Mounting kits for load cell PR 6201

PR 6001

Instruction manual Gebrauchsanleitung Mode d'emploi

9499 053 47601

070221

Sartorius GmbH P.O.B. 730 370 22123 Hamburg Tel +49(40)67960-303 Fax +49(40)67960-383

Mounting kits PR 6001

1. SAFETY INSTRUCTIONS INSTRUCTIONS Mounting kits MiniFLEXLOCK PR 6001 must be used only for the weighing applications or force measurements for which they are intended. The dimensions of all mounting and structural components must be calculated so that sufficient overload capacity is ensured for loads which may occur while taking the relevant standards into account. In particular, upright weighing objects (vessel etc.) must be safeguarded against the weighing installation turning over or being shifted, thus eliminating danger to humans, animals or goods even in the case of a break in a load cell or mounting element. If soft layers (e.g. from rubber or plastic) for vibration damping or for temperature insulation are inserted between mounting kit and vessel and / or between mounting kit and supporting construction, you must take care to insert between soft layer and mounting kit a load equalisation plate to ensure an even load distribution on the mounting kit. Installation and repair work must be carried out only by qualified personnel. 1.1 General information

Fig. 1

Access side of mounting kit

The mounting kit must be installed in such a way that the "access side" is easily accessible (in most case, this side will look to the outside). The load cell is inserted via the access side, the internal lift-off-protection is adjusted and the height adjustment sheet which guarantees the right height for all connected elements is removed from this side. The marks at the front and at the right hand side enable easy positioning of the whole mounting kit: if the marks coincide vertically, the load disc is exactly in the middle.

E-1

1.2

APPLICATION

* do not constrain this position Fig. 1 Location of load cells and constrainers In order to ensure the required space for movement of the weighing facility, max. three MiniFLEXLOCK kits may be used for constraining an object. When using more than 3 load cells, the remaining load cells must be installed with mounting kit PR 6145/00. 2. TECHNICAL DATA Mounting kit 2.1 PR 6001/00N PR 6001/00S 500kg...10t M12 5.8 10kN 25t 20kN 15kN -40C...+100C 9.7kg PR 6001/01N PR 6001/01S 20t...50t M12 5.8 10kN 25t 30kN -----40C...+100C 9.7kg PR 6001/02N 100t M16 5.8 14kN 38t 40kN -----40C...+100C 28kg PR 6001/03N 200t, 300t M20 5.8 17kN 54t 50kN -----40C...+100C 65kg

Load cell capacities Bolts Thread Min. property class Maximal horizontal force Maximal vertical load Maximal lifting force Maximal force for Jack Jackck-up Permissible temperature range Weight net

E-2

Fig. 2

Mounting kit PR 6001/0.

a 15 15 30 40 b 15 15 20 20 c 15 15 30 40 d 5 5 8 10 e 190,5 190,5 290 385 f 240 240 300 370 g 20 20 23 30 h 200 200 254 310 i 100 100 130 180 k 24 24 32 40 l 64 64 84 120 m 18 18 23 30 n 14 14 18 22

PR 6001/00 PR 6001/01 PR 6001/02 PR 6001/03

E-3

MAXIFLEXLOCK PR 6001/1.., 25KN PR 6001/10N 6001/10N PR 6001/10S Load cell capacities 500kg...10t Bolts Thread M12 Min. property class 5.8 Maximal horizontal force 25kN Maximal vertical load 25t Maximal lifting force 20kN Maximal force for 15kN for JackJack-up Permissible temperature range -40C...+100C Weight net 16.7kg

2.2

PR 6001/11N PR 6001/11S 20t...50t M12 5.8 25kN 25t 30kN -----40C...+100C 16.7kg

Fig. 3

Mounting kit PR 6001/10, .../11

E-4

2.3

MAXIFLEXLOCK PR 6001/2.., 50KN PR 6001/20N PR 6001/20S 500kg...10t M16 5.8 50kN 25t 20kN 15kN -40C...+100C 25.8kg PR 6001/21N PR 6001/21S 20t...50t M16 5.8 50kN 25t 30kN -----40C...+100C 25.8kg

Load cell capacities Bolts Thread Min. property class Maximal horizontal force Maximal vertical load Maximal lifting force Maximal force for JackJack-up Permissible temperature range range Weight net

Fig. 4

Mounting kit MaxiFLEXLOCK PR 6001/20, .../21

E-5

HIGH CAPACITY MOUNTING MOUNTING KITS PR 6001/3.. 6001/3.. PR 6001/30N Load cell capacities 500kg...10t Bolts Thread M20 Min. property class 5.8 Maximal horizontal force 200kN Maximal vertical load 25t Maximal lifting force 180kN Maximal force for Jack 15kN Jackck-up Permissible temperature range -40C...+100C Weight net 163kg

2.4

PR 6001/31N 20t...50t M20 5.8 200kN 25t 180kN -----40C...+100C 163kg

PR 6001/32N 100t M20 5.8 200kN 38t 250kN -----40C...+100C 224kg

PR 6001/33N 200t, 300t M20 5.8 200kN 54t 250kN -----40C...+100C 318kg

Fig. 5

Mounting kit PR 6001/3. a 600 600 660 730 b 250.5 250.5 350 445 c 30 30 30 30 d 320 320 340 380 e 60 60 78 100 f 40 40 40 40 g 22 22 22 22 h 30 30 30 30 i 70 70 95 140 k 190 190 180 180 l 30 30 30 30 m 320 320 380 450

PR 6001/30 PR 6001/31 PR 6001/32 PR 6001/33

E-6

2.5 Welding plates Welding plates are available as accessories for the mounting kit family PR 6001. They consist of one upper and one lower welding plate and the necessary number of bolts and washers. Welding plates for PR 6001/00, PR 6001/01, PR 6001/02, PR 6001/03 PR 6001/10, PR 6001/11 Welding plates for - PR 6001/20, PR 6001/21

Fig. 6

Welding plates PR 6001/9. B [mm] 120 120 170 170 240 240 150 200 B1 [mm] 28 28 28 28 30 30 33 40 B2 [mm] 64 64 64 64 60 60 84 120 B3 [mm] 120 120 D [mm] M12 M12 M12 M12 M16 M16 M16 M20 H [mm] 20 20 20 20 20 20 30 40 L [mm] 260 260 260 260 300 300 320 390 L1 [mm] 30 30 30 30 30 30 33 40 L2 [mm] 200 200 200 200 240 240 254 310 Gewicht [kg] 9.8 9.8 13.9 13.9 22.6 22.6 22.6 49.0

Mounting kit PR6001/90N PR6001/90S PR6001/91N PR6001/91S PR6001/92N PR6001/92S PR6001/96N PR6001/98N

2.6 LiftLift- off protection All mounting kits are equipped with an internal lift-off- protection; i.e. there are no other holes necessary except the holes to mount the kit. The lift-off protection is realized at the access side between upper plate of the mounting kit and upper plate of the "cage".

upper plate of mounting kit

upper plate of the "cage"

Fig. 7

internal internal liftlift-offoff- protection

E-7

2.7 JackJack- up (only for load cells up to 10t nominal load) The jack-up is only present in the versions of mounting kit and MaxiFLEXOCK for load cells up to 10t nominal load. It is built-in between upper mounting plate of the mounting kit and upper plate of the "cage". It's purpose is to lift the empty vessel when a load cell is inserted or exchanged.

upper plate of mounting kit upper plate of the "cage"

Fig. 8

JackJack-up DeDe-install the lift off protection before using the jackjack-up facility!

IMPORTANT: IMPORTANT:

3. INSTALLATION It is recommended to use bolts with a property class of 8.8 or A2 70 respectively. It is required to insert a washer between the head of the screw and the mounting kit. The right bolts and washers as well as the recommended tightening moment are be found in the table below. Mounting kit PR 6001/00N, PR 6001/01N, PR 6001/10N, PR 6001/11N PR 6001/00S, PR 6001/01S, PR 6001/10S, PR 6001/11S 6001/11S PR 6001/02N, PR 6001/20N, PR 6001/21N PR 6001/20S, PR 6001/21S PR 6001/03N, PR 6001/30N, PR 6001/31N, PR 6001/32N, PR 6001/33N Bolt M12 M12 M16 M16 M20 Washer 13 x 24 x 2,5 13 x 24 x 2,5 17 x 30 x 3 17 x 30 x 3 21 x 37 x 4 Tightening moment 85Nm 60Nm 210Nm 150Nm 425Nm

Put the mounting kit on the foundation Tighten the bolts lightly Put the silo on the mounting kits Adjust the position of the mounting kit so that its marks (at the front and at the side) are in alignment Tighten the mounting kit (foot and top plates) with the recommended tightening moment Loosen the lift off protection loosen the screw on the lower plate (at that position, where the load cell is inserted) lift the silo a little bit Install load cell and put it into the right position Re- tighten the screw Remove the installation plate Put the silo again on the mounting kit Check if the marks at the front and at the side are still aligned Insert the anti lifting plate or washer Adjust the nut so that a clearance of max. 2mm remains Counter the nuts of the lift-off protection Install the flexible copper strap

Check after the installation - if the mounting plates are in parallel - if the load cells stand upright without tilt - verify that the vertical marks coincide.

E-8

5. SPARE PARTS PARTS AND ACCESSORIES

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 Description Load disc for PR 6201/52 ... PR 6201/14, .../24L (stainless steel) Load disc for PR 6201/24D1, ../C3 ... PR 6201/54 (stainless steel) Load disc for PR 6201/15, high tensile steel Load disc for PR 6201/25, high tensile steel Constrainer for MaxiFLEXLOCK, 25kN, high tensile steel Constrainer for MaxiFLEXLOCK, 25kN, stainless steel Constrainer for MaxiFLEXLOCK, 50kN, high tensile steel Constrainer for MaxiFLEXLOCK, 50kN, stainless steel Constrainer for MaxiFLEXLOCK, 200kN, high tensile steel PR 6001/90N, Kit of welding plates for PR 6001/00N, PR 6001/01N PR 6001/90S, Kit of welding plates for PR 6001/00S, PR 6001/01S PR 6001/91N, Kit of welding plates for PR 6001/10N, PR 6001/11N PR 6001/91S, Kit of welding plates for PR 6001/10S, PR 6001/11S PR 6001/92N, Kit of welding plates for PR 6001/20N, PR 6001/21N PR 6001/92S, Kit of welding plates for PR 6001/20S, PR 6001/21S PR 6001/96N, Kit of welding plates for PR 6001/02N PR 6001/98N, Kit of welding plates for PR 6001/03N Flexible Copper strap 10mm2, 250mm long (for M8) Flexible Copper strap 16mm2, 400mm long Capacity 0.5t...10t 20t...50t 100t 200t, 300t Order code 5312 693 98096 5312 693 98097 5312 693 98098 5312 693 98099 5312 693 98104 5312 693 98101 5312 693 98105 5312 693 98102 5312 693 98103 9405 360 00901 9405 360 00902 9405 360 00911 9405 360 00912 9405 360 00921 9405 360 00922 9405 360 00961 9405 360 00981 5322 321 23321 5322 310 30581

0.5t...50t 0.5t...50t 0.5t...50t 0.5t...50t 0.5t...50t 0.5t...50t 100t 200t, 300t 0.5t...50t 100t...300t

E-9

Sartorius GmbH 2006 All rights are strictly reserved. Reproduction or divulgation in any form whatsoever is not permitted without written authority from the copyright owner. Printed in Germany www.Sartorius.com