 75 215 344 197 126 74 (580) 74 (580) 39 (335) 25 (233) 57 33 18 3...15 6...18 23 35 (47) 6...30 (18...30) 20...34 30...48

9...44 12...35 (26...44) 18...52 47 52 (70) 70

20...34 30...48 (26...34) (39...48) 54 (61) 78 (87)

p when p2 = 0 psi 580 442 289 175 175 97 67 131 81 355 548 319 207 125 (580) 125 (580) 68 (512) 45 (358) 93 58 580 580 451 278 278 157 109 203 128 425 580 247 580 158 532 94 329 329 187 (526) 129 (370) 241 151 580 580 393 580 257 580 155 508 508 290 (580) 202 547 368 233

80

95/70

120 4 100 190/120 230 6 150 350/230

T 8026 EN

Table 5 Dimensions Table 5a Type 3244 Valve DIN version

Valve Length L H1 H2 DN mm mm mm 70 80 85 15 130 20 150 25 160 235 100 105 120 130 32 180 40 200 50 230 65 290 270 140 80 310 100 350 360 150 200 125 400 375 210 150 480

Table 5b Type 3244 Valve ANSI version

Valve Class 150 Length Class 300 H1 Class 150 H2 Class 300 in mm mm in mm in mm in mm in mm in 92 3.62 95 3.76 92 3.62 97 3.82 15 184 7.25 190 7.50 20 184 7.25 194 7.62 1 25 184 7.25 197 7.75 235 9.25 92 3.62 98.5 3.88 111 4.37 117.5 4.63 127 5.0 133.5 5.26 138 5.43 146 5.75 1 40 222 8.75 235 9.25 2 50 254 10.0 267 10.50 2 65 276 10.87 292 11.50 270 10.63 149 5.87 159 6.26 3 80 298 11.75 318 12.50 4 100 352 13.87 368 14.50 360 14.17 176 6.93 184 7.24 6 150 451 17.75 473 18.62 375 14.76 225.5 8.88 236.5 9.31

Table 5c Type 3271 and Type 3277 Actuators

Effective diaphragm area Diaphragm H H3 (Types 3271 and 3277) Thread a with Type 3271 a2 with Type 3277 G
1 4

cm2 mm mm in mm in

120 168 69 2.71

240 240 62 2.45 110 4.33 M30 x 1.5 (

1 4

350 280 82 3.23

700 390 138 5.43 190 7.48 G

3

NPT) G
3 8

NPT)

Table 5d Version with short or long insulating section or bellows seal

Valve DN mm in 15 20 25 1 420 16.54 725 28.54 32 40 1 50 2 65 2 455 17.91 760 29.92 80 3 100 4 645 25.39 895 35.24 125 655 25.79 900 35.43 150 6

H4 with

Short insulating mm section or in bellows seal Long insulating mm section or in bellows seal

T 8026 EN

Table 6 Weights Table 6a Type 3244 Valve

Valve Valve without actuator Short Long mm in kg lbs kg lbs kg lbs 15 6 13 9 20 13 28.7 20 7 15.5 10 22 14 30.9 25 1 8 17.5 11 24 15 33 32 13 28.7 19 42 23 50.7 40 1 15 33 21 46.3 25 55 50 2 17 37.5 23 50.7 27 59.5 65 2 31 68 40 88 44 97 80 3 37 82 45 99 49 108 100 4 49 108 68 150 76 168 125 95 210 120 265 128 282 150 6 135 298 165 364 173 382

Weight with insulating section or bellows seal

Table 6b Type 3271 and Type 3277 Actuators

Actuator Weight for Type 3271 without/with handwheel Weight for Type 3277 without/with handwheel w/o with w/o with cm2 in2 kg lbs kg lbs kg lbs kg lbs 120 18.6 2 4.4 3.2 7.05 240 37.2 5 11 9 20 9 20 13 29 350 54.2 8 18 13 29 12 26.5 17 37.5 700 108.5 22 48.5 27 59.5 26 57.5 31 68

Dimensional diagrams

Type 3244 Valve with Type 3271 Actuator

Type 3244 Valve with Type 3277 Actuator

Type 3244 Valve with insulating section or bellows seal

T 8026 EN

Ordering text Mixing or flow-diverting valve Nominal size Nominal pressure Body material Actuator Fail-safe position Process medium and its density in temperature in Flow rate in in standard or operating state Upstream pressure Downstream pressure

DN / in PN / Class According to Table 2 Type 3271 or Type 3277 Actuator stem extends or actuator stem retracts kg/m3 or lb/ft3 C or F kg/h or cu. ft/min

Accessories

p1 in bar or psi (absolute pressure pabs) p2 in bar or psi (absolute pressure pabs) with minimum, normal and maximum flow rate Positioner and/or limit switch

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8026 EN

Flow Dividers for Control Valves St I St III

Application These valve components serve to reduce noise emission. They are designed for installation in globe and angle valves used to control vapors or gases.

The noise emission of control valves controlling gases or vapors as well as the connected pipeline is determined by the free jet leaving the restriction and by the downstream turbulent mixing zone. A particularly effective and low-cost solution to reduce noise is achieved by using flow dividers which shorten the free jet of gas or vapor and accelerate the exchange of energy in the mixing zone.

13 3 2

Special features Effective, reliable and cost-effective components for noise reduction Noticeable deviation from the characteristic only in the travel range beyond 80% The valves Kvs value is reduced to the KvsI and KvsIII values specified in the Data Sheets Installation in Types 3241, 3251 and 3254 Globe Valves, Type 3256 Angle Valves as well as globe valves as part of self-operated regulators In Series 280 Steam-converting Valves, the St III Flow Divider is also used to split up and vaporize cooling water (see Information Sheet T 8250 EN).

Fig. 1 St I Flow Divider, installed in Type 3241 Valve

Versions St I Flow Divider (Figs. 1 and 4) made of perforated sheet steel with perforation diameters of 2.5 mm; suitable for gases and vapors. St III Flow Divider (Fig. 2) made of stainless wire mesh; suitable for gases and vapors containing small-sized suspended matter. It additionally has an internal and external perforated sheet steel (Fig. 3) and is designed for Series 250 and 280 Valves.

Fig. 2 St III Flow Divider, installed in Type 3241 Valve

Fig. 3 St III Flow Divider, installed in Type 3254 Valve

1 2

Valve body Seat

3 13

Plug Flow divider

Associated Information Sheet

T 8000 EN

Edition January 2004

Data Sheet

T 8081 EN

Principle of operation (Fig. 4) After having passed the cross-sectional area of the restriction located between the valve seat (2) and the plug (3), the process medium reaches its maximum velocity. Before a noisy turbulent mixing zone can be created, the medium hits the inner wall of the flow divider (13) which splits up the jet into numerous smaller jets, thus ensuring low-noise energy transfer to the surrounding medium.

Calculation of noise emission Gases and vapors The noise emitted by gases in single- and multi-stage control valves is determined according to DIN EN 60 534, Part 8-3. This calculation method, however, does not apply to control valves containing noise-reducing elements, such as St I and St III Flow Dividers. In this case, calculation is performed according to VDMA 24 422, Edition 89. The calculation is based on the jet power reached during expansion. An acoustical conversion ratio G is used to determine the noise emission. Diagram 1 illustrates the difference between the conversion ratios depending on the differential pressure ratio. This difference immediately shows the level difference of the internal sound power. The difference between the sound pressure levels to be expected at one meter distance from the pipe is also sufficiently accurate. Assuming a differential pressure ratio of x = 0.5, the difference in sound pressure level amounts to 10 dB between a valve without a flow divider and a valve with a St I Flow Divider and 20 dB with a St III Flow Divider.

Fig. 4 Type 3251 Valve with St I Flow Divider

G [dB] 0 -20

-40

2 3

-60 -80

-100

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1 x

Diagram 1

1 Without flow divider 2 With St I Flow Divider 3 With St III Flow Divider

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone +49 69 4009-0 Fax +49 69 4009-1507 Internet: http://www.samson.de

T 8081 EN

Pneumatic Actuators up to 700 cm Type 3271 and Type 3277 for integral positioner attachment
Application Linear actuator for attachment to final control elements, particularly suitable for Series 240, 250, 280 Control Valves and Type 3510 Micro-flow Valves Diaphragm area 60 to 700 cm Rated travel 7.5 to 30 mm

The Types 3271 and 3277 Pneumatic Actuators are diaphragm actuators equipped with a rolling diaphragm and internal springs. Special features Low overall height Powerful thrust at high response speed Low friction Various bench ranges by varying the number of springs or their compression No special tools required to change the bench range and to reverse the actuator action (also in version with handwheel) Designed for supply pressures up to 6 bar Continuous operation at temperatures from 35 to +90 C Direct attachment of accessories on additional yoke for Type 3277 Actuator with concealed travel pick-off (Fig. 2) Versions Type 3271 Diaphragm areas 80, 240, 350, 700 cm (Fig. 1), optional stainless steel version (1.4301) Type 3277 Diaphragm area 240, 350, or 700 cm for direct attachment of accessories (Fig. 2), optional stainless steel version (1.4301) Type 3271-52 Diaphragm area 60 cm, die-cast aluminum body, particularly for Type 3510 Micro-flow Valve (Fig. 3 and Data Sheet T 8091 EN) Type 3271-5 Diaphragm area 120 cm, die-cast aluminum body (Fig. 4), optionally with additional handwheel (Fig. 11a) Type 3277-5 Diaphragm area 120 cm, die-cast aluminum body for direct attachment of accessories (Fig. 9), optionally with additional handwheel (Figs. 5 and 11b) Types 3271 or 3277 Additional handwheel for pneumatic actuators with diaphragm areas of 240, 350, or 700 cm (Fig. 6 and Data Sheet T 8312 EN) Type 3271 Mechanical travel stop (sectional drawing 12), min. or max. travel mechanically adjustable in versions with 240, 350, or 700 cm Type 3271/7 Fire-Lock version (Fig. 13) fail-safe action in case of fire, diaphragm areas of 240, 350, 700 cm2 Further versions For other process media (e.g. water or oxygen) Details available on request

Fig. 1 Type 3271 Fig. 2 Type 3277

Fig. 4 Type 3271-5 Fig. 3 Type 3271-52

Fig. 5 Type 3277-5 with additional handwheel Fig. 6 Type 3271 with additional handwheel

For high temperatures up to 120 C On request For low temperatures down to 40 C On request

Associated Mounting and Operating Instructions Type 3271 Pneumatic Actuator EB 8310 EN Type 3277 Pneumatic Actuator EB 8311 EN

Edition April 2005

Data Sheet

T 8310-1 EN

Principle of operation The signal pressure pst generates a force F = pst A on the diaphragm area A (2). This force is balanced by the actuator springs (4). Taking into account the rated travel, the number of springs and their compression determine the bench range. The travel H is proportional to the signal pressure pst. The operating direction of the actuator stem (7) depends on the arrangement of the springs and the signal pressure connection (1). The stem connector (8) connects the actuator stem (7) with the plug stem (10) of the valve. The adjustable mechanical travel stop (Fig. 12) is suitable for actuators made of sheet steel with effective diaphragm areas of 240, 350, or 700 cm. Using the limit stop, the actuator travel can be limited by up to 50 % in both directions (actuator stem extends or retracts) and permanently adjusted. A special version with one-sided travel stop for actuators with an effective diaphragm area of 120 cm is available. Actuators are available with the following fail-safe actions: Actuator stem extends (FA) The springs cause the actuator stem to move to the lower end position (sectional drawings, right) when the diaphragm is relieved of pressure or when the supply air fails. Actuator stem retracts (FE) The springs cause the actuator stem to retract (sectional drawings, left) when the diaphragm is relieved of pressure or when the supply air fails.
1 2 3 5

2 4

7 11

Fig. 9 Type 3277-5 for direct attachment of accessories

23 18

1
4 5 3 6 9 10 2 1 7 8

12 6 3 5 2 1 7 8

4 5 3 6 9 10

Fig. 7 Type 3271 (right: with additional springs) Fig. 10 Type 3271 with additional handwheel
1 3

5 2 4 7 1

11 6

Legend 1 Signal pressure connection 2 Diaphragm 3 Vent 4 Springs 5 Diaphragm cases 6 Annular nut 7 Actuator stem 8 Stem connector 9 Coupling nut 10 Plug stem

11 Yoke 12 Actuator stem to handwheel 14 Cap 15 Nut 16 Spindle 17 Plain bearing 18 Lock nut 23 Handwheel

Fig. 8 Type 3277 for direct attachment of accessories

T 8310-1 EN

1 2 4 5 3 6 9 10

14 18 16 15 17 3 5 2 1 7 8

Fig. 12 Type 3271 with adjustable travel stop

Figs. 11a, 11b Type 3271-5 and Type 3277-5, fail-safe action stem extends, each with additional handwheel

Fig. 13 Fire-Lock version, in fail-safe position (right)

Table 1a Technical data for Type 3271 Pneumatic Actuator

Version Diaphragm area Max. supply pressure Permissible temperatures in continuous operation cm Type 3271 Type 3271 Stainless steel Type 3277 Type 3277 Stainless steel Type 3271-52 for micro valve 60 Type 3271-5 Type 3277-5 120

80 240 350 700 35 to 90 C made of standard material NBR

240 350 700

6 bar See restrictions in on/off service on page 6 40 to 120 C made of special material EPDM, for air free of oil and grease and actuator versions with 240, 350, and 700 cm Up to 80 C in Fire-Lock version (for 240, 350, and 700 cm)

35 to 80 C

35 to 90 C

Materials Rolling diaphragm Actuator stem Actuator stem sealing Diaphragm cases Sheet steel, powder-varnish coated NBR (nitrile rubber) with fabric insert EPDM with fabric insert 1.4305 NBR EPDM Stainless steel 1.4301 Sheet steel, powder-varnish coated Stainless steel 1.4301 NBR with fabric insert 1.4305/1.4571 NBR 1.4305 NBR

Die-cast aluminum, powder-varnish coated

Table 1b Technical data for additional handwheel

Version for actuator Diaphragm area Materials Body Spindle Handwheel Type 3271-5 Type 3277-5 120 cm Die-cast aluminum, powder-varnish coated 1.4305 Aluminum, powder-varnish coated Type 3271 Type 3277 240 cm, 350 cm 700 cm (only for initial spring value 2.1 bar) St 37-2, powder-varnish coated Stainless steel 1.4104 Aluminum

T 8310-1 EN

Table 2 Bench ranges for pneumatic actuators up to 700 cm

Additionally possible spring compression [%] Operating range with spring compression [bar]

Bench range [bar] (signal pressure range at rated travel)

Travel volume at rated travel [dm]

Spring force at 0 mm travel [kN]1)

Spring force at rated travel [kN]

Effective diaphragm area [cm]

Max. travel [mm]1) 2)

Dead volume [dm]

Number of springs

Thrust [kN] at rated travel and a supply pressure [bar] of

Rated travel [mm]

1.4 0.24

2.0 0.6

3.0 1.2 0.6

4.0 1.8 1.2 1.02 0.42

5.0 2.4 1.8 1.62 1.02 3.2 2.4 1.6 5.04 4.08 3.48 2.4 4.8 3.6 3.24 2.04 9.6 7.2 4.8 14 10.5 7 9.45 5.95 28 21 14 18.9 11.9 8.4 4.9

6.0 3 2.4 2.22 1.62 4 3.2 2.4 6.24 5.28 4.68 3.6 6 4.8 4.44 3.24 12 9.6 7.2 17.5 14 10.5 13 9.45 35 28 21 25.9 18.9 15.4 11.9

0.2...1.0 60 7.5 0.09 0.1 10.5 0.4...2.0 1.4...2.33) 2.1...3.33) 0.2...1.0 80 15 0.12 0.13 16 0.4...2.0 0.6...3.0 0.4...0.8 120 7.5 0.09 0.12 9 0.8...1.6 1.7...2.13) 2.4...3.03) 0.2...1.0 0.4...2.0 1.4...2.33) 2.1...3.33) 0.2...1.0 240 15 0.36 0.38 17 0.4...2.0 0.6...3.0 0.2...1.0 22 350 15 0.53 0.6 15 0.4...2.0 0.6...3.0 1.4...2.33) 2.1...3.33) 0.2...1.0 38 0.4...2.0 0.6...3.0 700 30 2.1 2.4 30 1.4...2.33) 2.1...3.33) 2.35...3.83) 4) 2.6...4.33) 4)
1) 2) 3) 4)

0 0.3...1.1 12.5 0.6...2.2 0.9...3.3 0 1.7...2.1 2.4...3.0 12.5 0.3...1.1 0.6...2.2 1.4...2.3 2.1...3.3 0.3...1.1 12.5 0.6...2.2 0.9...3.3 0.4...1.2 25 0.8...2.4 1.2...3.6 0 1.4...2.3 2.1...3.3 0.4...1.2 25 0.8...2.4 1.2...3.6 1.4...2.3 0 2.1...3.3 2.35...3.8 2.6...4.3

2 4 4 8 3 6 12 3 6 6 12 3 6 6 12 3 6 12 3 6 12 6 12 3 6 12 8 12 15 18

0.12 0.24 0.84 1.26 0.16 0.32 0.48 0.48 0.96 2.04 2.88 0.24 0.48 1.68 2.52 0.48 0.96 1.44 0.7 1.4 2.1 4.9 7.35 1.4 2.8 4.2 9.8 14.7 16.5 18.2

0.6 1.2 1.38 1.98 0.8 1.6 2.4 0.96 1.92 2.52 3.6 1.2 2.4 2.76 3.96 2.4 4.8 7.2 3.5 7 10.5 8.05 11.6 7 14 21 16.1 23.1 26.6 30.1

0.32 0.72 0.96 1.4 2.8 4.9 7 14 7 2.45 3.5 7 3.5 2.4 4.8 2.4 1.2 2.4 1.2 0.84 1.44 0.48 2.64 1.68 1.08 0.8 1.6 0.8

2.4 1.6 0.8 3.84 2.88 2.28 1.2 3.6 2.4 2.04 0.84 7.2 4.8 2.4 10.5 7 3.5 5.95 2.45 21 14 7 11.9 4.9 1.4

Version for Type 3510 Micro-flow Valve 16 (17) 120 15 0.2 0.10 15 (17)

Based on lower bench range value, taking zero travel (to unseat the plug) into account Zero travel as in Table 3 depending on fail-safe action Pretensioned springs Version not available with additional handwheel

T 8310-1 EN

H1 a H1 H a H6 H

14

H4 D2 d

H5

d M14x1

max. 58 at 7.5 mm travel

H6 H4

10.5

Fig. 14 Type 3271-5

Fig. 14a Types 3271-5/3277-5 with 7.5 mm travel for Type 3510 Micro-flow Valve

Fig. 15 Type 3277-5 with additional handwheel

D2 d

D a H7 H7

D a1

H H6

H4

H5 a2 H4 H6

D2 d

D2 d

Fig. 16 Type 3271 (700 cm version with lifting ring)

Fig. 17 Type 3277 (700 cm version with lifting ring)

D1

D1

a H H4 H6 a D2 d

H1

H2 a1 H1H2 H H5 H4 H6 D2 d D

Fig. 18 Type 3271 with additional handwheel

Fig. 19 Type 3277 with additional handwheel

T 8310-1 EN

55

a2

Table 3 Dimensions and weights

Actuator Version Diaphragm area Height cm H H1 H2max H4ratedFA H4maxFA H4maxFE H5 H6 H7 H8 Diameter D D1 D2 d (thread) a (optional) a2 Weight in kg Without handwheel With handwheel 1.3 2 2 4 5 9 8 13 22 27 3.2 5.2 9 13 12 17 26 31 120 10 20 G
1 8

Type

3271 -52 60 63 51 52.5 52.5 23.8

3271 80 62

3271 -5 120 69 213 208 240 62 300 345 75 78 78 34 75 168 80 10 G

1 8 1 8

3271 350 82 320 365 75 78 85 34 85 280 250 16 G

3/
3

3277 -5 700 134 490 540 90 95 104 34 62 115 390 250 16 168 10 20
8

3277 240 65 400 445 75 78 78 101 75 240 180 85 280 250 16 30 G G

3 8

120 70 293 75 78 78 84 14

350 82 420 465 75 78 85 101 34

700 135 590 640 90 90 104 101 65 115 390 250

75 78 78 34 150 10 G NPT

75 78 78 34

240 180 10 30 G NPT

NPT

8 NPT

1 8

Throttling or on/off service In throttling service, the pneumatic actuators can be used for supply pressures up to max. 6 bar. In on/off service, the supply pressure must be reduced. For fail-safe action Actuator stem retracts (FE), the permissible supply pressure must not exceed the upper bench range value by more than 3 bar. Actuators to be used with reduced supply pressures are labeled accordingly. Example
Bench range 0.2 1.0 bar 0.4 2.0 bar 0.6 3.0 bar Actuator stem retracts Fail-safe action Max. supply pressure 4 bar 5 bar 6 bar

H8 H H4 H6

a D2 d D

Fig. 20 Type 3271 with adjustable travel stop

Ordering text Actuator

For fail-safe action Actuator stem extends (FA) and travel stop, the supply pressure must not exceed the upper bench range value by more than 1.5 bar.

Optional

Diaphragm area Travel Bench range Fail-safe action Signal pressure connection Rolling diaphragm

Type 3271 or Type 3277 for direct attachment of accessories Handwheel Travel stop Fire-Lock version ... cm ... mm ... bar Actuator stem extends (FA) or Actuator stem retracts (FE) G ... / ... NPT NBR/EPDM

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8310-1 EN

2006-08

Pneumatic Actuators 1400, 2800, and 2 x 2800 cm Type 3271 Hand-operated Actuator Type 3273

Application Linear actuator for attachment to final control elements, particularly suitable for Series 240, 250, and 280 Control Valves Diaphragm area 1400 and 2800 cm Travel Up to 160 mm

The Type 3271 Pneumatic Actuators are diaphragm actuators equipped with a rolling diaphragm and internal springs. Special features Low overall height Low friction Various bench ranges by varying the number of springs or their compression No special tools required to change the bench range and to reverse the actuator action (also for tandem actuator and version with handwheel) Continuous operation at temperatures from 35 to +90 C Type 3273 Hand-operated Actuator for travels up to 80 mm Versions Type 3271 Pneumatic Actuator (Figs. 1 and 2), effective diaphragm area of 1400 cm, versions with 60 mm travel (1400-60) or 120 mm travel (1400-120) and effective diaphragm area of 2800 cm Type 3271 Pneumatic Tandem Actuator (Fig. 3), effective diaphragm area of 2 x 2800 cm Type 3271 Pneumatic Actuator with Type 3273 Hand-operated Actuator, for travels up to 80 mm using side-mounted handwheel (Fig. 13), effective diaphragm area of 1400 or 2800 cm Type 3271 Pneumatic Actuator with Handwheel, using side-mounted handwheel (Fig. 14) for travels up to 160 mm, effective diaphragm areas of 1400 cm with 120 mm travel, 2800 or 2 x 2800 cm Type 3271 Actuator with Travel Stop (sectional drawing 7), minimum or maximum travel mechanically adjustable for 1400 cm actuators with 60 mm travel and 2800 cm actuators as well as 2 x 2800 cm tandem actuators

Fig. 1 Type 3271 (1400-60) with Type 3251 Control Valve

Fig. 2 Type 3271 (1400-120)

Further versions For other process media (e.g. water) For high temperatures up to 120 C or low temperatures down to 40 C On request Type 3273 Hand-operated Actuator without pneumatic actuator, operated using side-mounted handwheel for travels up to 80 mm On request

Fig. 3 Type 3271 Tandem Actuator with 2 x 2800 cm2

Information Sheet for Actuators Information Sheet for Control Valves Data Sheet for Actuators 700 cm

T 8300 EN T 8000-1 EN EB 8310 EN

Edition April 2005

Data Sheet

T 8310-2 EN

Principle of operation The signal pressure pst generates a force F = pst A on the diaphragm area A (2). This force is balanced by the actuator springs (4). Taking into account the rated travel, the number of springs and their compression determine the bench range. The travel H is proportional to the signal pressure pst. The operating direction of the actuator stem (7) depends on the arrangement of the springs. The stem connector (8) connects the actuator stem (7) with the plug stem (10) of the valve. Fig. 12 shows the side-mounted Type 3273 Hand-operated Actuator for actuators with effective diaphragm areas of 1400 and 2800 cm and a maximum travel of up to 80 mm. The handwheel (23) is fixed to the worm-geared shaft (20) and moves the actuator stem over the worm-geared wheel (21) and the threaded bushing (22). A side-mounted handwheel as illustrated in Fig. 14 is available for valves with 120 mm travel. The adjustable mechanical travel stop (Fig. 7) is suitable for actuator version 1400-60 as well as 2800 cm and tandem actuators. The actuator travel can be limited by up to 50 % in both directions (actuator stem extends or retracts) and permanently adjusted. The tandem actuator (Fig. 6) contains two coupled diaphragms; they produce a positioning force that is twice as high as the force of a single-acting actuator. Actuators are available with the following fail-safe actions: Actuator stem extends (FA) The springs cause the actuator stem to move to the lower end position (sectional drawings, right) when the diaphragm is relieved of pressure or when the supply air fails. Actuator stem retracts (FE) The springs cause the actuator stem to retract (sectional drawings, left) when the diaphragm is relieved of pressure or when the supply air fails. Legend 1 Signal pressure connection 14 Cap 2 Diaphragm 15 Nut 3 Vent 16 Spindle 4 Springs 17 Plain bearing 5 Diaphragm cases 18 Lock nut 6 Annular nut 20 Worm-geared shaft 7 Actuator stem 21 Worm-geared wheel 8 Stem connector 22 Threaded bushing 9 Coupling nut 23 Handwheel 10 Plug stem

1 2

3 5

4 5 3 6

9 10

Fig. 5 Sectional drawing of actuator version 1400-120

3 1 2

1 4

2 5 3 6 7 8 9 10 1

Fig. 6 Tandem actuator with 2 x 2800 cm

1 2
14 18 16 15 17 3 5 2 1 7 8

3 5 2 1 7 8
1 2 4 5 3 6 9 10

4 5 3 6 9 10

Fig. 4 Sectional drawing of Type 3271 Actuator (right-hand section of diaphragm with additional springs)

Fig. 7 Type 3271 Actuator with adjustable travel stop

T 8310-2 EN

Throttling or on/off service In throttling service, the Type 3271 Pneumatic Actuators can be used for supply pressures up to max. 6 bar. In on/off service, the supply pressure must be reduced. For fail-safe action Actuator stem retracts (FE), the permissible supply pressure must not exceed the upper bench range value by more than 3 bar. Actuators to be used with reduced supply pressures are labeled accordingly. Example
Bench range 0.2 1.0 bar 0.4 2.0 bar 0.6 3.0 bar Actuator stem retracts Fail-safe action Max. supply pressure 4 bar 5 bar 6 bar

23 20 21 22

9 10

For fail-safe action Actuator stem extends (FA) and travel stop, the supply pressure must not exceed the upper bench range value by more than 1.5 bar.

Fig. 8 Type 3273 Hand-operated Actuator with side-mounted handwheel for max. 80 mm travel, up to 80 kN

Table 1a Technical data for Type 3271 Pneumatic Actuator

Version Maximum supply pressure Permissible temperatures in continuous operation cm 1400-60 6 bar1) Standard material NBR 35 to 90 C Special material EPDM (for air free of oil and grease) 35 to 120 C Materials Rolling diaphragm NBR (nitrile rubber) Butyl with fabric insert EPDM with fabric insert Actuator stem Actuator stem sealing EPDM Diaphragm cases
1)

1400-120

2800 6 bar1)

2 x 2800

Standard material NBR 35 to 90 C

Standard material NBR 35 to 90 C

NBR with fabric insert 1.4548.4 1.4548.4 NBR EN-JS1030 (GGG-40)

1.4571

NBR (nitrile rubber) NBR Sheet steel, powder-varnish coated

Observe restrictions as specified above

Table 1b Technical data for Type 3273 Hand-operated Actuator

Version Max. travel range Permissible force Permissible temperature Materials Body Spindle and threaded nut Handwheel EN-JS1030 (GGG-40) 1.4104/G-CuSn12Pb Aluminum EN-JS1030 (GGG-40) EN-GJS-500-7 (GGG-50)/1.0503 EN-JL1040 (GG-25) 3273 (Fig. 8, 13) 80 mm 80 kN 100 C 3273 (Fig. 14) 160 mm 210 kN 100 C

Table 1c Available versions

Version Travel stop, on both sides Type 3273 Hand-operated Actuator, max. 80 mm travel Side-mounted Type 3271 Hand-operated Actuator, max. 120 mm travel 1400-60 1400-120 2800 cm (max. 3 bar) 2 x 2800 cm

T 8310-2 EN

Table 2 Bench ranges for 1400 and 2800 cm Pneumatic Actuators All pressures in bar (gauge) Values highlighted in gray apply to standard operation, i.e. operation at rated travel. The maximum travel can be achieved by increasing the signal pressure. Pretensioned springs cannot be used with fail-safe action Actuator stem retracts for Series 240, 250, and 280 Control Valves.
Additionally possible spring compression [%]

Operating range with spring compression [bar]

Bench range [bar] (signal pressure range at rated travel)

Travel volume at rated travel [dm]

Spring force at 0 mm travel [kN]2)

Spring force at rated travel [kN]2)

Effective diaphragm area [cm]

Thrust [kN]2) at rated travel and a supply pressure [bar] of

Dead volume [dm]

Max. travel [mm]1)

Number of springs

Rated travel [mm]

1.4 5.6 2.8

2.0 14

3.0 28 14 7 8.4 2.8

4.0 42 28 21 22.4 16.8 39.2 22.4 14 5.6 84 56 42 28 67.2 53.2 39.2 47.6 33.6 19.6

5.0 56 42 35 36.4 30.8 53.2 36.4 28 19.6 112 84 70 56 95.2 81.2 67.2 75.6 61.6 47.6 224 168 140 112

6.0 70 56 49 50.4 44.8 67.2 50.4 42 33.6 140 112 98 84 123 109 95.2 104 89.6 75.6 280 224 196 168 246 218 208

0.2...1.0 0.4...2.0 1400 60 8.3 5.7 80 0.5...2.5 1.1...2.4 1.3...2.8 0.4...1.2 1400 120 16.6 4.7 130 0.8...2.4 1.0...3.0 1.2...3.6 0.2...1.0 0.4...2.0 0.5...2.5 0.6...3.0 2800 120 33 16.5 160 0.9...1.6 1.0...2.1 1.1...2.6 1.1...2.3 1.2...2.8 1.3...3.3 0.2...1.0 0.4...2.0 0.5...2.5 0.6...3.0 2x 2800 120 66 33 160 0.9...1.6 1.0...2.1 1.1...2.6 1.1...2.3 1.2...2.8 1.3...3.3
1) 2) 3) 4)

0.4...1.2 0.8...2.4 25 1.0...3.0 1.4...2.7 1.7...3.2

6 12 18 18 24 3

2.8 5.6 7 15.4 18.2 5.6 11.2 14 16.8 5.6 11.2 14 16.8 25.2 28 30.8 30.8 33.6 36.4 11.2 22.4 28 33.6 50.4 56

14 28 35 33.6 39.2 16.8 33.6 42 50.4 28 5.6 70 84 44.8 58.8 72.8 64.4 78.4 92.4 56 11.2 140 168 89.6 117.6

11.2

25.2 8.4

0 3)

6 9 12

0.4...1.2 25 0.8...2.4 1.0...3.0 1.2...3.6 1.1...1.8 254) 1.25...2.35 1.5...3.0 1.4...2.6 25 1.6...3.2 1.8...3.8 0.4...1.2 25 0.8...2.4 1.0...3.0 1.2...3.6 1.1...1.8 254) 1.25...2.35 1.5...3.0 1.4...2.6 25 1.6...3.2 1.8...3.8

3 6 9 12 6 9 12 6 9 12 6 12 18 24 12 18 24 12 18 24

11.2

28

56 28 14

22.4 22.4 56 112 56 28 11.2 39.2 25.2 11.2 19.6 5.6

168 112 84 56

78.4 134.4 190.4 50.4 106.4 162.4 22.4 39.2 11.2 95.2 151.2 39.2

61.6 145.6 61.6 128.8 67.2 156.8 72.8 184.8

78.4 134.4 190.4 67.2 123.2 179.2 95.2 151.2

Based on lower bench range value, not taking zero travel (to unseat the plug) into account (see Table 3a) Specified forces refer to the bench range Springs are already pretensioned The maximum compression at 50 % rated travel is 50 %

T 8310-2 EN

Table 3 Dimensions and weights Table 3a Versions without handwheel

Actuator Height cm H H4RatedFA H4maxFA H4maxFE H6 H7 H8 Diameter d (thread) a (optional) Weight in kg Without handwheel 70 175 450 950 D D2 1400-60 197 165 169 185 54 90 180 530 22 60 x 1.5 G NPT 1400-120 380 285 288 315 85 110 534 40 100 x 2 G NPT 100 x 2 G1 1 NPT 2800 520 315 325 355 85 110 500 770 40 100 x 2 2 x 2800 1020

a H

H7

H8 H

H6 a D2 d D

H4

H6 a D2 d D

H4

Fig. 11 Version with mechanical travel stop Fig. 9 Type 3271 Actuator, version 1400-60
a H7

H7

a H a

H6 H4

a
D2

H6 H4

d D

D2 d

Fig. 10 Version with mechanical travel stop

Fig. 12 Type 3271 as tandem actuator

T 8310-2 EN

Table 3b Type 3273 Hand-operated Actuator with side-mounted handwheel Travel 80 mm

Control valve Seat bore Travel Actuator H3 H5 H9 Weight with actuator Weight w/o actuator DN mm mm cm mm mm mm kg kg
1400-60

50 100 100 30
2800

125 150 150 60

200 250 200 60

300 400 200 60

1400-120 1400-60

2800

1400-120 1400-60

2800

1400-120 1400-60

2800

1400-120

932 295 395 140

1202 480 480 575 70

1202 480 480 300

1032 395 395 155

1202 480 480 575 70

1202 480 480 300

1032 395 395 155

1202 480 480 575 70

1202 480 480 300

1117 480 395 175

1222 500 480 575 70

1222 500 480 300

H9

350 172

H3

80

162 242

H5

315

Fig. 13 1400 and 2800 cm version for max. 80 mm travel, up to 80 kN

Table 3c Pneumatic actuator and hand-operated actuator with side-mounted handwheel Travel up to 160 mm
Actuator H10 H11 Weight w/o actuator cm mm mm kg 1400-120 1105 220 250 2800 1105 220 250 2 x 2800 1105 220 250

Ordering text Actuator

120 H10 500

Diaphragm area Travel Bench range Fail-safe action Signal pressure connection Rolling diaphragm

Type 3271 Handwheel Travel stop Tandem actuator ... cm2 ... mm ... bar Actuator stem extends/retracts G ... / ... NPT NBR/EPDM

500

H11

Fig. 14 1400 and 2800 cm version for travel > 60 to 120 mm

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8310-2 EN

2006-08

Series 3730 Electropneumatic Positioner Type 3730-2 and Type 3730-3 with HART communication
Application Single-acting or double-acting positioner for attachment to pneumatic control valves. Self-calibrating, automatic adaptation to valve and actuator. Reference variable 4 to 20 mA Travels 3.6 to 200 mm Opening angles 24 to 100

The positioner ensures a predetermined assignment of the valve stem position (controlled variable x) to the electric input signal (reference variable w). It compares the control signal received from a controller to the travel or opening angle of the control valve and issues a corresponding output signal pressure (output variable y). Special features Simple attachment to common linear and rotary actuators with SAMSON direct attachment interface (Fig. 1), NAMUR rib (Fig. 2) or control valves with rod-type yokes acc. to IEC 60534-6-1 or rotary actuators acc. to VDI/VDE 3845 (Fig. 3) Any desired mounting position Simple one-knob, menu-driven operation LCD easy to read in any mounting position due to selectable reading direction Configurable with a PC over the SSP interface using the TROVIS-VIEW software Variable, automatic start-up with four different initialization modes Preset parameters only values deviating from the standard need to be adjusted Calibrated travel sensor without gears susceptible to wear "Sub" initialization mode (substitution) allows the positioner to be started up in case of emergency whilst the plant is running without the valve moving through the whole travel range All parameters saved in EEPROM (protection against power failure) Two-wire system with a small electrical load between 300 and 410 depending on the version (see Table 1) Adjustable output pressure limitation Tight-closing function can be activated Continuous monitoring of zero point Integrated temperature sensor and operating hours counter Two standard configurable position alarms Self-diagnostics; alarms issued over fault alarm contact or optional analog position transmitter Integrated EXPERT (optionally EXPERT+) diagnostics (see T 8388 EN) Certified according to IEC 61508/SIL

Fig. 1 Type 3730, direct attachment to Type 3277 Pneumatic Actuator

Fig. 2 Type 3730, attachment to NAMUR rib

Fig. 3 Type 3730, attachment according to VDI/VDE 3845

Fig. 4 Type 3730, external position sensor with Type 3510 Micro-flow Valve

Versions Electropneumatic positioners with LCD, operable on site, local communication using SSP interface, EXPERT diagnostics Type 3730-2 EXPERT Positioner with diagnostic functions Type 3730-2 EXPERT+ Positioner with extended diagnostic functions Type 3730-3 EXPERT Positioner with HART communication, diagnostic functions

Associated Information Sheet

T 8350 EN

Edition May 2007

Data Sheet

T 8384-2/3 EN

 Type 3730-3 EXPERT+ Positioner with HART communication, extended diagnostic functions Type 3730-3 ESD Positioner with partial stroke test function for early detection of any malfunctions of ESD valves in safety-related systems, communication with HART protocol, see Data Sheet T 8388-1 EN Type 3731 Ex d Positioner Communication with HART protocol See Data Sheet T 8387-3 EN Additional options Inductive limit switch with proximity switch Analog position transmitter with two-wire transmitter Forced venting function with solenoid valve External position sensor (Fig. 4) Extended EXPERT+ diagnostics (see T 8388 EN) Stainless steel housing Principle of operation The electropneumatic positioner is attached to pneumatic control valves. It is used to assign the valve stem position (controlled variable x) to the input signal (reference variable w). The input signal received from a control system is compared to the travel or opening angle of the control valve and an output signal pressure (output variable y) is produced. The positioner consists of an electric travel sensor system (2), an analog i/p converter with a downstream booster and the electronics unit with microcontroller (5). When a deviation occurs, the actuator is pressurized or vented. If required, the changes in the signal pressure can be slowed

down by a volume restriction. The signal pressure to the actuator can be limited by software to 1.4, 2.4 or 3.7 bar. A constant air stream to the atmosphere is created by the flow regulator (9) with a fixed set point. The air stream is used to purge the inside of the case as well as to optimize the air capacity booster. The i/p module (6) is supplied with a constant upstream pressure by the pressure regulator (8) to make it independent of the supply air pressure. Operation The positioner is operated with a user-friendly rotary pushbutton. The parameters are selected by turning the knob, pushing it activates the required settings. In the menu, all parameters are listed in one level, meaning there is no need to search through submenus. All parameters can be checked and changed on site. All values are displayed on the LCD. The reading direction of the LCD can be rotated by 180 at the push of a button. The closing direction of the control valve is indicated to the positioner by the DIP switch "Air to open/Air to close". It assigns the CLOSED position of the control valve to the 0 % reading. The INIT key activates initialization, which is started according to (pre)set parameters (autotune). After initialization has been completed, the positioner immediately starts control operation. To configure the positioner with SAMSONs TROVIS-VIEW configuration software, the positioner is equipped with an additional digital interface to be connected to the RS-232 interface of a PC. Additionally, all parameters of the Type 3730-3 Positioner can be accessed using HART communication.

Serial Interface

16
mm

17 FSK 4 5

13
mm

S
w

15 14 14
GW1

GW2

Legend

PD
x

2
G

11
G

12 6 9

8 7 Q 10
y

1
x

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Control valve Travel sensor Controller A/D converter Microcontroller i/p module Pneumatic booster Pressure regulator Flow regulator Volume restriction Inductive limit switch (optional) Solenoid valve (optional) Position transmitter (optional) Software limit switches Fault alarm output LCD HART connection (Type 3730-3 only)

Fig. 5 Functional diagram of Type 3730-2/-3 Positioner

T 8384-2/3 EN

Table 1 Technical data for Type 3730 Positioner

Common data for Type 3730-... Positioner Travel, adjustable Direct attachment to Type 3277 Actuator: Attachment acc. to IEC 60 534-6-1: Attachment to rotary actuators: 3.6 to 30 mm 3.6 to 200 mm 24 to 100 opening angle

Travel range Reference variable w

Adjustable Signal range Static destruction limit Supply pressure Air quality acc. to ISO 8573-1 (2001)

Within the initialized travel/opening angle Can be restricted to maximally 1/5 4 to 20 mA Two-wire device with reverse polarity protection Minimum span 4 mA 100 mA 3.6 mA for display 3.8 mA for operation 1.4 to 7 bar (20 to 105 psi) Max. particle size and density: Class 4 Oil content: Class 3 Pressure dew point: Class 3 or at least 10 K below the lowest ambient temperature to be expected 0 bar up to the capacity of the supply pressure Can be limited to 1.4 bar/2.4 bar/3.7 bar 0.2 bar using software Linear/equal percentage/reverse equal percentage User-defined (over operating software and communication) Butterfly valve, rotary plug valve and segmented ball valve: Linear/equal percentage 1 % 0.3 % 0.1 % Up to 240 s separately adjustable for exhaust and supply air via software Reversible Independent of supply air approx. 110 ln/h At p = 6 bar: 8.5 mn3/h At p = 1.4 bar: 3.0 mn3/h KVmax (20 C) = 0.09 At p = 6 bar: 14.0 mn3/h At p = 1.4 bar: 4.5 mn3/h KVmax (20 C) = 0.15 20 to +80 C 45 to +80 C with metal cable gland The limits in the EC Type Examination Certificate additionally apply for explosion-protected devices. 0.15 %/10 K None 0.25 % up to 2000 Hz and 4 g acc. to IEC 770 Complies with EN 61000-6-2, EN 61000-6-3 and NAMUR Recommendation NE 21 requirements One M20x1.5 cable gland for 6 to 12 mm clamping range Second M20x1.5 threaded connection additionally available Screw terminals for 0.2 to 2.5 mm wire cross-sections IP 66 / NEMA 4X Probability of failure on demand of safety functions PFD < 2.8 x 107 for a confidence level of 95 %. The safe failure fraction (SFF) according to Table A1 in IEC 61508-2 is greater or equal to 0.99. Suitable for implementation in safety-related systems with a hardware fault tolerance of 1 or 2 up to and including SIL 4. See summary of explosion protection certificates

Minimum current Supply air

Signal pressure (output) Characteristics Adjustable

Deviation Hysteresis Sensitivity Transit time Direction of action Air consumption, steady-state Air output capacity Actuator pressurized Actuator vented

Permissible ambient temperature Influences Temperature Supply air Vibrations Electromagnetic compatibility Electrical connections Degree of protection Use in safety-related systems in compliance with IEC 61508/SIL Explosion protection ATEX, IECEx, FM/CSA etc. Binary contacts

Two software limit switches with reverse polarity protection, configurable switching behavior, default settings as according to table Signal status Version No response Response One fault alarm contact Signal status Version No alarm Alarm Operating voltage Without explosion protection Conductive = 348 ) Effectively non-conducting For connection to binary input of a PLC acc. to EN 61131, Pmax = 400 mW or for connection to NAMUR switching amplifier acc. to EN 60947-5-6 With explosion protection 2.1 mA 1.2 mA Only for connection to NAMUR switching amplifier acc. to EN 60957-5-6 Without explosion protection Effectively non-conducting Conductive = 348 ) With explosion protection 1.2 mA 2.1 mA

T 8384-2/3 EN

Materials Housing External parts Cable gland Weight Additional data for Type 3730-2 Load impedance Communication (local) Software requirements (SSP) Additional data for Type 3730-3 Load impedance Communication (local) Software requirements (SSP) Communication (HART) Software requirements (HART) 8.2 V (corresponds to 410 at 20 mA) SAMSON SSP interface and serial interface adapter TROVIS-VIEW with database module 3730-3 HART field communication protocol Impedance in HART frequency range: Receiving 350 to 450 Sending approx. 115 DTM file acc. to Specification 1.2, suitable for integrating the positioner into frame applications that support the FDT/DTM concept (e.g. PACTware); other integration options (e.g. AMS, PDM) available Without explosion protection: 6 V (corresponds to 300 at 20 mA) SAMSON SSP interface and serial interface adapter TROVIS-VIEW with database module 3730-2 With explosion protection: 7 V (corresponds to 350 at 20 mA) Die-cast aluminum EN AC-AlSi12 (Fe) (EN AC-44300) acc. to DIN EN 1706 Chromated and powder paint coated Special version in stainless steel 1.4581 Stainless steel 1.4571 and 1.4301 Polyamide, black, M20 x 1.5 Approx. 1.0 kg

Handheld communicator Device description for Type 3730-3

PC

Table 1a Options for Type 3730-2 and Type 3730-3 Positioners

Solenoid valve Approval acc. to IEC 61508/SIL Input 24 V DC Reverse polarity protection Static destruction limit 40 V U 5.6 V Current consumption I = (corresponds to 4.5 mA at 24 V) 4020 15 V > 19 V > 5 x 106 switching cycles Same as positioner pneumatics Two-wire transmitter 12 to 30 V DC Reverse polarity protection Static destruction limit 40 V 4 to 20 mA Reversible 10 to +114 % Linear Same as positioner Same as positioner Same as positioner Issued as status current < 3.8 mA or > 20.5 mA For connection to switching amplifier acc. to EN 60947-5-6. Can be used in combination with a software limit switch. Same as Type 3730 Positioner 10 m Flexible and durable With M12x1 connector Flame-retardant acc. to VDE 0472 Resistant to oils, lubricants and coolants as well as other aggressive media 60 to +105 C The limits in the EC Type Examination Certificate additionally apply for explosion-protected devices. Up to 10 g in the range of 5 to 2000 Hz IP 67

Signal 0 no pick-up Signal 1 safe pick-up Service life Use in safety-related systems in compliance with IEC 61508/SIL Analog position transmitter Power supply Output signal Direction of action Operating range Characteristic Hysteresis High-frequency influence Other influences Fault alarm Inductive limit switch SJ-2SN proximity switch External position sensor Travel Cable Permissible ambient temperature Immunity to vibration Degree of protection

T 8384-2/3 EN

Summary of explosion protection certificates

Type of approval Type 3730-2 Positioner EC Type Examination Certificate First Addendum Second Addendum Statement of Conformity First Addendum IECEx GOST approval FM approval IECEx PTB 05.0007 PPC 00-19324 ID 3012394 PTB 03 ATEX 2016 X PTB 00 ATEX 2158 2001-03-01 2002-03-01 2004-02-16 2003-03-07 2005-05-03 2005-02-21 2006-01-18 2002-10-30 II 2 G EEx ia IIC T6 Position transmitter II 2 D IP 65 T 80 C, Zone 21 dust, device index .01 II 3 G EEx nA II T6; Zone 2; Type 3730-28 II 3 G EEx nL IIC T6; II 3 D IP 54/IP 65 T 80 C Ex ia IIC T6/T5/T4; IP 54 and IP 65 T 80 C; Type 3730-21.9... 1 Ex ia IIC T6 X, valid until 2009-01-18; Type 3730-21 Intrinsically safe, Class I, II, III; Div. 1, Group A, B, C, D, E, F, G; Class I, Zone 0, AEx ia IIC T6; Non-incendive, Class I, Div. 2, Group A, B, C, D; NEMA Type 4; Type 3730-23 Div. 2 Gr. F and G Ex ia IIC T6, Cl. I, Zone 0; Intrinsically safe, Class I, Group A, B, C, D; Class II, Group E, F, G; Non-incendive, Class I, Div. 2, Group A, B, C, D; Type 4 Enclosure; Type 3730-23 Class II, Div. 2, Group E, F, G Ex ia IIC T6; Type 3730-27 Test report by TV Rheinland, valid until July 2009 II 2 G EEx ia IIC T6; without position transmitter Forced fail-safe venting function II 2 D IP 65 T 80 C, Zone 21 dust, model index .01 Ex ia IIC T6/T5/T4; IP 54 and IP 65 T 80 C; Type 3730-31.9... 0 Ex ia IIC T6 X; 2 Ex nA II T6 X; DIP A21 Ta 80 C; IP 65; valid until 2008-01-24; Type 3730-31 Ex ia IIC T4...T6; valid until 2007-02-27; Type 3730-31 Ex nA II T4...T6; Ex nL IIC T4...T6 Valid until 2007-02-27; Type 3730-38 2003-09-30 2005-04-26 PTB 03 ATEX 2211 X 3018702 2003-10-22 2004-02-02 II 3 G EEx nA II T6; Zone 2; Type 3730-38 II 3 G EEx nL IIC T6; II 3 D IP 65 T 80 C; Zone 22 II 2 G EEx d ia IIC T6; Type 3730-39 with Type 3770-1 Field Barrier Intrinsically safe; Class I, II, III; Div. 1, Group A, B, C, D, E, F, G; Class I, Zone 0, AEx ia IIC T6; NEMA Type 4 Non incendive, Class I; Div. 2, Group A, B, C, D; Class II, Div. 2, Group F, G; Type 3730-33 Ex ia IIC T6; Cl. I, Zone 0 Intrinsically safe, Class I, Group A, B, C, D; Type 4 Enclosure Class II, Gr. E, F, G; Non-incendive, Class I, Div. 2, Group A, B, C, D Class II, Div. 2, Gr. E, F, G; Type 3730-33 Test report by TV Rheinland, valid until July 2009 Certificate number Date Type of protection/Comments

Revision CSA approval 1330129

2004-02-04 2003-03-17

Revision to 1330129 JIS approval SIL 4 acc. to IEC 61508 Type 3730-3 Positioner EC Type Examination Certificate First Addendum Second Addendum IECEx GOST approval NEPSI approval

1500997 C16679 V 60 2004 T1 PTB 02 ATEX 2174

2004-03-05 2003-11-25 2004-07-05 2002-11-15 2003-06-18 2004-02-16

IECEx PTB 05.0008 POCC DE. 04.B00267 C3-409/05 GYJ04133 GYJ04134 and GYJ04135

2005-02-21 2005-01-24 2004-02-27

Statement of Conformity First Addendum EC Type Examination Certificate FM approval Model index 01 and higher

PTB 03 ATEX 2180 X

CSA approval Model index 01 and higher

1508990

2004-03-05

SIL 4 acc. to IEC 61508

V 60 2004 T1

2004-07-05

The test certificates are included in the mounting and operating instructions or are available on request. Refer to Data Sheet T 8379 EN for EEx d certificates for the Type 3770 Field Barrier.

Positioner attachment The Type 3730 Electropneumatic Positioner can be attached directly to the Type 3277 Actuator over a connection block. In actuators with fail-safe action Actuator stem extends and Type 3277-5 Actuator (120 cm), the signal pressure is routed over an internal bore in the actuator yoke to the actuator. In actuators with fail-safe action Actuator stem retracts and in actuators with effective diaphragm areas of 240 cm or larger, the signal pressure is routed to the actuator over ready-made

external piping. Using the appropriate bracket, the positioner can also be attached according to IEC 60534-6-1 (NAMUR recommendation). The positioner can be mounted on any side of the control valve. A pair of universal brackets is used for the attachment to Type 3278 Rotary Actuators or other rotary actuators according to VDI/VDE 3845. The rotary motion of the actuator is transferred to the positioner over a coupling wheel.

T 8384-2/3 EN

Dimensions in mm

Direct attachment

210

M 20x1.5

34

58 164 Output (38)

Supply (9)

Attachment acc. to IEC 60534 and NAMUR

Pressure gauge bracket G or NPT

86

or connecting plate

Lever S = 17 mm M = 50 mm L = 100 mm XL = 200 mm

58 15 46
70

34

Attachment to rotary actuators

Output A1 50 Supply (9)

A1

79 59 49

Connecting plate G or NPT

76

A2

58

Reversing amplifier
80 130

50

Output A2

Connecting plate

164

15

T 8384-2/3 EN

14

40

28

80

Dimensions in mm
External position sensor

28

70

Article code
Positioner Version with LCD and autotune, 4 to 20 mA reference variable, two software limit switches, one fault alarm contact Version with LCD and autotune, HART communication, 4 to 20 mA, two software limit switches, one fault alarm contact Explosion protection Without II 2 G EEx ia IIC T6 and II 2 D IP 65 T 80 C acc. to ATEX CSA/FM intrinsically safe/non-incendive II 3 G EEx nA/nL II T6 and Additional equipment Inductive limit switch Without Type SJ2-SN Solenoid valve Without With, 24 V DC Position transmitter Without With External position sensor Without With Diagnostics EXPERT (standard) EXPERT+ ESD Housing material Aluminum (standard) Stainless steel 1.4581 Special application Without Device free of any substances that might impair paint adhesion Exhaust air connection with -18 NPT thread Special version None 0 0 0 0 1 2 0 0 1 (extended) 1 2 3 0 0 1 0 0 1 0 4 0 1 II 3 D IP 65 T 80 C 1 3 8 0 Type 3730- x 2 3 x x x x x 0 0 x 0 x 0 0 x x x x

Schild

70

T 8384-2/3 EN

Ordering text Type 3730-x... Positioner Without pneumatic connecting rail (only for direct attachment to Type 3277 Actuator) With pneumatic connecting rail ISO 228/1-G With pneumatic connecting rail -18 NPT Without/with pressure gauge up to max. 6 bar Additional cover plate with list of parameters and operating instructions in English/Spanish or English/French (standard version in German/English) Attachment to Type 3277 Actuator (120 to 700 cm) Attachment according to IEC 60534-6-1 (NAMUR) Travel: ... mm; if applicable, stem diameter: ... mm Attachment to Type 3278 Rotary Actuator (160/320 cm) Attachment to rotary actuators acc. to VDI/VDE 3845 Pneumatic reversing amplifier for double-acting actuators with connection acc. to ISO 228/1 - G or -18 NPT Adapter M20 x 1.5 to NPT Metal cable gland Special version with CrNiMo steel housing

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax. +49 069 4009-1507 Internet: http://www.samson.de

T 8384-2/3 EN

2007-05

Positioner Series 3730 and Series 3731 EXPERT/EXPERT+ Valve Diagnostics

Application
Positioner firmware for early detection of control valve faults giving maintenance recommendations

EXPERT and EXPERT+ are enhanced firmwares designed for predictive, status-oriented maintenance on control valves with pneumatic actuators. All diagnostic functions are completely integrated into the positioner. EXPERT and EXPERT+ enable operators to conveniently view and edit data in the TROVIS-VIEW and FDT/DTM engineering tools, which makes operation easy to learn. Integration into other engineering tools is made possible by DD/eDD. TROVIS-VIEW: graphical user interface for configuration and parameterization of various SAMSON devices FDT: Field Device Tool; for manufacturer-independent integration of field devices DTM: Device Type Manager; contains the device and communication properties DD/eDD: Device Description/enhanced Device Description

Special features
Diagnostic tests performed on control valves without requiring additional sensors Raw diagnostic data are permanently collected and analyzed online in the positioner and status alarms are generated Automatic plotting of reference graphs during initialization Cyclical refresh of diagnostic data, multiplexing capability Monitoring and test functions for predictive maintenance to pinpoint critical conditions before faults occur Display of the minimum and maximum temperatures with details on how long the limits have been exceeded Automatic start of test functions Display of service and maintenance recommendations Display of classified status and fault alarms Status classification and condensed state based on NAMUR recommendation NE 107 Status alarms and condensed states also displayed on the positioners LCD as well as issued to the fault alarm contact* Plotting of y-x signature (drive signal) for fault detection Test functions to determine friction changes Operating hours counter allows data and test results to be sorted by time Diagnostic data and test results saved and analyzed in the positioner

Fig. 1 Type 3241-1 Control Valve and Type 3730-3 Positioner with HART communication

Fig. 2 Type 3731 Ex d Positioner

TROVIS-VIEW Data Sheet Type 3730-x Positioner Type 3731-x Positioner

T 6661 EN T 8384-x EN T 8387-x EN

Edition February 2007

Data Sheet

T 8388 EN

Scope of functions The diagnostic functions can be applied to any valve fitted with a pneumatic actuator.
Integrated into the positioner Type 3730-2 and Type 373x-3 Type 3730-4 Type 373x-5 Firmware version or higher 1.30 K 1.0 / R 1.43 K 1.21/ R 1.41

Test function Valve end position trends

See section 2.1.2

Description Automatic closed position logging, detection of end position shift due to wear and dirt on the seat and plug, alternation of closing position Dynamic stress acting on packing and metal bellows Display of x, e and the cycle counter; overview of working range and control response Information on spring force, pneumatics, supply air, mechanical attachment Detection of friction changes Analysis of the control loop, e.g. dead band of control valve Analysis of the dynamic control response (dead time, transit time, overshooting, rise time and settling time) Display of all collected data and analysis results using a suitable software tool, simple parameterization

On- Offline line

Cycle counter Histograms

2.1.3 2.1.4

EXPERT is available as an option. Table 1 Available functions

Test function Initialization diagnostics See section 1.1 Description Positioner self-test, mechanical attachment, valve travel range, initialization time OK?, opening and closing times Process variables w, x, e, y; operating hours counter, number of zero calibrations and initializations, temperature, total valve travel, self-monitoring of positioner Display and logging of classified status alarms and condensed states Plotting and saving of process variables w, x, y and e with trigger function On- Offline line Hysteresis test Static characteristic Step response 2.2.2 2.3.1 y-x signature 2.2.1

Operating parameters, current process variables

1.2.1 1.2.2

2.3.2

Display and parameterization over software 3

Status alarms, classification Data logger

1.2.3 2.4 3.1 2.1.1

Fig. 3 TROVIS-VIEW, graphical user interface with Type 3730-3 Positioner

T 8388 EN

EXPERT

1.1 Initialization diagnostics EXPERT monitors the control valve during automatic initialization to ensure trouble-free start-up. In addition, the opening and closing times are determined. The diagnostic function also indicates faults concerning attachment and the entire valve travel range as well as hardware and data memory defects and the correct initialization time.

Display of the current temperature as well as saving of the maximum and minimum temperatures, including alarm function when a limit is exceeded Total valve travel, including customizable limit 1.2.3 Direct detection of fault sources The alarms and status alarms generated by EXPERT enable quick fault detection in case an error occurred. The last 30 alarms are logged in a FIFO (first in, first out) memory together with the operating hour they were generated in. Possible fault categories are: Operating errors, e.g.: Control loop error (excessive error, e.g. blocked actuator, insufficient supply pressure etc.) Zero point shift Hardware and data memory faults are also indicated.

1.2

Online monitoring

1.2.1 Display of the current process variables EXPERT provides the process variables collected by the positioner (e.g. the reference variable w, controlled variable x, error e and manipulated variable y) and analyzes the diagnostic data. 1.2.2 Important operating parameters (Fig. 4) EXPERT provides an overview of the valve status as well as the following operating parameters, which enable the operator to analyze the current valve condition and perform predictive maintenance: Operating hours counter, distinction between overall operating time and operating time in active control (since the first start-up and the last initialization routine) Number of zero calibrations performed Number of initializations performed

Fig. 4 TROVIS-VIEW with status for Type 3730-3 Positioner

T 8388 EN

EXPERT+

2.1 Process monitoring By permanently recording raw diagnostic data (w, x, y and e) in the positioner, the user can gather information about how the control valve behaves under process conditions. Signal logging enables an analysis of the current measuring scope as well as of the positioners entire service life. The following statements can be made: Valve position range OK Valve mainly operates in the upper or the lower end position As a result, recommendations for predictive maintenance can be given. In addition, immediately required action is indicated. 2.1.1 Data logger The variables reference variable w, valve position x, setpoint deviation e, drive signal y and the operating hours counter are recorded and saved in a FIFO memory. The interval between the individual measuring points can be customized. Apart from permanent sampling, the data can also be collected online while the process is running, provided a certain trigger condition is met. The trigger condition can be defined by the user as certain thresholds (valve travel (setpoint) or solenoid valve condition/forced venting). Additionally, a pretrigger time is available which allows data to be displayed also before the trigger conditions are met. The memory size can be selected as required.

2.1.2 Valve end positions This test serves to detect wear or dirt on the valve trim and is run automatically while the process is running. The valve position is recorded when the lower end position is reached and any changes logged together with the drive signal y and a time stamp. The first measured value is used as a reference. Further measured values showing a greater deviation from the last recorded value are logged. 2.1.3 Cycle counter The dynamic stress that the valve packing and possibly a metal bellows are exposed to can be analyzed by counting cycle frequency and assigning the travel performed in the cycle to a determined valve travel class. The results are displayed as a long-term histogram and a short-term histogram. Based on the diagnostic data, a dynamic stress factor [%] with an alarm limit is generated. 2.1.4 Histograms (Fig. 5) The variables valve position x and setpoint deviation e are sampled at determined intervals. They are classified and, similar to the cycle counter, displayed as long-term and short-term histograms. The scan rate of the short-term histograms for x and e can be adjusted. Additionally, the number of measurement values, the observation period, the average value as well as emin and emax are displayed.

Fig. 5 Valve travel histogram

T 8388 EN

2.2 Internal drive signal y versus valve position x 2.2.1 y-x signature (Fig. 6) While the process is running, the internal drive signal y is automatically recorded, averaged and assigned to a valve travel class once the valve has reached a steady state. The test function is also available in the manual mode. During which, the valve is moved to certain predefined travel positions x over the travel range and the associated y signal is recorded when the valve reaches a steady state. The reference graph required for this analysis is automatically plotted during initialization. Statements can be made on the spring force, the pneumatic system, the air supply and the mechanical attachment. Corresponding alarms are generated. 2.2.2 Hysteresis test This test serves to detect friction changes (hysteresis). It is started automatically while the process is running as soon as a configurable time between tests has elapsed and the valve has reached a steady state. The results are saved, averaged and analyzed according to valve position classes. For this test, a minimal change of the valve opening over a certain period of time is preset with a determined tolerance band. The test is automatically canceled when this tolerance is exceeded or the reference variable changes and the positioner returns to standard control operation. The analysis is based on y.

The test can also be started in the manual mode. In this case, the test is performed at certain valve travel positions x within the travel range. The reference graph required for this analysis is automatically plotted during initialization. 2.3 Tests for targeted early fault detection 2.3.1 Static characteristic (checking the static control response) The static control response of the control valve is checked by varying the reference variable in steps of, for example, 0.1 %. The response of the controlled variable is recorded after a customized delay has elapsed (travel position when the valve has reached a steady state). The control loop is analyzed with the help of the minimum, mean and maximum dead band of the control valve. In manual mode, the entire valve travel range is recorded. 2.3.2 Step response (checking the dynamic control response, Fig. 7) The dynamic control response of the control valve is checked by changing the reference variable in steps of defined height in both travel directions (step response). The course of the controlled variable x, reference variable w, drive signal y and setpoint deviation e is recorded at a determined scan rate until the valve has reached a steady state again. The dead time, T63, T98, overshooting as well as rise time and settling time are indicated separately for increasing and decreasing characteristic. This test can be carried out in manual mode over the entire valve travel range.

Fig. 6 y-x signature (drive signal) as indicated in TROVIS-VIEW

T 8388 EN

2.4 Plain text diagnostics (Fig. 8) EXPERT+ automatically generates other additional status alarms from the collected diagnostic data, e.g.: Pneumatic leakage Friction changed As with EXPERT, the status alarms are logged with the operating hour they were generated in.

3 Visualization and parameterization of EXPERT and EXPERT+ diagnostics

The TROVIS-VIEW software or the DTM tool generate graphs from the data, test results and status alarms collected by the diagnostics firmware in the positioner. In addition, the diagnostics data can also be made accessible to other engineering tools using the DD (Device Description) or eDD (enhanced DD), which enables the data to be displayed in graph form, e.g. using Siemens PDM. How the data are displayed depends on the applied tool. 3.1 Classification and marking of status alarms Based on NAMUR recommendation NE 107, the alarms (events) generated by EXPERT and EXPERT+ are assigned a status (classified). The following states can be assigned to an alarm (event):
Status alarm (event) Inactive Active Classified as No message Active Classified as Maintenance required/Maintenance demanded Active Classified as Function check Active Classified as Maintenance alarm Engineering tool TROVIS-VIEW/DTM

Fig. 7 Testing the dynamic control response, step response

T 8388 EN

The classification can be assigned by the user. The classified status alarms (events) are summarized in a condensed state.
Condensed status Maintenance alarm Maintenance required Maintenance demanded Function check No message Text Engineering tool TROVIS-VIEW/DTM Positioner display

3.2

The condensed status is indicated on the positioner display and can be read using the communication features. In addition, the condensed state can be issued to the optional fault alarm contact*. Type 3730-4: The status classification is consistent with the Profibus Profile 3.01 with condensed status and diagnostic message extension. The process-related fault status is classified. Type 373x-5: The condensed state is listed in the Resource Block and can also be issued to the discrete output of either the Function Block DI1 or DI2. In addition to the condensed state, a block error for the Resource Block and AO Transducer Block can be formed from the classified alarms (events). In this case, the following assigned states are possible: No message Maintenance soon Maintenance now
* Fault alarm contact in Types 3730-2 and 3730-3, optional in Type 3731-3

Diagrams in TROVIS-VIEW, DTM, eDD (e.g. Siemens PDM) The software with trend viewing function allows the variables recorded by the data logger (w, x, y, e) to be plotted versus the time. Similarly, the raw data and data collected in the various tests are plotted in graphs: Current process variables y-x signature Hysteresis test Static characteristic Step response Valve end position trending The long-term and short-term histograms described in section 2.1.4 are displayed as bar graphs. A difference is made between long-term and short-term in the y-x signature and the histograms. The plotted graphs visualize changes in control behavior and support predictive maintenance.

Fig. 8 Extended status alarms

T 8388 EN

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8388 EN

2007-02

Inductive Limit Switch for Pneumatic Control Valves Type 3768

Application Limit switch with two incorporated inductive switches and optionally one 3/2-way solenoid valve for attachment to pneumatic control valves For rated travels from 7.5 to 120 mm

The limit switch is equipped with two inductive proximity switches which issue a signal when an adjustable limit is exceeded in either direction. Optionally, the limit switch is also available with an integral 3/2-way solenoid valve which registers a binary signal issued by a control device and converts it into a binary signal pressure. When the solenoid valve is in de-energized state, the actuator moves the valve to the fail-safe position. All limit switches can be overridden and can be optionally used as normally-closed or normally-opened contacts Versions for use in hazardous areas in type of protection "Intrinsic safety" EEx ia II C T6 are available (refer to the summary of explosion protection certificates) Direct attachment to Type 3277 Pneumatic Actuator Attachment to actuators according to IEC 60534 and NAMUR recommendations Attachment to rotary actuators with an interface according to VDI/VDE 3845
Fig. 1 Type 3768 Limit Switch

Refer to the Information Sheet T 8350 EN on selection and application of positioners and limit switches.

Fig. 2 Type 3768 Limit Switch, opened housing

Associated Information Sheet

T 8350 EN

Edition April 2006

Data Sheet

T 8356 EN

Principle of operation (Figs. 3 and 4) When the limit switch is attached to the control valve, the valve travel is transmitted via the pin (1.1) to the lever (1) of the actuator. Any change in travel is converted into a rotary motion of the shaft (2). The shaft (2) is fitted with two adjustable metal tags (4) which operate the associated proximity switches (5). For operation of these inductive limit switches, appropriate transistor relays must be connected in the output circuit. The proximity switch assumes high impedance when the metal tag (4) is within the inductive field, whereas the sensor assumes low impedance when the metal tag is outside the field. When the incorporated solenoid valve is energized, a supply air pressure is applied to the actuator. The speed of air supply is adjustable at a restriction. When the solenoid valve is de-energized, the actuator is vented and the control valve moves to its fail-safe position.

Solenoid coil Pressure regulator 1 Lever 1.1 Coupling pin 2 Rotary shaft 3 4 5 Return spring Metal tag Proximity switch

Supply air 1.4 ... 6 bar

Fig. 3 Functional diagram Signal pressure

Fig. 2 Functional diagram of the solenoid valve

Table 1 Technical data Pressure in bar (gauge)

Travel range Inductive proximity switches Control circuit Hysteresis at rated travel Direct attachment to Type 3277 Actuator: 7.5 30 mm Attachment to IEC 60534 (NAMUR): 7.5 120 mm 2 x Type SJ2 SN Specifications corresponding to connected transistor relay 1 % 20 C 80 C with plastic cable gland Permissible ambient temperature 40 80 C with metal cable gland Special version down to 45 C The limits of the EC Type Examination Certificate apply additionally for explosion-protected versions. 1.4 6 bar (20 90 psi) Binary DC voltage signal 6 V DC 1.2 V 5.4 V 2909 12 V DC 2.4 V 9.6 V 5832 0.14 m/h Off 60 ln/h On 10 ln/h 240 cm 0.2 ... 1 bar 0.4 2 bar 0.6 3 bar Degree protection without/with solenoid valve Without With 1 s 2 s 1 s 350 cm 1.5 s 2.5 s 1.5 s IP 65 IP 54 IP 65 on request 700 cm 4 s 8 s 5 s 24 V DC 4.7 V 18.0 V 11714

Solenoid valve Supply air Input Nominal signal Signal 0 (off) 1) Signal 1 (on) 2) Internal resistance Ri at 20 C KV Air consumption Closing time with Type 3277 Actuator For rated travel with bench range

T 8356 EN

Table 2 Materials
Housing External parts Die-cast aluminum chromated and plastic coated Stainless steel 1.4571 and 1.4104

Dimensions in mm
Direct attachment to Type 3277 Actuator
14

Table 3 Technical data Type of protection EEx ia II C T6

Inductive proximity switches Maximum values to connect to intrinsically safe circuits Internal inductance Internal capacitance Solenoid valve Nominal signal Maximum values to connect to intrinsically safe circuits Temperature class Perm. ambient temperature Uo (V) Io (mA) 6V 25 150 27 125 12 V 28 115 30 100 24 V 32 90 Uo Io P 16 V 52 mA 169 mW Li = 100 H (130 H with connector) Ci = 60 nF (80 nF with connector)

Model index .03 or lower: Pg 13.5 Model index .04 and higher: M20x1.5
29

Supply(9) Output(36) 28

164

76 68 185

19.5

37

Internal inductance and capacitance are negligibly small T6 60 C T5 70 C T4 80 C

Pneumatic connections

1 4

NPT or G

1 4

Electrical connections

Attachment acc. to IEC 60534 and NAMUR

36 N1 = 113 N2 = 200 29

A B
58

164

_
68 50

Solenoid valve (optional)

185
Switching amplifier acc. to EN 60947-5-6

56

76

Attachment to rotary actuators (with pneumatic reversing amplifier)

Ordering text Inductive Limit Switch Type 3768- (refer to article code on next page) Additional specifications Direct attachment to Type 3277 Actuator (120 to 700 cm) Attachment according to IEC 60534 (NAMUR) Travel: ... mm, if applicable, rod diameter: ... mm Attachment to rotary actuators Opening angle: Single-acting or double-acting actuators Accessories Adapter 12 NPT for electrical connections
35 68 185 39

Output 1 (A1)
28.5

Supply (Z)

Fulcrum

56
29

28.5 66

Output 2 (A2)

50

19.5

46

50 76

T 8356 EN

82

44

164

150

150

+41-42

+51-52

+81-82

150

Summary of explosion protection approvals

Type of approval EC Type Examination Certificate Statement of Conformity CSA approval FMRC approval Certificate number PTB 02 ATEX 2077 PTB 03 ATEX 2182 X LR 54227-14 J.I.3020228 Date 2002-07-19 2003-09-30 1992-04-21 2005-02-28 Type of protection/Comments II 2 G EEx ia IIC T6; Type 3768-1 II 3 G EEx nA II T6; Zone 2; Type 3768-8 Class I, Div. 1, Groups A, B, C, D; Type 3 Enclosure Type 3768-3 Class I, II, III; Div. 1, Groups A, B, C, D, E, F, G Class I, Zone 0 AEx ia IIC T6 Class I, Div. 2, Groups A, B, C, D Class II, Div. 2, Groups F, G; Class III NEMA 4X; with inductive limit switches and solenoid valve; Type 3768-3 1 Ex ia IIC T6 X; valid until 2008-01-01; Type 3768-1 Ex ia IIC T4 T6; valid until 2009-12-21; Type 3768-1 Ex nL IIC T4 T6; valid until 2009-12-21; Type 3768-8

GOST approval NEPSI approval

2002.C312 GYJ04218X GYJ04219X

2003-01-10 2004-12-22

Article code
Limit Switch Explosion protection Without II 2 G EEx ia IIC T6 acc. to ATEX CSA/FM intrinsically safe/non incendive II 3 G EEx nA II T6 acc. toATEX Solenoid valve Without 6 V DC 12 V DC 24 V DC Pneumatic connections Without -18 NPT ISO 221/1 - G Electrical connection Cable gland M20 x 1.5, blue (plastic) Cable gland M20 x 1.5, black (plastic) Cable gland M20 x 1.5, nickel-plated brass Housing version Aluminum CrNiMo steel Temperature range Standard 45 80 C Special versions None GOST explosion protection approval, standard temperature range GOST explosion protection approval, low temperatures down to 45 C NEPSI approval Ex ia NEPSI approval Ex nL 1 1 1 8 1 6 0 2 0 0 0 0 0 0 0 0 0 1 0 3 3 9 0 0 2 0 2 1 2 7 0 0 2 0 0 1 2 0 2 3 4 0 1 3 8
2/7 2/7

Type 3768

Specifications subject to change without notice

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 8356 EN

2006-04

Inductive proximity switches

2 mm slot width Usable up to SIL3 acc. to IEC61508

SJ2-SN

6 1.5 8 3.5

0102
General specifications Switching element function Slot width Depth of immersion (lateral) Installation Output polarity Nominal ratings Nominal voltage Uo Operating voltage UB Switching frequency f Current consumption Measuring plate not detected Measuring plate detected Standard conformity EMC in accordance with Standards Ambient conditions Ambient temperature Mechanical specifications Connection type Core cross-section Housing material Protection degree Note General information Use in the hazardous area Category NAMUR NC 2 mm 5 ... 7 typ. 6 mm Safety Function 8V 5 ... 25 V 0 ... 5000 Hz 3 mA 1 mA IEC / EN 60947-5-2:2004 DIN EN 60947-5-6 (NAMUR) VDE 660 Part 209 -40 ... 100 C (233 ... 373 K) 0.5 m, flexible lead LIFYW 0.06 mm2 PBT IP67 adjustable stop see instruction manuals 1G; 2G; 3G; 1D; 3D

4.2

15

11

Connection type:

SN 1 / BN

I
2 / BU

L+

L-

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

PEPPERL+FUCHS GmbH

2006-12-12 106718_ENG.xml

www.pepperl-fuchs.com

Inductive proximity switches

ATEX 1G Instruction Device category 1G for use in hazardous areas with gas, vapour and mist Directive conformity Standard conformity 94/9/EG EN 50014:1997; EN 50020:1994; EN 50284:1999 Ignition protection "Intrinsic safety" Use is restricted to the following stated conditions 0102 II 1G EEx ia IIC T6 PTB 00 ATEX 2049 X SJ2-SN... 30 nF ; a cable length of 10 m is considered. 100 H ; a cable length of 10 m is considered. Manual electrical apparatus for hazardous areas

SJ2-SN

CE symbol Ex-identification EC-Type Examination Certificate Appropriate type Effective internal capacitance Ci Effective internal inductance Li General

The apparatus has to be operated according to the appropriate data in the data sheet and in this instruction manual. The EC-Type Examination Certificate has to be observed. The special conditions must be adhered to! The temperature ranges, according to temperature class, are given in the ECType Examination Certificate. Note: Use the temperature table for category 1 !!! The 20 % reduction in accordance with EN 1127-1 has already been applied to the temperature table for category 1. Laws and/or regulations and standards governing the use or intended usage goal must be observed. The intrinsic safety is only assured in connection with an appropriate related apparatus and according to the proof of intrinsic safety. The associated apparatus must satisfy the requirements of category ia. Due to the possible danger of ignition, which can arise due to faults and/or transient currents in the equipotential bonding system, galvanic isolation of the power supply and signal circuit is preferable. Associated apparatus without electrical isolation must only be used if the appropriate requirements of IEC 6007914 are met. No changes can be made to apparatus, which are operated in hazardous areas. Repairs to these apparatus are not possible. When used in the temperature range below -20C the sensor should be protected from knocks by the provision of an additional housing.

Highest permissible ambient temperature

Installation, Comissioning

www.pepperl-fuchs.com PEPPERL+FUCHS GmbH

Maintenance Special conditions Protection from mechanical danger

2006-12-12 106718_ENG.xml

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

Inductive proximity switches

ATEX 2G Instruction Device category 2G Directive conformity Standard conformity Manual electrical apparatus for hazardous areas for use in hazardous areas with gas, vapour and mist 94/9/EG EN 50014:1997, EN 50020:1994 Ignition protection "Intrinsic safety" Use is restricted to the following stated conditions 0102 II 1G EEx ia IIC T6 PTB 00 ATEX 2049 X SJ2-SN... 30 nF ; a cable length of 10 m is considered. 100 H ; a cable length of 10 m is considered.

SJ2-SN

CE symbol Ex-identification EC-Type Examination Certificate Appropriate type Effective internal capacitance Ci Effective internal inductance Li General

The apparatus has to be operated according to the appropriate data in the data sheet and in this instruction manual. The EC-Type Examination Certificate has to be observed. The special conditions must be adhered to! The temperature ranges, according to temperature class, are given in the ECType Examination Certificate. Laws and/or regulations and standards governing the use or intended usage goal must be observed. The intrinsic safety is only assured in connection with an appropriate related apparatus and according to the proof of intrinsic safety.

Highest permissible ambient temperature Installation, Comissioning

Maintenance Special conditions Protection from mechanical danger

When used in the temperature range below -20C the sensor should be protected from knocks by the provision of an additional housing.

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

PEPPERL+FUCHS GmbH

2006-12-12 106718_ENG.xml

www.pepperl-fuchs.com

No changes can be made to apparatus, which are operated in hazardous areas. Repairs to these apparatus are not possible.

Inductive proximity switches

ATEX 3G (nA) Instruction Device category 3G (nA) Directive conformity Standard conformity Manual electrical apparatus for hazardous areas for use in hazardous areas with gas, vapour and mist 94/9/EG EN 60079-15:2003 Ignition protection category "n" Use is restricted to the following stated conditions 0102 II 3G EEx nA IIC T6 X The Ex-significant identification is on the enclosed adhesive label

SJ2-SN

CE symbol Ex-identification General

The apparatus has to be operated according to the appropriate data in the data sheet and in this instruction manual. The data stated in the data sheet are restricted by this operating instruction! The special conditions must be observed! Laws and/or regulations and standards governing the use or intended usage goal must be observed. The adhesive label provided must be affixed in the immediate vicinity of the sensor! The surface to which the label is applied must be clean, flat and free from grease! The affixed adhesive label must be readable and durable, taking account of the possibility of chemical corrosion! No changes can be made to apparatus, which are operated in hazardous areas. Repairs to these apparatus are not possible. A minimum series resistance RV is to be provided between the power supply voltage and the proximity switch in accordance with the following list. This can also be assured by using a switch amplifier. The maximum permissible operating voltage UB max is restricted to the values in the following list. Tolerances are not permissible. Values can be obtained from the following list, depending on the max. operating voltage Ub max and the minimum series resistance Rv. 57 C 57 C The sensor must not be exposed to ANY FORM of mechanical danger. The sensor and the connection cable must be protected from damaging UVradiation. This can be achieved when the sensor is used in internal areas. The connection cable must be prevented from being subjected to tension and torsional loading.

Installation, Comissioning

Maintenance Special conditions Minimum series resistance RV

www.pepperl-fuchs.com PEPPERL+FUCHS GmbH

Maximum operating voltage UBmax Maximum permissible ambient temperature TUmax at UBmax=9 V, RV=562 using an amplifier in accordance with EN 60947-5-6 Protection from mechanical danger Protection from UV light Protection of the connection cable

2006-12-12 106718_ENG.xml

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

Inductive proximity switches

ATEX 1D Instruction Device category 1D Directive conformity Standard conformity Manual electrical apparatus for hazardous areas for use in hazardous areas with combustible dust 94/9/EG IEC 61241-11:2002: draft; prEN61241-0:2002 type of protection intrinsic safety "iD" Use is restricted to the following stated conditions 0102 II 1D Ex iaD 20 T 108 C The Ex-significant identification is on the enclosed adhesive label ZELM 03 ATEX 0128 X SJ2-SN... 30 nF ; a cable length of 10 m is considered. 100 H ; a cable length of 10 m is considered.

SJ2-SN

CE symbol Ex-identification EC-Type Examination Certificate Appropriate type Effective internal capacitance Ci Effective internal inductance Li General

The apparatus has to be operated according to the appropriate data in the data sheet and in this instruction manual. The EC-Type Examination Certificate has to be observed. The special conditions must be adhered to! The maximum surface temperature of the housing is given in the EC-Type Examination Certificate. Laws and/or regulations and standards governing the use or intended usage goal must be observed. The intrinsic safety is only assured in connection with an appropriate related apparatus and according to the proof of intrinsic safety. The associated apparatus must satisfy at least the requirements of category ia IIB or iaD. Because of the possibility of the danger of ignition, which can arise due to faults and/or transient currents in the equipotential bonding system, galvanic isolation in the power supply and signal circuits is preferable. Associated apparatus without electrical isolation must only be used if the appropriate requirements of IEC 60079-14 are met. The intrinsically safe circuit has to be protected against influences due to lightning. The adhesive label provided must be affixed in the immediate vicinity of the sensor! The surface to which the label is applied must be clean, flat and free from grease! The affixed adhesive label must be readable and durable, taking account of the possibility of chemical corrosion! When used in the isolating wall between Zone 20 and Zone 21 or Zone 21 und Zone 22 the sensor must not be exposed to any mechanical danger and must be sealed in such a way, that the protective function of the isolating wall is not impaired. The applicable directives and standards must be observed.

Maximum housing surface temperature Installation, Comissioning

Maintenance Special conditions Electrostatic charging

No changes can be made to apparatus, which are operated in hazardous areas. Repairs to these apparatus are not possible. The connection cables are to be laid in accordance with EN 50281-1-2 and must not normally be subjected to chaffing during use.

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

PEPPERL+FUCHS GmbH

2006-12-12 106718_ENG.xml

www.pepperl-fuchs.com

Inductive proximity switches

ATEX 3D Instruction Device category 3D Directive conformity Standard conformity Manual electrical apparatus for hazardous areas for use in hazardous areas with non-conducting combustible dust 94/9/EG EN 50281-1-1 Protection via housing Use is restricted to the following stated conditions 0102 II 3D IP67 T 112 C X The Ex-significant identification is on the enclosed adhesive label

SJ2-SN

CE symbol Ex-identification General

The apparatus has to be operated according to the appropriate data in the data sheet and in this instruction manual. The data stated in the data sheet are restricted by this operating instruction! The special conditions must be adhered to! Laws and/or regulations and standards governing the use or intended usage goal must be observed. The adhesive label provided must be affixed in the immediate vicinity of the sensor! The surface to which the label is applied must be clean, flat and free from grease! The affixed adhesive label must be readable and durable, taking account of the possibility of chemical corrosion! No changes can be made to apparatus, which are operated in hazardous areas. Repairs to these apparatus are not possible. A minimum series resistance RV is to be provided between the power supply voltage and the proximity switch in accordance with the following list. This can also be assured by using a switch amplifier. The maximum permissible operating voltage UBmax must be restricted to the values given in the following list. Tolerances are not permitted. Values can be obtained from the following list, depending on the max. operating voltage Ub max and the minimum series resistance Rv. 12 C 12 C The sensor must not be mechanically damaged. The connection cable must be prevented from being subjected to tension and torsional loading.

Installation, Comissioning

Maintenance Special conditions Minimum series resistance RV

www.pepperl-fuchs.com PEPPERL+FUCHS GmbH

Maximum operating voltage UBmax Maximum heating (Temperature rise) at UBmax=9 V, RV=562 using an amplifier in accordance with EN 60947-5-6 Protection from mechanical danger Protection of the connection cable

2006-12-12 106718_ENG.xml

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

Inductive proximity switches

ATEX 3G (nL) Instruction Device category 3G (nL) Directive conformity Standard conformity CE symbol Ex-identification Effective internal capacitance Ci Effective internal inductance Li General Manual electrical apparatus for hazardous areas for use in hazardous areas with gas, vapour and mist 94/9/EG EN 60079-15:2003 Ignition protection category "n" Use is restricted to the following stated conditions 0102

SJ2-SN

II 3G EEx nL IIC T6 X The Ex-significant identification is on the enclosed adhesive label 30 nF ; A cable length of 10 m is considered. 100 H ; A cable length of 10 m is considered. The apparatus has to be operated according to the appropriate data in the data sheet and in this instruction manual. The data stated in the data sheet are restricted by this operating instruction! The special conditions must be observed! Laws and/or regulations and standards governing the use or intended usage goal must be observed. The sensor must only be operated with energy-limited circuits, which satisfy the requirements of IEC 60079-15. The explosion group depends on the connected and energy-limited supply circuit. The adhesive label provided must be affixed in the immediate vicinity of the sensor! The surface to which the label is applied must be clean, flat and free from grease! The affixed adhesive label must be readable and durable, taking account of the possibility of chemical corrosion!

Installation, Comissioning

[Fett]Special conditions Maximum permissible ambient temperature TUmax at Ui = 20 V for Pi=34 mW, Ii=25 mA, T6 for Pi=34 mW, Ii=25 mA, T5 for Pi=34 mW, Ii=25 mA, T4-T1 for Pi=64 mW, Ii=25 mA, T6 for Pi=64 mW, Ii=25 mA, T5 for Pi=64 mW, Ii=25 mA, T4-T1 for Pi=169 mW, Ii=52 mA, T6 for Pi=169 mW, Ii=52 mA, T5 for Pi=169 mW, Ii=52 mA, T4-T1 for Pi=242 mW, Ii=76 mA, T6 for Pi=242 mW, Ii=76 mA, T5 for Pi=242 mW, Ii=76 mA, T4-T1 Protection from mechanical danger 70 C 85 C 100 C 66 C 81 C 100 C 45 C 60 C 78 C 30 C 45 C 57 C The sensor must not be mechanically damaged. When used in the temperature range below -20C the sensor should be protected from knocks by the provision of an additional housing. The connection parts are to be installed, such that a minimum protection class of IP20 is achieved, in accordance with IEC 60529.

Connection parts

Subject to reasonable modifications due to technical advances.

Copyright Pepperl+Fuchs, Printed in Germany

Pepperl+Fuchs Group Tel.: Germany +49 621 776-0 USA +1 330 4253555 Singapore +65 67799091 Internet http://www.pepperl-fuchs.com

PEPPERL+FUCHS GmbH

2006-12-12 106718_ENG.xml

www.pepperl-fuchs.com

Maintenance

No changes can be made to apparatus, which are operated in hazardous areas. Repairs to these apparatus are not possible.

24010
3/2 Directional control valves Actuation: electromagnetic Directly controlled poppet valves Port size: G 1/4, 1/4 NPT or Connection hole pattern NAMUR TV-approval based on IEC 61 508, DIN V 19 251 Approvals: DIN EN 161/3394 DVGW, group Rm and EN 13611 Valves for safety systems to SIL 4 or AK 7 Solenoid valve also suitable for low power consumption in non hazardous areas without barrier Solenoid: Category II2GD, Type of Protection EEx ia IIC T5/T6, IP66, T95C, Suitable for zones 1, 2 (gases) and 21, 22 (dusts) Working from 0 bar up High operational reliability even after long periods of inoperation Suitable for control and instrument-quality air Also suitable for open-air installation with appropriate solenoid variant NAMUR FLANGE: With integrated exhaust air recirculation Ordering information
See page 2

Technical data
Medium: For neutral, not flammable, gaseous and liquid fluids*
*With contaminated fluids, upstream installation of a dirt trap is recommended.

Operation: Electromagnetic, directly-controlled Flow direction: Optional Mounting position: Any, but preferably with solenoid vertical Connection: G 1/4, 1/4 NPT Operating pressure: 0 to 10 bar Ambient temperature: -25* to +60C
*Please consult our technical service for use below +2C. If installed in the open protect all connections against the penetration of moisture!

a a

b b

1 3 3 2 12 3 1 2
NAMUR flange

Materials: Housing: Brass, hard-anodised aluminium Seals: NBR (Perbunan) Internal parts: Stainless steel, brass Solenoid housing: Aluminium, anodized

1/06

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

N/UK 5.4.309.01

24010

General information
Switching function: Pressure connection 1, 2 or 3
Symbol
2

Type 2401088.2003 2401087.2003 2401086.2003 2401012.2003 2401091.2003 2401090.2003 2401009.2003

2

Port size G 1/4 1/4 NPT G 1/4 1/4 NPT G 1/4 NAMUR 1/4 NPT NAMUR G 1/4 NAMUR *3)

a a

b b

1 3 3 2 12 3 1

Operating *1) pressure (bar) 0 ... 10 0 ... 10 0 ... 10 0 ... 10 0 ... 10 0 ... 10 0 ... 10

kv-value (Cv(US) kv x 1,2) 0.340 0.340 0.340 0.340 0.340 0.340 0.340

Material Housing Brass Brass St. st. St. st. Aluminium *2) Aluminium *2) Aluminium *2)

Seal NBR NBR NBR NBR NBR NBR NBR

Weight without solenoid (kg) 0.65 0.65 0.65 0.65 0.55 0.55 0.55

Dimensions No. 1 1 1 1 2 2 3

*1) With gaseous and liquid fluids up to 40 mm2/s *2) Hard-anodised *3) P port in flange interface Note: At an ambient temperature of -20C, higher leakage values may be experienced for short periods.

Solenoid parameters for use in intrinsically safe circuits

Switch-on voltage (V) 22...28 V max. allowed current Ii 110 mA Holding current min 40 mA Holding voltage 5V Pick-up delay typical (s) 0,3 - 5 Categorie, type of protection II2G EEx ia IIC T6 II2G EEx ia IIC T5 II2D IP66 T95C Temperature Type Ambient/Fluid C -40...+55 2003 -40...+70 -40...+70

Solenoid parameters for use in non harardous locations

Switch-on voltage (V) max. current (limited) Holding current Power Pick-up delay typical consumption (s) (switching and holding) 1,8 W at 24V 0,3 - 2 s IP Code Temperature Ambient/Fluid C -40...+80 Type

22...26,4 V

75 mA

min 40 mA

IP 66

2003

Accessories
Flange plate Yoke Silencer

0612790 (NAMUR single connection plate) 0612791 (NAMUR-rip use in combination with 0612790, Alu)

0540593

C/S2, 1/4 NPT M/S2, G 1/4

Ordering information
3/2 directional control valve, connection G 1/4, housing brass, with protection class EEx ia IIC T6 Type: 2401088.2003

N/UK 5.4.309.02

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

1/06

24010

Operating sequence
28 V

22 V

Supply
0V

On Charging voltage prozess

V 25 20 15 10 5 0

Off

Time

Time On Off

Current process

mA 120 100 75 80 60 40 20

Time On Off

Valve, operating status

Time On Switching delay Off

Current supply units: Intrinsically safe power supply units can be choosen in a list of compatibility in www.norgren.com
When selecting an intrinsically safe power supply, it is important to observe the maximum permissible values acc. to the EC-Type-Examination Certificate PTB 04 ATEX 2010 U0 28 V, L0 110 mA, P0 1,5 W The effective internal capacities Ci; and inductivities Li of the solenoid are negligibly low.

Function of solenoid drive

To switch the direct operated valve, a certain energy is required. This energy is stored in a condenser. The charging voltage is 22 V. The higher the supply voltage, the shorter the charging time. As soon as the charging voltage has been reached, the valve switches. The small current now flowing through the coil is sufficient to hold the valve in the open position. At least 40 mA are required for this.

1/06

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

N/UK 5.4.309.03

24010

Dimensions
70,5

108

98

1
35.7 12

2
12.2

51

3
5.5 27 55 1 2 30

1 2 3

M20 x 1,5 For port size see general information 3 deep

122 29

70,5 50

113

7,5 104 M5 3 5,5 15 G 1/4

13,5

3
37,5

12

12

1
15,5 16 17 50 19,5 G 1/4 19

24

26,5

2
1 19 4 22 4,5 G 1/4 2 22,5 6,5 32

2
6,5

122 29

70,5 50

113

7,5 104 M5 3 5,5 15 G 1/4

13,5

3
37,5

12

52

1
15,5 19,5

24

26,5

10 M6

2
1 1,5 G 1/4 19 4 22 6,5 4,5 2

22,5 32

52 6,5

16 17 50

N/UK 5.4.309.04

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

1/06

24010

Filter cartridge (for threads G 1/4 and 1/4 NPT) Type: 0681173
4 3

Circuit diagram

1,5

60

10,5

8,5

5 Thread pitch diameter max. 11,85 mm

60

NAMUR hole pattern

32 M5 4 2 3 4 5 2 3 24 Port 2 (A) Coding stud threaded M5 (10 deep) Port 3 (R)

13

Warning
These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Technical Data. Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult NORGREN. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products.

1/06

Our policy is one of continued research and development. We therefore reserve the right to amend, without notice, the specifications given in this document.

N/UK 5.4.309.05

Back to Selector Page

B73G
EXCELON 73 Filter/Regulator 1/4", 3/8", 1/2" Port Sizes q EXCELON design allows in-line or modular installation q Quick release bayonet bowl q Highly visible, prismatic liquid level indicator lens q Full flow gauge ports q Balanced valve design minimizes effect of variation in the inlet pressure on the outlet pressure q Modular installations with EXCELON 72, 73, and 74 series can be made to suit particular applications

Technical Data
Fluid: Compressed air Maximum pressure: Transparent bowl: 10 bar (150 psig) Metal bowl: 17 bar (250 psig) Operating temperature*: Transparent bowl: -20 to +50C (0 to +125F) Metal bowl: -20 to +80C (0 to +175F)
* Air supply must be dry enough to avoid ice formation at temperatures below +2C (+35F).

Particle removal: 5 m, 25 m or 40 m filter element Air quality: Within ISO 8573-1, Class 3 and Class 5 (particulates) Typical flow with 10 bar (150 psig) inlet pressure, 6,3 bar (90 psig) set pressure and 1 bar (15 psig) droop from set: 50 dm3/s (106 scfm) Manual drain connection: 1/8" Automatic drain connection: 1/8" Automatic drain operating conditions (float operated): Bowl pressure required to close drain: Greater than 0,3 bar (5 psig) Bowl pressure required to open drain: Less than 0,2 bar (3 psig) Minimum air flow required to close drain: 0,1 dm3/s (0.2 scfm) Manual operation: Depress pin inside drain outlet to drain bowl Nominal bowl size: 0,1 litre (3.5 fluid ounce) Gauge ports: 14 PTF with PTF main ports Rc1/4 with ISO Rc main ports Rc1/8 with ISO G main ports

Materials: Body: Aluminum Bonnet: Aluminum Valve: Brass Bowl: Transparent: Polycarbonate Transparent with guard: Polycarbonate, steel guard Metal: Aluminum Metal bowl liquid level indicator lens: Transparent nylon Element: Sintered polypropylene Elastomers: Neoprene and nitrile

Ordering Information
See Ordering Information on the following pages.

ISO Symbols

Automatic Drain, Relieving

Manual Drain, Relieving

Automatic Drain, Non-Relieving

Manual Drain, Non-Relieving

4/98

Our policy is one of continuous research and development. We reserve the right to amend, without notice, the specifications given in this document.

N/AL.8.180.300.01

B73G

Typical Performance Characteristics

FLOW CHARACTERISTICS psig PORT SIZE: 3/8" ELEMENT: 40 m INLET PRESSURE: 10 bar (150 psig) RANGE: 0,3 to 10 bar (5 to 150 psig) OUTLET PRESSURE psig bar bar 6 80 4 2 20 0 0 0 10 20 20 40 30 60 AIR FLOW 80 40 100 50 dm3/s scfm FLOW CHARACTERISTICS PORT SIZE: 3/8" ELEMENT: 40 m INLET PRESSURE: 7 bar (100 psig) RANGE: 0,3 to 10 bar (5 to 150 psig)

100 OUTLET PRESSURE 6 80

100

60

60

40 2 20

40

0 0 0 20 40 40 80 60 120 AIR FLOW 80 160 100 200 dm3/s scfm

Ordering Information. Models listed include ISO G parallel threads, knob adjustment, automatic drain, metal bowl with liquid level
indicator, 40 m element, relieving diaphragm, and 0,3 to 10 bar (5 to 150 psig) outlet pressure adjustment range*.

Main Port Size G1/4 G3/8 G1/2

Model Number B73G-2GK-AD3-RMN B73G-3GK-AD3-RMN B73G-4GK-AD3-RMN

Flow dm3/s (scfm) Waiting on lab test 50 (106) 50 (106)

Weight kg (lb) 0,7 (1.5) 0,7 (1.5) 0,7 (1.5)

Typical flow with 10 bar (150 psig) inlet pressure, 6,3 bar (90 psig) set pressure and 1 bar (15 psig) droop from set.

Alternative Models
Port Size 1/4" 3/8" 1/2" Threads PTF ISO Rc taper ISO G parallel Adjustment Knob T-bar Drain Automatic Manual, 1/4 turn Bowl Metal with liquid level indicator Transparent with guard Transparent Substitute 2 3 4 Substitute A B G Substitute K T Substitute A Q Substitute D P T

B 7 3 G - 5 5 5 - 55 5 - 55 5
Gauge With Without Substitute G N

Outlet Pressure Adjustment Range* 0,3 to 4 bar (5 to 60 psig) 0,3 to 10 bar (5 to 150 psig) 0,7 to 17 bar (10 to 250 psig)

Substitute F M S

Diaphragm Relieving Non relieving

Substitute R N

Element 5 m 25 m 40 m

Substitute 1 2 3

* Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges.

** Units with 17 bar (250 psig) outlet pressure range are available only with the standard metal bowl.

N/AL.8.180.300.02

Our policy is one of continuous research and development. We reserve the right to amend, without notice, the specifications given in this document.

4/98

B73G

Accessories

Wall Mounting Bracket 4424-50

Neck Mounting Bracket With Zinc Panel Nut Bracket and nut: 5203-06 Nut: 5191-88

Tamper Resistant Cover and Seal Wire Cover and wire: 4455-51 Replacement seal wire: 2117-01

Pressure Gauge 4 bar (60 psig): 10 bar (150 psig): 20 bar (300 psig):

R1/4 Connection 18-013-266 18-013-260 18-013-267

R1/8 1/4 PTF Connection Connection 18-013-011 18-013-208 18-013-013 18-013-209 18-013-014 18-013-210

Use padlock with shackle up to 8 mm (0.3" ) in diameter.

Dimensions mm (inches)
Panel mounting hole diameter: 48 mm (1.89" ) Panel thickness: 2 to 6 mm (0.06" to 0.25" )
31 (1.22)

68 (2.68)

50 (2.00)

12 (0.45)

56 (2.20)

62 (2.45)

207 (8.15) *

31 (1.22)

216 (8.50) *

147 (5.80)

Automatic Drain 1/4 Turn Manual Drain

* Minimum clearance to remove bowl.

4/98

Our policy is one of continuous research and development. We reserve the right to amend, without notice, the specifications given in this document.

N/AL.8.180.300.03

156 (6.15)

103 (4.04)

96 (3.80)

B73G

Bracket Kit Reference

Model All 73 Series products R73, B73 neck mounting bracket with zinc panel nut Part No. 4424-50 5203-06

Service Kits
Item Service kit Type Relieving Non-relieving 5 m 25 m 40 m Prismatic Automatic Manual quarter turn Part Number 4383-600 4383-601 4438-01 4438-02 4438-03 4380-020 4000-51R 619-50

Replacement elements

Bracket Mounting
Universal Wall Bracket for 73 Series Products
Use 6mm (1/4" ) screws to mount bracket to wall.
60 (2.37) 38 (1.50)

Liquid level lens kit Replacement drains

Service kit includes diaphragm assembly, valve assembly, valve spring, bowl o-ring, and automatic drain seal.
67 (2.64) 6 (0.24)

Port C L

28 (1.10) 4 (0.16)

18 (0.71)

48 (1.89)

Port C L 19 (0.74)

Neck Mounting Bracket for R73 and B73

Includes zinc panel nut. Use 6mm (1/4" ) screws to mount bracket to wall.
64 (2.5)

38 (1.5)

38 (1.5) 17 (0.66)

38 (1.5)

25 (1.0)

Warning
These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Technical Data. Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult Norgren. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products. Water vapor will pass through these units and will condense into liquid if air temperature drops in the downstream system. Install an air dryer if water condensation could have a detrimental effect on the application.

N/AL.8.180.300.04

Our policy is one of continuous research and development. We reserve the right to amend, without notice, the specifications given in this document.

7 (0.27)

70 (2.75)

61 (2.40)

7 (0.28)

4/98

7.17

I N S T R U M E N TAT I O N B O O S T E R R E L AY

S E R I E S IL100

B O O S T E R R E L AY S E R I E S IL100
This unit is used when a pneumatic signal which has the right pressure does not have the required flow to activate one or more pieces of equipment. The Booster Relay supplies an output pressure identical to the signal pressure but with a much larger flow capacity. Simultaneous pressure control of several units from a small signal flow is possible. When piping between signal instrumentation and operational area is long, pressure loss in signal piping is minimised by minimising signal flow demand. Can be used with electropneumatic regulator to give high flow E/P pressure control. Can be used where pressure control of lubricated air is required but signal control equipment must have nonlubricated instrument quality air. Can be fitted with positioners to increase actuator speed.

TECHNICAL SPECIFICATIONS
Supply Pressure Signal Pressure max. Output Pressure max. Flow Rate Air Consumption Linearity Hysteresis Effective orifice mm 2 (cv) Pressure Ratio signal:output Ambient and Fluid Temperature Port Size 1000kPa 700kPa 700kPa 600 L/min
at a supply pressure of 500kPa

F L O W CHARACTERISTICS

3 L/min or less at an output pressure of 100kPa Within 1% Within 1% 20 (1.1) 1:1 -5 ~ 60C
1

4 , 38

HOW TO O R D E R BOOSTER RELAY IL100 DIMENSIONS BOOSTER RELAY IL100

IL100-02 IL100-03

1 3

4" 8"

A CCESSORIES BOOSTER RELAY IL100

261022 Mounting Bracket

484