TI Spins Motors

Smarter Safer Greener

Agenda
Basic knowledge for Motor

TI Motor Driver Advance Features

TI Motor Driver Product Roadmap

TI can help you with your Motor needs!

TI has been doing motors for over 20 years.
Primarily custom designs for large customers (Disk drive servo motors / Inkjet & Laser printer motors / Automotive) C2000 is one of the highest performance motor platforms!

TI has the analog, digital & system expertise

TI has the semiconductor process expertise

Kilby R&D Motor Lab - Get your motor running! TIs Motor Driver Business Unit is here to help.

Overview different motor types

Voltage Motor Type
Stepper

Stepper

Applications
printers, scanners, positioning, automation power tools, battery operated (toys, tooth brush, ..) traction, appliances/white goods power tools, fans, small appliances (coffee grinders, blenders, sewing machines, ..) automation, traction, precision, appliances/white goods

Strengths
constant torque, high holding torque, precise position control cheap to manufacture, simple control, no feedback necessary low cost, highly reliable

Weaknesses
control complexity can vary; speed control or high load condition low reliability (due to brushes), EMI, arcing, noisy, more difficult to cool, maintenance costs are relatively high complex control necessary to eliminate noise and torque ripple

EVMs
DRV8818EVM DRV8711EVM DRV8840EVM
BLDC

BDC

Brushed DC (BDC)

Switched Reluctance (SR) (Synchronous) Universal

PMSM

cheap, simple control, good power/weight ratio, speed control possible, no feedback necessary, can be powered with AC or DC efficient, reliable, smooth operation; can be used in combustible environments; high torque efficient, reliable, smooth operation; can be used in combustible environments; high torque, quieter than BLDC motor is cheap, quiet, long lasting, efficient at fixed speeds

low reliability (due to brushes), EMI, arcing, noisy, poor torque and limited control, only unidirectional
ACIM

Brushless DC (BLDC) (Synchronous)

complex control for highest efficiency; relatively expensive, introduces electrical noise and torque ripple, normally needs sensors very complex control and (normally) sensors needed for highest efficiency; relatively expensive poor at low speeds, sensors and complex control necessary for high efficiency -> price rises

DRV8301EVM DRV8312-C2KIT

Permanent Magnet Synchronous (PMSM) or

automation, traction, precision, appliances/white goods

DRV8301EVM

AC Induction (Asynchronous)

appliances/white goods, pumps, fans

C2000

Motor Control Diagram

DRV9 MCU+Pre-driver

DRV8x: Integrated Driver Gate Driver FETs

TI Daves Control Center

System Controller

Motor Controller

Power Isolation Control Loop

(Torque, speed, or position)
DRV10/11: Single solution

Function

Solution

Contact

Motor Controller Integrated Drivers / Gate Drivers FETs Control Loop Power Isolation

C2000, ARM, or MSP430 DRV8x Product Family LM5100A/B/C, LM5101A/B/C, UCC37xxx, UCC27xxx Gate Drivers NexFETs (40/60V FETS sampling 4Q) Current Sense Amps and ADCs Buck, Boost, Simple Switcher Power Modules, etc Bus/PWM Isolators, RS-485, Can Transceivers

Chris Clearman Mike Firth

Chris Bull Mike Firth Power PMEs Neel Seshan

DRV8x V.S. Discretes/DRV8x V.S.

Short Circuit Protection Fuse

+11V Supply

DRV8x: Drop in and Spin! DRV8x

Smaller / Better Performance/ Thermal & Short Circuit Protection/& Shoot-Through Protection/

Discrete H-Bridge Motor Driver H

UVLO&ESD Protection/ ESD

DC Motor Model - Startup

t0 IM = 0 t0 + IM > 0 >> t0 IM > 0

RM * IM = 0

RM

RM * IM > 0

RM

RM * IM > 0

RM

VS VS

LM VS BEMF = 0 BEMF

LM VS BEMF = 0 BEMF

LM BEMF > 0 BEMF

VS = L di/dt

VS = RMIM + L di/dt

VS = RMIM + L di/dt + VEMF

8

Asynchronous vs. Synchronous Decay

VM VM VM

Normal Operation
(PWM Voltage On)

Asynchronous Decay
(PWM Voltage Off)

Synchronous Decay
(PWM Voltage Off)

Asynchronous Decay:
Recirculation current Free Wheels through the body diodes. Power loss = I x 2VD

Synchronous Decay:
Recirculation current flows through the FETs .Power loss = I2 x (2xRDSON) and is typically lower than Asynchronous decay. There are several types of synchronous decay modes: Fast, Slow, and Mixed

Decay Mode Performance Tradeoffs

VM VM

Fast Decay Slow Decay

Mode

Current Decay Slow Fast

Torque Ripple/ Audible Noise Good Poor

Voltage to the load Higher Lower

Control when winding current is decreasing OK Better

Slow Decay Fast Decay

Mixed Decay Mode: The best of Both?

Critical Points:
Mixed decay: % of the decay cycle is fast decay followed by slow decay
Fast and slow decay ratio may be programmable depending on the driver Mixed decay is ideally suited for micro-stepping
Current Mode Profiles Stepper Winding Current

Different Decay Modes Current Waveform Example

Fast decay Slow decay

Lower current with higher ripple

Higher current with lower ripple

Mixed decay

Somewhere in between

Current Regulation
VREF I CHOP GAIN RSENSE
VBULK

When a winding is activated by PWM chopping, the current through it rises until it reaches chopping current threshold Ichop.

VM

RSA

Amp
VREFAB

IMAX

PWM
+ -

Then all the FETs are OFF for a discretely adjustable fixed time.

IMAX
VREF

Amp

A blanking period should be employed immediately after turning on the FETs to ignore current sense operation, in order to avoid false-tripping on transients.

High Side Sense Resistor

Low Side Sense Resistor

TBLANK

TBLANK

TBLANK ITRIP

False Itrip avoided/Itrip

Configuring Itrip

VREF ITRIP GAIN RSENSE

Winding Current
In Volts (V)

RSENSE

Amp
Reference Voltage

IMAX

VREF

To H Bridge Enable

Low Side Current Sensing

DRV8818 Stepping Current Waveform Example DRV8818

Full stepping 1/2 -stepping 1/2

1/4 -stepping 1/4

1/8 -stepping 1/8

Advance Features & Hero Product

Lower Rdson Small Package Full Protection Total Solution: SW&HW

DRV8x Family Feature Intro DRV8x

Reduced Board Space/ Up to 20x smaller than discrete solutions! 20
VM VCP Charge Pump 20 transistors VDD VM Temperature sense 10 trans. Power-up Reset 10 trans. Clock Oscillator 15 trans. VGD Linear Reg 15 transistors HS pre-drive 30 trans OCP LS pre-drive 30 trans. VCP VM

OUT1

Digital Logic 5,000 gates

VCP VM HS pre-drive 30 trans. OCP LS pre-drive 30 trans.

Fully Protected/
Short Circuit, Over Current, Thermal, UVLO

+3.3V

VDD

Linear Reg 15 transistors

VM

OUT2

VREF

+I
Opamp
Amp

Comp

//
VPROPI

Limit

FAULT

Embedded Intelligence/ Ultra efficient architectures help you minimize MCU support MCU Drop in and Spin/ EVM requires NO discrete design experience quicker time to market! EVM How to Select Your DRV8x:
By Motor Type:

Stepper, Brushed DC, BLDC,

Solenoid/Relay

DRV8x: :
/

/: Line-powered, Battery-powered : By Feature: Motion profile, Current

By Power Source/Current Capability:
regulation, Sleep mode, Thermal performance, Form factor

DRV8818 Functional Block Diagram DRV8818

8~35V 3~5.5V

Built-in charge pump Step/Direction control /

1.75A continuous 2.5A peak

-stepping (full, 1/2, 1/4, 1/8) (full, 1/2, 1/4, 1/8) NCH power MOSFETs NMOS Pre-driver/ PWM/ Current Regulation/

Decay mode setting

PWM blanking and off time setting PWM/

Current sense

DRV8818 - The Coolest 2.5A Microstepping Motor Driver

Greater than 30% temperature reduction Pin to pin compatible drops into existing layout
Max Temp 107C Max Temp 130C Max Temp 157C

TI - DRV8818
2.5A sine wave peak, 1/8 micro-stepping, 2-layer board
Roadmap

Rohm

Allegro

DRV8818 vs. Allegros A3979, Rohms BD63860 Competitive Comparison

Specification
Rdson, typical Operating Voltage(s) Thermal Comparison Sleep Current

DRV8818 0.37 HS+LS Vm - 8 to 35V Vcc - 3 to 5.5V Runs Cooler! 3.5uA, typical 40uA max full-, half-, quarter-, and eighth-step

BD63860 0.80 HS+LS Vm - 16 to 28V Vcc - 3 to 5.5V Runs hotter 400uA, typical 2mA max full-, half-, quarter-, and eighth-step

A3977 0.81 HS+LS Vm - 8 to 35V Vcc - 3 to 5.5V Runs hotter typical not stated 20uA max full-, half-, quarter-, and eighth-step

A3979 0.50 HS+LS Vm - 8 to 35V Vcc - 3 to 5.5V Runs hotter typical not stated 20uA max full-, half-, quarter-, and sixteenth-step

LV8731V 0.55 (at 2A) 32V 932V Runs hotter typical not stated 50uA max full-, half-, quarter-, and eighth-, sixteen step OTS, No OCP, Short Circle Protector (Latch) SSOP44K 15.07.61.7mm 25RMB Two interface can selection

Micro-stepping

Protection

OCP, OTS, UVLO, cross-conduction

OTS, No OCP, cross-conduction

OTS, No OCP, cross-conduction

OTS, No OCP, cross-conduction

Package(s) Cost Replacement Code

28-HTSSOP (P2P) $2.40 @ 1ku

28-HTSSOP (P2P) $3.75 @ 1ku

28-HTSSOP (P2P) $2.95 @ 1ku

28-HTSSOP (P2P) $4.00 @ 1ku

Q: SAME FUNCTIONALITY AND PINOUT but NOT an exact equivalent.

1A / 9V : Average case temp = 52C

DISCRETE vs DRV8837
TI DRV8837 2mm X 2mm WSON package
PCHAN FET PCHAN FET

NCHAN FET

NCHAN FET

Discrete solution

Fuse

Advantages of integrated TI part Board space savings our solution 10x smaller than discrete.
Area of Discrete solution = 225mm2 Area of TI Integrated solution = 12mm2 + 8mm2 (2 caps) = 20mm2 PCB cost savings with TI solution ($0.45 $0.04) = $0.40 Assembly cost savings with TI solution (18 points 3 points) = 15 points = $0.02 Over Current Thermal Shutdown Under voltage Lockout

DRV8837

Good protection integrated REMOVE RESETTABLE FUSE (~10cents / piece)

Better reliability Fewer components on board

OCP Implementation Analog (DRV88xx)

Ovecurrent Detect OVERCURRENT (to digital)

COMP

VREF

+
PRE_DRIVE

+
AMP

VM

Coupled

HS_ON (from digital)

OUTPUT FET

+
AMP

Analog Ilimit

OUT

Critical Points:

Analog OCP implementation (high side shown)

Two analog components of OCP:

- An analog current limit removes gate drive to the power FET to prevent very high currents from damaging the device (ILIMIT) - An overcurrent detection circuit monitors the current and provides an overcurrent signal to the digital core if the current exceeds IOCP
Current Mode Profiles

Stepper Winding Current

Dead Short on DRV88xx

Analog current limit reduces current to ~ 9A in about ~ 400ns

Fault Pin

Short circuit occurs

After a deglitch of ~ 3uS, outputs are tristated

Winding current

Enable pin

DRV8312 + LMP8645HV
High performance, fully protected 3-phase brushless motor drive stage
iCombo

3-Phase Brushless Drive Stage: 6.5A Brushless Motor Driver Up to 97% efficient Fully protected: Short Circuit, Thermal, ULVO, Inrush current protection In-line Current Sense Amplifiers CM Input Range: -2V to 76V Gain: 1 to 100V/V (adjustable) CMRR: 95 dB

High performance, fully protected 3-phase motor drive stage and accurate reading of the phase currents enables the motor controller to deliver maximum motor performance.

Shaft Encoder LMP8645HV +

Motor Driver
TI Daves Control Center

DRV8312 Motor Controller

Tools/Resources DK-LM32-DRV8312 DRV8312-C2-Kit LMP8645MKEVAL

C2000, Stellaris, MSP430

SIN ADS7223 COS

DRV8x Motor Kits

MSP430 Stellaris C2000
DRV8312-C2-KIT DK-LM3S-DRV8312

DRV8833EVM

DRV8825EVM

DRV8301-HC-C2-KIT
BLDC

FOC

DRV8412-C2-KIT

Quicker Time to Spin!

Features:
Software Support: Field Oriented Control (sensorless) InstaSPIN support Speed & torque control loops Supports up to 60V / > 60A applications Piccolo + DRV8301 (1.7A Pre-driver with 2x current sense amps and 1.5A buck) + 120A FETs.

DRV8301-HC-C2-KIT 3-Phase Brushless Motor Drive and Control

In Stock / In Production Order Now!

Pricing: $299

Control Suite

InstaSpin

Closed Loop with GUI

Product Roadmap

Stepper Motor Drivers

On Chip Indexers: Up to 32-uSteps DRV8821
1.5A (8 to 32V) 1/8 uStep Drives 2x Steppers

DRV8824
1.6A (8.2 to 45V) 1/32 uStep

P2P

DRV8825
2.5A (8.2 to 45V) 1/32 uStep

P2P

New DRV8818
2.5A (8 to 35V) 1/8 uStep

DRV8811
1.9A (8 to 38V) 1/8 uStep

Mid Current Steppers: > 32-uSteps

DRV8812
1.6A (8.2 to 45V) Phase/Enable Ctrl

High Current Steppers: > 32-uSteps DRV8828

P2P

P2P

DRV8813
2.5A (8.2 to 45V) Phase/Enable Ctrl

DRV8829
5.0A (8.2 to 45V) Phase/Enable Ctrl Stepper

DRV8842
5A (8.2 to 45) PWM Ctrl Stepper

3A (8.2 to 45V) Phase/Enable Ctrl Stepper

DRV8841/43
2.5A (8.2 to 45) PWM Ctrl

DRV8823
1.5A (8 to 32V) SPI Ctrl Drives 2x Steppers

DRV8412
6A (0 to 52V) 500kHz / 5ns Dead-time PWM Ctrl

DRV8432
12A (0 to 52V) 500kHz / 5ns Dead-time PWM Ctrl

DRV8844
2.5A (8.2-60V) Split Rail Support

Selection Matrix Production Sampling In Design

Brushed DC Motor Drivers

Single Brushed DRV8800/1
2.2A (8 to 36V) 8801: Current sense pin Phase/Enable Ctrl

DRV8840
5.0A (8.2 to 45V) Inrush Protection Phase/Enable Ctrl

DRV8842
5A (8.2 to 45V) Inrush Protection PWM Ctrl

DRV8412
12A (0 to 52V) Inrush Protection PWM Ctrl

DRV8432
24A (0 to 52V) Inrush Protection PWM Ctrl

Dual Brushed DRV8802

1.6A (8.2 to 45V) Inrush Protection Phase/Enable Ctrl

Quad Brushed
P2P

DRV8814
2.5A (8.2 to 45V) Inrush Protection Phase/Enable Ctrl

DRV8841/43
2.5A (8.2 to 45V) Inrush Protection PWM Ctrl

DRV8823
1.5A (8 to 32V) Inrush Protection SPI I/F

DRV8412
6A (0 to 52V) Inrush Protection PWM Ctrl

DRV8432
12A (0 to 52V) Inrush Protection PWM Ctrl

DRV8844
2.5A (8.2-60V) Split Rail Support

Selection Matrix Production Sampling In Design

3-Phase Brushless Motor Drivers

Pre-Drivers New DRV8301/02
1.7A Gate Drive (8 to 60V) 2x current sense amps Integrated Buck DRV8301 (SPI) / 8302 (HW)

Integrated Driver

DRV8712
10 to 30V Integrated speed loop 3x Hall Amps & +5V supply Sine / Trap Control

DRV8312
6.5A (0 to 52V) Up to 97% Efficient 500kHz / 5ns Dead-time

DRV8332
13A (0 to 52V) Up to 97% Efficient 500kHz / 5ns Dead-time

DRV8313
2.5A (8.2 to 60V) Integrated comparator

Controller + FETS 3Q12 DRV8815

3A (12 to 32V) Integrated speed loop 3x Hall Amps & +5V supply Sine / Trap Control

DRV8817
4.8A (8 to 32V) Integrated speed loop 3x Hall Amps & +5V supply Sine / Trap Control

Selection Matrix
Sampling In Design

Production

DRV8x Low Voltage

Brushed DC
DRV8830 DRV8832
1A (2.75 to 6.8V) Voltage Regulation IN1/IN2 or I2C I/F

Battery Powered Applications New DRV8835 Single: 3A (2.0 to 11V)

Dual: 2 x 1.5A Dual Supplies Phase Enable or PWM Ctrl

DRV8833

Single: 4A (2.7 to 10.8V) Dual: 2 x 2A PWM Ctrl

New DRV8836
Single: 3A (2.0 to 7V) Dual: 2 x 1.5A Phase Enable or PWM Ctrl

New DRV8837
1.8A (2.0 to 11V) Dual Supplies PWM Ctrl

DRV8851

1.8A (2.0 to 11V) Dual Supplies 150mA LDO PWM Ctrl

Motor Type

DRV8833

2A (2.7 to 10.8V) Full or half step PWM Ctrl

DRV8834

2.2A (2.5 to 10.8V) 1/32-step indexer > 1/32-step with MCU support Step/Dir & Phase Enable Ctrl

Stepper

New DRV8835
1.5A (2.0 to 11V) Dual Supplies Full or half step Phase Enable or PWM Ctrl

New DRV8836
1.5A (2.0 to 7V) Full or half step Phase Enable or PWM Ctrl

(Products Highlighted in RED are Sampling, and Blue are Roadmap Products)

Selection Matrix

Solenoid / Relay Drivers

(High Side or Low Side Switching)
Dual Drivers DRV8832
1A (2.75 to 6.8V) IN1/IN2 Ctrl

DRV8833
3A (2.75 to 10.8V) PWM Ctrl

DRV8842
3.5A (8.2 to 45V) PWM Ctrl

DRV8412
6A (0 to 52V)

DRV8432
14A (0 to 52V)

Quad Drivers DRV8833

1.5A (2.75 to 10.8V) PWM Ctrl

DRV8841/43
1.75A (8.2 to 45V) PWM Ctrl

DRV8803
1A (8.2 to 60V) PWM Ctrl Low Side Only

DRV8804
4x 1A (8.2 to 60V) Serial Ctrl Low Side Only

New

DRV8806
4 x 1A (8 to 40V) Open/Shorted load detect Serial Ctrl Low Side Only

DRV8412
3A (0 to 52V) PWM Ctrl

DRV8432
7A (0 to 52V) PWM Ctrl

Selection Matrix Production Sampling In Design In Definition

DRV8301
FEATURED PRODUCTS

3-Phase Brushless Gate Driver with Dual Shunt Amplifiers & 1.5A Buck
Brushed DC Also
PWM

Features:
3-phase gate driver Supply voltage: 8 to 60V

/
Controller SPI

1.5A Buck 40W DRV8301 Pre-Driver

Gate Drive: 1.7A source / 2.3A sink Drive < 10A to 60A External FETs Dual Bi-directional current shunt amplifiers Adjustable gain (10x,20x,40x,80x) & offset

FETs

M
Sense Resistors

Sense Amps

8 to 60V

Integrated buck converter Up to 1.5A (3.5V to 60V) 2-stage thermal, CBC over current, UVLO, & shoot through protection with fault feedback SPI Management Interface
In Stock / In Production Order Samples Now!
1K Pricing: $2.50
14 x 8.1mm, 56-pin HTSSOP package

DRV8302: Block Diagram

OCTW FAULT EN_GATE DTC M_PWM M_OC GAIN OC_ADJ BIAS Phase A (repeated for B & C) INH_A INL_A Timing and Control Logic High Side Gate Drive PVDD1 CP2 Gate Driver Control & Fault Handling OSC Charge Pump Regulator CP1 GVDD
SN DC_CAL 5K 200K S2

50K

S1

Trickle Charge BST_A

PVDD1
DC_CAL 5K

AVDD 100 SO

+
SP 50K S1 DC_CAL

GH_A SH_A GL_A

Motor
200K

S2

Low Side Gate Drive

Vref/2 REF AVDD

SL_A
50K

PVDD2 VSENSE BST_BK PH Offset Vref EN_BUCK PWRGD SS_TR RT_CLK COMP Buck Converter Offset Vref

Current Sense Amplifier1

SN1 SP1 REF PGND DC_CAL

50K

Rshunt1

Current Sense Amps

Current Sense Amplifier2

SN2 SP2 AVDD

DVDD

SO1

SO2

AGND

Roadmap

DRV8711:
Stepper pre-driver with on-chip 1/256 micro-stepping indexer and stall detect
Features
Bipolar stepper gate driver: Supply voltage: 8 to 52V Gate drive: Up to 200mA source / 400mA sink Adjustable slew rate / dead-time / on-time Step/Dir, PWM, or SPI control options; SPI mgmt. I/F On-chip indexer supports up to 256 micro-steps Advanced highly configurable current regulation Programmable fixed time off & blanking times Slow, fast, programmable mixed decay, auto mixed decay modes; scalable output current Stall detect with optional Back EMF output Integrated protection features including over-current, thermal, shoot-through, UVLO, & gate drive over-current

Benefits
Wide supply range supports industry standard supplies; tune gate driver performance to applications needs. Flexible ctrl options and access to detailed fault reporting On-chip indexer supports smooth and quiet motion profiles without support from the system controller. High performance current regulation minimizes output ripple and distortion, delivering smoother motion profiles System controller is notified and can take corrective action when a stall event occurs. Advanced on-chip protection reduces design complexity and enables higher system reliability
Step/Dir, PWM or SPI Ctrl

Applications
Textile mfg equipment, factory automation Security cameras, ATM, robotics, stage lighting
Controller

/
SPI

FAULT DRV8711

M
FETs
(External)

/
Fault Stall 8 to +52V

2.5 to 10.8V

1/256 u-step Stall Detect BEMF

Samples: Nov Production: Jan 13

38-pin HTSSOP (9.7 x 6.4mm)

Roadmap

DRV8711: Stepper Pre-Driver

+8 to 52V
10mA rail for MCU or other system needs

Up to 256 u-steps (Indexer) Advanced Current Regulation Highly Configurable / Fully Protected

Step/Dir, PWM or SPI control options

SPI mgt. I/F

External FETS

Stall / Fault signals Optional BEMF voltage for external processing

Roadmap

DRV8711: Highly Configurable

Feature
Current Regulation
Fixed Time Off Blanking Time Adaptive Blank Time Scalable Current (Torque register) Decay Modes Mixed Decay Ratio Sense Amp Gain
500nS to 128uS (steps of 500nS) 500nS to 5.12uS (steps of 20nS) On / Off (< 30% FS current = blank time) 0 to 100% FS current (steps of 0.4%) Slow, fast, mixed, & auto mixed % fast decay (steps of 500nS) 5x, 10x, 20x, or 40x

Range

Gate Drive
Dead Time Gate Drive/Slew Rate Gate Drive Time On
50nS, 100nS, 200nS, or 400nS
50mA, 100mA, 150mA, 200mA (Source) 250nS, 500nS, 1uS, & 2uS

Stall Detect
BEMF Output Signal Stall Detect Threshold
On / Off & scale down by 4x, 8x, 16x, or 32x 1, 2, 4, or 8 missed steps

OCP
OCP Level Deglitch Time
Roadmap

250mV, 500mV, 750mV, & 1V 1uS, 2uS, 4uS, & 8uS

Any Question?

Thanks