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FINAL EXAMINATION

Subjects/Codes Smt/Program Lecturer Date/Time :Engineering Materials/ INT220801I :4/Int.Program/Chemical Engineering : Dr.Ir.Myrna Ariati MS : Tuesday, May 29th 2012/ 120 minutes

Please finish 5 from 7 problems belows, accept that number 7 is a must done problem (Total 5 problems) 1. (a) Compare the fatigue limits for Poly (methyl methacrylate) (Figure 15. 11, please draw in your paper)) and the cast iron for which fatigue data are given in Problem 8.20. (b) Compare the fatigue strengths at 10 6 cycles for Nylon (dry, in Figure 15.11) and red brass (Figure 8.34). Please explain your answer. 2. Please explain the influence of the following factor to the mechanical properties of a semicrystalline polymer, ; a. Degree of crystallinity b. Deformation by drawing c. Molecular Weight d. Annealing of an undeformed material 3. For the following pairs of alloys that are coupled in seawater, predict the possibility of corrosion; if corrosion is probable, note which metal/alloy will corrode.explain your reason (a) Aluminum and magnesium (b) Zinc and a low-carbon steel (c) Brass (60 wt% Cu40 wt% Zn) and Monel (70 wt% Ni30 wt% Cu) (d) Titanium and 304 stainless steel (e) Cast iron and 316 stainless steel 4. A Cd/Cd 2+ concentration cell is constructed in which both electrodes are pure Cd. The Cd 2+ concentration for one cell half is 1.0 M, for the other, 10-2 M. Is a voltage generated between the two cell halves? If so, what is its magnitude and which electrode will be oxidized? If no voltage is produced, explain this result. b. An electrochemical cell is composed of pure cadmium and pure Zn electrodes immersed in solutions of their respective divalent ions. For a 0.6 M concentration of Cd2+, the Zn electrode is oxidized yielding a cell potential of 0.810 V. Calculate the concentration of Zn2+ ions if the temperature is 30C. 5. Is it possible to produce a continuous and oriented aramid Carbon epoxy matrix composite having longitudinal and transverse moduli of elasticity of 57.1 GPa and 4.12

GPa, respectively? Why or why not? Assume that the modulus of elasticity of the epoxy is 2.4 GPa. (Use table 16.4) 6. A large-particle compqosite consisting of Molybdenum particles within a copper matrix is to be prepared. If the volume fractions of Molybdenum and copper are 0.70 and 0.30, respectively, estimate the upper limit for the specific stiffness of this composite given the data that follow Specific Gravity Modulus of Elasticity (GPa Copper 8.9 110 Molybdenum 10,2 324 Some examples of materials substitutions in automobiles manufacture are as follows:

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a. Certain components of the metal body replaced with plastic or reinforced plastic parts. b. Metal fuel tanks replaced with plastic or composite c. Metallic engine components replaced with ceramic and composites parts. d. All metal driveshafts replaced with composites driveshafts. e. Cast Iron engine blocks changed to cast aluminum Explain the reason of the changes/ substituting the existing materials of each changes (from a to e) according to performance or properties of the materials, or from manufacturing, assembly, or costs of materials and processing.

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