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DCS 500B
total system you are just now working with. In addition you see all other available documents for the same system. Remarks:
Volume
with every delivered converter unit. Volume V can only be ordered separately.
List of contents
II D
2.1 2.2 2.3 2.4 2.5
SYSTEM DESCRIPTION
1 DCS 500 - a new generation of converters II D 1-1 2 Overview of DCS 500 components ............ II D 2-1
Environmental conditions ............................................ II D 2-2 DCS 500 power converter modules ............................ II D 2-3 DCS 500 overload withstand capability ...................... II D 2-5 Field Supplies .............................................................. II D 2-7 Options for power converter modules ......................... II D 2-8 Inputs/Outputs ............................................................ II D 2-8 Panel (control and display panel) ............................ II D 2-11 Serial interface for operation ............................................................. II D 2-12 for drive control ........................................................ II D 2-12 2.6 Options for the drive .................................................. II D 2-14 Line reactors for armature-circuit supply ................. II D 2-14 Aspects of fusing for armature-cuircuit and field supplies of DC drives ............................................ ...II D 2-16 Fuses and fuse holders for armature supply ........... II D 2-18 Additional components for field supply .................... II D 2-18 Electronic system / fan supply ................................. II D 2-19 Earth fault monitor ................................................... II D 2-19 EMC filter ................................................................. II D 2-19
Basic hardware complements p Thyristor bridge(s) (from 900 A with leg fuses
installed)
p p p p
Temperature monitor for the thyristor bridge(s) Fan Power supply for the electronics Microprocessor board
approvals, and
ISO 9001
p p
R
Standards Association)
and NRTL/C.
NRTL /C
DCS 500 converter units are suitable for both, standard drive applications as well as demanding applications. Appropriate PC programs ensure that the drives are human-engineered for user-friendly operator control.
Moreover, the accessories listed below can be used to individually customize the drive package in accordance with the application intended p External field supply units p Additional I/O boards p Interface modules for various communication
protocol
p p p
Unit range
The range comprises of 4 sizes, C1, C2, C3 and C4. We can deliver both modules and standard cubicles.
C1 - Module
Switchgear cubicle
II D 1-1
Basic functions
All units are provided with the same digital control board and software. The software can be modified in an infinite number of ways by means of appropriate PC based "tools" to meet the requirements of the application. The standard software includes 300 function blocks for programming specialized solutions for various applications.
Maintenance Tool)
Commissioning and maintenance program PC program under Windows 3.1 or 3.11 platform for: Parameter setting Error detection Trending - capability of all signals Programming of software structures Data logger Fault logger
GAD
PC program under Windows 3.1 or 3.11 platform for: Drawing, altering and creating software functions by means of function blocks, plus documenting circuit diagrams
CDP 312
with plaintext display for: Parameter setting Error detection Altering software structures Software uploading and downloading Local operation
Monitoring functions
Self-test Non-volatile fault memory Motor protection
In the event of: speed feedback error overtemperature overload overspeed zero speed armature-circuit overcurrent armature-circuit ripples armature-circuit overvoltage minimum field current field overcurrent
I/O terminals
II D 1-2
The DCS 500 power converter range is a system of components and complete standard switchgear cubicles for controlling DC power motors as single-motor or multi-motor drives. It comprises a system of individual components, based on the
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optical fibre
optical fibre
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Fig. 2/1:
This overview has been designed to help you to familiarize yourself with the system; its main components are shown in the diagram above.
7 3
8 4
II D 2-1
T
" $ T Q
System connection Voltage, 3-phase: Voltage deviation: Rated frequency: Static frequency deviation: Dynamic: frequency range: df/dt:
230 to 1000 V to IEC 38 10% continuous; 15% short-time * 50 Hz or 60 Hz 50 Hz 2 %; 60 Hz 2 % 50 Hz: 5 Hz; 60 Hz: 5 Hz 17 % / s
* = 0.5 to 30 cycles. Please note: Special consideration must be taken for voltage deviation in regenerative mode.
Environmental limit values Permissible ambient temp. with rated I DC: +5 to +40C Ambient temp. converter module: +40C to 55C; s. Fig. 2.1/2 Change of the ambient temp.: < 0.5C / minute Storage temperature: -40 to +55C Transport temperature: -40 to +70C Relative humidity: 5 to 95%, no condensation Pollution degree: Grade 2 Site elevation: <1000 m above M.S.L.: >1000 m above M.S.L.: 100%, without current reduction with current reduct., see Fig. 2.1/1
Degree of protection Converter Module: Enclosed converters: Paint finish Converter module: Enclosed converter:
Fig. 2.1/1: Effect of the site elevation above sea level on the converters load capacity.
Fig. 2.1/2: Effect of the ambient temperature on the converter module load capacity.
Regulatory Compliance The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries, the components fulfil the requirements of the EU directives, see table below.
Harmonized Standards
European Union Directive Manufacturers Assurance
North American Standards In North America the system components fulfil the requirements of the table below.
Converter module
Enclosed converter EN 60204-1 [IEC 204-1] EN 60204-1 [IEC 204-1] EN 60439-1 [IEC 439-1] EN 61800-3 [IEC 1800-3]
Safety for Power conversion Equipment 600 V Industrial control Equipment: industrial products 600 V
Declaration of Incorporation
EN 60204-1 [IEC 204-1] EN 60146-1-1 [IEC 146-1-1] EN 50178 [IEC --] see additional IEC 664 EN 61800-3 [IEC 1800-3]
Declaration of Conformity
Declaration of Conformity Provided that all installation instructions concerning cable selection, cabling and EMC filters or dedicated transformer are followed.
were limits are under consideration EN 50081-2 / EN 50082-2 has been supplied in accordance with in accordance with 3ADW 000 032/ 3ADW 000 032 3ADW 000 091 The Technical Construction File to which this declaration relates has been assessed by Report and Certificate from ABB EMC Certification AB being the competent Body according to EMC Directive.
II D 2-2
Reference variables
The voltage characteristics are shown in Table 2.2/1. The DC voltage characteristics have been calculated using the following assumptions:
System conDC voltage nection voltage (max. Motor voltage) Uv Ud 2Q 4Q 230 380 400 415 440 460 480 500 525 575 600 660 690 790 1000 265 440 465 480 510 530 555 580 610 670 700 765 800 915 1160 240 395 415 430 455 480 500 520 545 600 625 685 720 820 1040
Ideal DC voltage without load Udi0 310 510 540 560 590 620 640 670 700 770 810 890 930 1060 1350
Voltage tolerance 10 %
in case of a 2-Q converter, which is used in regenerative mode, please use 4-Q voltage values Table 2.2/1: DCS 500 max. DC voltages achievable with a specified input voltage. Converter type x=1 2-Q x=2 4-Q DCS50xB0025-y1 DCS50xB0050-y1 DCS50xB0050-61 DCS50xB0075-y1 DCS50xB0100-y1 DCS50xB0110-61 DCS50xB0140-y1 DCS50xB0200-y1 DCS50xB0250-y1 DCS50xB0270-61 DCS50xB0350-y1 DCS50xB0450-y1 DCS50xB0520-y1 DCS50xB0700-y1 DCS50xB0900-y1 DCS50xB1200-y1 DCS50xB1500-y1 DCS50xB2000-y1 DCS50xB2050-y1 DCS50xB2500-y1 DCS50xB2650-y1 DCS50xB3200-y1 DCS50xB3300-y1 DCS50xB4000-y1 DCS50xB4750-y1 DCS50xB5150-y1 IDC [A] 4Q 25 50 50 75 100 110 140 200 250 270 350 450 520 700 900 1200 1500 2000 2050 2500 2650 3200 3300 4000 4750 5150 2Q 25 50 50 75 100 100 125 180 225 245 315 405 470 700 900 1200 1500 2000 2050 2500 2650 3200 3300 4000 4750 5150 y IAC [A] 4Q 20 41 41 61 82 90 114 163 204 220 286 367 424 571 734 979 1224 1632 1673 2040 2162 2611 2693 3264 3876 4202 2Q 20 41 41 61 82 82 102 147 184 200 257 330 384 571 734 979 1224 1632 1673 2040 2162 2611 2693 3264 3876 4202 y=4 (400 V) P [kW] 4Q 10 21 31 42 58 83 104 145 187 216 291 374 498 623 830 2Q 12 23 35 47 58 84 105 146 188 219 326 419 558 698 930 y=5 (500 V) P [kW] 4Q 13 26 39 52 73 104 130 182 234 270 364 468 624 780 1040 2Q 15 29 31 44 58 69 73 104 131 169 183 235 273 406 522 696 870 1160 281 172 284 70 35 y=6 (600 V) P [kW] 4Q 2Q y=7 (690 V) P [kW] 4Q 2Q y=8 (790 V) P [kW] 4Q 2Q y=9 (1000V) P [kW] 4Q 2Q
563 938
630 1050
648 1080
720 1200
1038
1163
1300
1450
1281 1563
1435 1750
1476 1800
1640 2000
1681
1876
2624 1370 1660 2137 1535 1860 2395 1716 2080 2678 1914 2320 2987 2063 2500 2969 2310 2800 3325 2376 2880 3420 2640 3200 3800 3280 3895
Construction type C1
Construction type C2
Construction type C3
Construction type C4 Left busbar connection Power loss at 500V PV [kW] < 0.2 < 0.2 < 0.3 < 0.5 < 0.6 < 0.8 < 1.0 < 1.3 < 1.5 < 1.8 < 2.5 < 4.8 < 6.2 < 6.3 < 8.2 < 12 < 15 < 16 < 20 Fan connection 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 230 V/1 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph 400/690 V/3 ph
Converter type
Dimensions HxWxD [mm] 420x273x195 420x273x195 420x273x195 420x273x195 469x273x228 469x273x228 469x273x228 505x273x361 505x273x361 505x273x361 505x273x361 505x273x361 505x273x361 652x273x384 1493x548x447 1493x548x447 1493x548x447 1493x548x447 2330x820x624 2330x820x624 2330x820x624 2330x820x624 2330x820x624 2330x820x624 2330x820x624 2330x820x624
Weight [kg] 7.1 7.2 7.6 7.6 11.5 11.5 11.5 22.3 22.3 22.8 22.8 28.9 28.9 57 150 150 150 150 350 350 350 350 350 350 350 350
Clearances top/bottom/side [mm] 150x100x5 150x100x5 150x100x5 150x100x5 250x150x5 250x150x5 250x150x5 250x150x5 250x150x5 250x150x5 250x150x5 250x150x10 250x150x10 250x150x10 300x100x20 300x100x20 300x100x20 300x100x20
Construct. type C1 C1 C1 C1 C1 C1 C1 C2 C2 C2 C2 C2 C2 C2 C3 C3 C3 C3 C4 C4 C4 C4 C4 C4 C4 C4
Semiconductor Fuses extern extern extern extern extern extern extern extern extern extern extern extern extern extern intern intern intern intern intern intern intern intern intern intern intern intern
DCS50xB0025-y1 DCS50xB0050-y1 DCS50xB0050-61 DCS50xB0075-y1 DCS50xB0100-y1 DCS50xB0110-61 DCS50xB0140-y1 DCS50xB0200-y1 DCS50xB0250-y1 DCS50xB0270-61 DCS50xB0350-y1 DCS50xB0450-y1 DCS50xB0520-y1 DCS50xB0700-y1 DCS50xB0900-y1 DCS50xB1200-y1 DCS50xB1500-y1 DCS50xB2000-y1 DCS50xB2050-y1 DCS50xB2500-y1 DCS50xB2650-y1 DCS50xB3200-y1 DCS50xB3300-y1 DCS50xB4000-y1 DCS50xB4750-y1 DCS50xB5150-y1
to be installed in cubicle
The dimensions for modules with busbar connection on the right side are 2330x800x624 mm (Busbar connect. on the right side is optionally, Example for the type designat.: connection left DCS50xB2050-y1; connection right DCS50xB2050+y1) The depth of 1000 V units is 654 mm x=1 2-Q; x=2 4-Q; y=4...9 400...1000 V supply voltage On supply voltages up to 400 V in delta connection; from 415 V on in star connection Table 2.2/3: Table of DCS 500 unit types
II D 2-4
To match a drive systems components as efficiently as possible to the driven machines load profile, the power converters can be dimensioned by means of the load cycle. Load cycles for driven machines have been defined in the IEC 146 or IEEE specifications, for example.
The currents for the DC I to DC IV types of load (see diagram on the following page) for the power converter modules are listed in the table below.
Unit type
IDC I continuous [A] 25 50 75 100 125 140 180 200 225 250 315 350 405 450 470 520 700 900 1200 1500 2000 2500 3300 4000 5150 50 100 110 245 270 405 450 900 1500 2050 2500 3300 4000 4750 2050 3200 4000 4750 2050 2650 3200 4000 100 % 15 min
IDC II 150 % 60 s [A] 24 44 60 71 94 106 133 149 158 177 240 267 317 352 359 398 556 684 888 1200 1479 1830 2416 2977 3800 44 79 87 193 213 316 352 684 1200 1502 1830 2416 3036 3734 1502 2655 3036 3734 1577 2000 2551 2975 36 66 90 107 141 159 200 224 237 266 360 401 476 528 539 597 834 1026 1332 1800 2219 2745 3624 4466 5700 66 119 130 290 320 474 528 1026 1800 2253 2745 3624 4554 5601 2253 3983 4554 5601 2366 3000 3827 4463 23 42 56 69 91 101 132 146 155 173 233 258 306 340 347 385 534 670 872 1156 1421 1740 2300 2855 3669 43 76 83 187 207 306 340 670 1104 1426 1740 2300 2900 3608 1426 2540 2889 3608 1500 1900 2428 2878 100 % 15 min
IDC III 150 % 120 s [A] 35 63 84 104 137 152 198 219 233 260 350 387 459 510 521 578 801 1005 1308 1734 2132 2610 3450 4283 5504 65 114 125 281 311 459 510 1005 1656 2139 2610 3450 4350 5412 2139 3810 4334 5412 2250 2850 3642 4317 24 40 56 68 90 101 110 124 130 147 210 233 283 315 321 356 524 594 764 1104 1361 1725 2277 2795 3733 40 75 82 169 187 282 313 594 1104 1484 1725 2277 2950 3700 1484 2485 2933 3673 1471 1922 2458 2918 100 % 15 min
IDC IV 200 % 10 s [A] 48 80 112 136 180 202 220 248 260 294 420 466 566 630 642 712 1048 1188 1528 2208 2722 3450 4554 5590 7466 80 150 165 338 374 564 626 1188 2208 2968 3450 4554 5900 7400 2968 4970 5866 7346 2942 3844 4916 5836
400 V / 500 V DCS 50xB0025-41 / 51 DCS 50xB0050-41 / 51 DCS 50xB0075-41 / 51 DCS 50xB0100-41 / 51 DCS 501B0140-41 / 51 DCS 502B0140-41 / 51 DCS 501B0200-41 / 51 DCS 502B0200-41 / 51 DCS 501B0250-41 / 51 DCS 502B0250-41 / 51 DCS 501B0350-41 / 51 DCS 502B0350-41 / 51 DCS 501B0450-41 / 51 DCS 502B0450-41 / 51 DCS 501B0520-41 / 51 DCS 502B0520-41 / 51 DCS 50xB0700-41 / 51 DCS 50xB0900-41 / 51 DCS 50xB1200-41 / 51 DCS 50xB1500-41 / 51 DCS 50xB2000-41 / 51 DCS 50xB2500-41 / 51 DCS 50xB3300-41 / 51 DCS 50xB4000-41 / 51 DCS 50xB5150-41 / 51 600 V / 690 V DCS 50xB0050-61 DCS 501B0110-61 DCS 502B0110-61 DCS 501B0270-61 DCS 502B0270-61 DCS 501B0450-61 DCS 502B0450-61 DCS 50xB0900-61 / 71 DCS 50xB1500-61 / 71 DCS 50xB2050-61 / 71 DCS 50xB2500-61 / 71 DCS 50xB3300-61 / 71 DCS 50xB4000-61 / 71 DCV 50xB4750-61 / 71 790 V DCS 50xB2050-81 DCS 50xB3200-81 DCS 50xB4000-81 DCS 50xB4750-81 1000 V DCS 50xB2050-91 DCS 50xB2650-91 DCS 50xB3200-91 DCS 50xB4000-91
x=1 2-Q; x=2 4-Q Table 2.3/1: The power converter modules currents with the corresponding load cycles. The characteristics are based on an ambient temperature of max. 40C and an elevation of max. 1000 meters.
II D 2-5
Types of load
Operating cycle Load for converter Typical applications Load cycle
DC I
pumps, fans
100%
DC II
DC III *
IDC III for 15 min and 1,5 * IDC III for 120 s
DC IV *
* Load cycle is not identical to the menu item Duty cycle in the DCSize program ! Table 2.3/2: Definition of the load cycles
If the driven machines load cycle does not correspond to one of the examples listed, you can determine the necessary power converter using the
DCSize
software program.
Win-
dows, and enables you to dimension the motor and the power converter, taking types of load (load cycle), ambient temperature, site elevation, etc. into account. The design result will be presented in tables, charts, and can be printed out as well. To facilitate the start-up procedure as much as possible, every power converter has been provided with a current measuring feature, which can be adjusted to the high current required by means of software parameters.
Fig. 2.3/1: Entry mask on the computer screen for the dimensioning program.
Microsoft is a registered trademark. Windows is a designation of the Microsoft Corporation.
II D 2-6
General data
Currents from 6 to 500 A Minimum field current monitor Integrated external field power converter or completely separate switchgear cubicle 2-phase or 3-phase model Fully digital control (except for the SDCS-FEX-1) We recommend integrating an autotransformer in the field power converter's supply circuit to adjust the AC input voltage and reduce the voltage ripple in the field circuit. All field power converters (except for the SDCS-FEX-1) are controlled by the armature-circuit converter via a serial interface at a speed of 62.5 kBaud. This interface serves to parameterize, control and diagnose the field power converter and thus provides an option for exact control. Moreover, it enables you to control an internal (SDCS-FEX-2) and an external (DCF 503/504) or two external field supply units (2 x DCF 503/504). The respective software function required is available in every DC power converter.
SDCS-FEX-2
Half-controlled Microprocessor thyristor/ control, diode bridge (1-Q) with the electronic system being supplied by the armature-circuit converter. Construction and components have been designed for an insulation voltage of 600 V AC. Output voltage U :
A
DCF 503
Half-controlled Microprocessor thyristor/ control diode bridge (1-Q) with the control electronics being supplied separately (115/230 V/1-ph). Construction and components have been designed for an insulation voltage of 690 V AC.
DCF 500
This field power converter is used mainly for armature-circuit converters with rated currents of 2050 to 5150 A. It consists of a modified armature-circuit converter (with different software). The rated currents are the same as with the DCS 500-0025/0520 supply voltage. Output voltage U respecA
DCF 504
like DCF 503, but fully-controlled antiparallel
V
tively U
di0
V = Line voltage
see SDCS-FEX-2
This unit provides an option for field reversal and fast-response excitation. In the steady-state condition, the fully-controlled bridge runs in half-controlled mode so as to keep ripple the as voltage low With as a
possible. field
Unit type
Supply voltage [V] 110V -15%...500V/1-ph +10% 110V -15%...500V/1-ph +10% 110V -15%...500V/1-ph +10% 110V -15%...500V/1-ph +10%
Installation site
Remarks
external fuse, 6 A IFrated ext. fuse, reactor; for C1: 0.3 ... 8 A , not to be used for C4 mod.!
auxiliary supply (115/230V) if necessary via matching transformer; fuse external; Dimensions HxWxD: 370x125x342 [mm]
DCF 50x-xxxx-x1-51xxxxx are based on the hardware of the DCS 500 and additional hardware components (DCF 505/506), but with a different software; see separate documentation. Current reduction see also 2.1 Environmental conditions Fig.: 2.1/1 and 2.1/2 Table 2.4/1: Table of field power converter unit types
II D 2-7
in-/output signals
The converter can be connected in 4 different ways to a control unit via analogue/digital links. Only one of the four choices can be used at the same time. In addition to this an extension of I/Os by SDCS-IOE 1 is possible.
SDCS-CON-2
X17:
SDCS-CON-2
X17:
X1:
X3: X1:
SDCS-IOB-2 4
Fig. 2.5/1: I/Os via SDCS-CON2 Analogue I/Os: standard Digital I/Os: not isolated Encoder input: not isolated Fig. 2.5/2: I/Os via SDCS-CON2 and SDCS-IOB2 Analogue I/Os: standard digital I/Os: all isolated by means of optocoupler/relay, the signal status is indicated by LED
SDCS-CON-2
X17: X17:
SDCS-CON-2
X2:
X2:
X1:
X1: X2:
X1: X2:
X3: X1:
SDCS-IOB-3 3
Fig. 2.5/3: I/Os via SDCS-CON2 and SDCS-IOB3 Analogue I/Os: more input capacity digital I/Os: not isolated encoder input: isolated current source for: PT100/PTC element
SDCS-IOB-3 3
SDCS-IOB-2 4
Fig. 2.5/4: I/Os via SDCS-IOB2 and SDCS-IOB3 Analogue I/Os: more input capacity digital I/Os: all isolated by means of optocoupler/relay, the signal status is indicated by LED current source for: PT100/PTC element
II D 2-8
Terminals Screw-type terminals for finely stranded wires up to max. 2.5 mm2 cross-sectional area Functionality 1 tacho input Resolution: 12 bit + sign; differential input; common-mode range 20 V 3 ranges from 8...30...90...270 V- with nmax 4 analogue inputs Range -10...0...+10 V, 4...20 mA, 0...20 mA All as differential inputs; RE = 200 k; time constant of smoothing capacitor 2 ms Input 1: Resolution: 12 bit + sign.; common-mode range 20 V Inputs 2, 3, 4: Resolution: 11 bit + sign; common-mode range 40 V
Terminals Screw-clamp terminals for finely stranded wires up to max. 2.5 mm2 cross-sectional area Functionality of SDCS-IOB-3 1 tacho input Resolution: 12 bit + sign; differential input; common-mode range 20 V Range 8 V- with nmax; if higher tacho voltages are in use the tacho adaptation board PS 5311 is needed. 4 analogue inputs All as differential inputs; time constant of smoothing capacitor 2 ms Input 1: Range -10 V/-20 mA...0...+10 V/+20 mA; 4... 20 mA unipolar; RE = 200 k/ 500/ 500; Resolution: 12 bit + sign; common-mode range 20 V Inputs 2+3: Range as with input 1, in addition -1 V...0...+1 V RE = 200 k/ 500/ 500/ 20k; Resolution: 11 bit + sign; commonmode range with -1 V...0...+1 V range 10 V, otherwise 40 V Input 4: Range as with input 1 RE = 200 k/ 500/ 500; Resolution: 11 bit + sign; common-mode range 40 V Error current detection in combination with analogue input 4 (sum of phase currents 0) 2 outputs +10 V, -10 V, IA 5 mA each; sustained-short-circuit-proof for reference potentiometer voltage supply 1 analogue output Bipolar current feedback - from the power section; decoupled IdN 3 V (at gain = 1); IA 5 mA, UAmax = 10 V, gain can be adjusted by means of a potentiometer between 0.5 and 5, short-circuit-proof 2 analogue outputs Range -10...0...+10 V; IA 5 mA; short-circuit-proof Output signal and scaling can be selected by means of the software Resolution: 11 bit + sign Current source for PT 100 or PTC element evaluation IA = 5 mA / 1.5 mA 1 pulse generator input Voltage supply, output current, input range: as with IOB1 Inputs electrically isolated from 0 V (casing earth) by means of optocoupler and voltage source.
2 outputs +10 V, -10 V, IA 5 mA each; sustained-short-circuit-proof for reference potentiometer voltage supply 1 analogue output bipolar current feedback - from the power section; decoupled IdN 3 V; IA 5 mA, short-circuit-proof 2 analogue outputs Range -10...0...+10 V; IA 5 mA Output signal and scaling can be selected by means of the software Resolution: 11 bit + sign 1 pulse generator input Voltage supply for 5 V/12 V/24 V pulse generators (sustained-shortcircuit-proof) Output current with 5 V: IA 0.25 A 12 V: IA 0.2 A 24 V: IA 0.2 A Input range: 12 V/24 V: asymmetrical and differential 5 V: differential Pulse generator as 13 mA current source: differential Line termination (impedance 120), if selected max. input frequency 300 kHz
8 digital inputs The functions can be selected by means of the software Input voltage: 0...8 V "0 signal", 16...60 V "1 signal" Time constant of smoothing capacitor: 10 ms RE = 15 k The signal refers to the unit casing potential Auxiliary voltage for digital inputs: +48 V-, 50 mA, sustained-shortcircuit-proof 7+1 digital outputs The function can be selected by means of the software 7 outputs: relay driver with free-wheel diode, total current limitation 160 mA, short-circuit-proof 1 relay output - on power pack board SDCS-POW-1 (N.O. contact element: AC: 250 V/ 3 A / DC: 24 V/ 3 A or 115/230 V/ 0.3 A) protected by VDR component.
Functionality of SDCS-IOB-2x 3 different designs available: m SDCS-IOB-21 inputs for 24...48 V-; RE = 4.7 k m SDCS-IOB-22 inputs for 115 V AC; RE = 22 k m SDCS-IOB-23 inputs for 230 V AC; RE = 47 k Terminals Screw-clamp terminals up to max. 4 mm2 cross-sectional area 8 digital inputs The functions can be selected by means of the software The signal status is indicated by an LED all isolated by means of optocouplers Input voltage: IOB-21:0...8 V "0 signal", 18...60 V "1 sig." IOB-22:0...20 V "0 signal", 60...130 V "1 sig." IOB-23:0...40 V "0 signal", 90...250 V "1 sig." Filter time constant: 10 ms (channels 1...6), 2 ms (channels 7+8) Auxiliary voltage for digital inputs: +48 V-, 50 mA, sustained- shortcircuit-proof; referenced to the unit casing potential 8 digital outputs The functions can be selected by means of the software The signal status is indicated by an LED 6 of them potential-isolated by relay (N.O. contact element: AC: 250 V/ 3 A / DC: 24 V/ 3 A or 115/230 V/ 0.3 A) , protected by VDR component. 2 of them potential-isolated by optocoupler, protected by Zener diode (open collector) 24 V DC external, IA 50 mA each.
II D 2-9
The digital and analogue inputs can be extended by means of the SDCS-IOE1 board. This is in addition to the a.m. solutions.
SDCS-CON-2
X17:
X17:
X2: X1:
SDCS-IOE-1 5
X3:
X4: 2 x analog
X5:
X6:
X7:
4 x analog 1 x Tacho
Pulsgeber
Fig. 2.5/5: Additional Inputs via SDCS-IOE1 Analogue inputs: extended Digital inputs: all isolated by means of optocoupler, the signal status is indicated by LED current source for: PT100/PTC element
Terminals Screw-type terminals for finely stranded wires up to max. 2.5 mm2 cross-sectional area Functionality 7 digital inputs The functions can be selected by means of the software The signal status is indicated by an LED Input voltage: 0...8 V "0 signal", 16...31 V "1 signal" Isolated from the units electronics by optocouplers Potentialwise arranged in two groups (DI 9...DI 12 and DI 13...DI 15) Time constant of smoothing capacitor: 2 ms 2 analogue inputs All as differential inputs; common-mode range 40 V Range -10 V/-20 mA...0...+10 V/+20 mA; 4... 20 mA unipolar RE = 200 k /500 /500 Resolution: 11 bit + sign Input 2: range as for input 1, in addition -1 V/-2 mA...0...+1 V/+2 mA, then common-mode range 40 V, RE = 20 k Current source for PT 100 or PTC element evaluation IA = 5 mA / 1.5 mA The signals are referenced to the unit casing potential
Please note:
Unless otherwise stated, all signals are referenced to a 0 V potential. Within the power pack subassembly (SDCS-POW-1) and on all other PCBs, this potential is firmly connected to the units casing by means of plating-through at the fastening points.
II D 2-10
8 x digital
7 x digital
Equipment
16 membrane pushbuttons in three function groups LCD display comprising four lines with 20 characters each Language: German, English, French, Italian, Spanish Options for the CDP 312: cable, separated from the power converter for utilization kit for mounting the panel in the switchgear cubicle door
00
Function Selects the functions operating mode; can be used to perform special functions such as uploading and downloading or application programming.
00
Actual Selects the display of feedback values plus the signal group and the error memory group.
D9ir sur qvr ryrprq 8y yphv G2yphy 2rr Trrq rsrrpr Hhvphp h 2r 2pyrq Sh 2S 2T
rvt
Th 6phyvthy hrhqhyr
8u urryrprq
0 L 0,0 rpm 00 SPEEED ACT 0,0 rpm CONV CUR 0 A 0 V U ARM ACT
Enter is used in the following modes: Parameter setting: enter new parameter value Feedback value signal display: enter the current signal selection mode Signal selection: accept selection and return to the feedback value signal display mode Arrow keys are used to select parameters within a group. You alter the parameter value or the reference setting in the parameter and reference presetting modes. In the feedback signal display mode, you select the line you want.
Twin arrow keys are used to change the group. In the parameter and reference presetting modes, you can alter the parameter value or the reference setting ten times faster by means of the twin arrow keys than by means of the single arrow key. Local/Remote is used to select local (control panel) or remote control. Reset Error acknowledgement key.
2yhshy !2yhirshy ((2yhi('shy IhrsAhy hyh Uhyvrhsr vpu CCCC)HH)TT
Start starts the drive in local mode. Stop shuts the drive down if you are in local mode.
00
Fig. 2.5/6: Function keys and various displays on the removable control and display panel. The panel can also be used to load the same program on different power converters.
II D 2-11
Serial interface
There are various serial interface options available for operation, commissioning and diagnosis, plus for controlling. According to the description in the previous section, there is a serial connection to the control and display panel (X33:/X34: on the SDCS-CON-2 control board). Installing the optional SDCS-COM-x communication board on the SDCS-CON-2 control board creates additional serial interfaces. Both interfaces use optical fibres. One channel is used for drive/PC interfacing. The other for fieldbus module interfacing. All three serial interfaces are independent from each other.
89 Q" !
6'&6&21
electrical connection
3m
X 34:
X 16:
power supply
3&
PE SH
RXD
SHF
DG
D(N) D(P)
X2
Interface
optical fibre 20 m
optical fibre 10 m
X1
PE
T XD
Nxxx-01
xxxxxxxx ADAPTER
WR WKH 3/&
I
OF F
ERRO R
+24V
0V
SH
SHF
DG
D(N) D(P)
2SHUDWLRQ
Fig. 2.5/7: Options for serial communication
&RQWURO
Control
components required:
plastic optical fibre for distances up to 20 m (longer distances on request) field bus module NxxA-0x
Operation by PC
components required:
SDCS-COM-1or SDCS-COM-5 as an option (Com-1 is recommended) PCMCIA interface SNAT 621/622 (Laptop) or SNAT 608 ISA board (Desktop) plastic optical fibre for distances up to 20 m (longer distances on request)
Functionality:
CMT/DCS 500 software package for commissioning, diagnosis, maintenance and troubleshooting; point-to-point connection as well
Functionality:
Depends on the field bus module used, interface e.g. to: PROFIBUS with NPBA-02 CS 31 with NCSA-01 MODBUS with NMBA-01 further modules on request You will find more detailed information on data exchange in the specific fieldbus module documentation.
System requirements/recommendation:
PC with 386 processor or higher hard disk with 1MB free memory. Each graph recorded requires 500 kB of free memory. VGA monitor Windows 3.1, 3.11 3 1/2" floppy disk drive In addition to the options provided by the CDP 312 control and display panel, there are further functions available, and these are described on the following page.
Please note:
For more information of the CMT/DCS 500 software package there is an own documentation available describing the possibilities and the handling of the program.
II D 2-12
Operation by PC (continued)
The program incorporates nine different function windows which can be used to alter the application program on-line, to monitor the drives functionality, to alter the parameter values, to control the drive and to monitor its status. You will find below a brief description of the individual menu options, some of which are shown as a screen display to serve as examples.
Diagrams This window shows the function block diagram created by means of the GAD program. If necessary, the user can also use this window to view the values of selected parameters or connections.
Connect This option is used to trigger special functions such as establishing the connection to the power converter or configuring the program. ParSig The parameter and signal display enables the user to view parameter or signal values in a table and to alter them. One of the functions available for the user is to allocate each parameter or each signal to self-defined groups. He/she can then select only special groups, and trace or alter the values of parameters or signals in this group.
Trending This window can be used to trace the signal characteristics of specified parameters or signals. Up to six parameters or signals can be monitored. The window shows the values in a curve diagram.
Dlog The DC power converter is able to continuously log up to six signals and to store them in non-volatile memory from a trigger condition to be set (level, pre-event and post-event history). These values can then be read out by the program in chronological sequence and processed further. They are available as a table or as a diagram, in forms similar to those with the Trending option, and can also be printed out in these forms. DrvFuncs This display provides the same display and the same pushbuttons for the user as the CDP 312 display and control panel. For that reason, the drive functions are also identical.
Faults This display shows the current fault messages last fed into the fault logger in chronological sequence.
Line reactors
for armature-circuit supply
When power converters are operated with thyristors, the line voltage is short-circuited during commutation from one thyristor to the next. This operation causes voltage dips in the mains. For the connection of a power converter system to the mains, a decision is made between the following configurations:
Assumption: The
the power converters connecting point is 180 times the power converters rated power. The systems relative impedance voltage u can thus be determined:
k
XN /LQH =
In accordance with equation (1), the following applies for the line reactor:
Configuration A
Line
Connecting point
When using the power converter, a minimum of 1% impedance is required to ensure proper performance of the snubber circuit. A line reactor can be used to meet this minimum impedance requirement. The value must therefore not drop below 1% u
k
X N /5 = 4 * 8 . /LQH = 2.2%
Since the line reactor has to be sized specific to a power converter , the relative variable U
k
uk LR ca. 1%
must be converted into an absolute value. For this purpose, the following equation applies:
(relative impedance
voltage). It should not exceed 10% u , due to considerable voltage drops which
k
XN =
, G1 *
2 * 3 * 2 * I 1 * / /5 3 81
Configuration B
Line
LLine
If special requirements have to be met at the connecting point, different criteria must be applied for selecting a line reactor. These re-
IdN: fN : U N: LLR:
rated direct current rated frequency of the system rated line voltage line reactor inductance
Configuration C
Line
In the case of high power converter outputs or high currents, a power converter transformer must fre-
impedance of the installation. The ratio between the line impedance and the line reactor impedance determines the voltage dip at the connecting point.
Connecting point quently be used for voltage matching. If an autotransformer is used for this purpose, a commutating reactor must additionally be used if special conditions must be complied with as per Configuration B, the reason for this being that the u
k
9ROWDJH GLS =
Example:
LLR
of commonly used autotransformers is generally too small. If you do not have to allow for special conditions of this kind, you must nevertheless check whether the u ing Configuration A.
k
Maximum allowable voltage dip is 20% at the power converter's connecting point. Above equation used and simplified to:
of the au-
= /5 = 4 * = /LQH
(1)
Since the line impedance is seldom known (it can be determined by means of a measuring routine), and the short-circuit power at the same point is more frequently available, the line reactor can be calculated by means of this value.
II D 2-14
Configuration D
Line
If an isolation transformer is used, it is often possible to comply with Configuration B without using an
690
For units >2000 A or >690 V, we recommend using one isolation transformer per power converter.
Line reactors L1
DCS Type 400V-690V DCS50xB0025-41/51 DCS50xB0050-41/51 DCS50xB0050-61 DCS50xB0075-41/51 DCS50xB0100-51 DCS50xB0110-61 DCS50xB0140-41/51 DCS50xB0200-41/51 DCS50xB0250-41/51 DCS50xB0270-61 DCS50xB0350-41/51 DCS50xB0450-41/51 DCS50xB0450-61 DCS50xB0520-41/51 DCS50xB0700-41/51 DCS50xB0900-41/51/61/71 DCS50xB1200-41/51 DCS50xB1500-41/51/61/71 DCS50xB2000-41/51 Line choke type ND01 ND02 ND03 ND04 ND06 ND05 ND06 ND07 ND07 ND08 ND09 ND10 ND11 ND10 ND12 ND13 ND14 ND15 ND16 Fig. 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3
Fig. 2
Table 2.6/1: Line reactors (for more information see publication Technical Data)
Fig. 1
Fig. 3
II D 2-15
Unit configuration
AC supply: public mains / plants mains Cabinet
Possible causes include: - network malfunctions (line undervoltage) - overspeed due to the load involved (load accelerates motor) or due to a control error - field supply generates a field current larger
. .
. . .
than IF
RATED
weakening range
5a, 5b
Insulation faults may occur within the cabling of the mains supply, the power converter and the motor. These can be subdivided into faults finally resulting in a short-circuit and those leading to an earth fault. - In the event of a short-circuit, the following generally applies: I >> I
RATED
- In the event of an earth fault, depending on mode will where the fault has occurred, the current may range between I = I Fault:
RATED
usually be current-limiting; the maximum current corresponds to the current limitation set; if this limitation feature or one of the requisite components fails, then the current will frequently rise sharply; output current I>> IRATED ; Fault:
and I >> I
RATED
If one or more than one false firing pulses are produced, e.g. due to component faults or other influencing factors, then the current will likewise rise sharply; output current I >> IRATED ; Fault:
The following general rule applies: Analogue systems are more sensitive and more susceptible to malfunctions than digital systems. Digital systems are able to detect critical situations much easier and deliver facilities to prevent the equipment from shut down.
If (with four-quadrant units) thyristors of both bridges become conductive, circulating current is the consequence; the causes involved may be component defects or other influencing factors; the current on the three-phase side will rise substantially; IAC >> IRATED ; Fault:
Fault 1 2 3 4 5a 3 5b 4 6
Defective system conditions leading to commutation failure In the case of regeneration, the ratio of motor
voltage and line voltage rises above 1.05, which is followed by a situation called shootthrough; the current rises substantially; output current I >> IRATED ; Fault:
Before deciding whether fuses are going to be incorporated only on the DC side, you must first check in which working points the drive is used how often (proportion of time as compared to the overall duration of operation). The fault listing is independent of the electronics used.
II D 2-16
F3.2 F3.1 2
F3.3 F3.1 2
never
supply, since a fuse trip might under certain circumstances lead to greater damage than would the cause tripping the fuse in the first place (small, but long-lasting overcurrent; fuse ageing; contact problems; etc.). Fault No. 4 can also occur in the case of field supply units, but will not cause such a rapid and substantial current rise as encountered with an armature-circuit supply; this is due to the significantly higher inductance of the field winding. If conditions similar to those for armature-circuit supply are to apply, like for example protection of the field supply unit and the field winding, then a semiconductor fuse (super-quick-acting F3.1) must be used.
Possible field supply units: - SDCS-FEX-1: Fault: Fault: Fault: Fault: uncontrolled diode bridge; half-controlled bridge, 1Q; half-controlled bridge, 1Q; fully controlled bridge, 4Q;
The faults listed here are described under Aspects of fusing for the armature-circuit and field supplies. Note: in the case of 1, 4, and 6, the current is limited to relatively small overcurrents due to the ohmic content of the field winding, so that the fuses may perhaps not be tripped.
The F3.2 and F3.3 fuse types serve as line protectors and cannot protect the field supply unit. Only pure HRC fuses or miniature circuitbreakers may be used. Semiconductor fuses would be destroyed, for example, by the transformers starting current inrush.
II D 2-17
semiconductor fuses are needed). The semiconductor fuses for the C1 and C2 unit sizes are blade fuses. The relevant data is listed in the table below. The fuses type of construction requires special fuse holders. Fuse holders of the OFAX/OFAS type series are available.
Table 2.6/2: Fuses and fuse holders (for more information see publication Technical Data)
Transformer T3
Field converter type for field current IF 6 A 12 A 16 A 30 A 50 A 6 A 12 A 16 A 30 A 50 A Transformer type Uprim = 500 V T 3.01 T 3.02 T 3.03 T 3.04 T 3.05 Uprim = 600 V T 3.11 T 3.12 T 3.13 Uprim = 690 V T 3.14 T 3.15
SDCS-FEX-1 SDCS-FEX-2 SDCS-FEX-2 DCF503/4-0050 DCF503/4-0050 SDCS-FEX-1 SDCS-FEX-2 SDCS-FEX-2 DCF503/4-0050 DCF503/4-0050
Table 2.6/3: Autotransformer data (for more information, e.g. fuse data, see publication Technical Data)
Commutating reactor
When using the SDCS-FEX-2 field power converter, you should additionally use a commutating reactor because of EMC considerations. A commutating reactor is not necessary for the SDCSFEX-1 (diode bridge); and in the DCF 503/504 field power converters, it is already installed.
Converter SDCS-FEX-2
Reactor ND 30
Table 2.6/4: Commutating reactor (for more information see publication Technical Data)
II D 2-18
EMC Filters
Selection of electrical components in conformity the EMC Guideline is described below. The aim of the EMC Guideline is, as the name itself implies, to achieve electromagnetic compatibility with other products and systems. The Guideline is designed to ensure that a product's emissions are so low that they do not impair the interference immunity of another product. Within the context of the EMC Guideline, two aspects have to be considered: the product's the product's
Auxiliary transformer T2
Input voltage: 380...690 V/1-ph Output voltage: 115/230 V/1-ph
The EMC Guideline does of course expect EMC to be taken into account while a product is being developed, but EMC cannot be designed in, only quantitatively measured.
cerned, according to their share in expanding the electrical equipment. In order to comply with the protection targets of the relevant EMC legislation (EMVG in Germany) in systems and machines, the following EMC standards have to be met:
EN 50082-2 Generic standard for noise immunity Industrial environment EN 50081-2 Generic standard for noise emission Industrial environment EN 50081-1 Generic standard for noise emission Light industrial environment
You will find further information on the following
Data).
Installation of converters for armature and field supply in accordance with EMC).
pages (see as well publication
II D 2-19
Classification
Medium-voltage line Converter transformer with grounded screen and grounded iron core Supply transformer of a industry region (rated power normally 1.2 MVA) Insulated industrial low voltage line for up to 1000V with ground conductor Grounded star point Medium-voltage line Supply transformer of a residental region with light industry (rated power normally 1.2 MVA)
Mounting plate
Mounting plate
Line filter
Line filter
Commutation choke
Line choke
Line choke
Converter
alternative
Converter
alternative
Converter
Converter
Mounting plate
M
Operation at the public low voltage line together with other loads of all kinds
M
A separation transformer with grounded screen and with grounded iron core makes the line filter and the line choke unnecessary. To other loads which must be protected against line pollution caused by converters (HF disturbance and commutation notches).
Operation with separate converter transformer. If there are other loads at the same secondary winding they have to withstand the commutation notches, caused by the converter. In some cases commutation chokes are necessary (see 1.4).
Operation at the public low voltage line together with other loads of all kinds except some kinds of sensitive communication means.
EN 50081-2
EN 50081-1
The field supply is not shown in this synopsis drawing. The rules for the field supply cables are the same as for the armature supply cables.
Figures e.g.
see 3.1 or explanation available in chapter 3, paragraph 1 screened cable, see 2.4.2 unscreened cable with limitation, see 2.5
Legend
xxx = Voltage [A] DCS500B0025-x1 DCS500B0050-x1 DCS500B0075-x1 DCS500B0100-x1 DCS500B0140-x1 DCS500B0200-x1 DCS500B0250-x1 DCS500B0350-x1 DCS500B0450-x1 DCS500B0520-x1 DCS500B0700-x1 DCS500B0900-x1 DCS500B1200-x1 DCS500B1500-x1 DCS500B2000-x1 DCS500B2500-x1 25 50 75 100 140 200 250 350 450 520 700 900 1200 1500 2000 2500
[kg] NF3-xxx-25 3 NF3-xxx-50 3.1 NF3-xxx-64 3.1 NF3-xxx-80 9.5 NF3-xxx-110 9.5 NF3-xxx-320 28 NF3-xxx-320 28 NF3-xxx-320 28 NF3-xxx-600 49 NF3-xxx-600 49 NF3-xxx-600 49 NF3-xxx-1000 90 NF3-xxx-1000 90 NF3-xxx-1600 130 NF3-xxx-1600 130 NF3-xxx-2500 200
Weight appr.
Converter type
Rated dc current
Filter type
Dimensions LxWxH
[mm] 200x150x65 200x150x65 200x150x65 400x170x90 400x170x90 450x285x171 450x285x171 450x285x171 590x305x158 590x305x158 590x305x158 610x305x198 610x305x198 840x465x210 840x465x210 955x520x293
The filters 25... 2500 A are available for 440 V and 500 V, and the filters 600...2500 A are available for 690 V too.
The filters can be optimized for the real motor currents: IFilter = 0.8 IMOT max ; the factor 0.8 respects the current ripple.
Many field supply units are single - phase converters for up to 50 A excitation current. They can be supplied by two of the three input phases of the armature supply converter. Then a field supply unit does not need its own filter. If the phase to neutral voltage shall be taken (230V in a 400 V line) then a separate filter is necessary. ABB offers such filters for 250 V and 6...30 A.
dc current
Dimensions LxWxH [mm] 139x105x59 139x105x59 139x105x59 230x115x60 230x115x60 139x105x59 148x105x57
[A] SDCS-FEX-1 SDCS-FEX-2 SDCS-FEX-2 DCF 503-0050 DCF 504-0050 further filters for 6 8 16 50 50 12 30 NF1-250-8 NF1-250-8 NF1-250-20 NF1-250-55 NF1-250-55 NF1-250-12 NF1-250-30
The filters can be optimized for the real field currents: IFilter = IField
II D 2-21
Installation hints
in this chapter) I = 1732 A) All metal cubicles available on the market can be used. The mounting plate must be made from steel with zinc surfaces and without any painting. It shall be connected with the PE copper bar by several bolts. The converter, the line choke, fuses, contactors and the EMC filter are to be placed on the mounting plate so that the connections can be made as short as possible, especially those from the converter via the line choke to the filter. The cables for digital signals which are longer than 3m and all cables for analogue signals must be screened. Each screen must be connected at
Line reactors
= 1.2 MVA
Due to the maximum power of public 400 V and due to their relative voltage drop 6% or 4% the maximum AC current which is available for a converter is 346 A or 520A (I
MAX
MAX
Separation transformers
A separation transformer makes line chokes unnecessary because of its leakage inductance, and a grounded screen between its windings saves an EMC filter. The screen and the iron core must be well connected with the mounting plate of the converter.
Converter transformers
A converter transformer transfers high power directly from a medium voltage line to a single large converter or to a local low voltage line for several converters. Furthermore it acts as separation transformer. If such a converter transformer has no screen the EMC demands are nevertheless fulfilled in most cases because the RF interference energy can hardly get via the medium-voltage line and the transformer of the public line to the loads which must be protected against pertubances.
both
comparable means directly on clean metal surfaces. In the converter cubicle this kind of connection must be made directly on the sheet metal close to the terminals. The necessity of a screen depends on the length of the cable and on the environmental demands. If a screen is necessary then it must be pressed by a well conducting metal clamp directly against the mounting plate or the PE bar of the converter cubicle. Screened cables to the armature and to the excitation winding cause the lowest noise level. The armature current cable must contain a third wire for a PE connection if the copper cross section of the screen cannot fulfil the PE safety demands. If a screen is not necessary the armature current cable must be a fourwire cable because two wires are needed as conductors for the parasitic RF currents from the motor to the RF filter in the cubicle.
PE
PE
II D 2-22
T
A
M
F
3 5 PE
DC motor
F1
Screens
Tacho
PE bar
DC motor
F1
Tacho
Tacho
PE bar
Important hint:
The example shows the principle structure of a DC drive and its connections. It is a not binding recommendation, and it cannot respect all conditions of a plant. Therefore each drive must be considered separately and with respect to the special application. Additionally the general installation and safety rules must be taken in account.
Screen
Armature and field cables without screens suitable for "second environment"
F2 A1 A2
Tacho
F2 A1 A2
connected function blocks. Each of these individual funcThe entire software is made up of tion blocks constitutes a subfunction of the overall functionality. The function blocks can be subdivided into two categories: Function blocks which are permanently active, are almost always in use; these are described on the following pages. Function blocks which, although they are available within the software as standard features, have to be expressly activated when they are needed for special requirements. These include, for example: AND gates with 2 or 4 inputs, OR gates with 2 or 4 inputs, adders with 2 or 4 inputs, multipliers/dividers, etc. or closed-control-loop functions, such as integrator, PI controller, D-T1 element, etc. All function blocks are characterized by input and output lines, equipped with numbers. These inputs/outputs can likewise be subdivided into two categories:
Parameters
R AM PG E N ER ATO R
P 2 P 4 P 6 V alue V alue V alue 1708 1709 1710
Param eter
Default setting
For pin/parameter selection, e.g. with the CDP31x control panel, the following applies: Ignore the two right-hand digits; the remaining digits are the
group
subgroup
DI7
10713
Group Subgroup
107 13
When you want to alter connections between function blocks, proceed as follows: first select
input,
output.
All those connections possessing one pin each at their beginning and end can be altered.
Pins for
DI7
DRIVE LOGIC
Pin
The following pages correspond to what you get printed from the GAD tool. Explanations are given on the last page (unfolder) of this document
Please note:
The following pages describe the as-delivered Either the desired signal does already exist, but - due to its complexity - is not easy to describe, which is why it appears in a signal listing given in the software description. Or it can be generated with available signals and additionally available function blocks.
wired
certain function seems to be missing, it can in most cases be implemented very easily:
In addition to that please note that the functionality described on the next pages is available a second time for Motor Set 2. There are two parameter sets (groups 1 to 24) available within the drive's memory.
II D 3-1
1/16
II D 3-2
2/16
II D 3-3
3/16
II D 3-4
4/16
II D 3-5
5/16
II D 3-6
6/16
II D 3-7
7/16
II D 3-8
8/16
II D 3-9
9/16
II D 3-10
10/16
II D 3-11
11/16
II D 3-12
12/16
II D 3-13
13/16
II D 3-14
14/16
II D 3-15
15/16
II D 3-16
16/16
II D 3-17
GAD is a PC program for application programming. When the function-block library for converter equipped with software version 21.xxx was set up, an option was included for programming customized system packages for typical applications. The program features the following functions: application design and programming graphics editor for drawing and altering program diagrams
program under MS-Windows, including the complete range of functions, such as window, zoom, copy, etc. user-controlled document depiction option for defining new documentation symbols recommended software and hardware: 486 PC, MS-Windows 3.1, 4 MB RAM, 120 MB hard disk
Fig. 3.2/1 Standard and Applications function blocks utilized with GAD
Please note:
For more information of the GAD PC program there is a manual available describing the possibilities and the handling of the program.
II D 3-18
230V 50Hz L1 MP L1 L2 L3
400V 50Hz
F1 1 1 F4 2 2 2 F3 F5 1
F6
Connection examples
II D 4-1
OFF 96:1
96:2
Figure 4/1:
STOP ON K1 K21
START K20
Proposal 1
1 K20 K21 K1 K3 K1
2
3
4
5 K3
6
1
2
3
4
This way of wiring the drive is based on the standard drives logic which was modified in a way, that only line contactor on feedback is required. To make sure, that the configuration works properly, the following modifications must be done:
L3
X96: 1
X99: 1
X2: 4
X2: 1
U1
V1
W1 PE
X1: 1
IN3
V5
OUT3
V6
IN1
V1
M ~
Power supply (POW-1)
depending on the unit type (C1, C2, C3, C4) an other configuration is possible
OUT1
V2
S4
X33
+10V -10V AO1 AO2 IACT DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 +48V
Converter module
DO1 DO2 DO3 DO4 DO5 DO6 DO7
AITAC _ +
AI1 _ +
AI2 _ +
5 6 AI3 _ + 0V
2 3 4 5 6 7 8 9 10 X6: 1 2 3 4 5 6 7 8 9
AI4 _ +
0V
0V
0V
10 X7: 1 2 3 4 5 6 7
X3: 1
10 X4: 1
X5: 1...10
+
C1
D1 _
X1: 5 e.g. Pressure switch at C4 module the polarities are shown for motor operation
+
3 _
K1
K21
T
+
M
T
_
U V
Proposal 2
0a
W
2 4 400V 50Hz
L1 L2 L3
This way of wiring the drive is based on the standard drive logic which was not modified. The standard drives logic requires all given feedbacks from the drive system.
T3
Figure 4/2:
STOP K10 K11
96:2
OFF 96:1
T2
1 1 F5 2 1 115V 13 2 2 4 F2 230V 12 1 3
ON K21
X2:5
START
K1
F6
X2:4 F4
8 7 6 5 4 3 2 1
11 690V 10 660V 9 600V 8 575V 7 525V 6 500V 5 450V 4 415V 3 400V 2 380V 1 K1
4 6
5 K3
1
2
3
4
K20
L3
IN3
V5
OUT3
V6
IN1
V1
M ~
Power supply (POW-1)
depending on the unit type (C1, C2, C3, C4) an other configuration is possible
OUT1
V2
S4
X33
AI4 _ + +10V -10V AO1 AO2 IACT DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 +48V
Converter module
DO1 DO2 DO3 DO4 DO5 DO6 DO7
AITAC _ +
AI1 _ +
AI2 _ +
5 6 AI3 _ + 0V
2 3 4 5 6 7 8 9 10 X6: 1 2 3 4 5 6 7 8 9 10 X7: 1
0V
0V
0V
2 3 4 5 6 7
X3: 1
10 X4: 1
X5: 1...10
+
C1
D1 _
X1: 5
+
3
_
II D 4-2
T
+
M
T
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Since we aim to always meet the latest state-ofthe-art standards with our products, we are sure you will understand when we reserve the right to alter particulars of design, figures, sizes, weights, etc. for our equipment as specified in this brochure.
ABB Industrietechnik GmbH Antriebe und Automation Postfach 1180 D-68619 Lampertheim Telefon +49(0) 62 06 5 03-0 Telefax +49(0) 62 06 5 03-6 09