Operating Instructions: For Resistance Thermometers and Thermocouples

Pressure and Temperature Measurement Date: 5th November 2004
Operating instructions
for resistance thermometers and thermocouples
Content: 1. Safety instructions 2. Installation 3. Special measures for electrical connection 4. Storage 5. Maintenance / Repairs 6. Electrical conections 7. Explosion protection 7.1 Explosion protection, EN 50 020 EEx-i 7.2 Explosion protection, ATEX, EEx-i 7.3 Explosion protection, ATEX, EEx-d 1. Safety instructions It is strictly necessary to observe the corresponding national safety regulations (ex: VDE 0100) when installing, starting and operating these instruments. Please ensure the right selection of instruments/ thermowell with regard to the maximum pressure (ie. Table of contact ratings in DIN 43 772). Serious injuries and/or damages may occur should the appropriate regulations not be observed. Only qualified persons are authorized to work with these instruments. The instructions regarding the installation and operation in potentially explosive areas according to section 7 are to be observed. 2. Installation With regard to the convection and heat radiation one must neither remain under nor exceed the permissible working temperature (ambient, process medium) when mounting the thermometers. Thermometers may only be removed if the relevant part of the plant is free of pressure! The electrical connection must be terminated according to the instrument data sheets which show the appropiate sensor connections / terminals. 3. Special measures for electrical connection Damaged cables, wires and connection points must be avoided. Fine-stranded conductor ends must be covered with end splices. The inner active capacitance and inductance must be observed. 4. Storage Measuring instruments are to be protected from humidity and dust. 5. Maintenance / Repairs: The instruments require no maintenance or servicing. The manufacturer exclusively is authorized to do any repairs. Traces of process medium on removed thermometers may endanger human beings, the environment and facilities. Sufficient precautionary measures must take action.
WIKA Alexander Wiegand GmbH & Co. KG Alexander-Wiegand-Strae 63911 Klingenberg Germany
Tel
+49 93 72 132-0
Fax +49 93 72 132-406/414 www.wika.de info@wika.de
Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819
Komplementrin: WIKA Alexander Wiegand Verwaltungs GmbH Sitz Klingenberg Amtsgericht AschaffenburgHRB 306 Geschftsfhrer: Alexander Wiegand
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Pressure and Temperature Measurement Date: 5th November 2004 6. Electrical connections Electrical connections of RTDs with terminal block
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+49 93 72 132-0
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Pressure and Temperature Measurement Date: 5th November 2004 Electrical connection of thermocouples with terminal block
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+49 93 72 132-0
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Pressure and Temperature Measurement Date: 5th November 2004 Electrical connection of RTDs with cable or connector
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+49 93 72 132-0
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Pressure and Temperature Measurement Date: 5th November 2004 Electrical connection of thermocouples with cable or connector
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+49 93 72 132-0
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7. Explosion protection: The regulations according to directive 94/9/EG (ATEX) must be valid. In addition the instructions of the respective countries regarding the use of explosive goods must be valid (ex: EN 60079-10 and EN 60079-14). A) The operator of a plant is responsable for the zone-classification not the manufacturer or supplier of the equipment. B) Damaged thermometers must not be used. The procedure of repairs of electric equipment has been stipulated according to 9 ElexV. According to ElexV repairs must be executed by authorized persons only. Repairs must be done with original spare parts of the origin manufacturer. Else the requirements of the approval are not fulfilled. C) If a part of an electrical equipment which is necessary for the explosion protection has been repaired, the electrical equipment must not operate again after a qualified person has stateded the correspondance of the important features according to the requirements of explosion protection. Furthermore the official expert must write up a certificate therefor and mark the equipment with a control mark. D) Item C) is not valid if the equipment was repaired by the manufacturer and has passed the manufacturers routine test. E) When using a transmitter please observe the following: - The contents of this instruction as well as the instructions of the transmitter. - The appropriate regulations of the construction and operation of electric installations. - The regulations and directives of the explosive protection. - Transmitters must have their own approval. F) Detailed information regarding the origin delivery are necessary in case of replacement orders: - Explosion protection method (eg. EEx-d, EEx-i) - Test certificate number - Order number - Serial number - Order item G) Explosion protected thermometer only fulfill the safety requirements as a modular unit, as stipulated in the certificate. Stand alone measuring inserts or connection heads do not fulfill the requirements for explosion protection. The interconnection of any intrinsic safe components does not guarantee a intrinsic safe circuit. H) If WIKA delivers thermometers without thermowell for use in hazardous zones, the operator of a plant is responsible for the use of the thermometer only in Ex-zones respective to the certificate of the thermometer. I) Mounting in zone 20 / 21 / 22 (dust): The requirements of DIN EN 50 281-1-2 and DIN EN 60 529 must be observed. The electric circuit must be of type Ex ia. The surface temperature of the equipment must not exceed the ignition temperature of dispersed dust or dust lying on the surface of the equipment.
WIKA Alexander Wiegand GmbH & Co. KG Alexander-Wiegand-Strae 63911 Klingenberg Germany Tel +49 93 72 132-0 Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819 Komplementrin: WIKA Alexander Wiegand Verwaltungs GmbH Sitz Klingenberg Amtsgericht AschaffenburgHRB 306 Geschftsfhrer: Alexander Wiegand
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Pressure and Temperature Measurement Date: 5th November 2004 Without dust deposit: The surface temperature must not exceed 2/3 of the ignition temperature of the respective dust/ air mixture (DIN VDE 0165 chapter 3.2). With dust deposit: On surfaces where an effective prevention of a deposit of possibly smouldering dust it is not possible, the surface temperature must not exceed a temperature which is 75 K lower than the ignition temperature of the respective dust. If the deposit thickness is greater than 5 mm another reduction of the temperature is necessary. J) The operator of a plant must ensure that the relevant thermometer can be identified in all safetyrelevant characteristics. K) Conductive shieldings must be connected at one side only. This must take place outside of the Exarea. A galvanic isolation between intrinsic-save and not-intrinsic-save circuit is necessary. The housing must be grounded against electromagnetic fields and electrostatic loads. Metalic vessels: It is essential to connect the shielding with the grounding of the vessel. Nonmetalic vessels: All conductive thermometer parts reaching into hazardous areas must have an potential equalization. L) Using thermometer with open cable endings (eg. TR/TC101, TR/TC730) the operator of a plant must ensure that the installation is conducted appropiate, respecting all relevant regulations. Qualified connectors must be used if the cables of the thermometer end inside a hazardous area. Open cable endings have to be connected outside of the hazardous area. Connecting the cables in an explosive dust environment must be realised inside of housings according to directive 94/9/EC and EN 50 281-1-1 with a ingress protetion grade of IP 65 min. The min. air- and creepage-distance is 2 mm. 7.1 Explosion protection according to EN 50 020 EEx-i A) Operating in zone 2 (category 3): Equipment for use in hazardous areas of zone 2 do not need a special labeling (EN 50 020 paragraph 5.4) B) Measuring point grounded: If a thermometer does not withstand the isolation-voltage (500 VDC) as required in EN 50 020, the intrinsic safe circuit is deemed to be grounded (DIN EN 60 079-14 paragraph 12.2.4) This also applies to thermocouples with measuring points welded with the bottom. (See also NAMUR NE24)
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+49 93 72 132-0
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Pressure and Temperature Measurement Date: 5th November 2004 7.2 Explosion protection according to ATEX EEx-i EC-Type test certificate TV 02 ATEX 1793 X A) Classification:
Classification max. temperature in C at thermowell / measuring insert 1 at power Pmax at sensor * 50 mW 62 74 102 154 230 350 100 mW 59 71 99 151 227 347 250 mW 52 64 92 144 220 340 500 mW 43 55 83 135 211 331 20 mm 50 mm 100 mm 100 mm -20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C minimal neck length 2 Mh* ambient temperature 3 range Ta *
currency
with ia
II 1 GD EEx ia IIC T80 C IP65 and / or II 1 G EEx ia IIC T6 II 1 GD EEx ia IIC T95 C C IP65 and / or II 1 G EEx ia IIC T5 II 1 GD EEx ia IIC T130 C IP65 and / or II 1 G EEx ia IIC T4 II 1 GD EEx ia IIC T195 C IP65 and / or II 1 G EEx ia IIC T3 II 1 GD EEx ia IIC T290 C IP65 and / or II 1 G EEx ia IIC T2 II 1 GD EEx ia IIC T440 C IP65 and / or II 1 G EEx ia IIC T1 currency with ib
50 mW 52 64 92 144 220 340
100 mW 43 55 83 135 211 331
20 mm 50 mm 100 mm 100 mm -20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C
II 1/2 GD EEx ib IIC T80 C IP65 and / or II 1/2 G EEx ib IIC T6 II 1/2 GD EEx ib IIC T95 C IP65 and / or II 1/2 G EEx ib IIC T5 II 1/2 GD EEx ib IIC T130 C IP65 and / or II 1/2 G EEx ib IIC T4 II 1/2 GD EEx ib IIC T195 C IP65 and / or II 1/2 G EEx ib IIC T3 II 1/2 GD EEx ib IIC T290 C IP65 and / or II 1/2 G EEx ib IIC T2 II 1/2 GD EEx ib IIC T440 C IP65 and / or II 1/2 G EEx ib IIC T1 currency with ib
50 mW 78 93 128 193 288 438
100 mW 75 90 125 190 285 435
250 mW 68 83 118 183 278 428
500 mW 59 74 109 174 269 419 20 mm 50 mm 100 mm 100 mm -20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C
II 2 GD EEx ib IIC T80 C IP65 and / or II 2 G EEx ib IIC T6 II 2 GD EEx ib IIC T95 C IP65 and / or II 2 G EEx ib IIC T5 II 2 GD EEx ib IIC T130 C IP65 and / or II 2 G EEx ib IIC T4 II 2 GD EEx ib IIC T195 C IP65 and / or II 2 G EEx ib IIC T3 II 2 GD EEx ib IIC T290 C IP65 and / or II 2 G EEx ib IIC T2 II 2 GD EEx ib IIC T440 C IP65 and / or II 2 G EEx ib IIC T1
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+49 93 72 132-0
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*1 If multiple RTD sensors are used (or several single RTD sensors) and operating at the same time, the summary of the single power rates must not exeed the value of the max. permissible power acc. to the classification table. *2 The minimal neck length is defined as the distance between the lower edge of the connection head to the heat emitting surface. *3 When using a transmitter or a loop powered display, the permissible ambient-temperature has to be taken from the corresponding approval. The respective lowest temperature value of the used equipment must be used. B) The thermometer is not marked with the max. permissible medium temperature. For the interrelationship of temperature class, the permissible ambient temperature, the minimal neck lenth and the maximal temperature at the thermowell / measuring insert see classification table. Mounting in zone 0 / 20 (category 1): The electrical circuit must be of type EEx ia. The process connections must have a certain effectual tightness, according to EN 50 284 paragraph 4.5. The requirements of EN 50 284 must be observed. The process pressure and the temperature of the medium must range between 0.8 bar to 1.1 bar and -20 C to +60 C. If the thermometer operates outside of the range of this atmospheric conditions, the approval of the category 1 apparatus has to regard as guideline. Additional tests for the special application conditions are recommended. Mounting at zone 0 / 20 (category 1/2): The electrical circuit must be of type EEx ib. The process connections must have a certain effectual tightness, according to EN 50 284 paragraph 4.5. The requirements of EN 50 284 must be observed.
C)
D)
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+49 93 72 132-0
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Pressure and Temperature Measurement Date: 5th November 2004 7.3 Explosion protection according to ATEX EEx-d EC-Type test certificate TV 02 ATEX 1858 X A) Classification:
classification max. temperature in C at thermowell / measuring insert at power Pmax at sensor: *1 50 mW 63 75 103 155 231 351 100 mW 61 73 101 153 229 349 250 mW 56 68 96 148 224 344 500 mW 46 58 86 138 214 334 20 mm 50 mm 100 mm 100 mm -20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C minimal necklength M h *2 ambient temperature range Ta *3
2-fault-safety (e.g. currency with ia) II 1/2 GD EEx d IIC T80 C IP65 and / or II 1/2 G EEx d IIC T6 II 1/2 GD EEx d IIC T95 C C IP65 and / or II 1/2 G EEx d IIC T5 II 1/2 GD EEx d IIC T130 C IP65 and / or II 1/2 G EEx d IIC T4 II 1/2 GD EEx d IIC T195 C IP65 and / or II 1/2 G EEx d IIC T3 II 1/2 GD EEx d IIC T290 C IP65 and / or II 1/2 G EEx d IIC T2 II 1/2 GD EEx d IIC T440 C IP65 and / or II 1/2 G EEx d IIC T1 1-fault-safety with limited currency (e.g. currency with ib) II 1/2 GD EEx d IIC T80 C IP65 and / or II 1/2 G EEx d IIC T6 II 1/2 GD EEx d IIC T95 C IP65 and / or II 1/2 G EEx d IIC T5 II 1/2 GD EEx d IIC T130 C IP65 and / or II 1/2 G EEx d IIC T4 II 1/2 GD EEx d IIC T195 C IP65 and / or II 1/2 G EEx d IIC T3 II 1/2 GD EEx d IIC T290 C IP65 and / or II 1/2 G EEx d IIC T2 II 1/2 GD EEx d IIC T440 C IP65 and / or II 1/2 G EEx d IIC T1 1-fault-safety (e.g. currency with ib) II 2 GD EEx d IIC T80 C IP65 and / or II 2 G EEx d IIC T6 II 2 GD EEx d IIC T95 C IP65 and / or II 2 G EEx d IIC T5 II 2 GD EEx d IIC T130 C IP65 and / or II 2 G EEx d IIC T4 II 2 GD EEx d IIC T195 C IP65 and / or II 2 G EEx d IIC T3 II 2 GD EEx d IIC T290 C IP65 and / or II 2 G EEx d IIC T2 II 2 GD EEx d IIC T440 C IP65 and / or II 2 G EEx d IIC T1
50 mW 56 68 96 148 224 344
100 mW 46 58 86 138 214 334 20 mm 50 mm 100 mm 100 mm
-20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C
50 mW 78 93 128 193 288 438
100 mW 75 90 125 190 285 435
250 mW 68 83 118 183 278 428
500 mW 59 74 109 174 269 419 20 mm 50 mm 100 mm 100 mm
-20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C
Tel
+49 93 72 132-0
Page 10 of 11
Pressure and Temperature Measurement Date: 5th November 2004 *1 If multiple RTD sensors are used (or several single RTD sensors) and operating at the same time, the summary of the single power rates must not exeed the value of the max. permissible power acc. to the classification table. *2 The minimal neck length is defined as the distance between the lower edge of the connection head to the heat emitting surface. *3 When using a transmitter or a loop powered display, the permissible ambient-temperature has to be taken from the corresponding approval. The respective lowest temperature value of the used equipment must be used. B) The thermometer is not marked with the max. permissible medium temperature. For the interrelationship of temperature class, the permissible ambient temperature, the minimal neck lenth and the maximal temperature at the thermowell / measuring insert see classification table. Mounting at zone 0 / 20 (category 1/2): The electrical circuit must be of type EEx ia or EEx ib. A separation device is necessary for operation. The process connections must have a certain effectual tightness, according to EN 50 284 paragraph 4.5. The requirements of EN 50 284 must be observed.
C)
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+49 93 72 132-0
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Operating Instructions: For Resistance Thermometers and Thermocouples

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Operating Instructions: For Resistance Thermometers and Thermocouples

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Pressure and Temperature Measurement Date: 5th November 2004

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Pressure and Temperature Measurement Date: 5th November 2004

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

50 mW 52 64 92 144 220 340

100 mW 43 55 83 135 211 331

20 mm 50 mm 100 mm 100 mm -20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C

50 mW 78 93 128 193 288 438

100 mW 75 90 125 190 285 435

250 mW 68 83 118 183 278 428

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Pressure and Temperature Measurement Date: 5th November 2004

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

50 mW 56 68 96 148 224 344

100 mW 46 58 86 138 214 334 20 mm 50 mm 100 mm 100 mm

-20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C

50 mW 78 93 128 193 288 438

100 mW 75 90 125 190 285 435

250 mW 68 83 118 183 278 428

500 mW 59 74 109 174 269 419 20 mm 50 mm 100 mm 100 mm

-20C...55 C -20C...70 C -20C...100 C -20C...100 C -20C...100 C -20C...100 C

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

Fax +49 93 72 132-406/414 www.wika.de info@wika.de

Kommanditgesellschaft Sitz Klingenberg Amtsgericht Aschaffenburg HRA 1819

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