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Atlas Copco

Oil-injected Rotary Screw Compressors

GA 7-90 VSD
7-90 kW/9-120 hp

Total capability, total responsibility


Right at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance. Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in MindFirst in Choice. That is why Atlas Copcos pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.

Powerful efficiency

Integrated onto the production floor, Atlas Copcos GA WorkPlace Air System provides a dependable flow of compressed air directly to the point of use. No need for a separate compressor room or an elaborate and costly piping system. Built to perform in harsh environments with the highest efficiency, the GA keeps your production running smoothly and reliably.

Assured reliability
The GA is designed, manufactured and tested in accordance with ISO 9001, ISO 14001 and ISO 1217, Ed. 3, Annex C. Ensuring a long and trouble free life at the lowest operating cost, the GA contains the latest generation of Atlas Copcos patented oil-injected screw element. Engineered to provide reliability even in extreme ambient temperature conditions, the GA takes reliability to a new level.

Reduced energy costs


The cost of compressed air can represent over 40% of your total electrical costs. Atlas Copco wants to help you spend less. Our GA VSD (Variable Speed Drive) compressors can reduce energy costs by an average of 35% and overall compressor lifecycle costs (LCC) by an average of 22% by tuning compressor capacity to the air demand. The resulting energy savings have a substantial environmental impact, reflecting Atlas Copcos dedication to safeguarding a healthy future for the generations to come.

Atlas Copco: Customized Quality Air Solutions through Innovation, Interaction and Commitment.

Air system integration


The GA WorkPlace Air System can be placed where you need it: the point of use. Its low noise operation and integrated air treatment equipment eliminate the need for a separate compressor room reducing piping costs and internal system pressure drop. GA VSD compressors are delivered ready for use, reducing installation costs to a minimum.

First in MindFirst in Choice

Driving down energy costs


Energy can represent over 70% of a compressors lifecycle costs (LCC). Generating compressed air can account for more than 40% of a plants total electricity bill. Most production environments have a fluctuating air demand depending on the time of day, week, or even months per year. With Atlas Copcos VSD (Variable Speed Drive) technology mirroring compressed air requirements, fluctuating demand no longer equals high energy costs.

VSD: Variable volume, controlled costs


VSD (Variable Speed Drive) technology mirrors air usage automatically adjusting the motor speed depending on demand. Lowered system pressure minimizes energy use across the production to reduce energy costs. With VSD technology, Atlas Copco has made major energy cost savings a reality.

The High Price of Fluctuating Demand


Air Demand ENERGY COST

VSD: Variable Volume, Controlled Costs


Air Demand ENERGY COST

Air Demand Standard Costs

TIME

Air Demand VSD Costs

TIME

Traditional compressors working with a full load, no load control operate between two set pressure points. When maximum pressure is reached the compressor goes off load. During periods of medium to low air demand, the no load power consumption can be excessive wasting large amounts of energy.

Because there is no unnecessary power generated, the GA VSD can reduce energy costs by 35% or more. Lifecycle costs (LCC) of the compressor can be reduced by an average of 22%. In general, the extra cost of a VSD compressor compared to a fixed speed one can be earned back after just one to two years.

Operating at lowest possible energy use, the GA VSD helps to protect the environment for future generations.

LCC of a standard compressor

LCC of a VSD compressor

The GA VSD reduces energy costs by:


Energy Consumption Investment Maintenance Installation Energy Consumption Investment Maintenance Installation Average 35% Energy Savings

Eliminating the inefficient transition period from full to no load power. Avoiding excessive off load power consumption. Maintaining the net pressure band to within 0.10 bar, 1.5 psi. Reducing overall average working pressure. Minimizing system leakage due to a lower system pressure. Increasing flexibility with soft starting gradual motor ramp-up to avoid electricity surges. Offering flexible pressure selection from 4 to 13 bar with electronic gearing to ensure lowered electricity costs.

Built to last
Engineered for absolute reliability, Atlas Copcos GA VSD compressed air solutions deliver the compressed air that keeps your production running. Every GA system illustrates our continued commitment to providing cost-effective air solutions that ensure a reliable source of quality compressed air. The best possible match of air production to air demand: that is what Atlas Copcos GA VSD compressors stand for.

At the forefront of innovation


Introduced in 1994, Atlas Copco VSD compressors build upon a long history of pioneering compressor technology.

GA 22 VSD

Intensive co-engineering
The drive motor and inverter have been designed by one manufacturer and are perfectly tuned to each other through close cooperation between AC engineers and supplier.

ULTIMATE ENERGY SAVINGS


As the VSD motors are especially designed for uncompromised reliability with the ability to start up against back pressure, there is no blow off of pressurized air during normal operation. Compared to other frequency driven compressors, this results in increased energy savings.

ASSURED RELIABILITY
Atlas Copco VSD compressors make use of the most advanced technology. As opposed to most frequency driven compressors which come with standard motors and suffer from current imbalance, our compressor solutions contain specific symmetrical and shielded motor power cables that omit any electromagnetic interference of nearby equipment and current erosion of the motor bearings.

GA 11 VSD

Electromagnetic compatibility
EMC filters included to assure proper operation conditions according to EMC directive 89/336EEC.

High quality performance


Integration of line reactors to assure high power factor of the machine and safeguard the quality of the electricity supply from distortion.

State-of-the-art control
Applying the latest converter technology, VSD compressed air solutions boast sophisticated control features lowering the peak currents and keeping the inverter and motor running much cooler compared to other frequency driven compressors.

GA 90 VSD

Protecting your production


Untreated compressed air contains moisture, aerosols and dirt particles that can damage your air system and contaminate your end product. Resulting maintenance costs can far exceed air treatment costs. We believe in effective prevention.

Comparing compressed air solutions


As opposed to traditional compressor set-ups, Atlas Copcos GA WorkPlace Air System compressors effortlessly fit onto your work floor. Designed to give the most efficient source of compressed air within a production environment, they provide you with an all-inone package that will have your production running smoothly for years to come and offers an entire range of advantages from lower installation costs to reduced energy costs.

Increase your production reliability


Low quality air heightens the risk of corrosion in your system, which can lower the life span of your air tools and production equipment. The GA VSDs filtration process produces clean air that enhances your systems reliability, avoiding costly downtime and production delays.

Safeguard your product quality


Compressed air coming into contact with your final products should not affect their quality. The GA VSD provides the clean, dry air that will protect your products reputation in the marketplace.

TRADITIONAL COMPRESSOR SET-UP


3 4 2 5 2 1 HIGH PRESSURE DROP ACROSS THE SYSTEM 2 EXTERNAL FILTRATION EQUIPMENT/DRYER 3 ELABORATE AND COSTLY PIPING SYSTEM 4 MULTIPLE CONNECTIONS AND AIR LEAKS 5 MULTIPLE MONITORING POINTS

Reduce your energy costs


Clean, treated air reduces the risk of corrosion and leaks in your compressed air system. A 3 mm leak could easily add up to 1800 to your energy bill annually.

Protect the environment


With leaks and energy waste minimized and the unsafe disposal of untreated condensate eliminated, you can safeguard the environment and comply with stringent international regulations.

Integrated purity
The filters and integrated refrigerant-type air dryer (IFD) efficiently remove moisture, aerosols and dirt particles to protect your investment. This quality air expands the life of equipment, increasing efficiency and ensuring quality in your final product.

1
Generated by the compressor: 10 bar Used at the point of use: 8 bar

HIGH NOISE OPERATION SEPARATE COMPRESSOR ROOM RAISED INSTALLATION COSTS

Pressure loss: 2 bar

CONFIGURE YOUR GA VSD FOR THE AIR QUALITY YOU NEED

ISO QUALITY CLASS

DIRT PARTICLE SIZE

WATER PRESSURE DEW POINT

OIL CONCENTRATION

extra savings on top of VSD energy savings


3

WORKPLACE AIR SYSTEM


1 LIMITED INTERNAL SYSTEM PRESSURE DROP 2 INTEGRATED AIR AND CONDENSATE
TREATMENT EQUIPMENT

GA WorkPlace

3..4

3 microns

3 ppm

3 REDUCED PIPING COSTS


3.4.4 3 microns +3C, 37F 3 ppm

GA WorkPlace FF with IFD

2 4

4 SINGLE POINT CONNECTIONS 5 SINGLE POINT MONITORING

2.4.2 GA WorkPlace FF with IFD & Class 2 integrated filter

1 micron

+3C, 37F

0.1 ppm

1
Generated by the compressor: 8.3 bar Used at the point of use: 8 bar
1.4.1 0.01 microns +3C, 37F 0.01 ppm

LOW NOISE OPERATION NO NEED FOR DEDICATED COMPRESSOR ROOM MINIMIZED INSTALLATION COSTS

GA WorkPlace FF with IFD & Class 1 integrated filters

Pressure loss: limited

Total control, assured efficiency


The Elektronikon operating system provides control and monitoring to increase your compressors efficiency and reliability. Easily expandable with extra sensors, digital inputs and internet communication functions, the Elektronikon can be adapted to your specific needs offering simple, central monitoring and control of up to four compressors. For optimal ease of use, the display can be set to 27 different languages. To maximize energy efficiency, the Elektronikon controls the main drive motor and regulates system pressure within a predefined and narrow pressure band. With a simple push of a button, you can remotely start and stop, load and unload the compressor.

How much can you save?


In the face of the rapidly increasing worldwide demand for energy and the growing scarceness of it, becoming more autonomous is of major importance for many production facilities. At Atlas Copco we are committed to help our customers become more independent in this future energy-scarce world.

CENTRAL CONTROL
The Elektronikons Multiple Compressor Control manages up to four compressors simultaneously. The result is a substantial reduction in system pressure and energy consumption, in addition to minimal compressed air leakage and a more stable pressure across the network.

LIMITED COSTS
Atlas Copcos Variable Speed Drive compressors give proof of our pledge and minimize the power consumption of the compressed air systems most factories need to run their applications.

REDUCING YOUR COSTS


Using innovative real-time measuring equipment and sophisticated analysis software, Atlas Copco engineers can help you map the load/air demand profile of your current compressor installation and demonstrate the potential energy savings using Atlas Copcos VSD compressors. This unique service allows you to obtain full control of your compressed air system and make conscious future investment decisions.
The Elektronikon continuously monitors critical parameters. Monitoring features include service and warning indications, error detection, compressor shut-down and maintenance scheduling.

Data loggers measure the actual demand profile of the currently installed compressors and feed the simulation software with real on-site measurements.

2 3

Dual Pressure Set Point


The production process creates fluctuating levels of demand which can create energy waste in low use periods. The Elektronikon can manually or automatically create two different system pressure bands to optimize energy use and reduce costs at low use times.
AMPS 70.00 65.00 60.00 55.00

STATUS OF GENERAL LOAD - NO LOAD COMPRESSOR

SAVER CYCLE
Saver cycle technology* reduces the energy consumption of the integrated refrigerant dryers in light load applications. Using an ambient sensor to monitor the required dew point suppression, the Elektronikon starts and stops the dryer when the compressor has stopped minimizing energy use and protecting the air system from corrosion.
* Applicable for GA 37-90 VSD.

50.00 45.00 40.00 35.00 30.00 25.00 20.00 15.00 10.00 5.00 Time

The simulation software configures the data, visualizes the load profile in time and immediately shows the energy inefficiency of the measured compressor. In a next step, the Atlas Copco VSD compressor energy savings can be simulated and a detailed report of the actual versus the optimal compressed air system can be generated.

Peace of mind
With the GA VSD, Atlas Copco does not just offer the most reliable and efficient compressors. From filter kits to a complete piping installation, Atlas Copco can take responsibility of your entire compressed air system to provide you with best-in-class air. Choose from a wide range of Atlas Copco after sales products and services that will have your GA VSD performing at its best for years to come. Qualified Atlas Copco support is available in over 150 countries.

Optimize your system


The GA VSD can be tailored to your needs. From an integrated dryer and filter to rain protection, all optional parts are available to further optimize the GA VSDs performance, or to simply tailor it to your specific production environment.

Providing easy access to all components, the GA VSD is built to facilitate maintenance.

GA 7-11 VSD
Integrated filter kit class 1* Air treatment Integrated filter kit class 2* Dryer bypass* Integrated oil/water separator (OSD) Electronic water drain (EWD) on coolers Oil retaining frame Phase sequence relay Freeze protection PROTECTION Heavy duty air inlet filter EMC (electromagnetic compatibility) filter Harmonic line reactors to protect the quality of the power supply

GA 15-30 VSD

GA 37-55 G VSD
Standard Standard Standard Standard Standard

GA 75-90 G VSD
Standard Standard Standard Standard Standard

CONDENSATE TREATMENT

Standard N/A Standard Standard

Standard N/A Standard Standard

Rain protection

N/A N/A

N/A

Genuine parts & lubricants


Dont compromise your investment in quality by buying parts that are not manufactured according to Atlas Copcos standards of excellence. Only Atlas Copco genuine parts can deliver our well-known quality, durability, and low energy and oil consumption. Atlas Copco lubricants ensure that your GA VSD continues to run smoothly.

AIRmonitor
Monitor the performance of your GA VSD at any time from your desk, or let your local Atlas Copco center do it for you. With AIRmonitor, you check your compressed air system online, immediately receiving warning indications and even remotely taking preventive action to avoid downtime.

PUBLIC WORKS

Main power isolator switch Lifting device AIRmonitor High-resolution graphical display for Elektronikon** Food grade oil Roto Xtend duty oil Energy recovery Special canopy color High ambient temperature versions (HAV 55C, 131F ***) IT ancillaries

COMMUNICATION

AIRnet ServicePlan
Choose a Total Responsibility, Preventative Maintenance or Inspection Plan to get the scheduled maintenance to keep your compressor operating trouble free. Rest assured that Atlas Copco can offer its 24/7 backup to keep your production running. Expect the highest efficiency from your GA, and the piping built around it. AIRnet safely delivers high-quality compressed air from point of generation to point of use. Separate workplaces are effortlessly connected. Fixed to walls or ceilings, AIRnets range of fittings lets you custom-build a compressed air system specific to your production needs.

OILS

GENERAL OPTIONS

* FF units only ** Required for Chinese, Korean and Japanese characters *** FF units: HAV limited to 50C, 122F

Technical specifications GA 7-11-15-18-22-30 VSD


Compressor type Operating pressure WorkPlace bar(e) psig Capacity FAD* min-max l/s m3/min cfm Installed motor power kW hp Noise level** (50/60 Hz) dB(A) Weight (kg/lbs) WorkPlace WorkPlace Full Feature Compressor type

Technical specifications GA 37-45-55-75-90 VSD


Operating pressure WorkPlace bar(e) psig Capacity FAD* min-max l/s m3/min cfm Installed motor power kW hp Noise level** (50/60 Hz) dB(A) Weight (kg/lbs) WorkPlace WorkPlace Full Feature

50/60 Hz VERSION GA 7 VSD 4 7.5 10 13 4 7.5 10 13 4 7 10 13 4 7 10 13 4 7 10 13 4 7 10 13 58 109 145 188 58 109 145 188 58 102 145 188 58 102 145 188 58 102 145 188 58 102 145 188 7-20 7-20 7-17 6-14 7-29 7-28 6-25 6-21 19-46 19-45 18-38 16-30 19-56 19-54 18-47 16-38 19-65 19-64 18-55 19-47 19-76 19-75 18-69 16-61 0.4-1.2 0.4-1.2 0.4-1.0 0.4-0.8 0.4-1.7 0.4-1.7 0.4-1.5 0.4-1.3 1.2-2.8 1.1-2.7 1.1-2.3 1.0-1.8 1.2-3.4 1.1-3.2 1.1-2.8 1.0-3.2 1.2-3.9 1.1-3.8 1.1-3.3 1.0-2.8 1.2-4.6 1.1-4.5 1.1-4.1 1.0-3.7 15-43 15-43 15-36 13-29 15-62 15-60 13-53 13-44 42-97 40-95 38-80 34-64 42-119 40-114 38-100 34-81 42-138 40-135 38-117 34-100 42-161 40-159 38-146 34-129 7.5 7.5 7.5 7.5 11 11 11 11 15 15 15 15 18 18 18 18 22 22 22 22 30 30 30 30 10 10 10 10 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 40 40 40 40 64/66 64/66 64/66 64/66 67/69 67/69 67/69 67/69 67/67 67/67 67/67 67/67 67/67 67/67 67/67 67/67 68/68 68/68 68/68 68/68 70/70 70/70 70/70 70/70 330/728 330/728 330/728 330/728 340/750 340/750 340/750 340/750 509/1122 509/1122 509/1122 509/1122 509/1122 509/1122 509/1122 509/1122 519/1144 519/1144 519/1144 519/1144 519/1144 519/1144 519/1144 519/1144 360/794 360/794 360/794 360/794 375/827 375/827 375/827 375/827 574/1265 574/1265 574/1265 574/1265 574/1265 574/1265 574/1265 574/1265 584/1287 584/1287 584/1287 584/1287 584/1287 584/1287 584/1287 584/1287

50/60 Hz version GA 37 VSD 4 7 10 13 4 7 10 13 4 7 10 13 4 7 10 13 4 7 10 13 58 102 145 188 58 102 145 188 58 102 145 188 58 102 145 188 58 102 145 188 26-122 25-121 24-104 23-84 26-144 25-143 24-125 23-99 26-172 25-172 24-152 44-128 40-247 38-245 36-201 33-171 41-286 38-285 36-241 32-200 1.5-7.3 1.5-7.3 1.4-6.2 1.3-5.0 1.5-8.7 1.5-8.7 1.4-7.5 1.3-5.9 1.5-10.3 1.5-10.3 1.4-9.1 2.6-7.7 2.4-14.8 2.3-14.7 2.2-12.1 2.0-10.3 2.5-17 .2 2.3-17 .1 2.2-14.5 1.9-12.0 54-259 54-256 52-220 51-178 54-307 54-303 52-265 51-210 54 -365 54-363 52-322 93-271 85-523 81-519 76-426 70-362 87-606 81-604 76-511 68-424 37 37 37 37 45 45 45 45 55 55 55 55 75 75 75 75 90 90 90 90 50 50 50 50 60 60 60 60 75 75 75 75 100 100 100 100 125 125 125 125 67/68 67/68 67/68 67/68 69/72 69/72 69/72 69/72 69/72 69/72 69/72 69/72 69/70 69/70 69/70 69/70 73/74 73/74 73/74 73/74 1000/2205 1000/2205 1000/2205 1000/2205 1030/2447 1030/2447 1030/2447 1030/2447 1145/2524 1145/2524 1145/2524 1145/2524 1680/3703 1680/3703 1680/3703 1680/3703 1730/3813 1730/3813 1730/3813 1730/3813 1120/2469 1120/2469 1120/2469 1120/2469 1150/2712 1150/2712 1150/2712 1150/2712 1305/2877 1305/2877 1305/2877 1305/2877 1830/4034 1830/4034 1830/4034 1830/4034 1880/4145 1880/4145 1880/4145 1880/4145

GA 11 VSD

GA 45 VSD

GA 15 VSD

GA 55 VSD

GA 18 VSD

GA 75 VSD

GA 22 VSD

GA 90 VSD

GA 30 VSD

* Unit performance measured according to ISO 1217, Ed.3, Annex C-1996. ** Mean noise level measured according to ISO 2151/Pneurop/Cagi PN8NTC2 test code; tolerance 3 dB(A).

GA 7 VSD - GA 11 VSD
H

GA 15 VSD - GA 18 VSD - GA 22 VSD - GA 30 VSD


H: W: D:
W D

Reference conditions: Absolute inlet pressure 1 bar (14.5 psi) Intake air temperature 20C, 68F
Pressure dew point of integrated refrigerant dryer at reference conditions: 2C to 3C, 36F to 37F .

55

131

H: W: D:

1779 mm, 70 1158 mm, 46 638 mm, 25

1400 mm, 55" 1680 mm, 66" 650 mm, 26"


W D

Maximum working pressure for VSD machines: 13 bar(e) (188 psig)

Flow chart
Standard
6 2 3 1 15 4 5
22

High ambient temperature versions (HAV 55C, 131F)* are available. Full Feature version (FF)
10 8 20 8 16

* HAV 50C, 122F for the Full Feature version (FF).

14

13 11

21

17

12

19 18

According to the chosen product type, slight differences in the flow chart may appear.

Intake air Air/oil mixture Oil Compressed air without free water Wet compressed air Dry compressed air Water Refrigerant gas/liquid mixture High pressure, hot refrigerant gas Low pressure, cool refrigerant gas High pressure refrigerant liquid Low pressure refrigerant liquid AIR FLOW 1. Air intake filter 2. Air intake valve 3. Compression element 4. Non return valve 5. Air/oil separator vessel 6. Minimum pressure valve 7. After-cooler 8. Air-air heat exchanger 9. Water separator with drain 10. DD/PD filters (optional) OIL FLOW 11. Oil 12. Oil cooler 13. Thermostatic bypass valve 14. Oil filter 15. Oil stop valve REFRIGERANT FLOW 16. Refrigerant compressor 17. Condenser 18. Liquid refrigerant dryer/filter 19. Thermostatic expansion valve 20. Evaporator 21. Hot gas bypass valve 22. Accumulator

GA 37-45-55 VSD
H

GA 75-90 VSD
H

H: W: D:

1802 mm, 70.9" 2040 mm, 80.3" 970 mm, 38.2"

H: W: D:

1960 mm, 77" 2290 mm, 90" 1080 mm, 42.5"

In order to be First in MindFirst in Choice for all your compressed air needs, Atlas Copco delivers the products and services that help increase your business efficiency and profitability. Atlas Copcos pursuit of innovation never ceases, driven by your need for reliability and efficiency. Always working with you, we are committed to providing you the customized quality air solution that is the driving force behind your business.

Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.

www.atlascopco.com

2935 0917 40 Printed in Belgium Subject to alteration without prior notice.