Seleccion de Bombas Netzsch

MONO PUMPS LIMITED
Mechanical Joint Replacement Kit
SECTION N-1 SECTION N-2 SECTION N-3 SECTION N-4 SECTION N-5 SECTION N-6 SECTION N-7 SECTION N-8 SECTION N-9 SECTION N-10 SECTION N-11 SECTION N-12
Pre-Selection Table Coding Rotating Parts Code Materials of Construction General Arrangements Bearings Gland Section Dimensions Packing / Seal Details Rotor Dimensions Stator Dimensions Selection Procedure Performance Curves
PUMP RANGE MODEL STATUS
MJRK ALL CURRENT PRE-SELECTION TABLE MONO PUMPS LIMITED
SECTION PAGE DATE
N-1 1 Jan 1999
96
N101 (NE100A)
58
N081 (NE80A) N061 (NE60A) N051 (NE50A)
*N082 (2NE80A) *N062 (2NE60A) N052 (2NE50A)

35
24
14.5
C A P A C I T y m/h
N041 (NE40A)
N042 (2NE40A)
0 0 6 12 24
Total Head (bar)
For all other sizes please refer to Mono Pumps Limited Note: Above kit models fit Netzsch pump models as shown in brackets. * Please contact Mono for availability. Details to be released when available.
Published information other than that marked certified is to be used as a guide only
MJRK ALL CURRENT KIT CODING TABLE MONO PUMPS LIMITED
SECTION PAGE DATE
N-2 1 Jan 1999
Features Body Materials Kit Design
Description Cast Iron Stainless Steel Flexishaft Mechanical Joint Replacement Strategy 14.5 m3/h @ 1000 rev/min 24 m3/h @ 800 rev/min 35 m3/h @ 700 rev/min 58m3/h @ 500 rev/min 96m3/h @ 400 rev/min One
Basic Kit Code 1 C S N 0 0 0 0 1 4 5 6 8 0 1 2 S 2 3 4 5 6 7 8 9 10 / 12
Std. Var. 13 14 15
Nominal Kit Capacity and Maximum Speed
Pump Stages
Two Flexishaft
End Cover, Stator and Drive Joint Design
Duty Conditions
Std. duty with Mk. 1 Rotor Std. duty with Mk. 0 Rotor
S X 1
Design Issue Stator Material Rotating Parts RR etc. 23458 Cast Iron Flexishaft Kit. Size 05. Single Stage. Typical Basic Kit Coding Special Flexishaft Standard duty Mk.1 Rotor Design 1. Natural Rubber Stator. Code 3 Rotating Parts C N 0 5 1 S S C N 0 5 1 S S
R 3
Market Variations
FULL KIT CODE TO BE STAMPED ON PUMP NAMEPLATE Note: Refer to Pre Selection Table for availability of kit models
MJRK ALL CURRENT ROTATING PARTS CODE MONO PUMPS LIMITED
SECTION PAGE DATE
N-3 1 Jan 1999
Rotating Parts Code
Slightly Abrasive and NonCorrosive 2
Slightly Abrasive and Corrosive 3
Abrasive and NonCorrosive 4 YF
Corrosive Foodstuff and Beverages 5
Abrasive and Corrosive

(as code 5 but HCP parts)
Component Models Gland Packing Rotor Flexishaft NE40A 2NE40A Rotor Cap NE50A 2NE50A Locking Washer NE60A Shaft except 2NE60A N061 and NE80A N081. 2NE80A Shaft N061 and N081. NE100A Stub Shaft N061 and N081 Cover Plate Seal Rings 30A 31B SB SF SA 10A 25A 26A MN SF (HCP) 8
TS (HCP) UM (Coated)
SF
SF (HCP)
32A
SF (HCP)
SF
SF (HCP)
32A 35A 59A SF (HCP)
SB SF SF BLACK NITRILE SF (HCP)
MJRK ALL CURRENT MONO PUMPS LIMITED
SECTION PAGE DATE
N-4 1 Jan 1999
MATERIALS OF CONSTRUCTION
Material Nitralloy Stainless Steel Tool Steel Titanium Stainless Steel Stainless Steel Non-Asbestos Packing HCP MN SF TS UM SA SB YF
Spec. BS970 BS970 BS4659 BS2TA11 BS2S145 BS970 -
Description/Grade 905M39 316S31 BD3 Ti-6A1-4v 431S29 Hard Chrome Plate
MJRK ALL CURRENT DIMENSION TABLE MONO PUMPS LIMITED
SECTION PAGE DATE
N-5 1 Jan 1999
A B C
T S R
NE40A 2NE40A NE50A 2NE50A NE60A 2NE60A NE80A 2NE80A NE100A
A 1080 1280 1338 1578 1490 1790 1955 2355 2460
B 653 853 859 1099 982 1282 1340 1740 1689
C 427 427 479 479 508 508 615 615 771
R 100 125 125 125 140 140 200
S 205 252 268 268 298 298 424
T 28 32 38 38 48 48 60
X approx 524 682 776 776 1008 1008 1254
All dimensions in mm
MJRK N061, N081 CURRENT
SECTION PAGE DATE
N-5 2 June 2002
N061, N081
N21
N22
MJRK See below CURRENT

N21
SECTION PAGE DATE
N-5 3 June 2002
N041, N042, N051, N052, N062, N082, N101
N21
MJRK ALL CURRENT
SECTION PAGE DATE
N-5 4 June 2002
DRAWING REFERENCE NUMBERS
Kit Components Drg. Ref. Description 10A Gland Packing 20A Gasket Adaptor 20B Gasket Stator 20C Gasket Stator 22A Stator 25A Rotor 26A Flexishaft 29A Shaft Pin 30A Rotor Cap 31A Locking Washer 32A Shaft 35A Stub Shaft 36A Locking Collar 42A Thrower 47A Stator Support Ring 47B Stator Support Ring 59A Cover Plate 95A Tie Rod P101 Deep Groove Ball Bearing P102 Deep Groove Ball Bearing P103 Lipseal P104 Circlip P401 Rectangular Key P402 Seal Ring P403 Seal Ring P404 Seal Ring P405 Socket Headed Cap Screw P406 Socket Headed Cap Screw P407 Hex. Hd. Bolt P408 Toroidal Seal Ring
Existing Components
Drg. Ref. N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 N15 N16 N17 N18 N19 N20 N21 N22 Description Circlip Bearing Cover Washer Seal Ring Bearing Spacer Seal Ring Body Gland Follower Nut Plain Washer Gland Section Nut Spring Washer Plain Washer Suction Chamber Tie Bar Nut Spring Washer Plain Washer End Cover Lipseal O Ring
SECTION PAGE DATE KIT BEARING INFORMATION
N-6 1 Jan 1999
Kit Size Mono Part No. NE40A 2NE40A NE50A 2NE50A NE60A 2NE60A NE80A 2NE80A NE100A A180300B A180350B A180400B A180550B A180750B
Bearing Ref. P101 P102 P101 P102 P101 P102 P101 P102 P101 P102
BS Ref Required 6406 6407 6408 6411 6415
Dimensions (mm) I/D x O/D x Width 30 x 90 x 23 35 x 100 x 25 40 x 110 x 27 55 x 140 x 33 75 x 190 x 45
SECTION PAGE DATE
N-7 1 June 1999
GLAND SECTION DIMENSIONS
Pump NE40A 2NE40A NE50A 2NE50A NE60A *2NE60A NE80A 2NE80A NE100A
Gland A 52 65
Shaft B 40 45 Mechanical Seal Only
Length C 40 65
95 115
70 90
75 80
Refer to Mono Pumps Cartridge Mechanical Seal only
MJRK ALL CURRENT GLAND PACKING DETAILS MONO PUMPS LIMITED
SECTION PAGE DATE
N-8 1 June 1999
Pump NE40A 2NE40A NE50A 2NE50A NE60A *2NE60A NE08A 2NE08A NE100A
Number of Rings
Packing Section 6
Packing O/Dia 52 65 Mechanical Seal Only
Shaft Diameter 40 45
Drawing Number N041 1000 N051 1000
7 10
12.5 12.5
95 115
70 90
N081 1000 N101 1000
Refer to Mono Pumps Cartridge Mechanical Seal only
MJRK ALL CURRENT ROTOR DIMENSIONS

A
SECTION MONO PUMPS LIMITED PAGE DATE
N-9 1 Jan 1999
Single Stage Pump NE40A NE50A NE60A NE80A NE100A A 261 332 399 511 656 B 231 292 349 456 596 C 39.5 50 60 77 100 Weight Kg 2.8 5.0 9.7 19.5 43.0
Two Stage Pump 2NE40A 2NE50A 2NE60A 2NE80A A 466 592 712 920 B 436 552 662 865 C 39.5 50 60 77 Weight Kg 4.0 10.0 16.5 36
All dimensions in mm
MJRK ALL CURRENT STATOR IDENTIFICATION

A
N-10 1 Jan 1999
A N041 N042 N051 N052 N061 N062 N081 N101 220 420 265 505 330 630 440 550
B 95 95 120 120 138 138 180 222
Weight Kg 4 7 7 13 11 23 24 41
SECTION PAGE DATE
N-11 1 Jan 1999
SELECTION PROCEDURE
INTRODUCTION Although the kit selection is expected to be similar to the existing Netzsch equivalent, it is recommended the following procedure be followed to check the suitability to the application and drive arrangement.
40
From viscous slip curve (Fig 2) read slip factor f f x ns = slip correction = f.ns Corrected Speed for Duty n = np f.ns Example
PERFORMANCE CURVES BASED ON WATER AT 20C
30
PUMP SIZING 1. From the pre-selection table (Section N-1) select the pump model which initially meets the required capacity/pressure criteria. (Refer to NOTES, page 4). 2. If particle size is a factor then refer to the table labelled SOLIDS HANDLING (mm) on the performance graph to verify the pumps suitability. 3. If variable speed is required then select at maximum capacity. 4. On the y-axis (Capacity) identify the required flow then move horizontally until intersection at the required differential pressure (see page 5). 5. Slip Correction for Viscosity (a) If Viscosity is equal to or greater than six (6) stokes then select on the zero bar pressure line to determine the pump speed required for the duty. From the point of intersection on the curve move vertically down to the x-axis labelled Speed to obtain the required RPM. (b) If the Viscosity is less than six (6) stokes then the following procedure applies:SLIP FACTOR (f)
0 BAR
CAPACITY (m/h
4 BAR
20
10
no
100 200 300 400
np
500
SPEED RPM
Fig 1 Duty 20m/h, 4 bar 100 centistokes (viscosity in pump) Corrected Duty Speed n = np [ (np no) f ] n = 410 [ (410-300)x .78 ] = 324 rpm or n = np f.ns n = 410 85.5 = 324 rpm
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 VISCOSITY IN PUMP (CENTISTOKES) 1000
Use the method given here as Figs. 1 and 2 to estimate Slip and calculate the required pump speed. Slip Correction for Viscosity n = np [ (np no) f ] or n = np f.ns where n = corrected duty speed no = rpm at zero bar for duty flow rate (from water performance curves) np = rpm at duty pressure for duty flow rate (from water performance curves (Fig 1)) np-no = Slip speed = ns
Fig 2
SECTION PAGE DATE
N-11 2 Jan 1999
SELECTION PROCEDURE
Note: There is no slip correction necessary for water or product with a viscosity of one (1) centistoke. 6. When RPM is established identify: (a) Maximum viscosity as indicated at the top of the performance curve labelled Viscosity Limits. Refer to page 3, Tolerance guidelines Viscosity Limits. (b) Abrasion capability as indicated at the top of the performance curve labelled Abrasion Zone. Refer to page 3, Tolerance guidelines Abrasion Zone. If any of the parameters in steps 1 to 6 (b) do not meet the required criteria then re-select from (1) above with the next larger pump size. (c) Rotor selection against temperature as indicated in the shaded area of the performance curve for the duty speed identified. Refer to Tolerance Guidelines Rotor Selection. (d) Absorbed power which is read on the y-axis (Absorbed power) at the differential pressure intersection point (BHP). If the product is viscous then note also the absorbed power on the zero pressure line (FHP) for use later in calculation. 7. If the pump meets the above criteria go to the PUMP CONFIRMATION SECTION. If no pump can be identified then please contact Mono Pumps Ltd for assistance. PUMP CONFIRMATION Having determined the pump size the following steps are necessary: 1. Read the NPSH required from the pump curve at the duty flowrate. Check that the NPSH required is less than NPSH available. 2. Note the starting torque required on the performance curve in the table labelled STARTING TORQUE against the selected rotor. 3. If the product is viscous obtain both Starting Torque (f T) and Power Additive (f FHP) factors from the Viscosity Curve graph read at the known viscosity in Stokes. 4. Confirm stator suitability for the product. (Refer to page 3, Tolerance Guidelines Stator Selection). 5. Confirm material compatibility and availability for the pump chosen. 6. Confirm availability of packed gland or mechanical seal for the pump chosen. DRIVE Information obtained from the PUMP CONFIRMATION section will be used to determine the required drive. 1. If product is water like, then the absorbed power (BHP) will be as obtained in the PUMP SIZING section, step 6, item (d). Got to step 4. 2. Multiplying the pump starting torque by the starting torque factor obtained in the PUMP CONFIRMATION section, item 3 will give you the starting torque required for the given viscosity. (i.e. T(N.M.) x ft = Starting torque at viscosity). (Refer to section DRIVE, item 5 and 6). 3. To obtain the power absorbed at the know viscosity then the full viscous calculation is: Viscous Brake Horsepower (V BHP) = Viscous frictional H.P. + W.H.P. (a) Viscous Frictional Horsepower FHP x f FHP. FHP as identified in Pump Sizing section step 6, item (d) (zero bar pressure). F FHP factor as identified in Pump Confirmation section step 3. Multiply FHP by correction factor f FHP to give frictional horsepower when handling the viscous product. (b) Water Horsepower (WHP) is BHP FHP
SECTION PAGE DATE
N-11 3 Jan 1999
SELECTION PROCEDURE
BHP as identified in Pump Sizing section step 6, item (d) (at duty pressure) FHP as identified in Pump Sizing section step 6, item (d) (at zero bar pressure). WHP is BHP FHP. (c) Add viscous frictional horsepower to water horsepower to obtain BHP absorbed when handling a viscous product i.e. a + b. 4. Determine the motor input power required by allowing for the efficiency of the drive arrangement as follows: Standard Pumps Drive Arrangement is a specialised skill. Breakout torque and continuous slow running can cause problems. Always refer an inverter application to a specialist dive company, ensuring that they are aware of the full duty parameters to enable them to select the appropriate drive package. 7. Care should be taken when selecting other types of drives to ensure sufficient starting torque is available, i.e. single phase, hydraulic drives, air motors, engines etc. If in doubt refer to Mono Pumps Ltd. TOLERANCE GUIDELINES Rotor Selection Consider maximum fluid temperature, ambient temperature, operating speed and duration of running. All these factors affect stator temperature, in borderline cases select the higher temperature rotor. Fixed Speed If selection falls exactly between rotor types then select the higher temperature rotor. Variable Speed For variable speed drives select the rotor at maximum speed and maximum temperature. Mark 0 Rotors Generally motors wired for D.O.L. start on a 3 phase supply will provide 200% FLT (Full Load Torque). Motors wired for Star/Delta start on a 3 phase supply typically provide 100% FLT. Single-phase motors (capacitor start) typically provide 200% FLT. In all cases reference should be made to the motor manufacturers performance tables. D.O.L. is the preferred method of starting a PC pump. 6. If starting is via an inverter type of drive then 100% FLT availability only is assumed. The correct matching of drive motor/inverter/pump Mk 0 rotors are only designed for use with water like liquids, i.e. less than 200 centistokes and where either of the following details apply: i) Pressure per Stage is greater than two (2) bar. or ii) Suction required is greater then three (3) metres H20. Refer to performance curves for further details. Stator Selection Performance curves based on RR and RA stator materials. RR, RA, RH and RV are Mono stator material codes and are contained in the stator selection for each model.
Efficiency % D.C. to a synchronous speed motor 100 D.C. to a fixed speed geared motor 92 D.C. to a variable speed geared motor 80 Vee drive 97 (D.C. = Direct Coupled) Therefore input power = BHP (or vBHP) divided by the efficiency. (i.e. Input power required for a close coupled CB pump with a direct coupled fixed speed geared motor = BHP (or vBHP) / 0.92) 5. Starting torque capabilities will be affected by the type of drive selected and method of starting.
SECTION PAGE DATE
N-11 4 Jan 1999
SELECTION PROCEDURE
Please note that the following must be adhered to when selecting the stator grades: (RH) Refer to page 5 to identify starting torque and temperature rotor requirements. (RV) Maximum pressure per stage is limited to 50% (i.e. 3 bar/stage) and maximum speed is limited to 50% of that shown for a particular pump. The power absorbed must be increased by a factor of 1.2 (moulded to metal RV stators only). Flow Rate The expected accuracy of progressing cavity pumps is 10% of pump maximum flowrate as shown by the Product Manual Curves. If specific duty points must be achieved ensure that Mono Pumps Ltd are aware of this. Viscosity Limits The viscosity limits are shown in logarithmic scale and indicate maximum recommended viscosities in the pump for the speed selected. Abrasion Zone The abrasion zone provides a guide to the pumps ability to handle abrasive products at different speeds with acceptable component life. Pressure has a proportional effect on wear therefore increasing the number of stages at constant pressure will significantly improve component life. NOTES PUMP ROTATION (DOG/SOG) The pump rotation is normally assumed anticlockwise (when looking on the pump drive shaft end) such that SOG (Suction-On-Gland) flow conditions prevail (i.e., product enters the suction chamber and leaves at the discharge chamber). Details of pump rotation can be found on pump nameplate. TEMPERATURE LIMITATIONS If speeds below 50rpm are required then please contact Mono Pumps Ltd for assistance. Temperature limitations are dependent on material combinations used. If duty temperatures are outside the limits shown for a particular combination please contact Mono Pumps Ltd for guidance. MJRK Range The normal maximum running temperature is as stated for stator and rotor selection. SPEED LIMITATIONS
MJRK ALL CURRENT RH STATOR SELECTION (Chlorosulphonated PE) MONO PUMPS LIMITED
SECTION PAGE DATE
N-11 5 Jan 1999
110 100 90 80
Fluid temperature C) MARK 5 ROTOR NO SELECTION
1.6 1.5 1.4 1.3 1.2 1.1

Breakout Torque Multiplier
70 60 50 40 30 20
MARK 1 ROTOR MARK 3 ROTOR
1.0
10 10 20 30 40 50 60 70 80 90 100
% of rated speed
When selecting pumps fitted with RH stators, please use the above rotor selection chart which indicates rotor type and recommended pump breakout torque multiplier for a given fluid temperature. The torque multiplier is required to allow for increased interference between rotor and stator. NOTES 1. 2. 3. Mark zero rotors are not to be used with RH stators. Rated speed is the maximum speed shown for each pump model as indicated on the appropriate performance curve. If the pump is to be operating for less than 15 minutes per hour then select the next larger rotor size (i.e. if mark 5 rotor is initially selected then select mark 3).
SECTION PAGE DATE
N-11 6 Jan 1999
RECOMMENDED CIP PROCEDURE

CIP procedures will vary due to application, installation and degree of hygienic standard required. Therefore, Mono Pumps Limited recommends the end user assesses the most suitable CIP procedure, if required, to meet their own standards before using the pump in production. An example of a suitable CIP procedure is as follows: CIP Chemicals (Proprietary) Caustic Wash LQ94 ex Lever Diversey or equivalent 2% concentration Acid Wash P3 Horolith 617 ex Henkel Ecolab or equivalent 1% concentration Procedure 1. 2. 3. 4. Caustic wash @ 75C for 20 minutes Water rinse @ 80C for 20 minutes Acid wash @ 50C for 20 minutes Water rinse @ 80C for 20 minutes
CIP flow rates (hence pump speeds) should be maximised to achieve highest level of cleanability. Pumps fitted with CIP by pass ports will permit higher flow rates without the need to increase pump speed. The use of neat active caustic and acid chemicals is not recommended. Proprietary cleaning agents should be used in line with manufacturers instructions. Note A (C.I.P. process) i) ii) iii) iv) Pumps with Mark 1 Rotors must be limited to 50% of maximum pump speed. Pumps with Mark 3 and 5 Rotors do not have any limitation and can be cleaned as defined above. Pumps with Mark 0 Rotors: Please refer to Mono Pumps Limited. For C.I.P. processes that differ to the one above please contact Mono Pumps Ltd for C.I.P. process confirmation.
MONO PUMPS LIMITED
RANGE(S) MODEL MAXIMUM CAPACITY MAXIMUM PRESSURE MAXIMUM SPEED
MJRK N041 14.5 m/h 6 Bar 1000 rpm
MJRK N041 CURRENT PERFORMANCE DATA

HEAVY MEDIUM Abrasion Zones
N-12 04101 Jan 1999
LIGHT
NIL
1000 500
100
50
20
10 Viscosity Limits
2 (Stokes)
0.01 110 100 80 Temperature (C) BAR

0 2 4
15 MARK 5 MARK 3 12 MARK 0 Pump Capacity (m/h) MARK 1
60 40
20 0
3 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 3 Absorbed Power (kW) BAR 6 2 4
2 1 0
100
200
300
400
500 Pump Speed (rpm)
600
700
800
900
1000
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 SLIP FACTOR (f) 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Rotor Selection
MK0 ROTOR SELECTION
MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 6 22 50 30 30 30
MJRK N041 CURRENT GENERAL DATA

VISCOSITY ADDITIVES
N-12 04102 Jan 1999
PUMP N.P.S.H(R) CURVE 5
10000
STARTING TORQUE POWER ADDITIVE
SIZE 04 4
1000
Pump N.P.S.H. Required Meters head of water
Viscosity in pump (Stokes)
100
10
0.1
Refer to Section N-11 on how to use this graph
0.01 1 2 3 4
Correction Factor
0 5 6 7 0 5 10 15
Pump Capacity (m/h)
ROTATING PARTS CODE GUIDE CODE 1 2 3 4 5 6 7 8 ABRASION Low Medium Heavy Light Medium CORROSION Non-corrosive Corrosive Non-corrosive Corrosive Corrosive PUMP RANGE MJRK MJRK MJRK MJRK MJRK N/A N/A N/A ROTOR MN SF HCP TS HCP SF SF HCP SHAFT SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. COMMENTS If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty. STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
N/A
MJRK RJ Black High Nitrile -5C (23F) 110C (230F) None Yes
MJRK RR Black Nitrile -5C (32F) 110C (230F) None Yes
MJRK RV Black Fluoroelastomer 5C (41F) 150C (300F) Yes Section N-11 No
MJRK RW White Nitrile 0C (32F) 80C (176F) None Yes
MONO PUMPS LIMITED
MJRK N042 14.5 m/h 12 Bar 1000 rpm

HEAVY MEDIUM Abrasion Zones 20
N-12 04201 Jan 1999
LIGHT
NIL 0.01 (Stokes) 110 100 80
1000 500 15
100
50
10 Viscosity Limits
MARK 3 12 MARK 0 Pump Capacity (m/h) MARK 1
0 6 8 10 12
60 40 20 0
3 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 6 Absorbed Power (kW)
BAR 12 10 8 6 4 2 0
100
200
300
400
600
700
800
900
1000
Rotor Selection
SLIP CORRECTION FOR VISCOSITY 1.0 0.9 MK0 rotor is only to be used when viscosity is < 200cst and Pressure is > 2 bar/stage OR > 3m suction lift. n = corrected duty speed, no = rpm @ 0 bar, np = rpm @ duty press. SLIP ns = Slip Speed = np no, f x ns = Slip Speed Correction = f.ns CORRECTION Slip Corrected Speed (n = np f.ns) TEST Above data represents tests on water 20C using RR and RA PARAMETERS stator materials. FOOD Check customer CIP process is available. Refer to Section N-11, page 6 APPLICATIONS for CIP suitability. SOLIDS HANDLING (mm) STARTING TORQUE (Nm) Hard Soft and Mark 0 Mark 1 Mark 3 Mark 5 Angular Compressible N 6 22 90 50 50 50 SLIP FACTOR (f) MK0 ROTOR SELECTION 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 10 100 1000 VISCOSITY IN PUMP (CENTISTOKES)
Temperature (C)
MARK 5
BAR

VISCOSITY ADDITIVES
N-12 04202 Jan 1999
10000
SIZE 04
1000 Viscosity in pump (Stokes)
100
Pump N.P.S.H. Required Meters head of water

10
1 0.1
0.01 1 2 3 4 5 6 7
0 0 10 5 Pump Capacity (m/h) 15
Correction Factor
ROTATING PARTS CODE GUIDE CODE 1 ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy Light
8 Medium
Non-corrosive Corrosive Non-corrosive Corrosive Corrosive N/A N/A MJRK MJRK MJRK MJRK MJRK MN SF HCP TS HCP SF SF HCP SF HCP SF HCP SF HCP SF SF HCP MN: Nitralloy, SF: 316 Stainless, TS: Tool Steel, HCP: Hard Chrome Plate, N/A: Not available. If alternative materials are required check with Mono Pumps Ltd. Corrosion: Check suitability of materials for corrosion resistance for duty.
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MONO PUMPS LIMITED
MJRK N051 24 m/h 6 Bar 800 rpm

HEAVY MEDIUM Abrasion Zones 100 Viscosity Limits 50 (Stokes) 20
N-12 05101 Jan 1999
LIGHT 10 2 0.01 110 100 80 0 2 4 40 60 Temperature (C) BAR
1000 25
500
MARK 5 MARK 3 20 MARK 1
Pump Capacity (m/h)
MARK 0 15
6 20 0
10
5 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 5 Absorbed Power (kW) 4 3 2 1 0 BAR 6 4 2 0
100 Rotor Selection
200
300
500
600
700
800

VISCOSITY ADDITIVES
N-12 05102 Jan 1999

SIZE 05
10000
STARTING TORQUE
1000
POWER ADDITIVE
4 Pump N.P.S.H. Required Meters head of water
100
10
1 0.1
0.01 1 2 3 4 5 6 7
0 0 5 10 15 20 25 30
Correction Factor
Pump Capacity (m/h)
ROTATING PARTS CODE GUIDE 1 2 CODE ABRASION Low CORROSION PUMP RANGE ROTOR SHAFT COMMENTS N/A
3 Medium
4 Heavy
5 Light
8 Medium
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK Item RA RD RH Black White Black Material Chlorosulphonated PE Natural Natural Temperature Minimum 0C (32F) 0C (32F) -5C (23F) Maximum 70C (158F) 80C (176F) 110C (230F) Derating None None Yes - Section N-11 Food Approved Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes- Section N-11 No
MONO PUMPS LIMITED

HEAVY MEDIUM Abrasion Zones 100 Viscosity Limits 50 (Stokes) 20
N-12 05201 Jan 1999
LIGHT 10 2 0.01 110 100 BAR 80 0 6 9 12 60 40 20 0 Temperature (C)
1000 25
500
MARK 5 MARK 3 20 MARK 1
Pump Capacity (m/h)
MARK 0 15
10
5 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 10 Absorbed Power (kW) 8 6 4 2 0 BAR 12 10 8 6 4 2 0
100 Rotor Selection
200
300
500
600
700
800

VISCOSITY ADDITIVES
N-12 05202 Jan 1999

SIZE 05
10000
STARTING TORQUE
1000
POWER ADDITIVE
100
10
1 0.1 Refer to Section N-11 on how to use this graph 0.01 1 2 3 4 5 6 7 0 0 5 10 15 20 25 30
Correction Factor
Pump Capacity (m/h)
3 Medium
4 Heavy
5 Light
8 Medium
N/A
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes- Section N-11 No
MONO PUMPS LIMITED

HEAVY MEDIUM Abrasion Zones
N-12 06101 Jan 1999
LIGHT
1000 40
500
100 Viscosity Limits
50 (Stokes)
20
10
0.01 110 100 80 60 40 20 0
MARK 3 35 MARK 1 30 Pump Capacity (m/h) MARK 0 BAR

0 2 4 6
25
20
15
10
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
0 8 Absorbed Power (kW) BAR 6 6 4 2 2 0 0
100 Rotor Selection
200
300
400
500
600
700
Pump Speed (rpm)
Temperature (C)
MARK 5

VISCOSITY ADDITIVES
N-12 06102 Jan 1999
100000 5 1000
PUMP N.P.S.H(R) CURVE
SIZE 06
4 Viscosity in pump (Stokes) 100 Pump N.P.S.H. Required Meters head of water
10
0.1
0 0 5 10 15 20 25 Pump Capacity (m/h) 30 35
0.01 1 2 3 4 5 6 7
Correction Factor
3 Medium
4 Heavy
5 Light
8 Medium
N/A
MJRK RV Black Fluoroelastomer -5C (23F) 110C (230F) Yes - Section N-11 No
MONO PUMPS LIMITED

HEAVY MEDIUM Abrasion Zones 50 20 Viscosity Limits (Stokes)
N-12 06201 Jan 1999
LIGHT
1000 40
500
100
10
0.01 110 100 80 80 40 20 0
MARK 5 35 MARK 1 30 Pump Capacity (m/h) MARK 0 MARK 3 BAR 0 9 12 25
20
15
10
Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
0 15 Absorbed Power (kW) BAR 12 10 10 8 6 4 2 0 0
100 Rotor Selection
200
300
400
500
600
700
Pump Speed (rpm)
Temperature (C)

VISCOSITY ADDITIVES
N-12 06202 Jan 1999
100000 5 1000
PUMP N.P.S.H(R) CURVE
SIZE 06
4 Viscosity in pump (Stokes) 100 Pump N.P.S.H. Required Meters head of water
10
0.1
0 0 5 10 15 20 25 Pump Capacity (m/h) 30 35
0.01 1 2 3 4 5 6 7
Correction Factor
3 Medium
4 Heavy
5 Light
8 Medium
N/A
MONO PUMPS LIMITED

HEAVY MEDIUM Abrasion Zones 50 Viscosity Limits
N-12 08101 Jan 1999
LIGHT
1000 60
500
100
20
10
2 110 100 80 0 2 4 20 0 60 40 Temperature (C)
(Stokes) MARK 5 BAR
MARK 3 50 MARK 1 MARK 0 Pump Capacity (m/h) 40 6
30
20
10 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd 0 12 BAR Absorbed Power (kW) 10 8 4 6 4 2 0 2 6
100 Rotor Selection
200 Pump Speed (rpm
300
400
500

VISCOSITY ADDITIVES
N-12 08102 Jan 1999
PUMP N.P.S.H(R) CURVE 5 SIZE 08

POWER ADDITIVE Pump N.P.S.H Required
10000
STARTING TORQUE
1000
4 Meters head of water
100
10
1 0.1 Refer to Section N-11 on how to use this graph. 0.01 1 2 3 4 5 6 7 0 0 10 20 30 40 50 60
Correction Factor
Pump Capacity (m/h)
3 Medium
4 Heavy
5 Light
8 Medium
N/A
MONO PUMPS LIMITED

HEAVY 1000 500 100 MEDIUM Abrasion Zones 50 Viscosity Limits
N-12 08201 Jan 1999
LIGHT 20 10 2 110 100 80 0 6 10 12 60 40 20 0 Temperature (C)
(Stokes) MARK 5 BAR
60
MARK 3 50 MARK 0 Pump Capacity (m/h) 40 MARK 1
30
20
10 Limit for water like products Capacities below this line require Verification by Mono Pumps Ltd. 0 24 Absorbed Power (kW) 20 16 12 8 4 0
BAR 12 10 8 6 4 2 0
100 Rotor Selection
300
400
500

VISCOSITY ADDITIVES
N-12 08202 Jan 1999
PUMP N.P.S.H(R) CURVE 5 SIZE 08

POWER ADDITIVE Pump N.P.S.H Required
10000
STARTING TORQUE
1000
4 Meters head of water
100
10
1 0.1 Refer to Section N-11 on how to use this graph. 0.01 1 2 3 4 5 6 7 0 0 10 20 30 40 50 60
Correction Factor
Pump Capacity (m/h)
3 Medium
4 Heavy
5 Light
8 Medium
N/A
MONO PUMPS LIMITED

HEAVY 1000 500 100 MEDIUM
N-12 10101 Jan 1999
LIGHT 10
Abrasion Zones 50 Viscosity Limits (Stokes)
20
2 110 100
100 MARK 5 90 MARK 3 80 70 Pump Capacity (m/h) MARK 0 60 MARK 1 BAR 0 4 6
80 60 40 20 0
50 40 30 20 10 0 20 Limit for water like products Capacities below this line require verification by Mono Pumps Ltd
Absorbed Power (kW)
BAR 6 4
15 10 2 5 0 0 0 50 Rotor Selection 100 150 200 Pump Speed (rpm) 250 300 350 400 0
Temperature (C)
MJRK N101 CURRENT GENERAL DATA MONO PUMPS LIMITED
SECTION PAGE DATE
N-12 10102 Jan 1999
VISCOSITY ADDITIVES 10000


SIZE 10
1000
100
10
1 0.1
0.01 1 2 3 4 5 6 7
0 0 20 40 60 80 Pump Capacity (m/h) 100
Correction Factor
3 Medium
4 Heavy
5 Light
8 Medium
N/A
STATOR SELECTION GUIDE RANGE MJRK MJRK MJRK MJRK Item RA RJ RR RV Black Black Black Black Material Natural High Nitrile Nitrile Fluoroelastomer Temperature 0C (32F) -5C (23F) -5C (23F) -5C (23F) Minimum 70C (158F) 110C (230F) 110C (230F) 110C (230F) Maximum Derating None None None Yes - Section N-11 Food Approved Yes Yes Yes No Temperatures are for continuous operating conditions. COMMENTS Refer to Section N-11 for derating.

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MONO PUMPS LIMITED

Mechanical Joint Replacement Kit

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT PRE-SELECTION TABLE MONO PUMPS LIMITED

SECTION PAGE DATE

N-1 1 Jan 1999

N081 (NE80A) N061 (NE60A) N051 (NE50A)

*N082 (2NE80A) *N062 (2NE60A) N052 (2NE50A)

Total Head (bar)

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT KIT CODING TABLE MONO PUMPS LIMITED

SECTION PAGE DATE

N-2 1 Jan 1999

Features Body Materials Kit Design

Basic Kit Code 1 C S N 0 0 0 0 1 4 5 6 8 0 1 2 S 2 3 4 5 6 7 8 9 10 / 12

Nominal Kit Capacity and Maximum Speed

End Cover, Stator and Drive Joint Design

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT ROTATING PARTS CODE MONO PUMPS LIMITED

SECTION PAGE DATE

N-3 1 Jan 1999

Rotating Parts Code

Slightly Abrasive and NonCorrosive 2

Slightly Abrasive and Corrosive 3

Abrasive and NonCorrosive 4 YF

Corrosive Foodstuff and Beverages 5

Abrasive and Corrosive

32A 35A 59A SF (HCP)

SB SF SF BLACK NITRILE SF (HCP)

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT MONO PUMPS LIMITED

SECTION PAGE DATE

N-4 1 Jan 1999

Spec. BS970 BS970 BS4659 BS2TA11 BS2S145 BS970 -

Description/Grade 905M39 316S31 BD3 Ti-6A1-4v 431S29 Hard Chrome Plate

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT DIMENSION TABLE MONO PUMPS LIMITED

SECTION PAGE DATE

N-5 1 Jan 1999

NE40A 2NE40A NE50A 2NE50A NE60A 2NE60A NE80A 2NE80A NE100A

A 1080 1280 1338 1578 1490 1790 1955 2355 2460

B 653 853 859 1099 982 1282 1340 1740 1689

C 427 427 479 479 508 508 615 615 771

R 100 125 125 125 140 140 200

S 205 252 268 268 298 298 424

X approx 524 682 776 776 1008 1008 1254

PUMP RANGE MODEL STATUS

MJRK N061, N081 CURRENT

SECTION PAGE DATE

N-5 2 June 2002

PUMP RANGE MODEL STATUS

MJRK See below CURRENT

SECTION PAGE DATE

N-5 3 June 2002

N041, N042, N051, N052, N062, N082, N101

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT

SECTION PAGE DATE

N-5 4 June 2002

DRAWING REFERENCE NUMBERS

PUMP RANGE MODEL STATUS

MJRK ALL CURRENT MONO PUMPS LIMITED

SECTION PAGE DATE KIT BEARING INFORMATION

N082 (2NE80A) N062 (2NE60A) N052 (2NE50A)