FAS Advance Adjust PDF

MeiKeyo-475534-A
MITSUBISHI
WEDM
FA-S/PS Advance Adjustment Manual

COMPANY PROPRIETARY NOT TO BE REPRODUCED OR DISCLOSED WITHOUT SPECIFIC WRITTEN PERMISSION OF MITSUBISHI ELECTRIC CORPORATION
FA-Advance related/Adjustment/BQNE20500-A
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Revision history
Revision Date
26 Jan 2007
Contents of Edition Original document
Notes Based on Meikeyo475534-*
19 Mar 2007
Alterations in section 3.1, 8.3, 13.2, 13.4.2, and 20.
Based on Meikeyo475534-A
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Table of contents
1. SETTING UP THE SYSTEM......................................................................................................................... 5 2. SETTING UP THE OPTIONS ....................................................................................................................... 6 3. CHECKING THE OPTION SETTING............................................................................................................ 8 3.1 ON/OFF OF THE OPTION SWITCHES ..................................................................................................... 14
4. ADJUSTING THE TABLE STROKE........................................................................................................... 14 4.1 4.2 4.3 4.4 4.5 4.6 HOW TO ADJUST AND CHECK THE X AND Y STROKES ............................................................................. 14 ABOUT THE DISTANCE ......................................................................................................................... 14 ADJUSTING THE X AXIS STROKE ........................................................................................................... 15 ADJUSTING Y AXIS STROKE .................................................................................................................. 17 ADJUSTING Z AXIS STROKE ................................................................................................................. 19 ADJUSTING UV AXIS STROKE .............................................................................................................. 21
5. AUTOMATIC ZERO POINT RETURN ........................................................................................................ 22 5.1 ADJUSTING THE X AND Y AXIS ZERO POINT RETURN ............................................................................. 22 5.1.1 Adjusting the near point of X and Y axes ................................................................................... 22 5.2 ADJUSTING THE LINEAR SCALE ............................................................................................................. 23 6. ADJUSTING THE Z AXIS ZERO POINT RETURN .................................................................................... 26 7. ADJUSTING THE SPECIFIC RESISTANCE.............................................................................................. 27 8. ADJUSTING THE WIRE SYSTEM ............................................................................................................. 28 8.1 8.2 8.3 8.4 ADJUSTING THE COLLECTION MOTOR (WS)........................................................................................... 28 ADJUSTING THE FORCE OF THE UPPER WIRE PUSHING ROLLER............................................................... 28 ADJUSTING THE TIMING BELT A ............................................................................................................ 29 CHECKING THE AUTOMATIC WIRE ALIGNMENT FUNCTION ...................................................................... 30
9. CHECKING THE TAPER Z FUNCTION ..................................................................................................... 31 9.1 9.2 9.3 ADJUSTING THE PHOTO SENSOR .......................................................................................................... 32 ADJUSTING THE PRETENSION ............................................................................................................... 33 ADJUSTING THE MAIN TENSION ............................................................................................................. 34
10. ADJUSTING THE WIRE FEED RATE (CW & CCW) ............................................................................... 34 10.1 10.2 10.3 10.4 PREPARATION..................................................................................................................................... 34 ADJUSTING THE WIRE FEED RATE (CW)................................................................................................ 34 ADJUSTING THE WIRE FEED RATE (CCW) ............................................................................................. 35 ADJUSTING MT1 ................................................................................................................................. 35
11. CHECKING THE PT VALUE WHEN COMPENSATING PT..................................................................... 36 11.1 CHECKING THE CONTROL PACK ............................................................................................................ 36
12. ADJUSTING THE COLLECTION SECTION ............................................................................................ 36 12.1 12.2 12.3 12.4 12.5 SWITCHING OVER THE PRESSURE INTENSITY......................................................................................... 36 CONFIRMING THAT THE CENTER OF THE COLLECTION PIPE COINCIDES WITH THE WIRE CENTER ................ 37 ADJUSTING THE GAP BETWEEN PIPE END AND COLLECTION ROLLER ....................................................... 37 ENSURING NO EMISSION WITH WIRE COLLECT BUTTON ON................................................................ 38 IN CASE OF THE OPEN/CLOSE COLLECTION TYPE (FA-PS ADVANCE WITH 0.05AT SPECIFICATIONS)......... 38
13. ADJUSTING THE AT................................................................................................................................ 38 13.1 ADJUSTING THE RETRY SENSOR ........................................................................................................... 38 13.2 ADJUSTING THE SPEED CONTROLLER A................................................................................................ 40 13.3 ADJUSTING THE JET PRESSURE ............................................................................................................ 41 13.4 ADJUSTMENT IN CASE OF 0.1 WIRE ................................................................................................... 42 13.4.1 Adjusting air in the guide pipe.................................................................................................... 42 13.4.2 Adjusting the collection section.................................................................................................. 43 13.4.3 Adjusting the pretension and checking main tension ................................................................. 45 13.4.4 Checking the spool diameter correction function ....................................................................... 45 13.4.5 Adjusting the cutting tension in case of 0.1 ............................................................................ 45
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13.4.6 13.4.7 13.4.8
Adjusting the cutting tension in case of 0.15 .......................................................................... 46 Adjusting the wire sag detection sensor .................................................................................... 46 Confirmation .............................................................................................................................. 47
14. ADJUSTING THE SERVO........................................................................................................................ 48 14.1 14.2 14.3 14.4 14.5 IN CASE OF BAD WAVEFORM................................................................................................................. 48 IN CASE OF GOOD WAVEFORM .............................................................................................................. 49 IN CASE OF FA-S ADVANCE ................................................................................................................. 49 IN CASE OF FA-S ADVANCE V PACKAGE ............................................................................................... 50 IN CASE OF FA-PS ADVANCE ............................................................................................................... 50
15. VG COMPENSATION............................................................................................................................... 51 15.1 15.2 15.3 15.4 CONFIRMING THE STANDARD VOLTAGE ................................................................................................. 52 IN CASE OF FA-S/PS ADVANCE ........................................................................................................... 53 IN CASE OF FA-S ADVANCE (V PACKAGE)............................................................................................. 54 SAVING COMPENSATION DATA.............................................................................................................. 54
16. CONFIRMING THE FLOW RATE OF THE DIELECTRIC FLUID............................................................. 55 17. CHECKING THE AUTOMATIC LUBRICATOR PERFORMANCE ........................................................... 56 18. 20 KG WIRE UNIT .................................................................................................................................... 57 18.1 18.2 18.3 CHECKING THE APPEARANCE ............................................................................................................... 57 CHECKING THE PRETENSION ................................................................................................................ 57 AGING TEST ........................................................................................................................................ 57
19. HOW TO LET AIR OUT OF GRUNDFOS PUMP ..................................................................................... 58 20. THE SETTINGS ACCORDING TO THE WIRE DIAMETER A ................................................................. 59 20.1 20.2 20.3 USABLE WIRE DIAMETER ACCORDING TO THE MACHINE MODEL ............................................................... 59 IN CASE OF FA-S/PS ADVANCE SPECIFICATIONS .................................................................................. 59 IN CASE OF FA-PS ADVANCE WITH 0.05 SPECIFICATIONS .................................................................. 60
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1. Setting up the system

1) 2) 3) 4) 5) 6) 7) Confirm the HDD has been mounted. Turn NF on. Press POWER ON button on the operation panel. After HDD access is completed, SET UP or MONITOR screen will appear. Set up the options, referring to the section 3 Checking the option setting. Initialize SRAM after setting the options. Press POWER ON and POWER OFF buttons. After the start up screen appears, SET UP or MONITOR screen will appear.
POWER OFF POWER ON
Emergency button
Sub menus
Action menus
Shortcut key
Function key
Keyboard
Mouse
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2. Setting up the options

When starting the first time after installing the hard disk
[Note] y The below dialogue box will appear at first and not be switched to the other screens until the "TYPE" is specified. y Do not use "SPECIAL". y Be sure to insert the dedicated USB memory when specifying the serial No.
1), 2), 3)
Start
Insert USB memory into the machine's USB port [Note] Use the dedicated USB memory POWER ON
NOT SET
00000000
4)
SYSTEM SET screen 1) "NOT SET" is shown at "TYPE" <Specify the model> [How to] 2) Using the mouse, move onto "TYPE". 3) Choose the appropriate one from the list.
6)
5)
4) Input the serial No.
SYSTEM SET
5) After ensuring that "REAL MACHINE" is chosen here, choose "OK".
Please wait a minute

Now updating
Parameter canged, please POWER OFF/ON.
Wait until the message box "Please wait a minute" disappears. After SYSTEM UPDATE is completed, the message is shown on the right-lower side of the screen As the SYSTEM SET dialogue box is closed, the option screen will be displayed.
<Option setting> Activate the required options (UV Linear scale, etc). As the dialog box appears, choose "YES".
POWER OFF After pressing POWER OFF button, wait till the POWER ON LED turns off Turn NF and UPS off and on
POWER ON
Completion
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When the hard disk is replaced after installing the machine

[Note] Be sure to insert the USB memory when setting the machine serial number.
Start
Insert USB memory into the machine's USB port [Note] Use the dedicated USB memory
POWER ON
00000000
SYSTEM SET screen
The screen cannot be not switched over
The model is displayed in "TYPE" column
Need to change the model?
Yes Change the model [How to] 1) Move the cursor onto "TYPE ". 2) Show the list and choose the one. 3) Click on "OK"
No
Need to change the machine serial No. ?
SYSTEM SET
Yes
Change machine serial No. Input the serial No. in "MACHINE NO".
Please wait a minute

No
Parameter canged, please POWER OFF/ON.
After SYSTEM UPDATE is completed, the message is shown on the right-lower side of the screen
Change the serial No. Enter the serial No in "MACHINE NO."
Note Do not press POWER OFF/ON buttons. Choose "INIT SRAM"
Display the SYSTEM UPDATE screen again.
00000000
After ensuring "REAL MACHINE" is chosen here, choose "OK" Activate the required items in the option screen. (e.g. "UV Linear scale", etc) POWER OFF - NF OFF - NF ON - POWER ON Import the data (including pitch error, VG compensation, etc) from the USB memory attached to the machine.
Completion
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3. Checking the option setting

1) To show MAINTENANCE MAKER box, choose MAINTE. tab. Holding Ctrl + Shift keys, click right mouse button to show the MAINTENANCE MAKER box. 2) Move the pointer onto the MAINTENANCE MAKER. Tick the checkbox. 3) Press MAINTE. tab SYSTEM PARAM OPTION screen buttons to display the option screen. 4) Verify the options below. Note Following are the default setting of the option screen. Activate or deactivate the items as required. Be sure to initialize SRAM if any changes are made in the option screens. Option contents may be changed in the future. LongTaper (20Type) is ON in case of CLASS 20, and OFF in case of CLASS 10. FA10S Advance MACHINE 1 FA10S Advance MACHINE 2
FA10S Advance ELECTRICITY 1
FA10S Advance S/W1
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FA20S Advance MACHINE 1
FA20S Advance MACHINE 2
FA20S Advance ELECTRICITY 2
FA20S Advance S/W1
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FA10S Advance V-Package MACHINE 1
FA10S Advance V-Package ELECTRICITY 1
FA10S Advance V-Package S/W1
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FA20S Advance V-Package MACHINE2
FA20S Advance V-Package ELECTRICITY 1
FA20S Advance V-Package S/W1
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FA10PS Advance MACHINE 1
FA10PS Advance ELECTRICITY 1
FA10PS Advance S/W1
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FA20PS Advance ELECTRICITY 1
FA20PS Advance S/W1
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3.1
ON/OFF of the option switches

The item to be off/removed Basic handy control box
Wire transfer completion detection
Optional device Wire chopper B axis unit A High function handy control box 0.36AT 0.05 specification (with open/close method collection)
Slant Upper collection roller Collect Roller 80mm
Digital-FS 0.05 specification + Digital-FS
UV linear scale A.S.C
Item to be activated in the OPTION screen WIRE PROCESSOR 64 NEW MANUAL BOX 0.36mm wire Suction Pipe Diameter UP SlantCRoller (air B) Open Type ColUnit AT AT 0.07mm TYPE FINE HOLE JET NOZZLE AT 0.05mm Type Digital-FS (Activate depending on the combination of the 0.05 spec and D-FS) HG control HG2 VG0.1 UV Linear scale A.S.C
4. Adjusting the table stroke

Adjust the table stroke as follows:
4.1
How to adjust and check the X and Y strokes

The limit switch does not exist at the stroke end of X and Y axes since the stroke is controlled by the software. Following explains the adjustment method of the stroke.
4.2
About the distance

The relational distance of near point, zero point, stroke end, overrun and the travel is as follows: Overrun
Stroke end Zero point
0.3 0.7
Near point
Stroke end
2.50.2
1.5 3.0
Stroke plus 0.3 -1.0
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4.3
Adjusting the X axis stroke

1) After pressing READY button on, confirm that the alarm PLEASE REF. RETURN is displayed in the screen. 2) If not, forcibly turn the overrun limit switch on. Note If the alarm is not displayed, it proves that the zero point has already been set on another point. In this case, turn the overrun limit switch forcibly to reset the zero point.
3) Move X axis to find the position where the distance between - X axis side of table and the center of the lower nozzle is 100.5mm. (This point is the X stroke end)
Lower nozzle Table
100.5
Outline drawing of X axis stroke end
4) Reset the on-screen PROGRAM POSITION value to zero. 5) Mount the overrun adjustment jig to the - X axis dog. 6) Move the dog to the position where the overrun LS turns on. Then fasten the dog there. 7) Remove the jig. 8) Move X axis to the position of +3.0. This point is the near point. 9) Find the near point by adjusting the near point adjustment bolt, looking at Machine I/O screen. And then fasten the bolt.
Adjust the dog
Dog Overrun LS Near point LS Near point adjustment bolt Adjust near point adjustment bolt
Overrun adjustment jig Overrun LS Near point LS Near point adjustment bolt
Overrun adjustment on -X side
Dog
X axis near point adjustment
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10) Return X axis to the zero point. 11) Reset the on-screen PROGRAM POSITION to zero. 12) At HIGH speed, move X axis to the - stroke end. 13) Check followings: 1. 2. The on-screen PROGRAM POSITION is between 1.5 and 3.0 mm (specifications). The distance between - X axis side of the table and the center of the lower nozzle is 100.5 mm (specifications).
14) Return X axis to the + side using X1 button. (Stroke end alarm will disappear at this time) 15) Move X axis to the - stroke end again using X1 button. 16) Check followings: 1. 2. The on-screen PROGRAM POSITION is between 1.5 and 3.0 (specifications) The distance between - X axis table and the center of the lower nozzle is 100.5mm.
17) If the value is out of the specifications, readjust. To readjust, forcibly turn the overrun switch on to reset the zero point and the alarm PLEASE REF. RETURN will be displayed. 18) Move X axis to the - stroke end using X1 button. At that position, reset the on-screen PROGRAM POSITION value to zero. 19) Move X axis to just before the + stroke end at HIGH speed. 20) Press X1 button to move X axis to the + stroke end. 21) Confirm that the on-screen PROGRAM POSITION value is the stroke (the distance between one stroke end and the other) plus 0.3 1.0 mm. Specifications: CLASS 10: 350.3 351.0 mm, CLASS 20: 500.3 501.0. 22) Attach the overrun adjustment jig to the + X axis dog. 23) Move the dog until the overrun LS turns on. Then fasten the dog there. 24) Remove the jig. 25) Move X axis to the - stroke end at HIGH speed. Reset the on-screen PROGRAM POSITION value to zero there. 26) Move X axis to the + stroke end at HIGH speed. 27) Confirm that the on-screen PROGRAM POSITION value is the stroke (the distance between one stroke end and the other) plus 0.3 1.0 mm. Specifications: CLASS 10: 350.3 351.0 mm, CLASS 20: 500.3 501.0mm.
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4.4
Adjusting Y axis stroke

screen.
1) With READY button on, confirm that the alarm PLEASE REF. RETURN is displayed in the
2) If not, forcibly turn the overrun limit switch on. Note If the alarm is not displayed, it proves that the zero point has already been set on another point. To reset it, turn the overrun limit switch forcibly.
3) Move Y axis to find the position where the distance between + Y axis table and the center of the lower nozzle is 100.5mm. (This point is the + Y stroke end)
Table 100.5
Lower nozzle
Outline drawing of Y axis stroke end
4) Reset the on-screen PROGRAM POSITION value to zero. 5) Attach the overrun adjustment jig to the + Y axis dog. 6) Move the dog to the position where the overrun LS turns on. Then fasten the dog there. 7) Remove the jig. 8) Move Y axis to -3.0. This point is the near point. 9) Find the near point by adjusting the near point adjustment bolt, looking at Machine I/O screen. Then fasten the bolt.
Dog Dog Overrun LS Near point LS Near point adjustment bolt Near point adjustment bolt Overrun adjustment on +Y side Adjust near point adjustment bolt Overrun LS Near point LS
Adjust the dog Overrun adjustment jig
Y axis near point adjustment
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10) Return Y axis to the zero point. 11) Reset the on-screen PROGRAM POSITION value to zero. 12) At HIGH speed, move Y axis to the + stroke end. 13) Check followings: The on-screen PROGRAM POSITION value is between 1.5 and 3.0 (specifications). The gap between the + Y axis side of the table and the center of the lower nozzle is 100.5mm (specifications). 14) Return Y axis to the - side using X1 button. (Stroke end alarm will disappear at this time) 15) Move Y axis to the + stroke end again using X1 button. 16) Check followings: The on-screen PROGRAM POSITION value is between 1.5 and 3.0 (specifications) The distance between + Y axis table and the center of the lower nozzle is 100.5mm.
17) If the value is out of the specifications, perform the adjustment procedure again. In this case, forcibly turn the overrun switch on to reset the zero point, and the alarm PLEASE REF. RETURN will be displayed. 18) Move Y axis to the + stroke end with X1 button. At that position, reset the on-screen PROGRAM POSITION value to zero. 19) Move Y axis to the - stroke end at HIGH speed. 20) Press X1 button to move Y axis to the - stroke end. 21) Confirm that the on-screen PROGRAM POSITION value is the stroke (the distance between one stroke end and the other) plus 0.3 - 1.0 mm. Specification: 250.3 251.0 mm (CLASS 10), 350.3 351.0 mm (CLASS 20) 22) Attach the overrun adjustment jig to the - Y axis dog. 23) Move the axis until the overrun LS is turned on. Then fasten the dog there. 24) Remove the jig. 25) Move Y axis to the + stroke end at HIGH speed. Reset the on-screen PROGRAM POSITION value to zero there. 26) Move Y axis to the - stroke end at HIGH speed. 27) Confirm that the on-screen PROGRAM POSITION value is stroke (the distance between one stroke end to the other) plus 0.3 1.0 mm. Specification: 250.3 251.0 mm (CLASS 10), 350.3 351.0 mm (CLASS 20)
Overrun adjustment on -Y axis Overrun LS Dog Adjust the dog
Overrun adjustment jig
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4.5
Adjusting Z Axis Stroke

Refer to the next page for the position of Dog and Limit switch.
(-) Z Adjustment
1) Set the upper nozzle to the location where its edge is within 0.6 - 0.65 mm of the table. (Refer to the below drawing) 2) Move (-) Z limit switch upward and downward to find the location where the alarm, H/W stroke end occurs. 3) Reset the on-screen Z axis coordinates to 0 (zero). 4) Move Z axis upward until the alarm is released. 5) Move the axis in (-) Z direction at MEDIUM speed until the alarm, H/W stroke end occurs. 6) Make sure the on-screen Z axis coordinates is 0 - 0.05. 7) Move Z axis upward until the alarm is released. 8) Move the axis in (-) Z direction at HIGH speed until H/W stroke end occurs. 9) Confirm that the upper nozzle does not contact with the table. (The on-screen Z axis coordinates is no smaller than 0.55).
Upper nozzle Table 0.6 - 0.65 mm
(+) Z Adjustment
10) Move the axis from the position in step 5) to the following: Machine type CLASS 10 CLASS 20 Distance +220.5 mm +300.5 mm
11) Set the limit switch to the position where the alarm, H/W stroke end occurs by moving it upward and downward. 12) Reset the on-screen Z axis coordinates to 0 (zero). 13) Lower Z axis until the alarm is released. 14) Move the axis in (+) Z direction at MEDIUM speed until the alarm, H/W stroke end occurs. 15) Make sure Z axis coordinates is as follows. Machine type CLASS 10 CLASS 20 Distance +220.5 221.0 mm +300.5 301.0 mm
16) Lower Z axis until the alarm is released. 17) Move the axis in (+) Z direction at HIGH speed until the alarm, H/W stroke end occurs. 18) Make sure Z axis and the column casting do not contact with each other.
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Location of Z axis limit switch and Dog

Remove the left cover of the machine when adjusting the switch.
Near point LS
Z+ stroke end LS
Over run LS Dog
Over run LS Z-stroke end LS
Right side of the machine
Z Dog
(+) Z limit switch
(-) Z limit switch
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4.6
Adjusting UV Axis Stroke
1) After threading the wire, carry out wire alignment. Then carry out Zero Point return for U and V axes. 2) Remove T/C cover. 3) Adjust the + and - limit switches of U and V axes to secure the below stated distance between Zero Point and Stroke End. U axis V axis
CLASS 10 32.3 mm or more 32.3 mm or more CLASS 20 75.3 mm or more 75.3 mm or more Long taper specifications comes standard with CLASS 20
U axis linear scale V axis linear scale
AT base
AT Base
Front side Dog

U (+) Stroke end LS
Left side Dog

V (+) Stroke end LS
U (+) Over run LS
V (-) Over run LS
U (-) Stroke end LS
U (+) Over run LS
V (-) Stroke end LS
V (+) Over run LS
-U LS
+ U LS
U Dog
-V LS
V Dog
+V LS
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5. Automatic Zero Point Return

Carry out Zero Point Adjustment as follows:
5.1
Adjusting the X and Y axis Zero Point Return

Adjusting the near point of X and Y axes 1) To show MAINTENANCE MAKER box, choose MAINTE. tab. Holding Ctrl + Shift keys, click right mouse button. 2) Move the pointer onto the MAINTENANCE MAKER. Tick the checkbox. 3) To display MACHINE I/O screen, choose MAINTE. tab TOOL MACHINE I/O screen buttons. 4) Choose 0/1 PORT in MACHINE CH0.
5) Find NEAR POINT buttons in the screen because they will be used during the following procedure: Under READY ON condition, Near Point button is normally on (On-screen button: Pressed). When the near point detection limit is ON, Near Point button is off (On-screen button: Not pressed). 6) Move the axis against stroke end at MEDIUM speed by 50 mm. 7) Perform Zero Point Return to the axis to be adjusted. 8) Immediately press MAINTE screen tab and F6 key (POSITION) to display Machine I/O and POSITION screens. 9) The axis will start moving in Zero Point direction. Once Near Point detection limit switch turns ON (On-screen button: Not pressed), it will start moving against Zero Point. Then, the feeding speed will slow down. After that, it will move towards Zero Point again. 10) Zero Point Return process is completed after Near Point detection limit switch is turned ON again (ON-screen button: Not pressed), showing # sign in PROGRAM POSITION of POSITION display. 11) Confirm that the distance between the point where Near Point limit switch is turned on at the second time and the point where Zero Point return is completed is 0.2 - 0.4 mm. 12) Move the axis from the point where Zero Point return is completed to Stroke End at MEDIUM speed. 13) Confirm that the distance is 1.5 - 3.0 mm. 14) If the value in step 11) or step 13) is out of the specified value, adjust the Near Point adjustment bolt finely. Then repeat the procedure from step 1). 15) Fasten the near point adjustment bolt properly.
5.1.1
Outline drawing of Dog on Zero Point side (X axis) Near point adjustment bolt
Dog plate for stroke end
2 - 3 mm
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5.2
Adjusting the linear scale

1) Make sure that Near Point adjustment has been completed. 2) Move X and Y axes up to the stroke end at MEDIUM speed. X axis Y axis (-) X stroke end (+) Y stroke end
3) Carry out Coordinate Value Zero Clear using the manual operation box at hand. 4) Press READY off POWER OFF POWER ON READY on. Note Z phase detection of the detector cannot be reset unless POWER OFF then POWER ON buttons are pressed.
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The relative position (X axis) of Dog and Scale when the position detector is adjusted At Stroke End
Z phase of linear scale (Zero Point of Scale presents every 50 mm pitch
Gridlines of Machine Zero Point presents every 1 mm pitch.
Scale (moving side)
4 - 6 mm
Position detector (fixed side)
Near point adjustment bolt

Stroke end limit switch (ON)
The position at stroke end
When detecting Z phase BA20101E, bitD=1

Gridlines of machine Zero Point presents every 1 mm pitch Z phase of linear scale (Origin point of Scale presents every 50 mm pitch)
Scale
4 - 6 mm
Position detector (fixed side)
Near point adjustment bolt

Stroke end limit switch OFF
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5) Chose MAINTE screen tab TOOL DEBUGGER screen buttons to display Debugger screen. 6) Move the axes against Stroke End at X5 inching speed (if not having X5, specify X10), looking at bit D of the below addresses. X axis Y axis BA20101E BA201082
7) Stop feeding when the bit changes from 0 to 1 (When the detector detects Z phase of the linear scale) 8) Make sure the coordinates in the manual operation box is within the below value. X axis Y axis 4 - 6 mm (-4) - (-6) mm
Note The reason why the distance between the stroke end and (-) Z phase should be 4 - 6 mm is that the guaranteed Zero Point distance is the point within 5 mm of Z phase. 9) If the value is out of the above stated, relocate the detector and carry out step 2) - 8) again. Refer to the following relational drawing of Dog and Scale when you adjust the position detector. 10) If the value is within the above stated, recheck the step 13) in the previous section (5.1.1 Adjusting Near Point of X and Y axes). This is because the distance will change from the one in Near Point adjustment procedure due to linear scale adjustment. Refer to the following positional drawing.
Positional Drawing of Dog and Scale when Near Point is ON (X axis)

Confirm the value in the screen
Machine zero point that presents every 1 mm pitch
0.2 - 0.4 mm
Z phase of linear scale (Zero point of the linear scale). It presents every 50 mm pitch)
Scale
Machine Zero Point
Position detector (Fixed)
Near point limit switch (ON) Near Point adjustment bolt Position where Near Point is ON
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6. Adjusting the Z Axis Zero Point Return

1) To show MAINTENANCE MAKER box, choose MAINTE. tab. Holding Ctrl + Shift keys, click right mouse button. 2) Move the pointer onto the MAINTENANCE MAKER box. Tick the checkbox. 3) Call up MACHINE I/O screen by choosing MAINTE tab TOOL MACHINE I/O screen buttons. 4) Choose 0/1 PORT in MACHINE CH0. 5) Find NEAR POINT screen buttons because they will be used during the following procedure. Under READY ON condition, Near Point button is normally on (On-screen button: Pressed). When the near point detection limit is ON, it is turned off (On-screen button: Not pressed). 6) Move the axis against Stroke End by 50 mm at MEDIUM speed. 7) Perform Zero Point Return for Z axis. 8) Immediately press MAINTE tab and F6 POSITION keys to display Machine I/O screen and POSITION display. 9) The axis will begin moving towards zero point. Once Near Point detection limit switch is turned ON (On-screen button: Not pressed), the axis will begin moving against Zero Point. Then, the feeding speed will slow down. After that, it will move towards Zero Point Return direction again. 10) Zero Point Return process is completed after Near Point detection limit switch turns ON again (On-screen button: Not pressed), showing # sign in PROGRAM POSITION. 11) Adjust the dog for Near Point adjustment, checking the following items. After slowing the feeding speed, the distance between the point where the Near Point detection switch turns on and the other where Zero point return is completed should be 0.3 0.7 mm. The distance between the completion position of zero point return and the stroke end when moving the axis at MEDIUM speed should be 1.5 - 3.0 mm.
Relative position of Near Point, Zero Point, Stroke End and Overrun
Near Point 0.3 - 0.7
Origin Point
Stroke End
Over Run
1.5 - 3.0 Adjustment is not required.
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7. Adjusting the specific resistance

1) Turn READY button off. 2) Confirm that VR17 on ARIC that is in the mechanical control box on the left side of the machine is 5. 3) Remove the sensor cable, 557, 560 and 214 from the specific resistance control terminal block. 4) Shortcut 557 and 560 with 7.5 resistance. 5) Press READY button on. 6) Adjust VR1 on IAPA so that the on-screen value will become 2.5. 7) Turn READY button off. 8) Return the cables removed in step 2), 3) and 4).
205 214 541 214 540 539 214 538
INV
GND
VQLA
MC7 MC3 MC2
R S T MC0
V5 W5 284 200 214 285 205
557 556 553 551
Specific resistance control box
AVR
551 553 556 557 214
560 555
IAPA
VQLA
VR1
IAPA, p.c.b.
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8. Adjusting the wire system

Adjust the wire feeding system as follows: Set the regulator for the collection rollers pushing force at 0.38MPa.
Regulator for roller pushing force
8.1
Adjusting the collection motor (WS)

Adjust the feed rate with KMCA or KMCB in the machine control box. (It can be carried out without threading the wire through.) 1) Prepare a tachometer. 2) Remove the acrylic cover and the water-protective-partition in the collection section. 3) Set WS to 2. Then press WIRE button. 4) Measure the rollers frequency with a tachometer. Adjust VR7 to have 52 rpm. The angle of the tachometer should be square to the motor. 5) Set WS to 12. Then press WIRE button. 6) Measure the rollers frequency with a tachometer. Adjust VR14 to obtain 532 rpm. 7) Reset WS to 2. Confirm that the roller frequency is 52 rpm. 8) Change WS value from1 to 16. Check visually that the roller frequency gets faster gradually. 9) Change WS value from 16 to 1. Check visually that the roller frequency slows down gradually. 10) Return the acrylic cover and the partition in place.
VR10
VR9
VR8
VR7
VR14 VR16 VR15
Location of the volumes on KMCB
8.2
Adjusting the force of the upper wire pushing roller

Set the force of the upper wire pushing roller according to the wire diameter. Wire diameter 0.05 0.07 0.1 0.15 0.2 0.25 0.3 Pushing force 0.12 - 0.14Mpa 0.18 - 0.22Mpa 0.18 - 0.22Mpa 0.26 - 0.3Mpa 0.26 - 0.3Mpa 0.32 - 0.36Mpa 0.32 - 0.36Mpa
Move the guide pipe up and down for several times to confirm that the roller force has been set.
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8.3
Adjusting the timing belt A 1) Prepare a tension meter. 2) Remove the wire breakage detection pulley, breakage detection sensor, pinch roller A and B, and main tension roller. Then remove the cover to expose the timing belt.
Mark around here

Main tension roller Main tension motor
Screw A
Screw B
Adjustment screw
Tension control roller
3) Rotate the timing belt with the mark faced downward. Mark on the belt above the screw A. 4) Turn the tension meter on (lower). Press 1 button then DECIDE. 5) Move the tension meter sensor to the position within 10 mm of the belt. Flip the belt with your finger. 6) Before measuring the tension, be sure to rotate the belt by 1 turn so that the mark will come above the screw A. Note Mark the start point when turning by 1 turn. 7) Measure the tension for 5 times. At this time, move the roller up and down, fastening or loosening the tension control roller screws (A and B) so that the averaged value will be 2.00.2kgf (19.62.0N).A 8) Fasten the nut at the adjustment section, and the above stated screw A and B. Reconfirm the tension is 2.00.2kgf(19.62.0N).A
Sensor 2.00kgf
Flip here with your finger
Turn the belt so that the mark will come to the lower side.
Tension meter Timing belt
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8.4
Checking the automatic Wire Alignment Function

1) Set 0.2 diamond dies and thread 0.2 BS wire. 2) Fix the alignment gauge on the table firmly. Then connect the cable to the gauge and the machine. 3) Move Z axis to 60 - 80 mm above the table. 4) Manually, move the wire to the location 5.0 mm off the X and Y sides of the alignment detective pole. 5) As you press Wire Align button on the manual operation box, the wire will be automatically fed and then its speed stabilize. 6) When JOG buttons (two buttons in the detection direction seen from the wire position) on the operation box are pressed, the Automatic Alignment function will start. POSITIONING will show up in the upper-right side of the screen. 7) When the function is completed, POSITIONING FIN will appear in the upper-right side of the screen, and then the axis will automatically return to the start point. 8) #mark will show up in U and V columns of PROGRAM POSITION section when the procedure is completed. 9) Enter 0 in U and V columns in PROGRAM POSITION and RELATIVE POSITION.
Above side view
Perpendicularity Detective section
+ Y side 5 mm
Wire
- X side
Wire alignment gauge
5 mm Table Lower nozzle
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9. Checking the Taper Z function

Set 0.2 diamond dies and thread 0.2 BS wire. Carry out wire alignment (Refer to Automatic Wire Alignment Function for details). Move Z axis manually to 100 mm. To display Taper Z screen, choose SET UP screen tab WIRE ALIGN TAPER TAPER-Z screen buttons. 5) Enter 100 in Z AXIS HEIGHT. 6) Move the cursor to TEST TAPER using and enter 5.0 in SET TAPER ANGLE. 7) Press START button after assuring the setting section is as above. Then the wire will start to be fed automatically, making Taper Z function start. After that, POSITIONING will show up in the right side of the screen. 8) When Taper Z is completed, POSITIONING FIN will appear in the screen, and then the axis will return to the original position. 9) Confirm the value of d Z3 and Z4 in RESULTS is 8.0000.5 and ANGLE RESULTS value is 5.000 0.005. 1) 2) 3) 4)
d Z3
Scale Wire alignment gauge Z3
Z4
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9.1
Adjusting the photo sensor

Adjustment method of the photo sensor (that senses spool diameter) is explained below.
1) Thread 0.2BS wire (a brand new spool).
Enlarged picture
No-remaining-wire sensor
Contact detection pulley
Thread the wire passing under the noremaining-wire sensor Felt On the contact detection pulley
2) To call up AT Adjustment screen, choose MAINTE screen tab TOOL For ADJUST screen buttons. 3) Tick the checkbox of PT ADJUSTMENT. Keep this switch ON until you finish MT1 adjustment. After the adjustment, turn it off.
4) Loosen the screw of the detection sensor located at the back of the spool support so that the sensor is able to move forward and backward. 5) Press WIRE button. 6) Find the position where the values in SENSOR ON and SENSOR OFF are approximately equal by moving the sensor. (Reference: 690 700)
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9.2
Adjusting the pretension

Prepare a tension meter for pretension. Set 0.2 mm upper and lower Diamond Dies. Set a brand new 5 kg spool of 0.2 mm and thread the wire. Set PT select toggle switch to 5 kg. Press WIRE button with WT=8, WS=12 and PT=14. Adjust the band resistance for 5 kg-spool, which is installed in the rear side of NFCA and NSVB, to have the pretension value of 20010 g (1.90.1N). 6) Confirm that the pretension value increases gradually when PT is changed from 8 to 16. 7) Replace the spool with a brand-new 10 kg spool of 0.2. Set PT select toggle switch to 10 kg. Adjust the band resistance for 10 kg-spool on NFCA and NSVB so that PT value will become 22020g (2.10.2N). 1) 2) 3) 4) 5)
Band resistance for 5kg spool
Band resistance for 10kg spool
Band resistance for 0.1
Rear side of the attachment plate for NFCA and NSVB
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9.3
Adjusting the main tension

Main tension is adjusted with KMCA or KMCB, p.c.b. 1) Set a new 5 kg spool of 0.2 wire and thread the wire. 2) Set VR15 and VR16 on KMCA to the referential value. Refer to followings. 3) Set PT to 14 and WS to 12. Thread the wire up to the take-up rollers and then press WIRE button. 4) Adjust the tension with VR16 (offset) and VR15 (Inclination) to have 42030g (4.10.3N) with WT=3, and 220030g (21.50.3N) with WT=13. 5) After adjustment, measure the tension with WT=2 and WT=11. 6) If the value is greatly out of the stated referencial value, readjust it from step 4). 7) Change WT from 1 to 16. Confirm that the tension 0value rises gradually.
VR16: Offset Control VR15: Inclination Control
10. Adjusting the wire feed rate (CW & CCW)

Adjust the wire feed rate as follows:
Tension
When VR lowers WT notch
Tension
When VR gains WT notch
Referential volume value
Notch WT2 WT3 WT8 WT11 WT13 VR15 7.5 digits VR16 4 digits
Adjustment (g) 350g or more 42030g 1200g (Reference) 180030g (Reference) 220030g
Adjustment (N) 3.4N or more 4.10.3 11.7N (Reference) 17.60.3N (Reference) 21.50.3N
10.1 Preparation
1) 2) 3) 4) Set 0.2 mm upper and lower Diamond Dies. Set a brand new 5 kg spool of 0.2 mm. Thread it up to MT roller. Move Z-axis to 100 mm height. Press MAINTE screen tab SWITCHES AT SCREEN screen buttons. Choose OFF at FINE HO. INS. 5) Prepare a tachometer.
10.2 Adjusting the wire feed rate (CW)

1) Press MAINTE screen tab - TOOL - AT ADJUST screen buttons. Activate AT ADJUSTMENT, click on CW button in the screen. (Run the wire with it threaded up to MT roller) 2) After threading the wire through, measure the frequency for approximately 10 seconds with a tachometer. Adjust VR10 on KMCB in the machine control box so that the frequency will become 40.0 rpm2.0.
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10.3 Adjusting the wire feed rate (CCW)

1) Press MAINTE tab - TOOL - AT ADJUST screen buttons. Activate AT ADJUSTMENT and then choose CCW button in the screen (to wind up the wire that has been threaded through in the section, 10.2 Adjusting the wire feed rate (CW). 2) While winding the wire back to MT roller, measure the frequency for approximately 10 seconds with a tachometer. Adjust VR8 on KMCB in the machine control box so that the frequency will become 30.0 rpm2.0. Note a) When adjusting the speed, adjust VR after threading the wire via MT roller to apply the load to the wire. If the rotational speed is unstable, check and adjust the timing belt tension. b) If more than 6 month has passed since the date of production date, perform aging test for CW and CCW with VR=10. CW: for 2.5hr or more, CCW: 0.5hr or more If a tachometer is not available, adjust the speed under the following conditions. System parameter address P22 Short P24 Short Standard value 42010 32010
CW CCW
Note How to perform an aging test for the main tension motor. 1) Remove the wire spool. 2) With MT roller and pinch roller installed, perform aging test using VR10 (turned to the right completely) for CW and CCW. CW: 0.25Hr or more, CCW: 0.5Hr or more. 3) After the aging test, make adjustments.
10.4 Adjusting MT1

MT1 is adjusted with KMCB, p.c.b to prevent slack wire when moving Z axis up and down. Set a brand new 5 kg spool of 0.2 wire and thread it up to about the cutting energizer (the condition that the wire is cut). 1) Set Z axis as high as possible where the tension meter still fits. 2) Move Z axis downward at HIGH speed from that position while measuring the back tension (the tension between AT and MT rollers). 3) Adjust VR9 on KMCB p.c.b. to have the back tension of 41050g (40.5N) while moving Z axis down. 4) Remove the wire spool from the machine. Confirm that MT pulley does not rotate 1/4 or more when moving Z axis down in the same manner as performed in step 1). 5) If it rotates, adjust VR9 on KMCB finely until it stops. Record the final back tension value in the test report. 6) Set the wire to the initial position again. Confirm that the wire tip does not move and there is no slack wire between AT and MT rollers, and that wire dose not slip off when moving Z axis upward and downward at HIGH speed.
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11. Checking the PT value when compensating PT

1) To deactivate PT adjustment mode, choose MAINTE screen tab TOOL FOR ADJUST screen buttons. Uncheck the checkbox of PT ADJUSTMENT.
2) Verify PT value as follows: Spool size 5kg 5kg 10kg 10kg Condition of spool Brand new Empty Brand new Empty PT (g) 23040[g] 23040[g] 30050[g] 30050[g] PT (N) 2.20.4N 2.20.4N 2.90.5N 2.90.5N
3) Leave PT ADJUSTMENT off. In case you forget turning it off, it will be off when positioning and starting machining.
11.1 Checking the control pack

Adjust VR for the control pack as follows: Slow start Slow stop 1.5 1.0
12. Adjusting the collection section

Adjust the collection section as follows: Wire diameter 0.2 - 0.3 0.15 1) Remove the acrylic cover and water prevention partition. 0.1 Pressing force 0.36 - 0.38MPa 0.22 - 0.24MPa 0.16 - 0.18MPa
12.1 Switching over the pressure intensity
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12.2 Confirming that the center of the collection pipe coincides with the wire center
1) Thread the wire through. 2) Loosen the collection pipe screw to lower the pipe end so that you can see the wire. 3) Run the wire. Confirm that it runs at about 20 mm from the left side of the 25 mm collection roller. 4) Collection unit casting might need to be relocated horizontally.
Regulator for roller pressing force
Pipe end
Move down
5mm 20mm
Setscrew to fix the collection pipe
12.3 Adjusting the gap between pipe end and collection roller
1) Loosen <1>. 2) Loosen the setscrews (M4 x 4) of the pipe end bracket. Adjust the gap between the collection roller and the ceramic pipe end to 0.1 mm by moving <2> horizontally. Refasten the 4 setscrews. (If vertical adjustment is required, loosen <3>) 3) Turn the collection roller to confirm the pipe end and roller do not contact with each other. 4) While pushing <1> and <2> to the contact surface, fasten them. Mark them with white ink. This adjustment is required only once at the first time.
<2> <1>
Feeler gauge 0.1 mm
<3>
Contact surface
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12.4 Ensuring no emission with WIRE COLLECT button ON How to start the lower collection
1) Hold WIRE COLLECT button in AT 1/2. 2) Press LOWER COLLECTION button on the handy control box.
How to stop the lower collection

Press STOP button on the operation panel.
12.5 In case of the open/close collection type (FA-PS Advance with 0.05AT specifications)
Refer to Meikeyo-475552-* for details.
13. Adjusting the AT

Following explains how to adjust AT. 1) Confirm that the air regulator indicates 0.5Mpa.
CLASS 20 CLASS 10 2) If it is not 0.5Mpa, pull the adjustment screw on the top of the regulator upward to release the lock. And then turn it to adjust. After that depress it to lock again.
13.1 Adjusting the retry sensor

After threading the wire through, adjust as follows while feeding the wire.
1) Wire should not contact
2) Retry sensor
3) Pick arm
Pulley for Angle Master
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1) Relocate the pipe position adjustment block so that the wire will run in the center of the pipe. 2) Relocate the retry sensor in side-to-side and front-to-back directions to make the wire run in the center of the pipe. If it does not run in the center, breakage possibility will get high. See the next page for the adjustment method. 3) Reposition the ceramic protection pipe of pick arm so that it will slightly touche the wire. Assure that the wire does not touch too closely and not push the pipe. (Pick arm is a vibration preventive device and assures the re-try sensor detection function). 4) Adjust the pick arm so that it does not apply the load to the pipe, which leads to smooth rotaion of ceramic protection tube. (If the pipe contacts with the wire, wire chips will be generated, which causes a clogged auxiliary die B) 5) After adjustment, make sure that the wire is located in the center of the wire detection area, following the below steps. a. Move Z axis upward up to the maximum with the wire threaded through. b. Move U axis in (+) direction. Find the location where the red pilot lamp turns off, looking at the on-screen U axis coordinates. c. Move U axis in (-) direction. Find the location where the red pilot lamp turns off, looking at the on-screen U axis coordinates. d. If the both absolute values where the pilot lamp turns off differ, relocate the sensor and pick arm. e. After returning U axis to the origin point, carry out the same procedure for V axis. If the both absolute values differ, relocate the sensor and pick arm. f. After determining the wire detection area, return U and V axes to the origin point. Make sure that pick arm does not push the wire. Also make sure that ceramic protection pipe rotates along with the wire and that the pilot lamp for the wire looseness detection sensor does not flush.
Center Wire
Position of Photo Sensor

Wire
Note Adjust the position while feeding 0.1BS wire

+-1 mm +-1 mm
Standard: 9mm (Because 0.1 spec is included as standard feature)
RETRY sensor
Front-to-back direction
RETRY sensor
Side-to-side direction
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13.2 Adjusting the speed controller A

After connecting air source, adjust the air pressure to 0.5 MPa. Then adjust the speed controller as follows. Also mark on the speed controller with white ink after adjustment.
Upper Sol9 (Wire transport air for guide pipe): ............. Close 2.0 turns from completely opened Lower Sol9 (Wire transport air for guide pipe 0.1): ..... Open 3.5 4.0 turns from completely closed S4B (Cutter roller): ......................................................... Open 3/4 1.0 turn from completely closed S5 (Energizer): ............................................................... Open 1.0 1.5 turns from completely clsoed S6 (Pushing pad): .......................................................... Open 0.5 - 0.7 turn from completely closed S7A (Wire retainer): ....................................................... Open 0.5 1.0 turn from completely closed S7B (Wire retainer): ........................................................ Open2.0 3.0 turns from completely closed S1A (Guide pipe UP) ...................................................... Open1.0 turn from completely closed S1B (Guide pipe DOWN) ................................................ Open3.0 3.5 turns from completely closed SR (Lower collection air): ................................................ Open 2.0 turns from completely opened S31 (for corresponding to 0.1 wire): ............................. Open 5.0 turns from completely opened 31B1 (Air for the lower block):......................................... Completely opened before adjustment (Class 10 only) 31B3 (Air for the joing of inner and outer pipes):............. Completely opened before adjustment (Class 10 only)
Adjust 31B3 and 31B1 when adjusting 0.1 collection section.
Reference <Adjustment of fluid level setting cylinders speed controller> KA, KB, MA, and MB: 2 turns from completely closed
Speed controller UP Class 10 Class 20
Wire pushing roller
Speed controller DOWN
SOL for 0.1 wire (Wire transport air) Class 10: SOL31 (Rear side of the machine) Class 20: SOL31 (Right side of the machine)
Upper: For 0.2 or thicker
Cutter roller
Lower: For 0.15 or finer
31B1 and 31B3 jointed at SOL31
Sol 9 for air-transportation Class 10: SOL31 (Rear side of the machine) Class 20: SOL31 (Right side of the machine)
31B1
31B3
MeiKeyo-475534-A
13.3 Adjusting the jet pressure

Adjust the jet pressure with the fluid pressure control valve. 1) Open the JET valve. 2) Press AT TEST button in AT 1/2. 3) Adjust the jet pressreu as follows: In case of 0.15 0.3: 0.4Mpa. In case of 0.1: 0.2Mpa. 4) Close the JET valve after adjustment. 5) Confrim no bubble in the jet and water does not spatter at the lower nozzle.
Class 10
Class 20
Jet pressure gauge
Jet pressure gauge
Jet pressure control valve
Lower collection pressure control valve
Lower collection pressure control valve
Jet pressure control valve
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13.4
Adjustment in case of 0.1 wire

In case of 0.1 wire, adjust AT as follows Set the upper wire pushing roller (to 0.18 0.22Mpa)
Preparation
Measurement instrument 1) Flow meter (1 15L/min specifications) 2) Flow meter (5 50L/min specifications) 3) Digital tension meter (500g and 2500g) 4) Weight (200g and 1000g) (Before adjusting the tension, check the tension meter value, using the weight.) Mechanical setting in case of using 0.1 1) Change the force of the wire collection rollers. 2) Replace the cutting energizer pushing plate with the one for 0.1. 3) To change the wire diameter setting to 0.1, choose MAINTE button MAINT MENU MAINT TIMER. 4) Close the lower collection control valve.
Adjustment
Before adjusting the tension, check the tension meter value using the weight. At this time, be sure to use the wire diameter to be used.
13.4.1 Adjusting air in the guide pipe 1) Make sure that the guide pipe air (for standard wire) has been adjusted with the speed controller sol.2. 2) After removing the hose from the slider head, install the air flow meter as shown below. 3) Choose PIPE DOWN button in AT 1/2. Adjust the 0.1 speed controller at sol.2 outlet to have the flow rate of 10 - 12L/min. Mark with white ink after adjustment. 4) Choose PIPE DOWN to check the flow rate of wire transporting air for 0.1. 5) Return the guide pipes air hose to where it was. Connect the flow meter as shown below. 6) Press PIPE DOWN to check the flow rate of blowing air.
Guide pipe slider
Out (Leave it disconnected)
In out in Flow meter: 1 15L/min
Flow meter: 5 50L/min
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13.4.2 Adjusting the collection section

1) 2) Set the pressing force of the collection rollers at 0.16Mpa. Set the vertical movement of the collection roller. (Adjust the speed controller. See the left picture) Adjust the stopper <1> and <2> for collection rollers. See the below picture. a) b) Loosen the fixing screw of stopper <1> and <2>. Adjust the gap between the top surface of the pinch roller housing and the stopper <2> to 1.5 mm. Refasten the fixing screw <2> Aligning the stopper <1> to <2>, fasten the fixing screw of stopper <1>
Upper side Open by 4.0 turns from completely closed
3)
Lower side Open by 5.0 turns from completely closed
Stopper <1>
c)
Stopper <2>
Adjust so that the gap between the top surface of pinch roller housing and the stopper <2> becomes 1.5 mm
Pinch roller housing
4)
Adjust the wire transportation air (See the right picture)
[In case of Class 10] A A. Adjusting SOL31 speed controller a) Ensue that the speed controller 31B3 and 31B1 are completely opened. b) Install the flow meter (5 50L/min specifications) on the location A in the right picture. c) Hold AT INSERT button in AT 1/2 to insert the wire. d) After wire is threaded through, air comes out of the location A. Adjust the airflow by means of the speed controller, SOL 31 at rear side of the machine. Specifications 202L/min (Reference of the speed controller: Close 5 turns from the completely opened)
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B. Adjusting the speed controller 31B3 a) b) c) Install the flow meter (5 50L/min specifications) on OUT side of the speed controller 31B3. Hold AT INSERT button in AT 1/2 to insert the wire. After wire is threaded through, air comes out of the 31B3. Adjust the airflow by means of the speed controller, 31B31 at rear side of the machine.
31B1 (Air for the lower block)
Specifications 81L/min (Reference of the speed controller: Close 3 turns from the completely closed) C. Adjusting the speed controller 31B1 a) b) c)
31B3 (Air for the inner and outer pipe joint)
Install the flow meter (5 50L/min specifications) on the OUT side of the speed controller 31B1. Hold AT INSERT switch screen button to insert the wire. After wire is threaded through, check the flow rate of the air coming from 31B1. Specification: 121L/min If the value is out of the specifications, adjust with the speed controller, 31B1 at the rear side of the machine. If adjustment is done in the above stated C Adjusting the speed controller 31B1, check the flow rate with the speed controller 31B3 in the above adjustment B. If adjustment is done in the above B: Adjusting the speed controller 31B3, recheck the above C.
[In case of Class 20] A a) b) c) Install the flow meter (5 50L/min specifications) on the location A in the right picture. Hold AT INSERT button in AT 1/2 to insert the wire. After wire is threaded through, air comes out of the location A. Adjust the airflow by means of the speed controller, SOL 31 at the inside of the right side cover of the machine. Specification: 121L/min
Left side of lower block
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13.4.3 Adjusting the pretension and checking main tension

1) Install the 0.1 diamond dies. 2) Set 3 kg wire spool of 0.1 and thread it. 3) After setting PT=14, WT=2, WS=12, press WIRE button. Wait more than 30 seconds until the bobbin diameter compensation begins before starting adjustment. 4) Adjust the band-resistors for 0.1, which is located near PT motor to have the pretension of 200g10g (1.90.1N). (Refer to 9.2 Adjusting the pretension for details.) 5) After setting PT=10, WT=3, WS=12, check the wire tension between electrodes is 320g20g (3.10.2N). If the value is out of the specified, readjust.
13.4.4 Checking the spool diameter correction function

1) Set a brand new 3kg wire spool and thread the wire. Read the value of P1494 (short) in the screen in 30 seconds after pressing WIRE button. 2) Replace the spool with the one of 1.6kg or another which remaining wire is 2kg or less. 3) Measure in the manner of the previous section and ensure that the pretension is 180 220g (1.76 2.1N) Note About P5026 (hex) The last digit value represents the compensation command for the spool diameter. e.g. A brand new bobbin is F. The value becomes smaller as the diameter becomes smaller. The last digit value represents the compensation command for the spool diameter. e.g. A brand new bobbin is F. The value becomes smaller as the diameter becomes smaller.
The last second digit value represents PT specified in the machining condition. e.g. PT14 is D, and PT16 is F. The last digit value represents the compensation command for the spool diameter. e.g. A brand new bobbin is F. The value becomes smaller as the diameter becomes smaller.
13.4.5 Adjusting the cutting tension in case of 0.1
1) Set a brand new 3 kg wire spool of 0.1. Thread the wire up to around the upper fluid nozzle. 2) Short-circuit the both edges of the cutting energizer with an alligator clip or other. 3) Choose AT CUT button in AT 1/2. After the pushing plate (pad) comes out, set the tension meter carefully on the upper portion of AT unit (between the main tension roller and the wire pushing roller). 4) Separate the wire retaining rollers forcibly by hand, holding the tension meter. Measure the tension at this time.
Before applying the tension to the wire, Deflection Removal is carried out. In this process, the cutting energizer will return to its place temporary. When it comes out for the 2nd time, the pushing plate will come out.
5) After checking the tension, cut the wire to stop the procedure. If measuring again, feed the wire by 30 cm or more to bring out the non-deformed section. 6) Check the present tension data in WIRE CUTTING screen. 7) To have the cutting tension value of 50020g (4.90.5N), measure the tension a few times while adjusting the last two digits of the cutting parameter finely within 60 - 80. Check the wire for red heat and the tip deformation, too. 8) Once tension parameter value is determined, save the pitch error data to the dedicated USB memory. In case of 0.1BS wire, save the data as follows: File name: 01CUT.INI Data range: P3004 - P3005.
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13.4.6 Adjusting the cutting tension in case of 0.15

1) Before adjustment, deactivate WIRE STRAIGHT PROCESS and FINE HO. INS in AT SCREEN2 as 0.15 wire is compliant with the wire straightening treatment. 2) Replace the current wire pushing plate with the one for 0.15. 3) Measure the tension in the same manner as 0.1. To obtain the cutting tension value of 70050g (6.80.5N), measure the tension a few times while adjusting the last two digits of the cutting parameters finely within 60 80. Check the wire for red heat and the tip deformation, too. Also, confirm that the wire top location has not moved due to the forces generated by the wire backing upward motion when carrying out wire-melt-cut and so on. 4) Write the last two digits of the cutting parameters down. Change the tab to WIRE STRAIGHT. Then enter the value you wrote down.
To display INSERT/CUTTING tab, press MAINTE screen tab SWITCHES AT SCREEN screen buttons.
E.g. The initial value of 0.15BS is 0475. The first two digits, 04 represent the electric current data, the last two digits, 75 represent the tension data (hexadecimal number). The tension grows in correspond to the data increase.
Press MAINTE - SYSTEM PARAM AT PARAM. Choose WIRE STRAIGHT tab to display WIRE STRAIGHT parameters.
5) Recheck the wire tip. Save the data into the dedicated USB memory as follows. File name: 015CUT.INI File name: 015ANL.INI Data range: P3006 - P3007 Data range: P3306 - P3307
13.4.7 Adjusting the wire sag detection sensor
Adjust the distance between the wire and the sensor to 9 mm
LED sensor color Red: Turns on when wire is detected Green: Turns on when generator is on It might flush in case of unstable wire detection
1) Inserting 0.1 wire While running the wire, temporarily reposition the RETRY sensor and anti-vibration pick arm so that the wire will be located approximately at the center of the detection area. Run the wire after adjustment. In case of unstable detection, LED will flush. If so, readjust. Shift the sensor slightly back and forth since LED light ray dose not always come out straight. If the lamp still flushes, incline the sensor by approximately 0.5 mm.
9mm
LED light ray
9.5mm
Wire
Note Be sure to fasten the screws properly after adjustment.

MeiKeyo-475534-A
2) After moving Z axis to 20 mm above the table, cut the wire. 3) Display the data of the address, BA301058 in Debugger screen. Record the value of short. ..............Data <1> 4) Turn MT roller carefully by hand clockwise to give sag in the wire. Record the value of short the moment the red lamp turns off. ........Data <2> 5) Confirm the difference between Data <1> and Data <2> is 200 100.
To display DEBUGGER screen, press MAINTE screen tab TOOL - DEBUGGER screen buttons.
The value is proportions to the size of the detection area. If the value is small, the detection area is small.
13.4.8 Confirmation
1) Perform AT CUT for about 5 times without threading the wire to the end. Check the wire tip for red heat and deflection. Also confirm the chips are collected by suction function. 2) Perform AT INSERT for about 5 times. Confirm the wire does not slip out of the pulley. Ensue that Wire transfer completion detection works properly. 3) Perform AT CUT for about 5 times with the wire threaded to the end. After AT CUT, confirm the wire is between the upper and lower power feeders. Confirm that AT INSERT can be performed after AT CUT. 4) After threading 0.1 wire, run it. Confirm that there is no continuity between E-side and the guide pipe while running the wire. 5) Run the wire for about 10 seconds after threading 0.1 wire. After stopping the wire, cut it at auxiliary die A and cut it at the cutting energizers. Check the curling rate is 5% or less (Width: 15 mm) in every 300 mm, and not rolled spiral. The rate of the original wire on the bobbin should be 3% or less (Width: 30 mm) per 1 m. 6) Move 0.1 wire to the initial position. (Move the wire tip to the cutting energizer) 1. Move Z axis upward and downward. Confirm that no sag is found in the wire above AT unit, and that the wire is not pulled upward as well as its tip position is not shifted. 2. Press WIRE button under the condition the wire is not threaded up to the end to check the wire movement. 3. Thread the wire up to the end. Press WIRE button to check the wire performance.
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14. Adjusting the servo

Before adjusting the servo, confirm the table insulation function is normal. If not, VG adjustment value will change thus its correction value will become abnormal. Also, machining with FM ON cannot be normally carried out.
How to confirm
1) Set 0.2 diamond dies. 2) Thread 0.2BS wire. (Although wire of any diameter can be used, we recommend 0.2BS as it is used in adjusting the servo) 3) Prepare an oscilloscope and probe. 4) Connect the oscilloscope to the AT section (E side), and GND to the table (W side). 5) Set the machining condition, LQ at 1. 6) Fill the working tank up to the below the table. 7) Set the machining conditions as follows: AT PS IP OFF SA SB FM (E) LA 3 5 2 5 ON 8) Choose FLUID WIRE MACHINING buttons to start machining. 9) The measurement range of the oscilloscope is as follows: Voltage (V) Hours (S) In case of 1:1 probe ..... 50 5 In case of 10:1 probe .....5 10) Confirm the voltage waveform is as follows with the oscilloscope.
Table (W)
Fig 1 Normal waveform
Fig 2 Abnormal waveform
11) If abnormal, the table might not have been insulated in spite of FM ON, or the E-W cables of the auxiliary conductor might have been incorrectly connected. Therefore check followings:
14.1 In case of bad waveform

Confirm all of the 4 auxiliary conductors turn off with READY off, and on with READY on. If not, IN/OUT of the air hoses or cables might have been connected the other way around.
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14.2 In case of good waveform

1) Set 0.2 diamond dies. 2) Thread 0.2BS wire. 3) Move the axes to the following locations: Model CLASS 10 CLASS 20 X axis 175.0mm 250.0mm Y axis -125.0mm -175.0mm Z axis 40.0mm 40.0mm U axis Zero Point Zero Point V axis Zero Point Zero Point
4) Start the program L99999004 (VG-RESET). Note This is the program to reset VG compensation data. If the VG compensation data is installed, the correct adjustment will not be achieved. 5) Drain the fluid out of the working tank completely. 6) Confirm the LR notch. Model FA-S Advance (including V-package) FA-PS Advance 7) Confirm the LR notch. Model FA-S Advance (including V-package) FA-PS Advance Readout of specific resistance (LR) 2.3 - 2.5 1.3 - 1.5 Specific resistance notch (LR) 9 7
14.3 In case of FA-S Advance

1) Adjust the servo with IP 4 a. Set the machining conditions as follows. b. With the voltage gap open, press FLUID - WIRE - MACHINING buttons. c. Adjust VR so that the on-screen voltage will become as below. See the voltage in 30 seconds after starting machining since it changes a little over time. PS SV
Vo
Ip OFF SA SB SC SE VG FM WS WT PT FB LQ LR Adjustment
value
Adjustment VR
HP NM 12
14 1
65
10
14 -
71V
ARIC VR11
2) Adjust the servo with IP 3 a. Set the machining conditions as follows. b. With the voltage gap open, press FLUID - WIRE - MACHINING buttons. c. Adjust VR so that the on-screen voltage will become as below. Check the voltage in 30 seconds after starting machining since it changes a little over time. PS SV LA
Vo
Ip OFF SA SB SC SE VG FM WS WT PT FB LQ LR Adjustment
value
Adjustment VR
NM 4
10
65
10
14 -
122V
NSVB VR1
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14.4 In case of FA-S Advance V package

1) Adjust the servo with IP 4 a. Set the machining conditions as follows. b. With the voltage gap open, press FLUID - WIRE - MACHINING buttons. c. Adjust VR so that the on-screen voltage will become as below. See the voltage in 30 seconds after starting machining since it changes a little over time.
PS SV Vo IP IP OFF SA SB SC SE VG FM WS WT PT FB LQ LR Adjustment value Adjustment VR
RH NM 4
16
14
14
65
10
14 -
100V
ARIC VR11
2) Adjust the servo with IP 3 a. Set the machining conditions as follows. b. With the voltage gap open, press FLUID - WIRE - MACHINING buttons. c. Adjust VR so that the on-screen voltage will become as below. Check the voltage in 30 seconds after starting machining since it changes a little over time.
PS LC SV NM Vo 4 IP 3
IP
OFF 10
SA 2
SB 3
SC 1
SE 1
VG 65
FM -
WS 10
WT 8
PT 14
FB -
LQ 1
LR 9
Adjustment value
Adjustment VR
114V
ARIC VR11
14.5 In case of FA-PS Advance

With regard to 0.05AT + Digital-FS specifications only, HG servo adjustment and VG compensation for HG servo are required. 1) Adjust the servo with IP 4 a. Set the machining conditions as follows. d. With the voltage gap open, press FLUID - WIRE - MACHINING buttons. e. Adjust VR so that the on-screen voltage will become as below. See the voltage in 30 seconds after starting machining since it changes a little over time. In case of 0.05AT + Digital-FS specifications, perform HG servo adjustment, too. PS SV V0 Ip OFF SA SB SC SE VG FM WS WT PT FB LQ LR 4 4 1 1 2 2 14 14 1 1 1 1 65 65 10 10 8 8 14 14 1 1 7 7
Adjustment value Adjustment VR
HP NM 12 HP HG 12
71V 71V
ARIC VR11 NSVB VR4
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2) Adjust the servo with IP 3 a. Set the machining conditions as follows. d. With the voltage gap open, press FLUID - WIRE - MACHINING buttons. e. Adjust VR so that the on-screen voltage will become as below. Check the voltage in 30 seconds after starting machining since it changes a little over time. In case of 0.05AT + Digital-FS specifications, adjust HG servo, too. PS SV LA LA V0 Ip 3 3 OFF SA SB SC SE VG FM WS WT PT FB LQ LR 10 10 2 2 3 3 1 1 1 1 65 65 10 10 8 8 14 14 1 1 7 7
Adjustment value Adjustment VR
NM 4 HG 4
122V 122V
NSVB VR1 NSVB VR3
Position of volume
VR 11
VR 4 VR 3 VR 2 VR 1 NSVB
ARIC
15. VG compensation
1) Confirm that followings have been done. Specific resistance adjustment Servo adjustment 2) The machining conditions and Macro Pro have been input. Machine type FA-S Advance FA-PS Advance FA-S Advance V-Package Version of E pack BRD-B13W070- BRD-B13W071- BRD-B13W073- Important note Be sure to input the machining conditions and Macro from the dedicated USB. The proper VG compensation cannot be performed with others.
3) Set 0.2 diamond dies. 4) Set a 0.2BS wire spool. 5) Move the axes to the following position. Model X axis Y axis Z axis CLASS 10 175.0 -125.0 40.0 CLASS 20 250.0 -175.0 40.0
U axis Zero Point Zero Point
V axis Zero Point Zero Point
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6) Confirm that the specific resistance value is as below. Machine type FA-S Advance (including V-package) FA-PS Advance Specific resistance 2.3 - 2.5 1.3 - 1.5
7) Press RAPID FILL to fill the tank up to the upper nozzle. 8) Choose L99999003 (VG-SET) then press START button (and machining will automatically start). 9) The program is stopped by M0 command and message will appear. FA-S Advance (including V-Package) or FA-PS Advance standard specifications ...... Go to step 11) FA-PS Advance 0.05AT specifications ...................................................................... Go to step 11) FA-PS Advance Digital-FS specifications..................................................................... Go to step 11) FA-PS Advance 0.05AT + Digital-FS specifications .................................................. Go to step 10) 10) Manually move Z axis to the 100 mm location. After that restart (VG compensation starts in HG mode) 11) Ensure that operation is completed. (Completion of VG compensation)
15.1 Confirming the standard voltage

1) Move the axes to the following position. Model CLASS 10 CLASS 20 X axis 175.0 250.0 Y axis -125.0. -175.0 Z axis 40.0 40.0 U axis Zero Point Zero Point V axis Zero Point Zero Point
2) Set 0.2 diamond dies. 3) Thread 0.2 BS wire. 4) Confirm that the specific resistance value is as below. Machine type Specific resistance FA-S Advance 2.3 - 2.5 (including V-package) FA-PS Advance 1.3 - 1.5 5) Press RAPID FILL to fill the working tank up to the upper nozzle.
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15.2 In case of FA-S/PS Advance

1) 2) FLUID - WIRE - MACHINING buttons to confirm the on-screen voltage is within the specifications. Set the following machining conditions starting with No 1. FA-S/PS Advance standard specification........................................................... Up to No14 FA-PS Advance 0.05AT specifications............................................................ Up to No14 FA-PS Advance Digital-FS specifications .......................................................... Up to No14 FA-PS Advance 0.05AT + Digital-FS specifications ........................................ Up to No22
Setting E-No. in the different order does not change the condition. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E-pack NO. 592 583 593 583 594 583 595 583 596 583 597 583 567 583 584 583 586 583 587 583 588 583 3) PS HP HP HL HL LA LA LB LB LC LC LC LC HS HS HP HP LA LA LB LB LC LC SV NM NM NM NM NM NM NM NM NM NM NM NM NM NM HG HG HG HG HG HG HG HG Vo 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 IP 4 4 4 4 3 3 3 3 2 2 2 2 4 4 4 4 3 3 3 3 2 2 OFF 1 1 1 1 3 3 8 8 10 10 10 10 1 1 1 1 3 3 8 8 10 10 SA 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 SB 12 12 12 12 3 3 8 8 5 5 5 5 12 12 12 12 3 3 8 8 5 5 FM OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Standard of voltage (Allowance) 473 723 1103 1803 873 1643 833 1613 723 1433 803 1973 483 743 473 723 833 1583 823 1643 723 1403
Write the on-screen voltage value in the test report.
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15.3 In case of FA-S Advance (V package)

1) 2) FLUID - WIRE - MACHINING buttons to confirm the on-screen voltage is within the specifications. Set the below machining conditions, starting with No.1 in numerical order.
Setting the E-pack No. in the different order does not change the condition. 3)
No E-pack No
Write the on-screen voltage value in the test report.

SV Vo IP IP OFF SA SB SC SE VG FM Standard of voltage (Allowance) 773 1783 823 1833 663 1643 693 1703 783 1873 633 1543 683 1693 653 1413 733 1583 733 1593 833 1983
PS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
592 583 593 583 595 583 596 583 598 583 544 583 545 583 546 583 547 583 548 583 549 583
RH RH KH KH LB LB LC LC LC LC LC LC LC LC LC LC LC LC LC LC LC LC
NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM
1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16 1 16
4 4 4 4 2 2 2 2 2 2 3 3 3 3 1 1 2 2 3 3 3 3
16 16 16 16 -
1 1 1 1 10 10 10 10 6 6 10 10 10 10 4 4 6 6 6 6 6 6
2 2 2 2 2 2 2 2 2 2 1 1 2 2 1 1 1 1 1 1 2 2
12 12 12 12 8 8 8 8 4 4 8 8 8 8 2 2 4 4 4 4 4 4
3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF ON ON ON ON ON ON ON ON
15.4 Saving compensation data

1) Save the following data to the dedicated USB In case of FA-S/PS Advance Device I/O mode Data type Output USB System parameters Output USB System parameters Output USB System parameters In case of FA-S Advance V-package Device I/O mode Data type Output USB System parameters Output USB System parameters Output USB System parameters
Name of output file VGSET1.INI VGSET2.INI VGSET3.INI
System parameter P1500 - P1659 P3800 - P4119 P5040 - P5072
Name of output file VGSET1V.INI VGSET2V.INI VGSET3V.INI
System parameter P1500 - P1659 P5200 - P5733 P9100 - P9303
In case of V package, add V at the end of the file name
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16. Confirming the flow rate of the dielectric fluid

1) 2) 3) 4) 5) 6) Secure a 60 mm gap between electrodes. Open the voltage gap. Fill the tank up to the upper nozzle. Press FLUID button. Check the flow meter mounted to the front side of the reservoir. To call up CURRENT E-PACK screen, press MONITOR screen tub CURRENT E-PACK screen button. 7) Make sure the on-screen fluid rate is as shown below when LQ notch is changed from 1 to 16.
LQ 1 FB NM Target rate (Gap open) Upper & Lower: 0
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NM NM NM NM NM NM NM NM NM NM NM NM NM NM NM
Upper & Lower: 0.50.3L Upper & Lower: 1.00.5L Upper & Lower: 1.40.5L Upper & Lower: 1.80.5L Upper & Lower: 2.60.5L Upper & Lower: 4.01.0L Upper & Lower: 4.51.0L Upper & Lower: 5.51.0L Upper & Lower: 6.51.0L Upper & Lower: 8.01.0L Upper & Lower: 10.51.0L Upper & Lower: 10L or more Upper & Lower: 10L or more Upper & Lower: 10L or more Upper & Lower: 10L or more
8) Make sure the flow rate changes when FB (Fluid Balance) notch is changed. FB notch NM (normal) U (upper) L (lower) Stands for Do not fasten both Fasten upper Fasten Lower
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17. Checking the automatic lubricator performance

1) 2) 3) 4) Visually confirm that the gear in the lubricator revolves slowly. Remove the lubricator box so that the float switch lowers. Confirm that the alarm, LUB OIL appears in the upper side of the screen. Ensure the lubricant has been thoroughly distributed.
[How to check] a) Ensure bubbles do not exist in the lubrication hose. See the below pictures. If any, after pushing the manual pump for 4 or 5 times, recheck the bubble in 3 hours.
Joint Manual pump
Bubble
NG
OK
b)
Remove the left table cover to ensure there is no bubble in the hose. Lightly touch the LM guide in front of X axis to ensure the lubricant has been thoroughly distributed.
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18. 20 kg wire unit

1) AT machines do not require the auxiliary pulley for PT motor axis (because PT motor is not used). 2) As 20-kg wire unit is turned on, PT motor will hit a brake and then stop. Use the 20Kg wire unit with PT switch on the wire-feeding panel turned ON. 3) If removing or installing a 5kg or 10kg spools with the unit ON, turn PT switch OFF (so that PT brake is released).
18.1 Checking the appearance

Check followings: Wire route is covered with electric shock guard cover. Wire does not contact with covers or anything else. Resinous cover is not damaged. Door is closed properly with snap.
18.2 Checking the pretension

Check followings: When the 20kg wire unit is turned ON, PT notch is changed to 1. Pretension value is 25050g. (Measure the tension after or before the idler pulley)
18.3 Aging test

Perform aging test by combining the following items to ensure the shipping standard is met. (Based on MeiSeki 474570) 20 kg wire unit (option) Test 5kg and 10 kg wire Forcible retry (Retry at guide U) Forcible retry (Retry at lower D.D.) Insert Radial machining No Yes Yes No 20 kg wire Yes No No Yes
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19. How to let air out of Grundfos pump

(Supply pump, rapid filling pump, filtering pump, and unit cooler pump)
Purpose Let the air out of the pump to prevent idling. How to (See the below drawing) 1) Press READY button off 2) Loosen the air let out valve on the outlet side (14 mm) 3) Fasten the valve manually, and then unfasten by about 10 from that point. Note Water will gush out if the valve is loosened excessively. 4) Press READY on. 5) When the water comes out, complete the procedure. If not, unfasten the air-let-out-valve gradually. Note Water will gush out if the valve is loosened excessively. 6) Turn READY off. 7) Loosen the air-release valve. 8) When the pump revolves, check the valve for water leak. The air-let-out-valve is located in the right side when looking from pumps discharge outlet.
Right side view of the pump
Air-let-out-valve
Water comes out of this hole. Note that water might spurt out of the reservoir depending on the direction.
Outlet
Enlarged drawing
Unfasten this screw
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20. The settings according to the wire diameter A

20.1 Usable wire diameter according to the machine model
Model
FA-S-Advance FA-S-Advance V package FA-PS-Advance FA-PS-Advance 0.05 specification
0.05

0.07

0.1
0.15
0.2
0.25
0.3
0.36
0.36AT option
FA-S Advance Standard FA-S-Advance V-Package Standard
FA-PS Advance Standard 0.05 specification option 0.05 specification option (Open/Close collection rollers)
: Unusable
20.2 In case of FA-S/PS Advance specifications

Item
Power feeder
Section
Wire guide
0.05
0.07
0.1
0.15
0.2
0.25
0.3
0.36
Upper: Bell Lower: Potbelly
FA-S/PS Advance: Pot-belly shape FA-S Advance V-Package: Bell shape
Guide pipe Cutting generator pushing pad Jet nozzle Lower roller Upper pinch roller pushing force [MPa] Collection roller pushing force [MPa] Lower collection control valve Jet pressure Pinch roller B Wire slip prevention brush Guide D
AT AT Upper block Lower block AT Collocation section Reservoir Reservoir Wire feeding panel Wire feeding panel Lower block
Standard specifications For 0.1 Standard (1.5) Jet nozzle Standard roller 0.18 - 0.22 0.26 - 0.30 0.16 - 0.18 0.22 -0.24 For 0.15 - 0.36 0.2 0.32 - 0.36 0.36 - 0.38
0.12 0.14
0.18 0.22
Fully Fully opened opened 0.2MPa 0.2 - 0.4MPa Standard rubber roller Standard brush FA-S/PS Advance: 0.4 FA-S Advance V-Package: 0.8
Ceramic roller Brush for 0.36 V-Package option: 1.2
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20.3 In case of FA-PS Advance with 0.05 specifications

Item
Power feeder Guide pipe Cutting energizer pushing pad Jet nozzle Lower roller Upper pinch roller pushing force [MPa] Collection roller pushing force [MPa] Lower collection control valve Jet pressure Pinch roller B Wire slip prevention brush Guide D
Section
Wire guide AT AT Upper block Lower block AT Collocation section Reservoir Reservoir Wire feeding panel Wire feeding panel Lower block
0.05
For 0.05 For 0.1
0.07
0.1
0.15
Pot-belly shape
0.2
0.25
0.3
0.36
Standard specifications For 0.15 - 0.36 Standard (1.5) Jet nozzle Standard roller 0.18 0.22 0.18 - 0.22 0.16 - 0.18 0.26 0.30 0.22 -0.24 0.32 - 0.36 0.36 - 0.38
For 0.05 0.12 0.14
3.5 2.5 - 3.5L/min Fully opened L/min 0.2 - 0.4MPa Standard rubber roller Standard brush FA-S/PS Advance: 0.4 FA-S Advance V-Package: 0.8
Ceramic roller Brush for 0.36 V-Package option: 1.2
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MeiKeyo-475534-A

FA-S/PS Advance Adjustment Manual

Contents of Edition Original document

Notes Based on Meikeyo475534-*

Alterations in section 3.1, 8.3, 13.2, 13.4.2, and 20.

13.4.6 13.4.7 13.4.8

1. Setting up the system

POWER OFF POWER ON

2. Setting up the options

4) Input the serial No.

5) After ensuring that "REAL MACHINE" is chosen here, choose "OK".

Please wait a minute

Parameter canged, please POWER OFF/ON.

When the hard disk is replaced after installing the machine

SYSTEM SET screen

The screen cannot be not switched over

The model is displayed in "TYPE" column

Need to change the model?

Please wait a minute

Change the serial No. Enter the serial No in "MACHINE NO."

Note Do not press POWER OFF/ON buttons. Choose "INIT SRAM"

Display the SYSTEM UPDATE screen again.

3. Checking the option setting

FA10S Advance ELECTRICITY 1

FA10S Advance S/W1

FA20S Advance MACHINE 1

FA20S Advance MACHINE 2

FA20S Advance ELECTRICITY 2

FA20S Advance S/W1

FA10S Advance V-Package MACHINE 1

FA10S Advance V-Package MACHINE 2

FA10S Advance V-Package ELECTRICITY 1

FA10S Advance V-Package S/W1

FA20S Advance V-Package MACHINE 1

FA20S Advance V-Package MACHINE2

FA20S Advance V-Package ELECTRICITY 1

FA20S Advance V-Package S/W1

FA10PS Advance MACHINE 1

FA10PS Advance MACHINE 2

FA10PS Advance ELECTRICITY 1

FA10PS Advance S/W1

FA20PS Advance MACHINE 1

FA20PS Advance MACHINE 2

FA20PS Advance ELECTRICITY 1

FA20PS Advance S/W1

ON/OFF of the option switches

Slant Upper collection roller Collect Roller 80mm

Digital-FS 0.05 specification + Digital-FS

UV linear scale A.S.C

4. Adjusting the table stroke

How to adjust and check the X and Y strokes

About the distance

Stroke plus 0.3 -1.0

Adjusting the X axis stroke

Lower nozzle Table

Outline drawing of X axis stroke end

X axis near point adjustment

Adjusting Y axis stroke

Adjust the dog Overrun adjustment jig

Y axis near point adjustment

Overrun adjustment jig

Adjusting Z Axis Stroke

Upper nozzle Table 0.6 - 0.65 mm