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FORGED STEEL PISTON CHECK VALVE

SERIES: COP871

STANDARD PORT CLASS 800 BOLTED COVER HALF STELLITE TRIM CONFORM TO API 602 THREADS CONFORM TO ASME B1.20.1 (NPT)

SPECIFICATIONS
1 2 3 4 5 6 PART BODY COVER BOLT GASKET DISC SEAT MATERIAL FORGED CARBON STEEL ASTM A 105 FORGED CARBON STEEL ASTM A 105 ALLOY STEEL ASTM A193-B7 GRAPHITE SATINLESS STEEL INTEGRAL + HF

DIMENSIONS
NPS 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" PART # COP871T03 COP871T04 COP871T05 COP871T06 COP871T07 COP871T08 COP871T09 A 2.40 2.40 3.07 3.31 4.06 4.65 5.20 B 3.11 3.62 4.37 4.72 5.98 6.77 C 0.39 0.51 0.69 0.91 1.18 1.38 1.81

STANDARD PORT CLASS 800 BOLTED COVER HALF STELLITE TRIM CONFORM TO API 602 THREADS CONFORM TO ASME B1.20.1 (NPT)

FORGED STEEL SWING CHECK VALVE

SERIES: COP876

SPECIFICATIONS
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" PART # COP876T04 COP876T05 COP876T06 COP876T07 COP876T08 COP876T09 A 2.40 2.40 3.07 3.31 3.31 4.72 B 3.11 3.62 4.37 4.72 4.72 5.51 C 0.41 0.53 0.71 0.94 1.14 1.44

DIMENSIONS
1 2 3 4 5 6 7 8 9 PART BODY COVER BOLT GASKET DISC SEAT RING SUPPORTER HINGE PIN HINGE MATERIAL FORGED CARBON STEEL ASTM A 105 FORGED CARBON STEEL ASTM A 105 ALLOY STEEL ASTM A193-B7 GRAPHITE SATINLESS STEEL SATINLESS STEEL SATINLESS STEEL SATINLESS STEEL SATINLESS STEEL

* Due to the continuous development of our products, design or construction may change without prior notice

www.swagelok.com

C h e c k Valves

C, CA, CH, CP, and CPA Series


Working pressures up to 6000 psig (413 bar) Adjustable and fixed cracking pressures Variety of end connections 316 stainless steel and brass materials

Check Valves

Contents
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-Temperature Ratings . . . . . . . . . . . . . . . . . . . . Cracking and Reseal Pressures . . . . . . . . . . . . . . . . . . . Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . 2 3 3 4 5 Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Cleaning and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ordering Information and Dimensions . . . . . . . . . . . . . . 11 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . 14

Features
Fixed Cracking Pressures
From 1/3 to 25 psi (0.03 to 1.8 bar)

Adjustable Cracking Pressures


From 3 to 600 psi (0.21 to 41.4 bar)

C Series

CA Series

Locking screw maintains settings

O-ring seals body halves

Spring
Poppet

Fully contained O-ring seal

Adjustable spring

Adjusting screw sets cracking pressure

CH Series
Poppet with bonded elastomer seal

CPA Series
Poppet stop

Fully contained O-ring seal

Adjustable spring

Adjusting screw sets cracking pressure

Locking screw maintains setting

O-ring seals body halves

Backup ring supports O-ring

Compact, one-piece body

CP Series
Fully contained O-ring seal

Compact, one-piece body

Check Valves

Technical Data
Cracking pressurethe upstream pressure at which the rst indication of ow occurs. Reseal pressurethe pressure at which there is no indication of ow.
Maximum Flow Coefficient (Cv) 0.10 0.47 1.47 1.68 4.48 0.67 1.8 4.7 0.35 1.20 0.37 0.35 1.20 1/3, 1, 5, 10 and 25
(0.03, 0.07, 0.35 0.69, and 1.8)

For valves not actuated for a period of time, initial


cracking pressure may be higher than the set cracking pressure.

Series 2C 4C 6C 8C 12C, 16C CH4 CH8 CH16 4CP 8CP CA 4CPA 8CPA

Nominal Cracking Pressure psi (bar)

Downstream Pressure at 70F (20C) psig (bar)

Fixed Cracking Pressure 1000 (68.9) 1/3, 1, 10 and 25


(0.03, 0.07, 0.69, and 1.8)

200 (13.7)

6000 (413) 5000 (344) 3000 (206)

1/3, 1, 10 and 25 (0.03, 0.07, 0.69, and 1.8) 3 to 50 (0.21 to 3.5) 50 to 150 (3.5 to 10.4) 150 to 350 (10.4 to 24.2) 350 to 600 (24.2 to 41.4)

Adjustable Cracking Pressure 3000 (206)

For cracking pressure of 25 psi (1.8 bar), downstream pressure is 3000 psig (206 bar).

Pressure-Temperature Ratings
C (2C, 4C, 6C, and 8C), CA, CP, and CPA Series
Ratings based on uorocarbon FKM O-rings in 316 stainless steel valves and Buna N in brass valves.
Material Temperature, F (C) 10 (23) to 100 (37) 200 (93) 250 (121) 300 (148) 375 (190) 316 SS Brass

Working Pressure, psig (bar) 3000 (206) 3000 (206) 2575 (177) 2600 (179) 2450 (168) 2405 (165) 2325 (160) 2185 (150)

C Series (12C and 16C)


Ratings based on uorocarbon FKM O-rings in 316 stainless steel valves and Buna N in brass valves.
Material Temperature, F (C) 10 (23) to 100 (37) 200 (93) 250 (121) 300 (148) 375 (190) 316 SS Working Pressure, 2000 (137) 1715 (118) 1630 (112) 1545 (106) 1450 (99.9) Brass psig (bar) 1500 (103) 1300 (89.5) 1200 (82.6)

CH Series
Ratings based on uorocarbon FKM seals.

Material Series Temperature, F (C) 10 (23) to 100 (37) 200 (93) 250 (121) 300 (148) 400 (204) CH4, CH8

316 SS CH16 Working Pressure, psig (bar) 6000 (413) 5000 (344) 5160 (355) 4290 (295) 4910 (338) 4080 (281) 4660 (321) 3875 (266) 4280 (294) 3560 (245)

For more information about pressure ratings of valves with tube fitting end connections, see Swagelok Tubing Data, MS-01-107. Pressure ratings may be limited by the end connection. See Dimensions, page 12.

Check Valves

Cracking and Reseal Pressures at 70F (20C)


Cracking pressurethe upstream pressure at which the rst indication of ow occurs. Reseal pressurethe pressure at which there is no indication of ow.

For valves not actuated for a period of time, initial


cracking pressure may be higher than the set cracking pressure.

C Series
Nominal Cracking Pressure psi (bar) 1/3 (0.03) 1 (0.07) 10 (0.69) 25 (1.8) Cracking Pressure Range psi (bar) Up to 3 (0.21) Up to 4 (0.28) 7 to 15
(0.49 to 1.1)

CH Series
Reseal Pressure psi (bar) Up to 6 (0.42) downstream pressure Up to 6 (0.42) downstream pressure 3 (0.21) or more upstream pressure 17 (1.2) or more upstream pressure Nominal Cracking Pressure psi (bar) 1/3 (0.03) 1 (0.07) 5 (0.35) 10 (0.69) Cracking Pressure Range psi (bar) Up to 3 (0.21) Up to 4 (0.28) 3 to 9
(0.21 to 0.63)

20 to 30
(1.4 to 2.1)

7 to 15
(0.49 to 1.1)

Reseal Pressure psi (bar) Up to 6 (0.42) back pressure Up to 5 (0.35) back pressure Up to 2 (0.14) back pressure 3 (0.21) or more upstream pressure 17 (1.2) or more

(1.8) CA - CP25 SERIES CRACKING FLOW CURVES (1.4PRESSURE to 2.1) upstream pressure

20 to 30

CP Series
Nominal Cracking Pressure psi (bar) 1/3 (0.03) 1 (0.07) 10 (0.69) 25 (1.8) Cracking Pressure Range psi (bar) Up to 3 (0.21) Up to 4 (0.28) 7 to 13
(0.49 to 0.90)

CA and CPA Series


Reseal Pressure psi (bar) 6 to 20 (0.42 to 1.4) downstream pressure 5 to 20 (0.35 to 1.4) downstream pressure 3 to 10 (0.21 to 0.69) downstream pressure 5 (0.35) or more upstream pressure Cracking Pressure, bar
600 550 500 0 4 8 12 16 20 24 28 32 36 40 40 36

0 40 36

Reseal Pressure, bar

Reseal Pressure, psi

450 400 350 300 250 200 150 100 50 0 50 0

450 390

32 28 24 20 16 12 8 4 0 3.4 600

32 28 24 20 16 12 8 4 0 3,4

21 to 29
(1.5 to 2.0)

50

100

150

200

250

300

350

400

450

500

550

Back Pressure

Cracking Pressure, psi

USA

Warranty Information
Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative.
0
4.0 3.6 3.2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0 0.34 0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0

40

3.2 2.8

36 32 28 24 20 16 12 8 4 0 3.4 0

Check Valves

Materials of Construction
C and CA Series
Valve Body Materials 316 SS Component 1 Inlet body 2 Inlet gasket (CA series) Inlet gasket (6C and 8C series with 50 psi [3.5 bar] spring) Inlet gasket (12C and 16C series) 3 Insert (CA series) 4 O-ring 5 Poppet 6 Spring 7 Center body (CA series) 8 Adjusting screw (CA series) 9 Locking screw (CA series) 10 Outlet gasket (CA series) 11 Outlet body 316 SS/A479 Brass Brass 360/B16 Material Grade/ASTM Specification PTFE-coated 316 SS/A240 PTFE-coated 316 SS/A240 PTFE-coated 316 SS/A240 316 SS/A479 Fluorocarbon FKM 316 SS/A479 316 SS/A479 302 SS/A313 Brass 360/B16 PTFE-coated aluminum/B209 Naval brass 485/ B21 Buna N Brass 360/B16

4 2

4
5

316 SS/A276 PTFE-coated 316 SS/A240 316 SS/A479 Silicone-based and molybdenum disulfide-based (C series); PTFE-based and molybdenum disulfide-based (CA series) Brass 360/B16

7
Silicone-based (C series); PTFE-based (CA series)

Lubricants

11

8 9 10
12C Series shown

Wetted components listed in italics.

11

CH Series
Component 1 Inlet body 2 Poppet 3 Poppet stop 4 Spring 5 O-ring 6 Backup ring 7 Outlet body Lubricant Material Grade/ ASTM Specification 316 SS/A479 Fluorocarbon FKMbonded 316 SS/A479 316 SS/A240 302 SS/A313 Fluorocarbon FKM PTFE/D1710 316 SS/A479 Fluorocarbon-based

CA Series

6 5 7 3 4

Wetted components listed in italics. Material Safety Data Sheet for bonding agent available on request.

Check Valves

Materials of Construction
CP Series
1 2 3 4 5 6

CPA Series
1 2 3 4 6 5 7 8

Valve Body Materials Brass 316 SS Component 1 Insert lock screw 2 Insert 3 O-ring 4 Poppet 5 Spring 6 Body 7 Adjusting screw (CPA series) 8 Locking screw (CPA series) Lubricants
Wetted components listed in italics. Adjusting screw in valve with 150 or 350 psi (10.4 or 24.2 bar) spring is 316 SS.

4CP Brass 485/ B21

8CP Brass 360/ B16

4CPA Brass 485/ B21

8CPA Brass 360/ B16

Material Grade/ASTM Specification 316 SS/A276 or A479 316 SS/A479 Fluorocarbon FKM 316 SS/A479 316 SS/A479 316 SS/A276 PTFE-based 302 SS/A313 Brass 360/B16 316 SS/A276 Brass 360/ B16

Buna N Brass 360/B16

Check Valves

Flow Data at 70F (20C)


C Series
C- SERIES 2C-4C WATERFLOW CURVE
Nominal Cracking Pressures
2C, 6C, 16C Series 4C, 8C Series 1 psi (0.07 bar) 1 psi (0.07 bar) 10 psi (0.69 bar) 10 psi (0.69 bar)

2C-4C AIRFLOW CURVE

N-ELD-0469
25 psi (1.8 bar) 25 psi (1.8 bar)

Air
2C, 4C Series
Air Flow, std L/min
0 100 100 200 300 400 500 600 700

Water
2C, 4C Series
Water Flow, L/min
0 80 1.0 2.0 3.0 4.0 5.0 6.0 7.0 5.0 60

2C Series
80

6.0

Inlet Pressure, psig

60

4.0

USA 2C Series
40

3.0

4C Series
40

3.0 2.0

2.0 20

6C-8C AIRFLOW CURVE


0 0 5 10 15 20 25

20

1.0 0 0 C- SERIES 6C-8C WATERFLOW CURVE


0

N-ELD-0470
0.5 1.0

4C Series
1.0

0 1.5 2.0

Air Flow, std ft3/min

Water Flow, U.S. gal/min

6C, 8C Series
0
0 400

5
800

Air Flow, std L/min


1200 1600 2000

10

15

20
2400

25 100
2800

6C, 8C Series
0 0

4.0

0,5

Water Flow, L/min


8.0
1,0 12

16

1,5

20

2,0 80

100 6,0

Inlet Pressure, psig

5,0 80 4,0
60 3,0

6C Series 8C Series

80 6.0

50 5,0 40 4,0

6C Series 8C Series

3.0
60

Inlet Pressure, bar

60 5.0
4.0 40 3.0

30 3,0

EURO USA

2.0 40

2,0 40 1,0 0 0
0 0

2,0 20

20 2.0 0

20 12C/16C AIRFLOW CURVE

C- SERIES 12C WATERFLOW CURVE 1.0


200 300
40

1,0 10

N-ELD-0471
2,0

1.0 20

100
20

400

500
80

600

700
100 0

Air Flow, std

60 ft3/min

0 0 0 0

1,0 1.0

2.0

3,0

4,0 3.0

5,0 4.0

6,0 5.0

7,0

0 0

6.0

Water Flow, U.S. gal/min

16C Series
0 0.6 0 80
400

16C Series
20

Air Flow, std L/min


800

40 1200

60 1600

2000

80 2400

100 2800 100


5.0 80

0 0
40 0.5 3,0
0.4 30

1,0

20

2,0

Water Flow, L/min


40

3,0

60

4,0

5,0 80

6,0 50

0.5 6,0 0.4 5,0 60 0.3 4,0


40 0.2 3,0

40

Inlet Pressure, psig

60
3.0

2,0 0.3
20
0.2

USA JAPAN EURO

30

40
2.0

20
1.0

0.1 2,0
20 0 1,0

1,0
10 0.1

100
400

200
800

300
1200 40

400
1600 60

500
2000

600
2400 80

700

20 1.0

10

0 0 0 0

20

0 2800 0 100

0 0 0 0 0 0

1.0

4,0 5.0

2.0

8,0

3.0 10

4.0 12

5.0

15

16

6.0 20

20

7.0

0 0
25

Air Flow, std ft3/min

Water Flow, U.S. gal/min

20

40

60

80

100 80

5,0

10

15

20

25 40

Pressure Drop, bar

Pressure Drop, psi

Inlet Pressure, bar

4.0

2.0

Pressure Drop, bar

Pressure Drop, psi

Pressure Drop, bar

Pressure Drop, psi

Inlet Pressure, bar

5.0

4.0

CH SERIES-CH4 AIR FLOW CURVES


8 Check Valves

CH SERIES-CH4 WATER FLOW CURVES

N-ELD-0475

Flow Data at 70F (20C)


CH Series
Nominal Cracking Pressures
1 psi (0.07 bar) 10 psi (0.69 bar) 25 psi (1.8 bar)

Air
CH4 Series
Air Flow, std L/min
0 140 9.0 120 8.0 200 400 600 800 1000 1200 1400

Water
CH4 Series
Water Flow, L/min
0
80 0 1.0 10 2.0 20 3.0 4.0 30 5.0 40 6.0 7.0 50
0

140
5.0
5,0

9,0 8,0 120 100 80


40

Inlet Pressure, psig

100 80

6.0 5.0 4.0 3.0 2.0 20 0 0 10 20 1.0 0 30 ft3/min 40 50

6,0 5,0 4,0 3,0 2,0 1,0 0

Pressure Drop, psi

Inlet Pressure, bar

7.0

7,0

4.0

Pressure Drop, bar

60

4,0

CH SERIES-CH8 AIR FLOW CURVES 60


40

N-ELD-0476 60
2.0
2,0

3.0

3,0

CH SERIES-CH8 WATER FLOW CURVES


20

40 20
1.0

1,0

0
0 200

0 2.0

0 0

400 0.5

600

800 1.0

1000

1200 1.5

1400

Air Flow, std

Water Flow, U.S. gal/min

CH8 Series
Air Flow, std L/min
0 100 400 800 1200 1600 U.S.A. 2000 2400 2800

CH8 Series
Water Flow, L/min
0 0 50 20 4.0 40 8.0

EURO. 1260

U.S.A.

16 80

20

100 100

6.0 80

6,0

3.0 40
80

3,0

Inlet Pressure, psig

60

CH SERIES-CH16 AIR FLOW CURVES


40

4.0 3.0 2.0

4,0 30 3,0

N-ELD-0477
40

60 2.0

Pressure Drop, bar

Pressure Drop, psi

Inlet Pressure, bar

5.0

5,0

2.5

2,5 2,0 1,5 1,0 0 0,5 5.0 0 4.0 0

20

1.5 1.0

0 2,0

10
10

20

30

40

50 0.9 20 0.8

0.9 20 0.8 0.7 0 0.6 0.5


0 20 40 60 80 100 1.0 0

9.0 8.0 7.0 6.0 5.0

CH SERIES-CH16 WATER FLOW CURVES

1,0 0.5 0 0 0.4 0 0

0.5

400 1.0 800

2.0 1200

3.0 1600

4.0 2000

5.0 2400

Air Flow, std ft3/min

Water Flow, U.S. gal/min


0.3

0.70 0 2800 6 0.6 0.5 0.4

0.4 Series CH16 0.3 0.2 0 80 0.1

4.0CH16

Series
Water Flow, L/min
20
20

3.0

Air Flow, std L/min


400 800 1200

3.0

U.S.A.
800

1600

2000

2400

2800 5.0

2.0 1.0 5,0 0

0.2 0 0 40 0.1

40

40

U.S.A. 60 60 EURO
800 4.0

0.3

2.0

80

80

1000.2 80
0.1 0 1400 60 7.0
2.5
1.0 2,5 0

Inlet Pressure, psig

1.0

2.0

3.0

Pressure Drop, bar

Inlet Pressure, bar

4.0

4,0

--Pressure Drop, psi

60 0

200

400

600

1000

1200

1400

0 0 30

200

400

600

1000 5.0

1200 6.0

2.0

2,0

40

3.0

3,0

20

40

1.5

1,5

JAPAN
20
0.6

2.0

2,0

0 10

20

40

CHINA.

60 JAPAN

1.0
80 100 20

1,0
0

1.0

1,0

6.0 0.30

0.5 0.6

0,5
3.0

0 0.5
0.4 0.3 0.2

0 0 20 40 60 80 100

0 0 5.0 0 0 0.25
4.0 0.20 3.0 0.15

0 400 800 5.0 1200 10 1600 2000 15 2400 20 2800

0 0.5 25
0.4 0.3

0 2.5 0
2.0 1.5 1.0

Air Flow, std ft3/min

Water Flow, U.S. gal/min

U.S.A.

2.0 0.10

U.S.A. EURO

0.2

CA SERIES AIR FLOW CURVES

CA SERIES WATER FLOW CURVES

N-ELD-0252 Check Valves

Flow Data at 70F (20C)


CA and CPA Series
Nominal Cracking Pressures
3 psi (0.21 bar) 50 psi (3.5 bar) 150 psi (10.4 bar) 350 psi (24.2) bar)

Air
CA Series
Air Flow, std L/min
0 800 700 50 400 800 1200 1600 2000 2400 2800

Water
CA Series
Water Flow, L/min
00 600

20 2.0

40

4.0

60

80 6.0

100 800 40 700

40

50
500

Inlet Pressure, psig

Inlet Pressure, bar

40

500 400 300 200 10 100 0 0 20 40 60 80 100 0 30

40 400 30 300 20 200 10 100

Pressure Drop, bar

Pressure Drop, psi

600

600 30 500

30

CPA SERIES AIR FLOW CURVES 4CPA

N-ELD-0655 400
20

20

20

300 200 10 100


00 2800 2.0

10

CPA SERIES WATER FLOW CURVES 4CPA


00 00 0.2 4000.4

800 0.6

1200 1.0 1600 0.8 1.2

2000 1.4

1.6 2400 1.8

Air Flow, std ft3/min

Water Flow, U.S. gal/min

4CPA Series
Air Flow, std L/min
0 800 700 400 800 1200 1600 2000 2400 2800 50

4CPA Series
Water Flow, L/min
0 0 600
50 20

2.0 40

USA

USA EURO

4.0 60

80 6.0

100 800 700

40

40

500

Inlet Pressure, psig

500 400 30

400

500 400 20

30

300

Pressure Drop, bar

Pressure Drop, psi

Inlet Pressure, bar

600

40

40

600

30

30

20

300 CPA SERIES AIR FLOW CURVES 8CPA 200

20

20

200

300 N-ELD-0657 200 10 100 0

10

10 100 0 0 0 20 40 60 80 100

10 100

CPA SERIES WATER FLOW CURVES 8CPA80 0 20 60 40


0 4.0 0 0 0 50

100 0

5.0

0.2 400

0.4 800

0.612000.8

1.0 1600

1.2 1.6 2000 1.4 2400

1.8 2800

2.0

Air Flow, std ft3/min

Water Flow, U.S. gal/min

40 0

8CPA Series
Air Flow, std L/min
3.0
800 0 400 800 1200

4.0

8CPA Series

3.0 40

30

USA 1600

Water Flow, L/min


2000 2400 2800 50

30 0 2.0 0 600
50

20

4.0

40 8.0

USA EURO 60 12

16 80

20 100
800 700 600 500

3
40 2

020
40

2.0 700

20
500 1.0

10

Inlet Pressure, psig

500

Inlet Pressure, bar

40

40

Pressure Drop, psi

10 400
0
300

Pressure Drop, bar

600 1.0

1 30

30

0 400 0
300 200

0 30 400 800 1200 1600 2000 2400 2800


20

30

00

400

2.0 800

1200

4.0 1600

2000

6.0

0 2400
400 280020 300

0
20

20

200
0 20 40 60 80

200 100 100 5.0 0

10

10

10 100 5.0 0 0 20 40 60 JAPAN 0 80 100

10

100

50
0

4.0

Air Flow, std ft3/min

0 0 400 0 40 4.0

1.0 800

2.0 1200

Water Flow, U.S. gal/min

JAPAN 3.0 1600 2000 4.0 2400 EURO

0
6.0 4.0

5.0 2800

0 0 0 40

3.0

30

3.0

3.0
2.0

30

USA

20

USA EURO
2.0

2.0

20

10

Check Valves

Flow Data at 70F (20C)


CP Series
Nominal Cracking Pressures
1 psi (0.07 bar) 10 psi (0.69 bar) 25 psi (1.8 bar)

4CP Air Flow 4CP Series


Air Flow, std L/min
0
150
100 200 300

Air

N-ELD-0810
400
500 600 700

4CP Water Flow 4CP Series


0
10

Water

N-ELD-0811
Water Flow, L/min
3.0 4.0 5.0 6.0 7.0

800

1.0

2.0

100 6.0

125

Inlet Pressure, psig

8.0

80

100
6.0 75 4.0 50 2.0

60

USA
40 20

4.0 3.0
2.0

Pressure Drop, bar

Pressure Drop, psi

Inlet Pressure, bar

5.0

25

1.0
0

0 0
5.0 10 15

0 20
25 30

0 0 0.2 0.4
0.6 0.8 1.0 1.2 1.4

1.6

1.8

2.0

Air Flow, std ft3/min

Water Flow, U.S. gal/min

8CP Air Flow 8CP Series


Air Flow, std L/min
0 0
10 100

N-ELD-812
800

8CP Water 8CP Series Flow


Water Flow, L/min
150
6.0 125

N-ELD-813
8.0 12 16 20
10

5,0 400

10

1200

15

1600

20 2000

25 2400

30 2800

0
150
0 0,2

4.0

0,4

0,6

0,8

1,0

1,2

1,4

1,6

1,8

2,0
100 8.0

8,0 80

125

Inlet Pressure, psig

6,0 100 5,0 75 4,0 50 3,0

6,0 60

4.0

75 4,0 40
3.0

USA EURO

80 6.0

Pressure Drop, bar

Pressure Drop, psi

Inlet Pressure, bar

5.0 100

50 2.0 25 1.0

60 4.0

USA

EU

2,0 20

25 2,0 0 1,0 0
0 0 1,0

40 2.0

0 0

0 0

100 10

200 30 300 40 400 20 50

500 60

600 70

700 80

90800100

0 0

20 0

1.0

2.0

3.0

4.0

5.0

6.0
0

Air Flow, std ft3/min

Water Flow, U.S. gal/min


2,0 3,0 4,0 5,0 6,0 7,0

Testing
10 40 50 60 70 80 90 100 0 20 30 Every 1.0 C, CA, CH, CP, and CPA series check valve is factory 100 tested for crack and reseal performance with a liquid leak 6,0 detector.

Cleaning and Packaging


2,0 3,0 1,0 4,0 5,0 Every 0C, CA, and CH series check valve with VCR or 6,0 VCO 150 10 end connections is processed in accordance with Swagelok Special Cleaning and Packaging (SC-11), MS-06-63, to ensure 125 8,0 compliance with product cleanliness requirements as stated in ASTM G93 Level C. 100

Check valves with xed cracking pressures, C, CP, and CH 5,0 series, are cycled six times prior to testing. Every valve is 0.6 60 tested 4,0 to ensure it seals within 5 s at the appropriate reseal pressure.
3,0 0.4 Check valves with adjustable cracking pressures, CA and40 CPA series, are tested at two pressure points. Every valve is 2,0 tested 0.2 at a low-pressure setting. Ten percent of the valves in 20 each 1,0 order are tested at the high-pressure setting. All valves must seal within 5 s at the appropriate reseal pressure.

0.8

80

EURO All 6,0 other C, CA, and CH series check valves, as well as every JAPAN CP and CPA series check valve, are cleaned to Swagelok 75 0.6 standard cleaning and packaging specication (SC-10), 4,0 MS-06-62. 50
0.5

EUR

2,0 0.4
0.3 0

25 0

JA

0 0

0 0

100 400

200

800

300

400 1200

500 1600

600 2000

700 2400

800 2800

0
0.2 0.1 0

4,0

8,0

12

16

20

Check Valves

11

Dimensions
C Series
A B flat

CA SERIES CHECK VALVE

N-ELD-165

Dimensions, shown with Swagelok tube fitting nuts finger-tight, are for reference only and are subject to change.

CA Series
A B flat

C flat

C flat

End Connections Inlet/Outlet Size 1/8 in. 1/4 in. Fractional Swagelok tube fittings 3/8 in. 1/2 in. 3/4 in. 1 in. Metric Swagelok tube fittings 6 mm 10 mm 12 mm 1/8 in. 1/4 in. Female NPT 3/8 in. 1/2 in. 3/4 in. 1 in. 1/8 in. 1/4 in. Male NPT 3/8 in. 1/2 in. 3/4 in. 1 in. Male NPT/ Swagelok tube fitting Male VCR fittings 1/4 in. 1/4 in. 1/2 in. 3/4 in. 1 in. 1/4 in. 6 mm 8 mm 1/4 in. 1/4 in.

Basic Ordering Number SS-2CSS-4CSS-6CSS-8CSS-12CSS-16CSS-6C-MMSS-10C-MMSS-12C-MMSS-2C4SS-4C4SS-6C4SS-8C4SS-12C4SS-16C4SS-2C2SS-4C2SS-6C2SS-8C2SS-12C2SS-16C2SS-4C1SS-4C-VCRSS-8C-VCRSS-12C-VCRSS-16C-VCRSS-4CASS-6CA-MMSS-8CA-MMSS-4CA1SS-4CA-VCR-

Dimensions, in. (mm) Series 2C 4C 6C 8C 12C 16C 4C 8C 2C 4C 6C 8C 12C 16C 2C 4C 6C 8C 12C 16C 4C 4C 8C 12C 16C A 2.19 (55.6) 2.35 (59.7) 3.17 (80.5) 3.42 (86.9) 4.32 (110) 4.74 (120) 2.36 (59.9) 3.32 (84.3) 3.42 (86.9) 1.89 (48.0) 2.15 (54.6) 2.98 (75.7) 3.58 (90.9) 4.08 (104) 4.84 (123) 1.71 (43.4) 2.09 (53.1) 2.78 (70.6) 3.16 (80.3) 4.08 (104) 4.52 (115) 2.22 (56.4) 2.21 (56.1) 3.56 (90.4) 4.64 (118) 4.76 (121) B C 7/16 9/16 11/16 7/8 1 1/8 1 1/2
(14) (19) (22)

Ordering Information
Basic ordering numbers specify stainless steel material. To order brass, replace SS with B in the basic ordering number. Example: B-2C-

Fixed Cracking Pressure, C Series 5/8 7/8 1 1/4 1 3/8 5/8 7/8 5/8 3/4 7/8 1 1/16 1 1/4 1 5/8 5/8 7/8 1 1/4 1 5/8 5/8 5/8 15/16 1 5/8 9/16

C Series
To order, add a cracking pressure designator to the basic ordering number.
Cracking Pressure psi (bar) 1/3 (0.03) 1 (0.07) 10 (0.69) 25 (1.8) Designator 1/3 1 10 25

Example: SS-2C-1/3

CA Series
To order, add a cracking pressure range designator to the basic ordering number.
Cracking Pressure psi (bar) 3 to 50 (0.21 to 3.5) 50 to 150 (3.5 to 10.4) 150 to 350 (10.4 to 24.2) 350 to 600 (24.2 to 41.4) Designator 3 50 150 350

Example: SS-4CA-3

Adjustable Cracking Pressure, CA Series Swagelok tube fittings Male NPT/ Swagelok tube fitting Male VCR fittings 3.23 (82.0) 3.32 (84.3) CA 3.12 (79.2) 3.09 (78.5) 5/8 9/16
(14) (16)

9/16

Check valves are designed for directional ow control only. Swagelok check valves should never be used as code safety relief devices.

Check Valves

12

Dimensions
Dimensions, shown with Swagelok tube fitting nuts finger-tight, are for reference only and are subject to change.
Pressure Rating at 100F (37) psig (bar)

End Connections Type Size 1/8 in. 1/4 in. Fractional Swagelok tube fitting 3/8 in. 1/2 in. 3/4 in. 1 in. 6 mm 8 mm Metric Swagelok tube fitting 10 mm 12 mm 22 mm 25 mm 1/4 in. Female NPT 3/8 in. 1/2 in. 3/4 in. 1 in. 1/8 in. 1/4 in. Male NPT 3/8 in. 1/2 in. 3/4 in. 1 in. 1/4 in. Female ISO 1/2 in. 3/4 in. 1 in. 1/4 in. Male ISO Female SAE/MS Male SAE/MS Male VCO fitting 1/2 in. 3/4 in. 1 in. 1/2 in. 1/2 in. 1/4 in. 1/2 in. 3/4 in. 1 in. Male VCR fitting 1/4 in. 1/2 in. 3/4 in.

Basic Ordering Number SS-CHS2SS-CHS4SS-CHS6SS-CHS8SS-CHS12SS-CHS16SS-CHS6MMSS-CHS8MMSS-CHS10MMSS-CHS12MMSS-CHS22MMSS-CHS25MMSS-CHF4SS-CHF6SS-CHF8SS-CHF12SS-CHF16SS-CHM2SS-CHM4SS-CHM6SS-CHM8SS-CHM12SS-CHM16SS-CHF4RTSS-CHF8RTSS-CHF12RTSS-CHF16RTSS-CHM4RTSS-CHM8RTSS-CHM12RTSS-CHM16RTSS-CHF8ST-

Dimensions in. (mm) Series CH4 CH8 CH16 CH4 CH8 A 2.27 (57.7) 2.43 (61.7) 2.75 (69.9) 2.96 (75.2) 3.52 (89.4) 3.88 (98.6) 2.43 (61.7) 2.70 (68.6) 2.80 (71.1) 2.96 (75.2) CH16 CH4 CH8 CH16 CH4 CH8 CH16 CH4 CH8 CH16 CH4 CH8 CH16 3.48 (88.4) 3.88 (98.6) 2.13 (54.1) 2.55 (64.8) 3.03 (77.0) 3.23 (82.0) 3.83 (97.3) 1.79 (45.5) 2.17 (55.1) 2.36 (59.9) 2.73 (69.3) 3.29 (83.6) 3.67 (93.2) 2.28 (57.9) 3.29 (83.6) 3.55 (90.2) 3.83 (97.3) 2.17 (55.1) 2.73 (69.3) 3.35 (85.1) 3.67 (93.2) 2.74 (69.6) CH8 1 2.48 (63.0) CH4 CH8 CH16 CH4 CH8 CH16 1.98 (50.3) 2.35 (59.7) 2.90 (73.7) 2.28 (57.9) 2.73 (69.3) 3.78 (96.0) 11/16 1 1 5/8 11/16 1 1 5/8 1 5/8 11/16 1 1 1/16 1 5/8 11/16 1 1 5/8 11/16 1 1/16 1 5/8 11/16 1 1 5/8 1 B 11/16 1 1 5/8 11/16

CH Series
A B flat

6000 (413)

5000 (344) 4700 (323)

Ordering Information
To order, add a cracking pressure designator to the basic ordering number.
Cracking Pressure psi (bar) 1/3 (0.03) 1 (0.07) 5 (0.35) 10 (0.69) 25 (1.8) Designator 1/3 1 1 10 25

6000 (413)

5000 (344) 6000 (413) 5000 (344) 4600 (316) 4300 (296) 4100 (282)

Example: SS-CHS2-1/3

6000 (413)

5000 (344) 6000 (413) 4600 (316) 4300 (296) 4100 (282) 6000 (413) 5000 (344) 4600 (316)

Check valves are designed for directional ow control only. Swagelok check valves should never be used as code safety relief devices.

SS-CHM8ST6000 (413) SS-CHVCO4SS-CHVCO85000 (344) 6000 (413) 3500 (241) 3000 (206) SS-CHVCO12SS-CHVCO16SS-CHVCR4SS-CHVCR8SS-CHVCR12-

See specifications ISO 7/1, BS EN 10226-1, DIN-2999, JIS B0203.

13

Check Valves

Dimensions
Dimensions, shown with Swagelok tube tting nuts nger-tight, are for reference only and are subject to change.

CP and CPA Series


A D flat

End Connections Inlet/Outlet Size 1/4 in. 1/2 in. 1/4 in. 1/2 in. 1/4 in. 1/4 in. 1/2 in. 1/4 in. 1/4 in. 1/4 in. 1/4 in. 1/2 in. 1/4 in. 1/2 in.

Basic Ordering Number SS-4CP4SS-8CP4SS-4CP2SS-8CP2SS-4CP6SS-4CP5SS-8CP5SS-4CP4-RTSS-4CP2-RTSS-4CPA4SS-4CPA2SS-8CPA2SS-4CPA2-RTSS-8CPA2-RT-

Dimensions, in. (mm) Series 4CP 8CP 4CP 8CP 4CP 8CP 4CP A 2.41 (61.2) 3.71 (94.2) 1.62 (41.1) 2.28 (57.9) 2.29 (58.2) 1.75 (44.4) 2.83 (71.9) 2.54 (64.5) 1.62 (41.1) 2.98 (75.7) 1.62 (41.1) 2.56 (65.0) 1.62 (41.1) 2.56 (65.0) D 3/4 1 1/16 9/16 7/8 3/4 3/4 1 1/16 3/4 9/16 3/4 9/16 7/8 9/16 7/8

Ordering Information
Basic ordering numbers specify stainless steel material. To order brass, replace SS with B in the basic ordering number. Example: B-4CP4-

Fixed Cracking Pressure, CP Series Female NPT Male NPT Female/male NPT Male/female NPT Female ISO Male ISO Female NPT Male NPT Male ISO

CP Series
To order, add a cracking pressure designator to the basic ordering number.
Cracking Pressure psi (bar) 1/3 (0.03) 1 (0.07) 10 (0.69) 25 (1.8) Designator 1/3 1 10 25

Adjustable Cracking Pressure, CPA Series 4CPA 8CPA 4CPA 8CPA

Example: B-4CP4-1/3

See specifications ISO 7/1, BS EN 10226-1, DIN-2999, and JIS B0203.

CPA Series
To order, add a cracking pressure range designator to the basic ordering number.
Cracking Pressure psi (bar) 3 to 50 (0.21 to 3.5) 50 to 150 (3.5 to 10.4) 150 to 350 (10.4 to 24.2) 350 to 600 (24.2 to 41.4) Designator 3 50 150 350

Example: SS-4CPA4-3

Check valves are designed

for directional ow control only. Swagelok check valves should never be used as code safety relief devices.

Options and Accessories


Seal Materials (All Series)
Fluorocarbon FKM O-rings are standard in 316 stainless steel valves; Buna N O-rings are standard in brass valves. Other elastomer seals (poppet bonding material and O-ring) are available. To order, insert the seal material designator into the valve ordering number.
Seal Material Buna N Ethylene propylene Fluorocarbon FKM Neoprene Designator -BU -EP -VI -NE Temperature Rating F (C) 10 to 250 (23 to 121) 50 to 300 (45 to 148) 10 to 375 (23 to 190) 40 to 250 (40 to 121)

Sour Gas Valves (CH Series)


CH series valves with Swagelok tube tting end connections are available for sour gas service. Materials for wetted components are selected in accordance with NACE Specication MR0175 for sulde stress cracking-resistant materials.

Technical Data
Pressure Rating at 70F (20C) CH4 and CH8 series: 5000 psig (344 bar) CH16 series: 4700 psig (323 bar) Temperature Rating 50 to 300F (45 to 148C) Nominal Cracking Pressures 1/3, 1, and 5 psi (0.03, 0.07, and 0.35 bar) End Connections 1/4, 3/8, 1/2, 3/4, and 1 in. Swagelok tube fittings Materials of Construction Body, poppetalloy R-405/B164 Sealsethylene propylene Backup ringPTFE Springalloy X-750/AMS 5699 All other materials and lubricant same as standard product. See Materials of Construction, page 5.

Example: B-2C-VI-1/3 Additional seal materials are available. Contact your authorized Swagelok sales and service representative for details.

Special Alloys (All Series)


Springs of alloy 400 or alloy C-276 are available in some sizes. Valve bodies of alloy R-405, carbon steel, aluminum, or other alloys are available in some sizes. Contact your authorized Swagelok representative for more information.

Special Cleaning and Packaging (SC-11)


Every C, CA, and CH series check valve with VCR or VCO end connections is processed in accordance with Swagelok Special Cleaning and Packaging (SC-11), MS-06-63, to ensure compliance with product cleanliness requirements stated in ASTM G93 Level C. To order special cleaning and packaging for C, CA, and CH series check valves with other end connections, add -SC11 to the ordering number. Example: SS-2C-1/3-SC11

Ordering Information
To order, replace SS with M and insert -SG into the ordering number. Example: M-CHS2-SG-1/3

Deflector Cap (CP and CPA Series)


A polyethylene deector cap is available for CP and CPA series valves with male NPT end connections. The deector cap deects ow from direct contact with personnel and prevents atmospheric contaminants from entering the valve. The deector cap screws easily onto the male NPT outlet end of the valve. Maximum rating is 300 psig at 100F (20.6 bar at 37C). To order, insert -DG for a green cap or -DR for a red cap into the ordering number. Example: SS-4CPA2-DR-3

PTFE-Coated Springs (C, CA, CP, and CPA Series)


Springs with PTFE coating are available in some sizes. Contact your authorized Swagelok representative for more information.

ECE R110-Compliant Valves (CH Series)


Stainless steel CH series check valves with 1/4 and 1/2 in. Swagelok tube tting end connections and Buna C seals are available for use in alternative fuel service.
Pressure rating at 70F (20C): 3770 psig (259 bar) Temperature ratings: 40 to 185F (40 to 85C)

Maintenance Kits
Spring kits and seal kits are available for retrot or maintenance. See the Swagelok Check Valve Maintenance Kits catalog, MS-02-115.

Ordering numbers: 1/4 in. sizeSS-CH4-BC 1/2 in. sizeSS-CH8-BC

Oxygen Service Hazards


Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers. For more information about hazards and risks of oxygenenriched systems, see the Swagelok Oxygen System Safety technical report, MS-06-13.

VCR, VCO, SwagelokTM Swagelok Company 2002, 2003, 2005 Swagelok Company Printed in U.S.A., MI July 2005, R5 MS-01-176

1 PIECE CARBON STEEL BALL VALVE


SERIES: COP2017C

SPECIFICATIONS
REDUCED PORT 2000 W.O.G. 1 PIECE BODY NACE APPROVED BLOW OUT PROOF STEM PTFE SEAL AND PACKING THREADS CONFORM TO ASME B1.20.1 (NPT)
1 2 3 4 5 6 7 8 9 10 11 12 PART BODY RETAINER BALL STEM GLAND RING BALL SEAT THRUST WASHER PACKING SPRING WASHER STEM NUT HANDLE HANDLE SLEEVE MATERIAL ASTM A108 ASTM A108 ASTM A351-CF8M ASTM A276-316 ASTM A108 RTFE/CTFE PTFE PTFE AISI 304 AISI 304 AISI 304 PVC

DIM ENSIONS
NPS 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" PART # COP2017C02 COP2017C03 COP2017C04 COP2017C05 COP2017C06 COP2017C07 COP2017C08 COP2017C09 D 0.20 0.28 0.35 0.49 0.59 0.79 0.98 1.26 L 1.70 1.86 2.43 2.75 3.38 3.69 4.00 4.50 H 1.12 1.32 2.38 2.44 2.63 3.25 3.25 3.44 W 2.40 3.39 4.33 4.33 4.76 5.75 5.75 5.98 WEIGHT 0.30 0.30 0.70 0.90 1.40 3.10 3.20 5.70

* Due to the continuous development of our products, design or construction may change without prior notice

DISTRIBUTED VALVES

DynaSeal Floating Ball Valves

WKM

DISTRIBUTED VALVES

TABLE OF CONTENTS

SERIES 210 DUCTILE IRON FLOATING BALL VALVES


How To Order Features and Benefits Detail View, Sizes, Standards and Specifications Materials List Dimensions and Weights 1 2&3 4 5 6

SERIES 310 FLOATING BALL VALVES


How To Order Features and Benefits Exploded View Trim Chart 7&8 9 & 10 11 & 12 13

DIMENSIONAL DATA
4 in. (100 mm) Reduced Port and Smaller Features and Benefits Exploded View Trim Chart 14 & 15 16 & 17 18 19

DIMENSIONAL DATA
4 in. (100 mm) Full Port and Larger Pressure/Temperature Charts Weights Flow Characteristics Stem Torques SERIES 310 Material Selection Guide 20 & 21 22 & 23 24 & 25 25 26 & 27 28 through 34 35 36

TRADEMARK INFORMATION TERMS AND CONDITIONS

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 210 HOW TO ORDER


J0XXXXX Base Part Number 2 Pressure Rating (CWP) 1 Body Material X Seat Trim X Seal Material X Ball & Stem 0 X Handle

750 psi 1 1000 psi 2 1500 psi 3


FEMALE THREADED ENDS 750/1000# MOP

Ductile Iron 1

Buna FKM

1 2

No Handle Handle No Handle w/Seal Pin Handle w/Seal Pin

0 1 2 3

2000 psi 4

in. 2x2 3x2 3x3 4x3

Size

(mm)

Base Number 24925 25144 24926 25145 Acetal Plastic (43) 3 2 x 1 1/2 & 3 x 2 (50 x 40) & (80 x 50) Filled Teflon (42) 5 2 x 1 1/2 & 3 x 2 (50 x 40) & (80 x 50) Carbon Steel Stainless Steel 1 2

2 x 1 1/2 (50 x 40) (50 x 50) (80 x 50) (80 x 80)

Carbon Steel 3 Unidirectional Stainless Steel 4 Unidirectional


* See page 3 for details.

(100 x 80) 24927

1500/2000# MOP

1x1 2x2 3x2 3x3 4x3

(25 x 25) (50 x 50) (80 x 50) (80 x 80)

24190 24132 24056 24059 24063 24178*

2 x 1 1/2 (50 x 40) 2 1/2 x 2 (65 x 50)

(100 x 80) 24211*

* Maximum pressure rating of 1500 psi for 4 in. x 3 in. (100 mm x 80 mm) and 3 in. x 3 in. (80 mm x 80 mm).

GROOVED ENDS 750# MOP

2 x 1 1/2 (50 x 40) 3x2 4x3 (80 x 50)

25111 25112

(100 x 80) 25113

Examples:

Standard Trim 2 in. (50 mm) J024925-2131100 H2S, NACE trim suffix code = standard -213220X = unidirectional -213240X

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 210 FEATURES AND BENEFITS


The W-K-M floating ball valve design expands further into the oilfield market with the DynaSeal 210 ball valve. This rugged but economical ductile iron ball valve is the valve of choice for threaded end oilfield applications where carbon steel body material is not a requirement.
The W-K-M 210 ball valve is a two piece design with ductile iron body and tailpiece. Even though this valve is economical, it includes many of the premium design features found in the W-K-M carbon steel 310 ball valves. It is available in 1 in. (25 mm) to 4 in. x 3 in. (100 mm x 80 mm) sizes. Working pressures offered are 750, 1,000, 1,500 and 2,000 psi. (See size/pressure table on page 4). This valve is primarily used in the Oilfield market, typically chosen for the following applications.

Production wing valves on low pressure gas wells Production flow lines Production gathering systems for water, oil and gas Gas blow down service Tank batteries for storage or production Frac water tanks

Open or closed position locking handle. Handle provides positive indication of open/ closed position.

Positively retained stem cannot be removed with valve in service.

Double O-Ring stem seal.

Stem gasket reduces torque and provides a secondary stem seal.

Recessed deep pocket seat is protected from flow.

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 210 FEATURES AND BENEFITS


LOCKING CAPABILITY IS STANDARD The valve can be locked in the open or closed position. POSITIVELY RETAINED STEM The stem is positively retained. It is designed to prevent stem blowout while the valve is in service. COLOR CODED WORKING PRESSURES The lock plates are color coded so pressure ratings are quickly identified 750/1,000 psi green. 1,500 psi blue. 2,000 psi red.

FIRE TESTED DESIGN The W-K-M DynaSeal 210 ball valves are qualified under API Standard 607 except the 4 in. x 3 in. (100 mm x 80 mm) 750 and 1000 psi valves. The deep pocketed seat, locked in stem and body/tailpiece designs give this valve excellent fire tested characteristics. (The 4 in. x 3 in. (100 mm x 80 mm) 750 and 1000 psi valves do not have deep pocketed seats). SUPERIOR STEM JOURNAL DESIGN PREVENTS STEM SEIZURE The stem is designed with two internal O-ring grooves located on either side of a shallow grease groove. The top O-ring is a weather seal while the bottom one seals the stem bore against the line media. The stem gasket provides a backup seal. The shallow groove between the O-rings provides three benefits: prevents stem seizure reduces torque provides a space for lubricating grease applied at the factory during assembly. TFE BODY SEAL A TFE body seal is positioned between the line bore and tailpiece threads isolating the threads from the line media. DEEP RECESSED SEATS The seat is recessed into a deep machined pocket, which serves to surround and protect the seat on all sides. This design eliminates cold flow into the valve conduit where it can be damaged by the action of the ball or the flow medium. The result is extremely long service life. (Seats are not recessed in the 4 in. x 3 in. (100 mm x 80 mm) 750 and 1000 psi valves).

UNIDIRECTIONAL BALL (OPTION)

DEMCO/W-K-M introduced the unidirectional valve option in 1979 to provide relief to valves that might have water trapped in the body cavity and then be exposed to a temporary freeze. Since this option relies on a relief hole in the ball to relieve the excess pressure the valve is stamped with a directional flow arrow to be sure the side of the ball with the hole is installed upstream.

SEAL PIN DEVICE PROVIDED AS STANDARD ON 750 AND 1000 psi, 2 in., 3 in. AND 4 in. (50 mm, 80 mm AND 100 mm) REDUCED PORT VALVES. A secondary seal pin device for applying tamper detection seals is provided on these valves. These valves are a popular choice for production tank batteries where tamper detection seals are often required.

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 210 1 in. (25 mm) FULL PORT THROUGH 4 in. x 3 in. (100 mm x 80 mm) REDUCED PORT
Handle (Optional) Bolt Dart and Chain Retainer Ring Locking Plate Stop Pin Body Wave Spring

Stem O-Rings Stem Gasket (Thrust Bearing)

Stem

Ball

Tailpiece Gasket

Tailpiece

Seat Rings

UNIDIRECTIONAL BALL

STANDARDS AND SPECIFICATIONS


DynaSeal 210 ball valves conform to the following design and testing standards:
STANDARD MATERIALS API line pipe threads Body: Ductile Iron Ball and Stem: Carbon Steel or Stainless Steel Seat and Seals: Acetal Plastic/ Buna-N Ball and Stem: Stainless Steel Seat and Seals: TFE/FKM ASME/ANSI B16.5 MSS-SP-6, 25, 55, 72 and 61 NACE MR0175 (Rev. 2002) API 607 (Fire Test Specification)

WORKING PRESSURE
SIZE in. 1 (mm)
(25) FP

psig 750 1000 1500 2000


2 x 1 1/2 (50 x 40) RP 2 (50) FP

OPTIONAL MATERIALS

2 1/2 x 2 (65 x 50) RP 3x2 3 4x3 (80 x 50) RP (80) FP

COMPLIANCES

(100 x 80) RP

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 210 1 in. (25 mm) FULL PORT THROUGH 4 in. x 3 in. (100 mm x 80 mm) REDUCED PORT 750, 1000, 1500 and 2000 psig WORKING PRESSURE

STANDARD MATERIALS
Qty.
1 1 1 1 2

DESCRIPTION
Body Tailpiece Ball Stem Seat Ring

MATERIAL
ASTM A395 Ductile Iron ASTM A395 Ductile Iron Carbon Steel Chrome Plated 316 SS AISI 1213/1215, Steel, Zinc Plated 316 SS (17-4PH SS on 2 in. x 1 1/2 in. (50 mm x 40 mm) Acetal Plastic (43) Filled TFE (42) Carbon Filled TFE (2) 750/1000 psi PTFE Buna-N FKM Filled TFE Steel 1018/26 Spring Steel Spring Steel Spring Steel

1 2 1 1 1 1 1 1 1

Tailpiece Gasket Stem O-Ring Stem Gasket (Thrust Bearing) Locking Plate Locking Plate Retaining Ring Wave Spring Stop Pin Handle

1 in. (25 mm ) FP & 2 in. x 1 1/2 in. (50 x 40): Carbon Steel, Zinc Plated 2 in. (50 mm) FP through 4 in. x 3 in. (100 x 80): ASTM A395 Ductile Iron Nut on 1 in. (25 mm) Retainer Ring on 2 in. x 1 1/2 in. (50 mm x 40 mm) Bolt on 2 in. (50 mm) FP through 4 in. x 3 in. (100mm x 80 mm) Brass or Aluminum

Handle Retainer

Seal Pin/Dart

Note: For H2S service use Trim Code -X13220X. Meets NACE MR0175 (Rev. 2002) (see How To Order page 1).

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 210 DIMENSIONS AND WEIGHTS


G G

F E E

BORE DIA

BORE DIA

C
PIPE

FULL PORT (FP)

REDUCED PORT (RP)

DIMENSIONAL DATA
SIZE in.
1 FP 2 RP 2 FP 2 1/2 RP 3 RP 3 FP 4 RP

DIMENSION A THREADED GROOVED


4.00 5.55 6.00 7.00 7.25 8.75 8.75 102 141 152 178 184 222 222 226 184 5.25 7.25 8.88 133

B
1.00 1.50 2.00 2.00 2.00 3.00 3.00 25 38 51 51 51 76 76

APPROXIMATE DIMENSIONS in inches C E F


1.00 2.00 2.00 2.50 3.00 3.00 4.00 25 50 50 65 80 80 100 2.77 3.56 4.50 4.50 4.50 5.66 5.66 70 90 114 114 114 144 144 4.0 4.9 4.9 4.9 4.9 6.0 6.0 102 124 124 124 124 152 152

G
7.1 7.1 15.0 15.0 15.0 15.0 15.0 180 180 381 381 381 381 381

SIZE mm
25 FP 50 RP 50 FP 65 RP 80 RP 80 FP 100 RP

APPROXIMATE DIMENSIONS in millimeters

WEIGHTS FULL PORT


VALVE SIZE in. WEIGHT lb. OPERATION
Without Handle lb. With Handle lb.

1x1
4.0 4.5

2x2
14.4 17.6

3x3
42.8 46.0

VALVE SIZE mm WEIGHT kg OPERATION


Without Handle kg With Handle kg

25 x 25
1.8 2.0

50 x 50
6.5 8.0

80 x 80
19.4 20.9

WEIGHTS REDUCED PORT


VALVE SIZE in. WEIGHT lb. OPERATION
Without Handle lb. With Handle lb.

2 x 1 1/2
9.4 9.9

2 1/2 x 2
15.5 18.0

3x2
16.6 19.8

4x3
35.5 38.7

VALVE SIZE mm WEIGHT kg OPERATION


Without Handle kg With Handle kg

50 x 40
4.3 4.5

65 x 50
7.0 8.2

80 x 50
7.5 9.0

100 x 80
16.1 17.6

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310 HOW TO ORDER


2 Size inches R Port Reduced Port = R Full Port = F B 1 3 6 C S 4 Seal Code 3 S Ball & Stem Code 2 W Actuator Code R Valve Type Body Tailpiece Code

Material Carbon Steel Controlled hardness carbon steel for H2S service Same as CS2, but special for -50F (-46C) service 316 stainless steel for wetted parts 316 stainless steel with stainless steel external trim. Good for -50F (-46C).
* Meets NACE *MR0175 (Rev. 2002)

Codes CS CS2* CS3* S1 S8*

Materials Carbon Steel 316 Stainless Steel Ni-Cu Alloy 17-4PH

Code CS S1 ML S2*

* NACE 4 in. (100 mm) RP and smaller. 17-4 PH Stem, 316 Stainless Steel Ball.

Actuator Code Seal Number 01 42 43 07 18 23 28 48 60 92H Seal Material PTFE Filled PTFE Homopolymer Acetal Plastic FKM HPT-2 Celcon Filled PTFE Homopolymer Acetal Plastic Stellite 316 SS with Chrome Carbide & Filled PTFE Tailpiece Gasket Material PTFE PTFE PTFE PTFE Filled PTFE PTFE Filled PTFE Filled PTFE Filled PTFE Filled PTFE
310 2-PIECE VALVE TYPES SIZE in. (mm)
1/4 3/8 (8) FP (20) FP (15) RP (15) FP (20) FP (25) RP (25) FP (50) RP (50) FP (80) FP (100) RP

Wrench* Oval Handwheel Worm Gear Bare Stem Less Gear Less Wrench

WR OH WG BS LG LW

* Wrenches are part of the valve assembly in 1 1/2 in. (40 mm) bore size and smaller valves. In 2 in. (50 mm) bore size and larger, they are sold separately.

Female Thread Male x Female


B138 B138 B136 B138 B138 B136 B138 B138 B136 B138 B138 B136 B136 (M x F)** B138 (M x F)** B136 (M x F)** -

310 2-PIECE VALVE TYPES SIZE in. (mm) ** 1/2


** 3/4 ** 1 1 1 1/2 2 2 3 4 4 6 6 8 8 10 10 12 12 14 (15) (20) (25) (25) (40) (50) (50) (80) (100) (100) (150) (150) (200) (200) (300) (300) (300) (300) (350) FP RP RP FP FP RP FP FP RP FP RP FP RP FP RP FP RP FP RP

1/2

150 RF LP* SP*


B112 B102 B102 B110 B110 B100 B110 B100 B110 B100 B110 B110 B100 B110 B100 B110 B100 B110 B100 B102 B113 B102 -

300 RF 300 BW 600 RF LP* SP* Butt Weld


B130 B122 B122 B128 B128 B120 B128 B120 B128 B120 B128 B120 B128 B128 B120 B128 B120 B128 B120 B122 B134 B134 B150 B150 B150 B150 B150 B182 B182 B114 B182 B114 B182 B114 B182*** B114*** B182*** B114*** -

600 RJ
B172 B172 B170 B172 B170 B172 B170 B172*** B170*** B172*** B170*** -

1/2 3/4 1 1 2 2 3 4

1 1/2 (40) FP

3 x 2 (80 x 50) RP

** Available in Body Tailpiece Code S8 Only. Note: Threaded end valves have NPT internal pipe thread in full conformance with ASME/ANSI B2.1 and Federal Thread Handbook H-28.

310 3-PIECE VALVE TYPES SIZE in. (mm)


1/4 3/8 1/2 3/4 1 2 (8) FP (10) FP (15) RP (20) FP (25) RP (50) RP

SOCKET WELD
B103 B106 B103 B106 B103 B106

1 1/2 (40) FP

* LP is Long Pattern, SP is Short Pattern. ** Unibody style valve. *** The 4 in. (100 mm) and larger sizes are available in trim CS2-43-S2-WGA (Worm Gear Operated) only.

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

TRIM GUIDELINES FOR ALL 310 SERIES VALVES

This chart is an abbreviated guide to the chemical resistance and pressure/temperature limitations of the seal materials used in the 310 valve series. Consult your DynaSeal distributor or the W-K-M factory regarding questions about trim selections.

SEAL CODE 01

SEAT MATERIAL TFE

TAILPIECE GASKET TFE

SERVICE APPLICATION Seat and Tailpiece gaskets are of virgin TFE. Use where lading contamination from glass or other fillers is not desirable, such as in food service. Recommended for low temperature service to -50F (-46C). Also recommended for vacuum service. Seat material is TFE filled with inert materials for use at elevated temperatures and pressures. Same chemical resistance as Virgin TFE except slightly affected by hot concentrated alkaline solutions. Some chlorinated compounds can cause swelling. Also recommended for low temperature service -50F (-46C). Good for vacuum service. For general use at high pressures to temperature of 220F (104C). For general use at high pressures to temperature of 220F (104C). Used on socket weld end valves 3 in. (80 mm) bore size and smaller. High and low pressure block and bleed. General use for low pressure and abrasion resistance. Not suitable for steam. Good for vacuum service. Available in bore sizes to 3 in. (80 mm). HPT-2 is a special TFE formulation for use at temperatures above trim 42 capability. Best suited for constant temperature or constant pressure applications. Proven service in steam, hot oil, heat transfer fluids, hot resins, boiler feed water. Same chemical resistance as TFE. Slightly affected by hot, concentrated alkaline solutions. Some fluorinated compounds cause swelling. For use in high pressure applications. Temperature limited to 225F (107C) (1/4 in. to 3/4 in. (8 mm to 20 mm) bores only). Same as 42 except tailpiece gasket is filled TFE. Used on weld end valves 4 in. (100 mm) and larger. Special Stellite seats for use when hard faced metal seats are required for industrial applications including the pulp and paper industry. Leakage Class V. For temperatures to 600F (316C). For slurries, abrasives, steam, hot water. Leakage Class V.

42

Filled TFE

TFE

43 48 07

Homopolymer Acetal Plastic Homopolymer Acetal Plasic *FKM/SS

TFE Filled TFE TFE

18

HPT-2

Filled TFE

23

Celcon

TFE

28 60

Filled TFE Stellite

Filled TFE Filled TFE

92H

316 SS with Filled TFE Chrome Carbide and Filled TFE

Note 1: Trim 07 and 18 should be tested for each application by actual use. Note 2: All seal codes with the exception of 07, 60 and 92H have been fire tested (and qualified) to API 607 4th Edition requirements. * Trim sizes smaller than 1 1/2 in. (40 mm) in trim 07 are 100% elastomeric. Sizes 1 1/2 in. (40 mm) and larger are elastomeric with a metal insert.

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310 FEATURES AND BENEFITS


A premium quality floating ball valve that has proven itself in a wide variety of oilfield, chemical, petrochemical and hydrocarbon processing applications.
Open or closed position locking plate allows use of popular padlock designs. THREADED VALVE ASSEMBLY 1/4 in. (8 mm) FULL PORT THROUGH 4 in. x 3 in. (100 mm x 80 mm) REDUCED PORT.

Handle provides positive indication of open/closed position.

Packing can be replaced without removing valve from line.

Stem is positively retained, cannot be removed with valve in service. Floating ball is self adjusting, self cleaning.

2 piece threaded body API 607 4th Edition fire tested.

Seat is in deep protective pocket which prevents cold flow of seat into line

FLANGED VALVE ASSEMBLY 1 in. (25 mm) FULL PORT THROUGH 4 in. x 3 in. (100 mm x 80 mm) REDUCED PORT.

Stem is positively retained, cannot be removed with valve in service.

Packing can be replaced without removing valve from line.

Open or closed position locking plate allows use of popular padlock designs.

Floating ball is self adjusting, self cleaning. 2 piece bolted body API 607 4th Edition fire tested. Seat is in deep protective pocket which prevents cold flow of seat into line.

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310
W-K-M DynaSeal 310 floating ball valves satisfy a wide range of applications. Available in a variety of standard and optional materials, in sizes from 1/4 in. (8 mm) to 4 in. x 3 in. (100 mm x 80 mm) and working pressures to 5000 psi. Engineered for heavy duty, maintenance free performance, the DynaSeal 310 valve is preferred for use in critical applications. SOUR OIL AND GAS SERVICE DynaSeal ball valves have served for years in gathering lines, manifolds and field processing units in sour oil and gas fields. They can be trimmed to conform with NACE MR0175 (Rev. 2002).

FLOATING BALL DESIGN DELIVERS TIGHT SEAL The ground and polished ball is free to float and mates perfectly with the conical seats for a positive, leakproof seal. Self cleaning and self adjusting, the ball is also pressure activated - the higher the line pressure, the tighter the seal.
310 Unibody 1/2 in., 3/4 in. x 1/2 & 1 in. x 3/4 in. (15 mm, 20 mm x 15 mm and 25 mm x 20 mm) Class 150 & 300 Flanged.

FEATURES AND BENEFITS


DEEP RECESSED SEATS The DynaSeal 310 seat is protected in a machined recess or deep pocket that surrounds and protects the seat. This design eliminates cold flow into the valve conduit and avoids potential seat damage from ball movement or flow media. TRIM 42 SEATS Seats are manufactured of filled TFE and rated to 1500 psi MOP. With working temperatures to 500F (260C) and low torque operation these seats satisfy even the most difficult of processing requirements. TRIM 43 SEATS Seats are manufactured of Acetal Plastic and rated to 3000 psi MOP and working temperatures to 220F (104C). These seats are designed to handle the most demanding applications. These seats are designed to flex under pressure and provide a consistent range of low torque operations. They provide a full face seal against the ball and multiple seals against the top and back of the pocket to provide a positive seal. ADJUSTABLE, REPLACEABLE PACKING The in line valve stem packing consists of PTFE impregnated graphite with an impervious metal barrier and a secondary tapered metal back up. The packing is field adjustable and never requires lubrication. The packing and the stainless steel cap can be replaced without removing the valve from the line. POSITIVELY RETAINED STEM The stem is positively retained with a shoulder. It cannot be removed with the valve in service. There are no O-rings used in this design.
Socket Weld End 310 Ball Valve

FIRE-TESTED FOR SAFETY All DynaSeal 310 valves are qualified under API standard 607 4th Edition. The pocketed seat and locked in stem design contributes to its excellent fire tested characteristics. Should the soft seats be destroyed by fire, the ball floats down stream, providing a tight metal to metal seal against the lip of the seat pocket. If the tailpiece seals are destroyed, the metal to metal tailpiece to body connection retards external leakage.

CONICAL SEAT

PRESSURE HERE
METAL SHOULDER

TRIM 42 SEAT

METAL TO METAL SEAL

TRIM 43 SEAT

INDICATOR HANDLE The design of the handle permits installation on the stem in the correct position only, in alignment with the ball port. When the handle is aligned with the pipe, the valve is open. When the handle is perpendicular to the pipe, the valve is closed. LOCKING DEVICES Locking devices are standard on all 4 in. x 3 in. (100 mm x 80 mm) and smaller manually operated valves and permit locking in either the open or closed positions.

ADJUSTABLE PACKING

10

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310
SOCKET WELD ENDS
STANDARDS AND SPECIFICATIONS
Lock Nut

Sizes: 1/4 in. (8 mm) Full Port 1/2 in. (15 mm) Reduced Port
Handle

3/4 in. (20 mm) Full Port 1 in. (25 mm) Reduced Port 1 1/2 in. (40 mm) Full Port 2 in. (50 mm) Reduced Port.

Cap Screw

Tailpiece

Bonnet Cap

Cap Screw Compression Ring Packing Stem seal Stem Ball

WORKING PRESSURE

3000 psi with Trim 48 From -20F to 220F (-29C to 104C). Socket Weld Ends.

OPERATING TEMPERATURES END CONNECTIONS STANDARD MATERIAL

Tailpiece Gasket Seat Ring Body

Body: Carbon Steel and Carbon Steel NACE MR0175 (Rev. 2002). Ball/Stem: Carbon Steel or Stainless Steel. Seats: Trim 48(Acetal Plastic Seats).

Seat Ring Tailpiece Gasket Tailpiece

INDUSTRY STANDARDS COMPLIANCE


ASME/ANSI B16.34 MSS-SP-25, 55, 72 API 607 4th Edition (Fire Test).

FLANGED ENDS - UNIBODY DESIGN


Lock Nut Handle Cap Screw

STANDARDS AND SPECIFICATIONS


Sizes: 1/2 in. (15 mm) Full Port 3/4 in. x 1/2 in. (20 mm x 15 mm) Reduced Port 1 in. x 3/4 in. (25 mm x 20 mm) Reduced Port

PRESSURE CLASS
Body Stop Plate Cap Screw

ASME/ANSI 150 & 300

STANDARD END CONNECTIONS


Flanged, Raised Face.

STANDARD MATERIAL
Packing Stem Seal Stem

Body: Carbon Steel, CF8M SS. Ball/Stem: Carbon Steel, 316 SS/17-4PH. Seats: Select from page 8.

Ball

OPTIONAL MATERIALS
Bodies, Stems & Balls can be offered in different alloys - Consult Factory. Seat Materials: High Temp TFE, FKM, Stellite, Chromium Carbide Coated, Acetal Plastic.

Seat Ring Seat Ring Tailpiece Gasket Body Plug

INDUSTRY STANDARDS COMPLIANCE


ASME/ANSI B16.34, B16.5. MSS-SP-6, 25, 55, 72. API 607 4th Edition (Fire Test).

WKM

CT-WKM-210/310

10/06 NP-2M

11

DISTRIBUTED VALVES

SERIES 310
Lock Nut

THREADED CONNECTIONS
Handle Cap Screw

FULL PORT SIZE in. (mm)


1/4 3/8 1/2 3/4 1 1 1/2 (8) (10) (15) (20) (25) (40) (50) (80)

REDUCED PORT SIZE in. (mm)


1/2 1 2 3 4 (15) (25) (50) (80) (100)

Bonnet Cap

Cap Screw

THREADED ENDS

1/4 in. (8 mm) FULL PORT - 1 in. (25 mm) REDUCED PORT

Lock Nut Compression Ring Tailpiece Packing Stem Seal Stem Stop Plate Bonnet Cap Cap Screws Body Tailpiece Gasket Seat Ring Ball Seat Ring Handle

2 3

STANDARDS AND SPECIFICATIONS


To 5000 psi in small sizes Trim 43 pressure range to 3000 psi in 1/4 in. (8 mm) to 3 in. x 2 in. (80 mm x 50 mm) Threaded End Valves

OPERATING TEMPERATURES
From -50F to 600F (-46C to 316C)

STANDARD MATERIAL
Body: Carbon Steel and Stainless Steel Ball/Stem: Carbon Steel, Stainless Steel and Monel

FLANGED ENDS

Seat/Seal Trims:
Retainer Ring Compression Ring Packing

TFE, Filled TFE, Acetal Plastic, HPT-2, 316 Stainless Steel with Chromium Carbide and FKM
Handle

Tailpiece

Stem Seal Seat Ring Stem Bolt

INDUSTRY COMPLIANCE:
ASME/ANSI B16.5, B16.34 MSS-SP-6, 25, 55, 72 API 607 4th Edition (Fire Test Specification)

Stop Plate Cap Screws Bonnet Cap Body Stud Nut Body Stud Ball Seat Ring Tailpiece Gasket Body

FLANGED CONNECTIONS ASME/ANSI PRESSURE CLASS


SIZE in. (mm)
1 1 1/2 2 3x2 3 4x3 (25) (40) (50) (80 x 50) (80) FP FP RP FP RP FP

150

CLASS 300 600


2 x 1 1/2 (50 x 40)

(100 x 80) RP

12

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310

1/4 in. (8 mm) FULL PORT THROUGH 4 in. (100 mm) REDUCED PORT MATERIALS LIST - THREADED AND FLANGED ENDS

BODY/TAILPIECE MATERIAL CODE


PART Body Studs Nuts Body Plug** Tailpiece Nameplate Bonnet Cap Packing Adjusting Screws

CS
ASTM A105/A216 Gr. WCC A193 Gr. B7 A194 Gr. 2H Carbon Steel ASTM A105/A216 Gr. WCC*** Stainless Steel Carbon Steel Alloy Steel Plated

CS2*
ASTM A105/A216 Gr. WCC A193 Gr. B7M A194 Gr. 2HM Carbon Steel ASTM A105/A216 Gr. WCC Stainless Steel Carbon Steel 18-8 SS

CS3*
ASTM A350 LF2 A320 Gr. L7M A194 Gr. 7ML Carbon Steel ASTM A350 LF2 Stainless Steel Carbon Steel 18-8 SS

S8*
316 SS/A351 CF8M A193 Gr. B8 A194 Gr. 8 Stainless Steel 316 SS/A351 CF8M Stainless Steel Stainless Steel 18-8 SS

* CS2/CS3/S8 to be used for H2S service with S2 internal trim only. Meets NACE MR0175 (Rev. 2002). ** When body drain is specified. *** AISI 1018 Seat Retainers are used in 1/2 in., 3/4 in. and 1 x 3/4 in. (15 mm, 20 mm and 25 mm x 20 mm) Class 150 and 300 unibody valves.

SEAT SEAL MATERIAL CODE


PART Seat Tailpiece Gasket Stem Seal Packing
* 1 inch (25 mm) Full Port and larger. ** 1 inch (25 mm) Reduced Port and smaller. *** Socket Weld End valves only

01
TFE TFE TFE

23**
Celcon TFE

42
Filled TFE TFE

43
Acetal Plastic TFE

48***
Acetal Plastic Filled TFE

07
FKM TFE Filled TFE

18
Special Filled TFE Filled TFE

60*
Stellite Filled TFE

92H*
316 SS Chromium Carbide Coated Filled TFE

Graphite/TFE w/SS Cap

BALL/STEM MATERIAL CODE


PART Ball Stem Compression Ring

CS
AISI 1213 CS Chrome Plate AISI 1213 Zinc Plate 304 SS

S1
316 SS 316 SS 304 SS

S2*
316SS 17-4 PH 304 SS

ML
B164 Class B Ni-Cu Alloy B 164 Class B Ni-Cu Alloy 304 SS

Note: *S2 Trim (17-4 PH Stem & 316 SS Ball) is required for H2S service per NACE MR0175 (Rev. 2002) to be used with Body/Tailpiece codes CS2/CS3/S8.

ACTUATOR CODE
PART (BODY) Lock Nut* Handle* Handle Grip* Wrench Handle** Wrench Head Bolt & Nut** Stop Plate
* **

CS
Alloy Steel CS Zinc Plated Vinyl Ductile Iron Alloy Steel Stainless Steel

CS2
Alloy Steel CS Zinc Plated Vinyl Ductile Iron Alloy Steel Stainless Steel

CS3
Alloy Steel CS Zinc Plated Vinyl Ductile Iron Alloy Steel Stainless Steel

S1
Alloy Steel CS Zinc Plated Vinyl Ductile Iron Alloy Steel Stainless Steel

S8
Stainless Steel Stainless Steel Vinyl Ductile Iron Alloy Steel Stainless Steel

2 inch (50 mm) Reduced Port and smaller. 2 inch (50 mm) Full Port and larger.

WKM

CT-WKM-210/310

10/06 NP-2M

13

DISTRIBUTED VALVES

SERIES 310

1/4 in. (8 mm) FULL PORT THROUGH 4 in. (100 mm) REDUCED PORT FLANGED, THREADED AND SOCKET WELD
B136/B138 Threaded B100/B110 Class150 Raised Face Flanges B170/B172 Class 600 Ring Joint Flanges B106/B103 Socket Weld
1 in. (25 mm) REDUCED PORT AND SMALLER

B120/B128 Class 300 Raised Face Flanges B102/B112 Class150 Raised Face Flanges
Q S
STEM DIMENSIONS

B114/B182 Class 600 Raised Face Flanges B122/B130 Class 300 Raised Face Flanges

1 in. (25 mm) FULL PORT THROUGH 2 in. (50 mm) REDUCED PORT

J J H G W F E D A X G B
BORE DIA

Q S
STEM DIMENSIONS

J J H G T

W E B D F E
BORE DIA

DIA

A
2 in. (50 mm) FULL PORT THROUGH 4 in. (100 mm) REDUCED PORT

DIA

B A
H

BORE DIA

J H X G

STEM DIMENSIONS

UNIBODY DESIGN

J J G X W T

STEM DIMENSIONS

F
E B D
BORE DIA

E B D
BORE DIA

DIA

UNIBODY VALVES - FLANGED ENDS


SIZE in.
1/2 FP 3/4 RP 1 RP

A 150 Flg 300 Flg 150 Flg 300 Flg B102 B122 B112 B130
4.62 5.00 117 127 6.00 6.50 152 165 4.25 108 5.50 140 -

Approximate Dimensions in inches B


0.50 0.50 0.50 0.50 0.75 0.75 13 13 13 13 19 19

D
1.75 1.88 1.94 2.31 2.13 2.44 44 48 49 49 54 54

E
1.8 1.8 1.8 1.8 2.3 2.3 46 46 46 46 58 58

F
3.5 3.5 3.5 3.5 4.0 4.0 89 89 89 89 102 102

G
5.8 5.8 5.8 5.8 6.7 6.7 147 147 147 147 170 170

H*
10-24 .38 DP 10-24 .38 DP 10-24 .31 DP 10-24 .31 DP 10-24 .25 DP 10-24 .25 DP 10-24 9.7 DP 10-24 9.7 DP 10-24 7.9 DP 10-24 7.9 DP 10-24 6.4 DP 10-24 6.4 DP

J
1.0 1.0 1.0 1.0 1.0 1.0 25 25 25 25 25 25

Q*
7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20 7/16-20

S
0.246 0.246 0.246 0.246 0.246 0.246 6 6 6 6 6 6

T
0.41 0.41 0.41 0.41 0.48 0.48 10 10 10 10 12 12

W
0.72 0.72 0.72 0.72 0.84 0.84 18 18 18 18 21 21

X
0.38 0.38 0.38 0.38 0.38 0.38 10 10 10 10 10 10

SIZE mm
15 FP 20 RP 25 RP

Approximate Dimensions in millimeters

* American National Thread in inches.

14

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310 1/4 in. (8 mm) FULL PORT THROUGH 4 in. (100 mm) REDUCED PORT FLANGED, THREADED AND SOCKET WELD DIMENSIONS

THREADED AND FLANGED ENDS


SIZE in.
1/4 FP 3/8 FP 1/2 RP 1/2 FP 3/4 FP 1 RP 1 FP 1 1/2 FP 2 RP 2 FP 3 x 2 RP 3 FP 4 RP

A THD 150 300 600 600RJ


3.00 3.25 3.75 4.00 4.25 4.50 4.50 5.25 6.25 6.25 9.00 10.00 10.25 5.0 6.5 7.0 7.0 6.50 7.50 8.50 8.50 8.5 9.5 8.50 9.50

B
0.38 0.38 0.38 0.50 0.75 0.75 1.00 1.50 2.00 3.44

C
-

D THD 150 300 600


0.69 0.69 0.69 0.81 1.06 1.06 1.32 1.81 2.38 3.28 -

G
4.3 4.3 4.3 5.7 5.7 5.4 7.0 9.5 9.5

H*
#8-32 .26 DP #8-32 .26 DP #8-32 .26 DP

Q*

S
0.18 0.18 0.18 0.26 0.26 0.26 0.36 0.45 0.45

X
0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38

1.4 2.8 1.4 2.8 1.4 2.8 1.8 3.5 1.9 3.5 1.9 3.5

0.88 5/16-24 0.88 5/16-24 0.88 5/16-24 -

0.25 0.55 0.25 0.55 0.25 0.55 0.34 0.72 0.34 0.72 0.34 0.72 0.63 1.25 0.81 1.50 0.81 1.50 1.37 1.88 1.37 1.88 1.75 2.31 1.75 2.31

#10-24 .26 DP 1.00 7/16-20 #10-24 .26 DP 1.00 7/16-20 #10-24 .26 DP 1.00 7/16-20 1/4-20 .39 DP 1.25 5/16-18 .45 DP 1.50 5/16-18 .45 DP 1.50 1/2-13 .50 DP 2.44 1/2-13 .50 DP 2.44 1/2-13 .50 DP 3.00 1/2-13 .50 DP 3.00 5/8-18 3/4-16 3/4-16 -

2.12 2.44 2.50 3.06 3.00 3.25 3.00 3.25 3.75 4.12 3.75 4.12 4.50 5.00

2.44 2.8 4.1 3.06 3.7 5.0 3.25 3.7 5.0

11.5 11.62 11.5 11.62

1.50 2.0 1.81 2.00 3.0 2.38 3.44 4.0 3.28

3.25 5.0 5.4 15.0 4.12 5.0 5.4 15.0 4.12 6.4 7.1 15.0 5.38 6.4 7.1 15.0

1.12 0.69 1.12 0.69 1.12 0.74 1.12 0.74

8.0 11.12 14.0 14.12 8.0 11.12 14.0 14.12 9.0 12.00 17.0 17.12

SIZE mm
6 FP 10 FP 15 RP 15 FP 20 FP 25 RP 25 FP 40 FP 50 RP 50 FP 80 FP 100 RP 76 83 95 102 108 114 114 133 159 159 254 260 127 165 178 178 203 203 229 165 190 216 216 283 283 305 216 241 292 292 356 356 432 216 241 295 295 359 359 435 10 10 10 13 19 19 25 38 38 51 51 87 87 13 25 51 76 102 18 18 18 20 27 27 34 46 46 60 60 83 83 54 64 76 76 95 95 114 62 78 83 83 105 105 127 62 78 83 83 35 35 35 45 48 48 70 70 70 89 89 89 108 108 108 145 145 137 #8-32 6.6 DP #8-32 6.6 DP #8-32 6.6 DP #10-24 6.6 DP #10-24 6.6 DP #10-24 6.6 DP 1/4-20 9.9 DP 22 22 22 25 25 25 32 5/16-24 5-16-24 5/16-24 7/16-20 7/16-20 7/16-20 5/8-18 3/4-16 3/4-16 28 28 28 28 5 5 5 7 7 7 9 11 11 18 18 19 19 6 6 6 9 9 9 16 21 21 35 35 44 44 14 14 14 18 18 18 31 38 38 48 48 59 59 10 10 10 10 10 10 10 10 10 10 10 10 10

71 107 178

94 127 241 5/16-18 11.4 DP 38 94 127 241 5/16-18 11.4 DP 38 127 137 381 1/2-13 12.7 DP 1/2-13 12.7 DP 1/2-13 12.7 DP 1/2-13 12.7 DP 62 62 76 76

80 x 50 RP 229

105 127 137 381 105 163 180 381 137 164 180 381

SOCKET WELD END


SIZE in.
1/4 FP 1/2 RP 3/4 FP 1 RP 1 1/2 FP 2 RP B103 B106 B103 B106 B103 B106

A
7.00 7.88 8.25 8.25 9.25 10.25

B
0.38 0.38 0.75 0.75 1.50 1.50

C
1.41 1.41 1.94 1.94 3.56 3.56

D
0.62 0.62 1.00 1.00 1.75 1.75

E
1.41 1.41 1.94 1.94 3.56 3.56

F
2.84 2.84 3.75 3.75 5.00 5.00

G
4.25 4.25 5.75 5.75 9.50 9.50

H
#8-32 .25 DP #8-32 .25 DP #10-24 .25 DP #10-24 .25 DP 5/16-18 .44 DP 5/16-18 .44 DP

J
0.88 0.88 1.00 1.00 1.50 1.50

Q*
5/16-24 5/16-24 7/16-20 7/16-20 3/4-16 3/4-16

S
0.18 0.18 0.26 0.26 0.45 0.45

T
0.25 0.25 0.34 0.34 0.81 0.81

W
0.56 0.56 0.75 1.14 1.34 1.34

X
0.38 0.38 0.38 0.38 0.38 0.38

SIZE mm
8 FP 15 RP 20 FP 25 RP 40 FP 50 RP B103 B106 B103 B106 B103 B106 177.80 200.15 209.55 209.55 234.95 260.35 9.65 9.65 19.05 19.05 38.10 38.10 35.81 35.81 49.28 49.28 90.42 90.42 15.75 15.75 25.40 25.40 44.45 44.45 35.81 35.81 49.28 49.28 90.42 90.42 72.14 72.14 95.25 95.25 127.00 127.00 107.95 107.95 146.05 146.05 241.30 241.30 #8-32 6.4 DP #8-32 6.4 DP #10-24 6.4 DP #10-24 6.4 DP 5/16-18 11.2 DP 5/16-18 11.2 DP 22.35 22.35 25.40 25.40 38.10 38.10 5/16-24 5/16-24 7/16-20 7/16-20 3/4-16 3/4-16 4.57 4.57 6.60 6.60 11.43 11.43 6.35 6.35 8.64 8.64 20.57 20.57 14.22 14.22 19.05 28.96 34.04 34.04 9.65 9.65 9.65 9.65 9.65 9.65

* American National Thread in inches.

WKM

CT-WKM-210/310

10/06 NP-2M

15

DISTRIBUTED VALVES

SERIES 310 FEATURES AND BENEFITS


A premium quality floating ball valve that has proven itself in a wide variety of oilfield, chemical, petrochemical and hydrocarbon processing applications.
Handle can be installed in correct position only in alignment with the ball port. Handle aligned with piping shows valve is open. Handle perpendicular shows valve is closed. 4 in. (100 mm) and 6 in. (150 mm) bore only. GEAR OPERATOR REQUIRED FOR 8 in. (200 mm) FULL PORT AND LARGER.
ASME/ANSI CLASS 150, 300 AND 300 BW 4 in. (100 mm) FULL PORT THROUGH 14 in. x 12 in. (350 mm x 300 mm) REDUCED PORT NACE MR0175 (Rev. 2002). Stop plate provides ball alignment and visual indication of open or closed position 4 in. (100 mm) and 6 in. (150 mm) bore only.

Packing can be adjusted or replaced without removing valve from line.

Deep seat pockets protects seats from the flow to extend service life. Body Drain Fitting.
(Not shown)

ASME/ANSI CLASS 600 4 in. (100 mm) FULL PORT THROUGH 8 in. x 6 in. (200 mm x 150 mm) REDUCED PORT NACE MR0175 (Rev. 2002). GEAR OPERATORS REQUIRED FOR ALL SIZES.

O-Ring stem seal.

Trim 43 Acetal plastic deep pocketed seats.

Body Drain Fitting.


(Not shown)

16

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310
W-K-M DynaSeal 310 floating ball valves satisfy a wide range of applications. Available in a variety of standard and optional materials, they may be specified in sizes from 4 in. (100 mm) to 14 in. (350 mm) and ASME/ANSI Class 150 and 300. ASME/ANSI Class 600 is available in sizes 4 in. (100 mm) through 8 in. x 6 in. (200 mm x 150 mm). Engineered for heavy duty, maintenance free performance, the DynaSeal 310 is commonly selected for a variety of applications in virtually any industry. CHEMICAL & PETROCHEMICAL PLANTS The list of chemical and petrochemical applications for DynaSeal ball valves is limitless. They are serving in many plastic plants handling such slurries as 40% vinyl chloride, in high pressure catalyst lines and in processes handling dry lading such as polyethylene and polystyrene powders. There are hundreds of applications in such plants where DynaSeals are providing efficient service. REFINING DynaSeal is the workhorse of the refining industry. The many metal seats, seals and available trims offer the versatility needed to handle the wide variety of products used in the refining process. HIGH TEMPERATURE SERVICE Special high temperature trims are available for DynaSeal 310 ball valves which provide for service to 600F (316C). This trim is excellent for steam service, hot oil, heat transfer fluids, boiler feed-water and similar applications. LOW TEMPERATURE SERVICE Standard trims accomodate temperatures to -20F (-29C). For temperatures to -50F (-46C); please consult factory. MAINTENANCE FREE PERFORMANCE Under most conditions, the DynaSeal 310 floating ball valve will provide years of trouble free service with no maintenance required. In some severe applications, such as handling extremely abrasive slurries at high temperature, it may be necessary to replace the seats occasionally. Seat and seal kits are available and replacement can be done easily with ordinary tools. SOUR OIL AND GAS SERVICE DynaSeal ball valves have served for years in gathering lines, manifolds and field processing units in sour oil and gas fields. They can be trimmed to conform with NACE MR0175 (Rev. 2002).

TEFLON BODY SEAL A Teflon body seal is used between the valve body and tailpiece. DEEP RECESSED SEATS The seat is recessed into a deep machined pocket, which serves to surround and protect the seat on all sides. This design eliminates cold flow into the valve conduit where it can be damaged by the action of the ball or the flow medium.The result is extremely long service life. ADJUSTABLE, REPLACEABLE PACKING The inline valve stem packing through ASME/ANSI Class 300 consists of PTFE impregnated graphite with an impervious metal barrier. The packing is field adjustable and never requires lubrication. The packing and the stainless steel cap can be replaced without removing the valve from line. FUGITIVE EMISSIONS DynaSeal 310 ball valves through ASME/ANSI Class 300 can be supplied and certified to meet the requirements of fugitive emissions as regulated by The 1990 Amendment to The Clean Air Act. POSITIVELY RETAINED STEM The stem is positively retained and cannot be removed with the valve in service. INDICATOR HANDLE The design of the handle ASME/ANSI Class 300 permits installation on the stem in the correct position only, in alignment with the ball port. When the handle is aligned with the pipe, the valve is open. When the handle is perpendicular to the pipe, the valve is closed. FLOATING BALL DESIGN DELIVERS TIGHT SEAL The ground and polished ball is free to float and mates perfectly with the conical seats for a positive, leakproof seal. Self cleaning and self adjusting, the ball is also pressure activated. The higher the line pressure, the tighter the seal. GEAR MOUNTING BRACKETS FOR:
4 in. FP - 8 in. RP (100 mm FP - 200 mm RP) Class 150/300 8 in. FP & 10 in. RP (200 mm FP & 250 mm RP) Class 150 8 in. FP & 10 in. RP (200 mm FP & 250 mm RP) Class 300 10 in. FP - 14 in. RP (250 mm FP - 350 mm RP) Class 150/300

FEATURES AND BENEFITS


ACTUATION-FRIENDLY A variety of actuator types can be easily installed, including pneumatic, hydraulic, diaphragm, vane, electro-mechanical and electro-hydraulic. FIRE-TESTED FOR SAFETY All DynaSeal 310 valves are qualified under API standard 607 4th Edition. The pocketed seat and locked in stem design contributes to its excellent fire tested characteristics. Should the soft seats be destroyed by fire, the ball floats down stream, providing a tight metal to metal seal against the lip of the seat pocket. If the tailpiece seals are destroyed, the metal to metal tailpiece to body connection retards external leakage.

W-K-M DynaSeal 310 Ball Valve with Pneumatic Actuator

WKM

CT-WKM-210/310

10/06 NP-2M

17

DISTRIBUTED VALVES

SERIES 310
ASME/ANSI CLASS 150, 300 AND 300 BUTT WELD
Key Stop Plate Cap Screw Bonnet Cap Compression Ring Stem Packing Body Stem Retainer Pin Pipe Plug Stem Stem Gasket Ball Body Stud Ground Spring Drain Fitting Seat Rings Body Stud Nut

GEAR OPERATOR OPTION

STANDARDS AND SPECIFICATIONS


ASME/ANSI CLASS 150, 300, 600 AND 300 BW OPERATING TEMPERATURES
Tailpiece Gasket

From -50F to 600F (-46F to 316C)

STANDARD MATERIALS
Tailpiece

Body: Carbon Steel and Stainless Steel Ball/Stem: Carbon Steel, Stainless Steel & Monel

ASME/ANSI CLASS 600


Worm Gear Operator

INDUSTRY COMPLIANCE
ASME/ANSI B16.5, B16.34 MSS-SP-25, 55, 72 API 607 4th Edition (Fire Test Specifications)

Handwheel Stud Washer Nut Stem O-Ring Stem Gasket Key Stem Ball Body Stud Body Stud Nut Ground Spring Drain Fitting Seat Rings

ASME/ANSI PRESSURE CLASS


in.
4 6x4 6 8x6 8

SIZE

(mm)
(100) FP

150

CLASS 300 600 300 BW


Body

(150 x 100) RP (150) FP

(200 x 150) RP (200) FP

10 x 8 (250 x 200) RP 10 (250) FP

12 x 10 (300 x 250) RP 12 (300) FP

Tailpiece Gasket Tailpiece

14 x 12 (350 x 300) RP

18

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

SERIES 310 MATERIALS LIST


4 in. (100 mm) FULL PORT THROUGH 14 in. x 12 in. (350 mm x 300 mm) REDUCED PORT ASME/ANSI CLASS 150, 300 AND 600
BODY/TAILPIECE MATERIAL CODE
PART
Body Studs Nuts Body Drain Fitting Tailpiece** Packing Adjust Studs Packing Adjust Nuts Packing Adjusting Screws*** Bonnet Cap

CS
A216 Gr. WCC A193 Gr. B7 A194 Gr. 2H Carbon Steel ASTM A105/A216 Gr. WCC A193 Gr. B7 A194 Gr. 2H Alloy Steel A216 Gr. WCC Plated

CS2*
A216 Gr. WCC A193 Gr. B7 A194 Gr. 2H Stainless Steel ASTM A105/A216 Gr. WCC A193 Gr. B7 A194 Gr. 2H Alloy Steel A216 Gr. WCC Plated

S1
A351 Gr. CF8M A193 Gr. B7 Plated A194 Gr. 2H Plated Stainless Steel A351 Gr. CF8M A193 Gr. B7 Plated A194 Gr. 2H Plated Alloy Steel Plated A216 Gr. WCC Plated

S8*
A351 Gr. CF8M A193 Gr. B8 A193 Gr. B8 Stainless Steel A351 CF8M A193 Gr. B8 A194 Gr. B8 Stainless Steel A351 Gr. CF8M

* CS2 and S8 to be used for H2S service. Only use with S1 internal trim. Meets NACE MR0175 (Rev. 2002). Standard trim for ASME/ANSI Class 600. ** 8 in. (200 mm) through 14 in. x 12 in. (350 mm x 300 mm) ASME/ANSI Class 150 and 300. Only available in A216 Gr. WCC material. *** Use only for 4 in. (100 mm) through 8 in. x 6 in. (200 mm x 150 mm) ASME/ANSI Class 150 and 300.

SEAT/SEAL MATERIAL CODE


PART
Seat Seat Seal Tailpiece Gasket Stem Gasket Packing

01
TFE TFE TFE

42
Filled TFE TFE Filled TFE

43*
FKM O-Ring Nylon Washer FKM O-Ring**

18
Special Filled TFE Filled TFE Filled TFE

28
Filled TFE Filled TFE Filled TFE

60
Solid Stellite Graphite Filled TFE Filled TFE

92H
316 SS Chromium Carbide Coat Filled TFE Filled TFE Filled TFE

Graphite/TFE with SS Cap

Graphite/ TFE with SS Cap

* Specify Code 43 as standard trim for ASME/ANSI Class 600. Seal set consists of: Acetal Plastic Seats, High Fluorine FKM O-Ring for Tailpiece & stem. ** Class 600 Valves have FKM O-Ring stem seal.

BALL/STEM MATERIAL CODE


PART
Ball Grounding Spring Stem Compression Ring Stem Retainer Pin Stem Retainer Pipe Plug
*

CS
AISTM A105 Hard Chrome Plate 304 SS Carbon Steel ENP 304 SS Carbon Steel Carbon Steel

S1
316 SS 304 SS 316 SS 304 SS 316 SS 316 SS

S2*
316 SS 304 SS 17-4 SS 304 SS 316 SS 316 SS

ML
B164 Class B Ni-Cu Alloy 304 SS B164 Class B Ni-Cu Alloy 304 SS 316 SS 316 SS

Specify Code S2 as standard trim for ASME/ANSI Class 600.

ACTUATOR CODES*
PART (Body) For All Body - Tailpiece Trim Codes
Ductile Iron Carbon Steel Carbon Steel Alloy Steel Carbon Steel Carbon Steel As Selected Carbon Steel

ACTUATOR CODES**
PART (Body)
Mounting Bracket Bolting Set Screw Stem Adapter Actuator Handwheel

ACTUATOR CODES (WRENCHES)***


PART (Body)
Wrench Head Wrench Handle Wrench Handle Pin Cap Screw Stop plate

Worm Gear - For All Body Material Codes


Carbon Steel Carbon Steel Carbon Steel Carbon Steel As Selected Carbon Steel

Wrench - For All Body Material Codes


Steel Carbon Steel Carbon Steel Alloy Steel Carbon Steel

Mounting Bracket Adapter Plate Stem Adapter Bolting Key Set Screw Actuator Handwheel
*

** 4 in. through 8 in. (100 mm through 200 mm) ASME/ANSI Class 600.

*** 4 in. through 8 in. x 6 in. (100 mm through 200 mm x 150 mm) ASME/ANSI Class 150 and 300.

10 in. through 14 in. x 12 in. (250 mm through 350 mm x 300 mm) ASME/ANSI Class 150 and 300.

WKM

CT-WKM-210/310

10/06 NP-2M

19

DISTRIBUTED VALVES

SERIES 310
X

4 in (100 mm) FULL PORT THROUGH 14 in. (350 mm) REDUCED PORT ASME/ANSI CLASS 150, 300, 600 AND BUTT WELD 300
Z Y G
DIA THREAD SIZE

AA THREAD DEPTH

= KEY SIZE

E B D
BORE DIA

P H

DIA

M A
VALVE WITH WRENCH (LEVER) 4 in. (100 mm) THROUGH 14 in. x 12 in. (350 mm x 300 mm) Class 150/300

A
VALVE WITH GEAR 4 in. (100 mm) THROUGH 8 in. x 6 in. (200 mm x 150 mm) CLASS 600

K
DIA

P G
U W
THROUGH HOLE DIA

U W

THROUGH HOLE DIA

S S

E B D A
VALVE WITH WRENCH (LEVER) 4 in. x 14 in. x 12 in. (100 mm x 350 mm x 300 mm) Class 150/300
BORE DIA

H B
BORE DIA

D A
VALVE WITH GEAR 4 in. x 14 in. x 12 in. (100 mm x 350 mm x 300 mm Class 150/300

V
MOUNTING BRACKET 4 in. FP - 8 in. RP (100 mm FP - 200 mm RP) Class 150/300 8 in. FP & 10 in. RP (200 mm FP & 250 mm RP) Class 150

FULL PORT DIMENSIONS


SIZE in.
4 6

ASME/ANSI CLASS 600


A
17.00 22.00 432 559

MOUNTING BRACKET 8 in. FP & 10 in. RP (200 mm FP & 250 mm) RP Class 300 10 in. FP - 14 in. RP (250 mm FP - 350 mm RP) Class 150/300

B
4.00 6.00 102 152

C
4.00 6.00 102 152

D
6.52 8.17 166 208

H
6.81 9.28 173 236

K
20.00 24.00 508 610

L
2.50 4.84 64 123

M
9.72 14.26 247 362

P
9.79 13.43 249 341

R
8.18 11.25 208 286

SIZE mm
100 150

REDUCED PORT DIMENSIONS


SIZE in.
6x4 8x6

A
22.00 26.00 559 660

B
4.00 6.00 102 152

C
6.00 8.00 152 203

D
6.52 8.17 166 208

H
6.81 9.28 173 236

K
20.00 24.00 508 610

L
2.50 4.84 64 123

M
9.72 14.26 247 362

P
9.79 13.43 249 341

R
8.18 11.25 208 286

SIZE mm
150 x 100 200 x 150

20

WKM

CT-WKM-210/310

10/06 NP-2M

DISTRIBUTED VALVES

ASME/ANSI CLASS 150, 300, 600 AND BUTT WELD 300


FULL PORT DIMENSIONS
A* Class 150 RF 300 RF 300 SIZE LONG SHORT LONG SHORT BW in. B110 B113 B128 B134 B150 4 6 8 9.00 N/A 12.00 15.88 N/A 12.00 15.88 B 4.0 4.0 6.0 6.0 8.0 8.0 C D E F G H J K 8.0 L M

SERIES 310 4 in. (100 mm) FULL PORT THROUGH 14 in. (350 mm) REDUCED PORT

R 9.15 9.15

S -

T -

AA

4.0 6.47 8.63 4.0 6.47 8.63

9.88 36.0 7.56 1.250

2.80 7.88 0.250 10.84 2.80 8.12 0.250 10.84

0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.68 4.00 5.512 3.50 8.25 0.75 3.00 3.50 8.25 3.50 8.25 3.50 8.25 3.50 8.25 3.50 8.25 3.50 8.25 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1.13 1.13 1.13 1.13 1.13 1.13 1.13

9.88 36.0 7.56 1.250 10.0

15.50 10.50 18.00 21.00 24.00 N/A

N/A -

6.0 8.20 11.38 12.63 48.0 9.44 1.500 14.0 6.0 8.20 11.38 12.63 48.0 9.44 1.500 14.0 8.0 9.95 16.38 8.0 9.97 16.38 13.50 2.375 16.0 12.50 2.375 20.0 15.12 2.938 20.0 15.12 2.938 20.0 15.12 2.938 16.0 16.38 2.938 20.0 16.38 2.938 24.0

2.80 10.95 0.375 12.72 11.03 4.11 13.24 0.375 13.28 11.33 4.11 11.11 0.625 17.34 15.39 5.12 15.25 0.625 17.07 14.67

19.75 16.50 16.50 18.00 N/A -

10.0 10.0 11.63 18.50 10.0 10.0 11.65 18.50 12.0 12.0 13.97 20.13

5.12 15.25 0.750 19.70 17.30 7.75 5.75 0.75 3.00 8.31 17.61 0.750 21.24 17.30 7.75 5.75 0.75 3.00 8.31 15.32 0.750 21.24 17.30 7.75 5.75 0.75 3.00 8.31 17.61 0.750 22.49 18.55 7.75 5.75 0.75 3.00 8.31 17.61 0.750 22.49 18.55 7.75 5.75 0.75 3.00

10

N/A 22.38 N/A 25.50

22.00 10.0 10.0 11.65 18.50

12

25.00 12.0 12.0 13.97 20.13

mm
300 SIZE LONG SHORT LONG SHORT BW in. B110 B113 B128 B134 B150 100 150 200 229 394 457 533 250 300 610 N/A N/A N/A 267 N/A 305 403 502 568 648 N/A 305 403 419 559 635 A* Class 150 RF 300 RF B 102 102 152 152 203 203 254 254 254 305 305 C 102 102 152 152 203 203 254 254 254 305 305 D 164 164 208 208 253 253 295 295 296 355 355 E 219 219 289 289 416 416 470 467 470 511 511 F 251 251 G H J K L 71 71 71 M 200 206 278 N 6.35 6.35 9.53 9.53 15.88 15.88 19.05 22.75 19.05 19.05 19.05 P 275 275 323 337 440 434 500 535 539 571 571 R 232 232 280 280 391 373 439 439 439 471 471 S 197 197 197 197 197 T 146 146 146 146 146 U 14 14 14 14 17 19 19 19 19 19 19 V W X Y Z AA

914 192 914 192

31.75 203 31.75 254 38.10 356 38.10 356 60.33 406 60.33 508 74.63 508 77.45 504 74.63 406 74.63 508 74.63 610

62 124.99 48 62 124.99 48 62 124.99 48 62 124.99 48 102 140.00 89 76 76 76 76 76 76 89 89 89 89 89 89

118 3/8-16NC 16 118 3/8-16NC 16 118 3/8-16NC 16 118 3/8-16NC 16 210 210 210 210 210 210 210 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 29 29 29 29 29 29 29

N/A 419 457 N/A

321 1219 240 321 1219 240 343 318 384 382 384 416 416

104 336 104 282 130 387 130 387 212 444 211 389 211 447 211 447

REDUCED PORT DIMENSIONS


SIZE in. 150 RF
LONG

A* Class 300 RF
LONG SHORT

AA

SHORT

B100 6x4 8x6 10 x 8 12 x 10 N/A 18.00 21.00 24.00 -

B102 10.50 11.50 N/A

B120 15.88 N/A 22.38 25.50 30.00

B122 N/A 4.00 4.00 6.00 6.00 6.00 8.00 8.00 6.45 6.45 8.63 8.63 9.88 36.00 7.56 1.250 8.00 2.80 7.88 0.250 10.84 9.15 9.88 36.00 7.56 1.250 10.00 2.80 8.12 0.250 10.84 9.15 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.56 2.44 4.921 1.88 4.63 3/8-16NC 0.63 0.68 4.00 5.512 3.50 8.25 0.75 3.00 3.50 8.25 3.50 8.25 3.50 8.25 3.50 8.25 3.50 8.25 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1.13 1.13 1.13 1.13 1.13 1.13

8.20 11.38 12.63 48.00 9.44 1.500 14.00 2.80 10.95 0.375 12.72 11.03 8.20 11.38 12.63 48.00 9.44 1.500 16.00 4.11 11.11 0.375 13.28 11.33 13.50 2.375 20.00 4.11 13.64 0.625 17.34 15.39 12.50 2.375 20.00 5.12 15.25 0.625 17.07 14.67

16.50 6.00 N/A

8.00 10.00 10.10 16.38 8.00 10.00 10.10 16.38 10.00 12.00 11.78 18.50 10.00 12.00 11.78 18.50 12.00 14.00 13.97 20.13 12.00 14.00 13.97 20.13

N/A

N/A

15.12 2.938 24.00 5.12 15.25 0.750 19.70 17.30 7.75 5.75 0.75 3.00 15.12 2.938 20.00 8.31 17.61 0.750 21.24 17.30 7.75 5.75 0.75 3.00 16.38 2.938 20.00 8.31 17.61 0.750 22.49 18.55 7.75 5.75 0.75 3.00 16.38 2.938 24.00 8.31 17.61 0.750 22.49 18.55 7.75 5.75 0.75 3.00

14 x 12 27.00

N/A

N/A

mm
SIZE mm 150 RF
LONG

A* Class 300 RF
LONG SHORT

AA

SHORT

B100 N/A 457 533 610 N/A

B102 267 292 N/A

B120 403 N/A 568 648 762

B122 N/A 419 N/A 102 152 102 152 152 203 152 203 203 254 203 254 254 305 254 305 305 356 305 356 164 164 208 208 257 257 299 299 355 355 219 219 289 289 416 416 470 470 511 511 251 251 914 914 192 192 240 240 343 318 384 384 416 416 31.75 31.75 38.10 38.10 60.33 60.33 74.63 74.63 74.63 74.63 203 254 356 406 508 508 610 508 508 610 71 71 71 104 104 130 130 211 211 211 200 206 278 282 6.35 6.35 9.53 9.53 275 275 323 337 232 232 280 288 391 373 14 14 14 14 62 124.99 62 124.99 62 124.99 62 124.99 48 48 48 48 89 89 89 89 89 89 118 118 118 118 210 210 210 210 210 210 3/8-16NC 16 3/8-16NC 16 3/8-16NC 16 3/8-16NC 16 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 1-8NC 29 29 29 29 29 29

150 x 100 200 x 150 250 x 200 300 x 250 350 x 300

321 1219 321 1219 -

346 15.88 440 387 15.88 434 387 19.05 500 447 19.05 539 447 19.05 571 447 19.05 571

17 102 140.00 19 19 19 19 19 76 76 76 76 76 -

N/A

N/A

439 197 146 439 197 146 471 197 146 471 197 146

N/A

N/A

* Centerline-to-face dimension is half of dimension A, except: 4 in. (100 mm) ASME/ANSI Class 150 Full Port - stem is offset 1/2 in. (12.7 mm) towards body end and 6 in. (150 mm) ASME/ANSI Class 150 Full Port Long Pattern - stem is offset 2 1/2 in. (63.5 mm) towards body end.

WKM

CT-WKM-210/310

10/06 NP-2M

21

DISTRIBUTED VALVES

PRESSURE/TEMPERATURE FOR ALL 310 SERIES VALVES


DynaSeal 310 Ball Valves are rated for high performance and long life. The ratings shown here are based on tests which indicate good seat performance and acceptable wear. This rating is determined by the lower of the valve's pressure or seat rating. The seat rating is the maximum differential pressure to which the valve should be subjected on a continuous basis. Seal codes 01, 02, 42 & 07 are suitable for vacuum service to 20 microns, absolute (minimum temperature 0OF (-18C)).

SEAL CODE 01
Temp F 200 250 300 350 400 Temp C 93 121 149 177 204 Valve Port Size in. (mm) 1/4 - 3/4 1 - 1 1/2 2 3-4 6 - 12 (80 - 20) (25 - 40) (50) (80 - 100) (150 - 300) 1500 1500 1400 1100 600 100 1000 1000 900 650 375 100 750 750 700 500 300 100 600 600 550 425 250 100 285 285 150 50 -

SEAL CODE 42, 28


Temp F 250 300 350 400 450 500 Temp C 121 149 177 204 232 260 Valve Port Size in. (mm) 4 6 - 12 (100) (150 - 300) 740 740 740 590 400 325 200 740 675 550 410 300 175 65

-50 to 100 -46 to 38

-50 to 100 -46 to 38

SEAL CODE 42
Temp F 200 250 300 350 400 450 500 Temp C 93 121 149 177 204 232 260 Valve Port Size in. (mm) 1/4 - 1 1/2 2 3 (8 - 40) (50) (80) 1500 1400 1250 1090 930 770 610 450 1500 1325 1150 975 800 640 475 300 740 740 740 740 590 450 325 200

SEAL CODE 18
Temp F 200 250 300 350 400 450 500 550 Temp C 93 121 149 177 204 232 260 288 316 329 Valve Port Size in. (mm) 1/4 - 1 1/2 2 3 4 - 12 (8 - 40) (50) (80) (100 - 300) * * 1775 1650 1575 1500 1300 1075 850 350 100 * * 1250 1175 1075 1000 875 725 600 100 0 * * * 740 700 650 600 550 500 75 0 * * * 600 500 400 300 200 100 0 0

-50 to 100 -46 to 38

-50 to 100 -46 to 38

SEAL CODE 43, 48


Temp F 200 220 Temp C 93 104 Valve Port Size in. (mm) 1/4 - 1 1/2 2 3 4 (8 - 40) (50) (80) (100) 3000 3000 3000 3000 3000 3000 1500 1500 1375 1500 1500 1375 6 (150) 1500 1500 1375

600 625

* On Application.

-50 to 100 -46 to 38

SEAL CODE 23
Temp F Temp C 93 107 Valve Port Size in. (mm) 1/4 - 3/8 1/2 - 3/4 (8 - 10) (15 - 20) 5000 3250 2500 3750 2000 1500

SEAL CODE 07*


Temp F 350 400 Temp C 177 204 Valve Port Size in. (mm) 1/4 - 1 1/2 2 3 (8 - 40) (50) (80) 740* 500 250 500* 350 190 285* 200 100

-50 to 100 -46 to 38 200 225

-20 to 100 -29 to 38

SEAL CODE 60, 60A, 92H


Temp F 200 250 300 350 400 450 500 550 600 Temp C 93 121 149 177 204 232 260 288 316 Trim 60/60A 740 675 665 655 645 635 617 600 575 550 Trim 92H 740 680 675 650 575 475 375 275 200 100

* Block and Bleed Range.

-50 to 100 -46 to 38

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DISTRIBUTED VALVES

PRESSURE/TEMPERATURE LIMITS FOR 310 SERIES VALVE BODY ASSEMBLIES


FLANGED VALVES
Data is maximum working pressure ratings for the valve body assembly at various temperatures. Practical pressure limitations according to actual service conditions are determined by the seal and tailpiece gasket materials.

MAXIMUM WORKING PRESSURES psig


TEMP F VALVE CLASS -20 to 100 150 200 250 300 350 400 450 500 550 600 BODY MATERIAL CODES CS, CS2 & CS3 S1 & S8 150 300 600 150 300 285 272 260 245 230 215 200 185 170 155 140 740 707 675 665 655 645 635 617 600 575 550 1480 1415 1350 1332 1315 1292 1270 1235 1200 1147 1095 275 255 235 225 215 205 195 182 170 155 140 720 670 620 590 560 537 515 497 480 465 450 600 1440 1340 1240 1180 1120 1073 1025 990 955 928 900

MAXIMUM WORKING PRESSURES -bars (1 bar = 14.5 psi)


TEMP C VALVE CLASS -29 to 38 66 93 121 149 177 204 232 260 288 316 BODY MATERIAL CODES CS, CS2 & CS3 S1 & S8 20PN 50PN 100PN 20PN 50PN 100PN 20 19 18 17 16 15 14 13 12 11 10 51 49 47 46 45 44 44 43 41 40 38 102 98 93 92 91 89 88 85 83 79 75 19 18 16 16 15 14 13 13 12 11 10 50 46 43 41 39 37 36 34 33 32 31 100 92 85 81 77 74 71 68 66 64 62

THREADED VALVES
Body trim code S8 and CS3 are suitable for service to -50F (-46C). All other trims are limited to operating temperatures no lower than -20F (-29C) These pressure/temperature ratings are in conformance with ASME/ANSI B16.5, B16.34.

MAXIMUM WORKING PRESSURES - psig


TEMP F VALVE BORE SIZE in. -20 to 100 150 200 250 300 350 400 450 500 550 600 BODY MATERIAL CODES 1/4 - 3/8 5000 4779 4557 4494 4431 4355 4278 4161 4043 3868 3694 CS, CS2 & CS3 1/2 - 3/4 1 3750 3583 3416 3368 3320 3264 3209 3120 3031 2900 2768 3000 2867 2734 2696 2658 2613 2567 2496 2425 2320 2215 2 2000 1912 1824 1800 1775 1744 1713 1665 1618 1548 1478 3 1500 1434 1368 1350 1333 1310 1287 1252 1216 1163 1110 1/4 - 3/8 5000 4650 4301 4092 3884 3725 3566 3442 3317 3225 3134 1/2 - 3/4 3750 3487 3224 3068 2912 2794 2677 2583 2489 2419 2349 S1 & S8 1 3000 2790 2580 2455 2330 2236 2141 2066 1992 1936 1880 2 2000 1861 1722 1639 1556 1491 1426 1377 1328 1291 1254 3 1500 1396 1292 1229 1167 1117 1068 1031 995 966 938

MAXIMUM WORKING PRESSURE - bars (1 bar = 14.5 psi)


TEMP C VALVE BORE SIZE mm -29 to 38 66 93 121 149 177 204 232 260 288 316 BODY MATERIAL CODES 8 - 10 345 330 314 310 306 300 295 287 279 267 255 15 - 20 259 247 236 232 229 225 221 215 209 200 191 CS, CS2 & CS3 25 207 198 189 186 183 180 177 172 167 160 153 50 138 132 126 124 122 120 118 115 112 107 102 80 103 99 94 93 92 90 89 86 84 80 77 8 - 10 345 321 297 282 268 257 246 237 229 222 216 15 - 20 259 240 222 212 201 193 185 178 172 167 162 S1 & S8 25 207 192 178 169 161 154 148 143 137 134 130 50 138 128 119 113 107 103 98 95 92 89 86 80 103 96 89 85 80 77 74 71 69 67 65

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DISTRIBUTED VALVES

SERIES 310 WEIGHTS


VALVE SIZE in. (mm)
1/4 3/8 1/2 1/2 1/2 3/4 3/4 3/4 1 (6) (10) (15) (15) (15) (20) (20) (20) (25)

END CONNECTION
Threaded Threaded Threaded 150 (20 PN) Flanged (Unibody) 300 (50 PN) Flanged (Unibody) Threaded 150 (20 PN) Flanged (Unibody) 300 (50 PN) Flanged (Unibody) Threaded 150 (20 PN) Flanged 300 (50 PN) Flanged 300 (50 PN) Flanged (Unibody) 600 (100 PN) Flanged Theaded 150 (20 PN) Flanged 300 (50 PN) Flanged 600 (100 PN) Flanged Threaded 150 (20 PN) Flanged 300 (50 PN) Flanged 600 (100 PN) Flanged Threaded 150 (20 PN) Flanged 300 (50 PN) Flanged 600 (100 PN) Flanged Threaded 150 (20 PN) Flanged 300 (50 PN) Flanged 600 (100 PN) Flanged

FULL PORT WEIGHT lb. kg


1.50 1.50 1.50 3.80 5.00 3.25 5.00 8.50 12.00 32.00 12.00 17.00 24.00 32.00 23.00 33.00 38.00 47.00 56.00 64.00 81.00 87.00 0.68 0.68 0.68 1.70 2.30 1.47 2.30 3.86 5.44 14.50 5.44 7.71 10.90 14.50 10.40 15.00 17.20 21.30 25.40 29.00 36.70 39.50 -

REDUCED PORT WEIGHT lb. kg


1.50 5.70 7.50 3.00 6.3 8.80 12.50 23.00 25.00 33.00 36.00 51.00 76.00 81.00 67.00 80.00 127.00 130.00 0.68 2.60 3.40 1.36 2.86 4.00 5.67 10.40 11.30 15.00 16.30 23.10 35.00 36.70 30.40 36.30 57.60 59.00

1 1/2

(40)

(50)

(80)

(100)

VALVE SIZE in. (mm)


4 (100) WGA

END CONNECTION
150 (L) Flanged 300 (L) Flanged Butt Weld 600 Flanged 150 (L) Flanged 150 (S) Flanged 300 (L) Flanged Butt Weld 150 (L) Flanged 150 (S) Flanged 300 (L) Flanged Butt Weld 600 Flanged 150 (L) Flanged 150 (S) Flanged 300 (S) Flanged Butt Weld 150 (L) Flanged 150 (S) Flanged 300 (L) Flanged 300 (L) Flanged Butt Weld 600 Flanged 150 (L) Flanged 150 (L) Flanged 300 (L) Flanged 300 (L) Flanged Butt Weld 150 (L) Flanged 150 (L) Flanged 300 (L) Flanged 300 (L) Flanged Butt Weld 150 (L) Flanged 300 (L) Flanged Butt Weld (L) Long Pattern.

FULL PORT WEIGHT lb. kg


113 144 94 257 162 144 273 189 176 158 313 203 545 388 437 328 428 477 517 368 695 736 858 953 610 943 1038 1262 1522 815 51 65 43 117 73 65 124 86 80 72 142 92 247 176 198 149 194 216 235 167 315 334 389 432 277 428 471 572 690 370 -

REDUCED PORT WEIGHT lb. kg


125 193 139 133 223 154 363 217 197 293 237 231 211 307 251 648 451 587 365 791 971 740 985 1350 1022 57 88 63 60 101 70 165 98 89 133 108 105 96 139 114 294 205 266 166 359 440 336 447 612 464

(150)

(150) WGA

(200)

(200) WGA WGA

10

(250) WGA WGA WGA (300) WGA WGA WGA (350) WGA

12

14

(S) Short Pattern.

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DISTRIBUTED VALVES

SERIES 310 WEIGHTS


VALVE SIZE in. (mm)
1/2 1/2 3/4 3/4 1 1 1/4 1/2 3/4 1 1 1/2 2 (15) (15) (20) (20) (25) (25) (8) (15) (20) (25) (40) (50)

MOP
3000 5000 3000 3750 3000 3750 3000 3000 3000 3000 3000 3000

MALE x FEMALE THREADED ENDS FULL PORT WEIGHTS REDUCED PORT WEIGHTS lb. kg lb. kg
6 6 2 6 19 2.72 2.72 3 3 7 7 1.36 1.36 3.18 3.18 1.36 2.72 9.53

SOCKET WELD ENDS


0.91 2.72 8.62 3 6 21

FLOW CHARACTERISTICS (CV)*


VALVE SIZE AND PORT SIZE in. (mm)
1/4 x 1/4 3/8 x 3/8 1/2 x 3/8 1/2 x 1/2 3/4 x 1/2 3/4 x 3/4 1 x 3/4 1x1 1 1/2 x 1 1/2 2 x 1 1/2 2x2 3x2 3x3 4x3 4x4 6x4 6x6 8x6 8x8 10 x 8 10 x 10 12 x 10 12 x 12 14 x 12 (8 x 8) (10 x 10) (15 x 10) (15 x 15) (20 x 15) (20 x 20) (25 x 20) (25 x 25) (40 x 40) (50 x 40) (50 x 50) (80 x 50) (80 x 80) (100 x 80) (100 x 100) (150 x 100) (150 x 150) (200 x 150) (200 x 200) (250 x 200) (250 x 250) (300 x 250) (300 x 300) (350 x 300)

THREADED END VALVES


9 9 5 16 45 20 93 248 80 491 107 1099 322 -

150
16 10 35 88 223 102 464 117 1228 359 2118 390 5403 1215 11261 2671 17037 4881 26163 10580

VALVE PRESSURE CLASS 300


14 10 34 77 208 101 421 133 1042 410 2446 391 (S) 6644 (S) / 5468 (L) 1219 (S) / 1215 (L) 10782 2672 17438 4885 26702 10076

600
68 184 99 362 133 928 406 -

* Flow of water in U.S. Gallons per minute per 1 psi pressure drop across a fully open valve. (S) Short Pattern. (L) Long Pattern.

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DISTRIBUTED VALVES

SERIES 310 STEM TORQUES (in. lb.)

SEAT SEAL CODES 01


VALVE BORE SIZE DIFFERENTIAL PRESSURE in. (mm) 0-285 500 740 1000 1500
1/4 - 3/8 (8 - 10) 1/2 3/4 1 1 1/2 2 3 (15) (20) (25) (40) (50) (80) 36 60 90 120 240 500 1200 36 60 90 150 330 640 1800 36 60 90 180 420 810 2400 36 72 120 225 520 42 72 180 -

SEAT SEAL CODES 42**


VALVE BORE SIZE DIFFERENTIAL PRESSURE in. (mm) 0-285 500 740 1000 1500
1/4 - 3/8 (8 - 10) 1/2 3/4 1 1 1/2 2 3
**

36 60 90 120 240 500 1200

36 60 90 150 330 640 1800

36 60 90 180 420 810 2400

36 72 120 225 520 1090 -

42 72 180 300 720 1440 -

(15) (20) (25) (40) (50) (80)

Multiply Trim 42 Torque x 2 for Seat Seal Codes 60, 60A, 92H.

SEAT SEAL CODES 43, 48


VALVE BORE SIZE in. (mm) 0-285
1/4 - 3/8 (8 - 10) 1/2 3/4 1 1 1/2 2 3 (15) (20) (25) (40) (50) (80) 48 58 90 225 390 860 1450

500
48 60 95 245 410 960 1635

740
48 64 105 260 450 1075 1885

DIFFERENTIAL PRESSURE 1000 1500 2000


50 70 125 280 510 1210 2220 55 90 175 320 700 1500 3050 60 120 230 400 920 1830 -

2250
70 140 260 455 1050 2000 -

2500
85 165 295 520 1200 2200 -

3000
100 215 370 700 1550 2600 -

SEAT SEAL CODES 18


VALVE BORE SIZE DIFFERENTIAL PRESSURE in. (mm) 0-285 500 740 1000 1500 2250
1/4 - 3/8 (8 - 10) 1/2 3/4 1 1 1/2 2 3 (15) (20) (25) (40) (50) (80) 60 60 128 274 520 910 60 60 128 284 580 60 60 145 312 680 60 70 160 360 810 1500 2900 72 84 215 405 980 1765 3420 84 108 360 580 1390 2300 -

SEAT SEAL CODES 07


VALVE BORE SIZE in. (mm)
1/4 - 3/8 (8 - 10) 1/2 3/4 1 1 1/2 2 3 (15) (20) (25) (40) (50) (80)

LIQUID 0-285 psi


36 60 90 180 420 900 2400

DRY GAS 0-285 psi


42 82 150 336 840 1200 3600

DRY GAS 740 psi


113 220 404 606 2260 3230 9690

1042 1240

1200 1800 2400

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DISTRIBUTED VALVES

SERIES 310 STEM TORQUES (in. lb.)

SEAT SEAL CODE 23


VALVE BORE SIZE in. (mm) 0-285
1/4 - 3/8 (8 - 10) 1/2 3/4 (15) (20) 60 70 108

500
60 70 108

740
60 70 125

1000
60 82 140

DIFFERENTIAL PRESSURE 1500 2000 2250 2500


60 110 190 65 125 260 70 140 340 85 180 420

3000
100 220 560

3500
115 276 695

3750
125 310 800

4000
130 -

4500
150 -

5000
165 -

SEAT SEAL CODE 01


VALVE BORE SIZE in. (mm)
4 6 8 10 12 (100) (150) (200) (250) (300)

SEAT SEAL CODES 28, 42** & 18


DIFFERENTIAL PRESSURE (psi) 0-285 500 740
2090 4400 9000 15000 29300 3300 8200 14000 22000 37400 4200 11200 20300 30500 46400

DIFFERENTIAL PRESSURE (psi) VALVE BORE SIZE in. (mm) 0-285 500 740
4 6 8 10 12 (100) (150) (200) (250) (300) 2400 5400 10000 16000 32000 3300 8200 15000 23000 39000 4200 11200 20300 30500 46500

** Multiply Trim 42 Torque x 2 for Seat Seal Codes 60, 60A, 92H.

Note: The torque values listed for 285 psi and greater are based on valves controlling the flow of clean lubricating liquid at ambient temperature. For valves at pressure less that 285 psi use the value for 285 psi. Interpolation may be used for any pressure above 285 psi but less than maximum pressure listed. Running torque values will average two-thirds of these values. For running torque values less than breakaway torque values at 285 psi use breakaway torque values. Reseating torque is equal to breakaway torque. For operating temperatures between -20F to -50F (-29C to -46C) multiply these values by 1.20. These torque values do not contain service or safety factors. Actuator selection should be made based on experience and appropriate service and safety factors.

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DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE


A selection of body, disc, stem and seat/seal materials for DynaCentric valves are available. The following list is intended as a guide in the selection of materials for corrosive service. No material can be expected to resist the corrosive action of all the many ladings found in modern industry. Experience has shown, however, that certain materials can perform satisfactorily within certain limits. The physical properties of a material are affected differently by each corrosive medium. Therefore, it sometimes becomes necessary to sacrifice value in another property. As a result, the user must decide which property is of prime importance for his application. Internal moving parts, in contact with the lading, should always carry an A rating. Body materials with exposure to corrosive ladings can sometimes carry B rating because metal loss due to corrosive is not as critical. The following information is designed for use by technically qualified individuals at there own discretion and risk. We strongly recommend that tests be run under actual operating conditions to obtain a materials performance ability in any one corrosive medium.
LADING STD BDY CS C A C D D C D A A A B B B B B C C A A D A A B C B D C C D D D D C C A C D D D A A B C C B B C C STD BDY S1 A A A A A A B A A A A A A A A A A A A A A A A B B C B B B A B B B B B A D B B A A B C B B B A A STD BDY CS2 C A C D D C D A A A B B B B B C C A A A A A B C B D C C D D D D C C A C D D D A A B C C B B C C STD BDY S8 A A A A A A B A A A A A A A A A A A A A A A A B B C B B B A B B B B B A D B B A A B C B B B A A SPL BDY CS3 C A C D D C D A A A B B B B B C C A A A A A B C B D C C D D D D C C A C D D D A A B C C B C C SPL 01 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A STD 42 A A A A A A A A A A A A A A A A A A A A A A A A A A C C A A A A A A A A A A A A A A A A A A A A SPL 18 A A A A A A A A A A A A A A A A A A A A A A A A A A C C A A A A A A A A A A A A A A A A A A A A

Rating interpretation:
A - excellent; B - good (slightly attacked); C - fair (moderately attacked, robably unsuitable); D - not recommended.

SPL 07 D D B D D D D D A C B A C D A A A B D D D B B A B D B C A A A D C B A A A A A A A A A A A A

STD 43 B B D D D D D B D C B C B C D B C C B C D D D D D B C D B C C C A B C C D A A B B A A A A A A A

STD INT CS C A C D D C D A A A B B B B B C C A A D A A B C B D C C D D D D C C A C D D D A A B C C B C C C

STD INT S1 A A A A B A B A A A A A A A A A A A A A A A A B B C B B B A B B B B B A D B B A A B C B B B A A

SPL INT S2 C A C D D C D A A A B B B B B C C A A A A A B C B D C C D D D D C C A C D D D A A B C C B C C

SPL INT ML A A A A A A A A A A A A A A A A A A A A B B B B B B D D C D C C C B B A B A D A A B B B A B A A

ACETALDEHYDE ACETATE SOLVENTS ACETIC ACID (30%) ACETIC ACID (AERATED) ACETIC ACID (AIR FREE) ACETIC ACID (CRUDE) ACETIC ANHYDRIDE ACETONE ACETYLENE (DRY ONLY) ACRYLONITRILE ALCOHOL-AMYL ALCOHOL-BUTYL ALCOHOL-ETHYL ALCOHOL-METHYL (METHANOL) ALUMINUM CHLORIDE (DRY) ALUMINUM SULFATE (ALUMS) ALUM'S AMINES AMINES BASED-CORROSION INHIBITOR AMINES RICH AMMONIA (AQUEOUS) AMMONIA ANHYDROUS AMMONIA SOLUTIONS AMMONIUM BICARBONATE AMMONIUM CARBONATE AMMONIUM CHLORIDE AMMONIUM HYDROXIDE (28%) AMMONIUM HYDROXIDE CONCENTRATED AMMONIUM MONOPHOSPHATE AMMONIUM NITRATE AMMONIUM PHOSPHATE (DIBASIC) AMMONIUM PHOSPHATE (TRIBASIC) AMMONIUM SULFATE AMYL ACETATE ANILINE ANILINE DYES ANTIMONY TRICHLORIDE APPLE JUICE ARSENIC ACID ASPHALT EMULSION ASPHALT LIQUID BARIUM CARBONATE BARIUM CHLORIDE BARIUM HYDROXIDE BARIUM SULFATE BARIUM SULFIDE BEER (ALCOHOL INDUSTRY) BEER (BEVERAGE INDUSTRY)

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(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE (CONTINUED)


LADING STD BDY CS B A B D C D C D D B B A D A D D D C B D C B A D B D B D B C C D B D B B B D B D D C C B B C D D D C A C B B B B B A A A A B STD BDY S1 A A A B B A B D D A A A A A B B B B B C B B A B A B A B A A B D B C A A B D A C B B A A A B D B C B A B B B A A A A A A A A STD BDY CS2 B A B D C D C D D B B A D A D D D C B D C B A D B D B D B C C D B D B B B D B D D C C B B C D D D C A C B B B B B A A A A B STD BDY S8 A A A B B A B D D A A A A A B B B B B C B B A B A B A B A A B D B C A A B D A C B B A A A B D B C B A B B B A A A A A A A A SPL BDY CS3 B A B D C D C D D B B A D A D D D C B D C B A B D B D B C C D B D B B B D B D D C C B B C D D D C A C B B B B B A A A A B SPL 01 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A STD 42 A A A A A A A A A A C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SPL 18 A A A A A A A A A A D A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SPL 07 A D A A A A A A B A A A A A B B A A A A A A D D A A A A A A A A A D A A D D A A A A A A A D A A A A A A A A A A A D A HF A STD 43 A A B C A A A C D A B A A B C D A A A D A D A A B C A B A A B D D D B B D D C D A A A D B A A A B A B A C C B A B A C A C B STD INT CS B A B D C D C D D B B B D A D D D C B D C B A D B D B D B C C D B D B B B D B D D C C B B C D D D C A C B B B B B A A A A B STD INT S1 A A A B B A B D D A A A A A B B B B B A B B A A A B A B A A B D B D A A B D A C B B A A A B D B C B A B B B A A A A A A A A SPL INT S2 B A B D C D C D D B B B D A D D D C B D C B A A B D B D B C C D B D B B B D B D D C C B B C D D D C A C B B B B B A A A A B SPL INT ML A A A B A A A A B A C A D A B B B A A C B A A A A B A A A A B C B B A A A C B B A B A B A B C C B B A B A B A A A A A A A BEET SUGAR LIQUIDS BENZALDEHYDE BENZENE (BENZOL) BENZOIC ACID BORAX LIQUORS BORIC ACID BRINES BROMINE (DRY) BROMINE (WET) BUNKER OILS (FUEL OILS) BUTADIENE BUTANE BUTTERMILK BUTYLENE BUTYRIC ACID CALCIUM BISULFITE CALCIUM CARBONATE CALCIUM CHLORIDE CALCIUM HYDROXIDE (20%) CALCIUM HYPOCHLORITE CALCIUM SULFATE CARBON BISULFIDE CARBON DIOXIDE (DRY) CARBON DIOXIDE (WET) CARBON TETRACHLORIDE (DRY) CARBON TETRACHLORIDE (WET) CARBONATED WATER CARBONIC ACID CASTOR OIL CHINA WOOD OIL (TUNG) CHLORINATED SOLVENTS (DRY) CHLORINE (WET) CHLORINE GAS (DRY) CHLOROACETIC ACID CHLOROBENZENE (DRY) CHLOROFORM (DRY) CHLOROSULPHONIC ACID (DRY) CHLOROSULPHONIC ACID (WET) CHROME ALUM CHROMIC ACID CITRUS JUICES COCONUT OIL COFFEE EXTRACTS (HOT) COKE OVEN GAS COOKING OIL COPPER ACETATE (10%) COPPER CHLORIDE COPPER NITRATE COPPER SULFATE CORN OIL CORROSION INHIBITOR- AMINE BASED COTTONSEED OIL CREOSOTE OIL CRESYLIC ACID CRUDE OIL SOUR CRUDE OIL SWEET CUTTING OILS, WATER EMULSIONS CYCLOHEXANE DIACETONE ALCOHOL DIESEL FUEL DIETHYLAMINE DIPHTALIC ANHYDROUS DOWTHERMS (A-E)

(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

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DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE (CONTINUED)


LADING STD BDY CS B B B C A A B B A B B A B B D D D D D D C B B B D C A D D D B D A A A B A A D B B B A B A A D B A B B A A A A A A D D D D D STD BDY S1 A A A B A A A B A A B A B B B D C B D B A B A A C A A B B D A A A A A A A B B B A A A A A A A A A A B A A A A A A D D B D C STD BDY CS2 B B B C A A B B A B B A B B D D D D D D C B B B D C A D D D B D A A A B A A D B B B A B A A D B A B B A A A A A A D D D D D STD BDY S8 A A A B A A A B A A B A B B B D C B D B A B A A C A A B B D A A A A A A A B B B A A A A A A A A A A B A A A A A A D D B D C SPL BDY CS3 B B B C A A B B A B B A B B D D D D D D C B B B D C A D D D B D A A A B A A D B B B A B A A D B A B B A A A A A A D D D D D SPL 01 A A A A A A A A A A A A A A A A A A A A A A C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A STD 42 A A A A A A A A A A A A A A A A A A A A A A C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A C A SPL 18 A A A A A A A A A A A A A A A A A A A A A A C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A C A SPL 07 A A A A A D D D B A A A A D A A A A A A D A C A A D D C C B A A B B A A D A A A A A A A A A A A A A A A A A A A A B B D A STD 43 A A B A A C A C C B B B A B B A A A A A C D A C C A A B D D B A A A A A A B C A A A B A A A A A A A A A A B B A D D D D D STD INT CS B B B C A A B B A B B A B B D D D D D D C B B B D C A D D D B D A A A B A A D B B B A B A A D B A B B A A A A A A D D D D D STD INT S1 A A A B A A A B A A B A B B B D C B D B A B A A C A A B B D A A A A A A A B B B A A A A A A A A A A B A A A A A A D D B D C SPL INT S2 B B B C A A B B A B B A B B D D D D D D C B B B D C A D D D B D A A B A A D B B B A B A A D B A B B A A A A A A D D D D D SPL INT ML A A B B A A B B A B B A B B B C C B C B A B A A C A A B B B A A A A A A A A B A B A A A A A A A A A B B A A A A A C B A B B

DRILLING MUD DRIP COCKS, GAS DRY CLEANING FLUIDS EPSOM SALT ETHANE ETHANOLAMINE ETHERS ETHYL ACETATE ETHYL ACRYLATE ETHYL CHLORIDE (DRY) ETHYL CHLORIDE (WET) ETHYLENE (LIQUID OR GAS) ETHYLENE GLYCOL ETHYLENE OXIDE FATTY ACIDS FERRIC CHLORIDE FERRIC NITRATE FERRIC SULFATE FERROUS CHLORIDE FERROUS SULFATE FERROUS SULFATE (SAT) FERTILIZER SOLUTIONS FISH OILS FLUORINE (DRY) FLUOROSILICIC ACID FOOD FLUIDS - PASTES FORMALDEHYDE (COLD) FORMALDEHYDE (HOT) FORMIC ACID (COLD) FORMIC ACID (HOT) FREON 12 (DRY) FRUIT JUICES FUEL JET JP-4 FUEL JET JP-5 100F FUEL JET JP-6 100F FUEL OIL FUEL RP-1 FURFURAL GALLIC ACID GAS (MANUFACTURED) GAS ODORIZERS (VTFEP) GAS, NATURAL GASOLINE, AVIATION GASOLINE, SOUR GASOLINE, LEADED, LOW OCTANE GASOLINE, UNLEADED, LOW OCTANE GELATIN GLUCOSE GLUE GLYCERINE - GLYCEROL GLYCOLS GREASE HEPTANE HEXANE HEXANOL, TERTIARY HYDRAULIC OIL PHOSPHATE ESTER HYDRAULIC OIL PETROLEUM BASE HYDROBROMIC ACID HYDROCHLORIC ACID 37% AIR FREE HYDROCYANIC ACID HYDROFLUORIC ACID HYDROFLUOSILICIC ACID

30

WKM

CT-WKM-210/310

10/06 NP-2M

(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE (CONTINUED)


LADING STD BDY CS B D D D D D D A D D A B B A B D A C D D D D C D B A B D A C C B B B B D D D A D D A A A A B B A B B B D D B B C A A B A D B STD BDY S1 A B B D D A C A A D A B B A A A A A A B A A A B A A A A A A D A A B C A A A A D B A A A A B A A B B B A B B A A A A A A D A STD BDY CS2 B D D A B D D A D D A B B A B D A C D D D D C C B A B D A C C B B B B D D D A D D A A A A B B A B B B D D B B C A A B A D B STD BDY S8 A B B A A A C A A D A B B A A A A A A B A A A B A A A A A A D A A B C A A A A D B A A A A B A A B B B A B B A A A A A A D A SPL BDY CS3 B D D A B D D A D D A B B A B D A C D D D D C C B A B D A C C B B B B D D D A D D A A A A B B A B B B D D B B C A A B A D B SPL 01 A A A A A A A A A A A A A A A A A A A A A A A A A A A D A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A D A A STD 42 A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B A A A SPL 18 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SPL 07 B B B A A A A B A B D A A D D A A A A A D C A A A A A A B A A A A A A A A D D D A D B A B A A A A D D A A STD 43 A D D A A B D A A B A B C A A A C B D A D A C C A A A A C A A C C C A A B A A B C B A B C B A C A A D A A B B D A STD INT CS B D D D D D D A D D A B B A B D A C D D D D C D B A B D A C C B B B B D D D A D D A A A A B B A B B B D D B B C A A B D B STD INT S1 A B D D D A C A A D A B B A A A A A B B A B A B A A A A A A D A A B C A A A A D B A A A A B A A B B B A B B A A A A A A D A SPL INT S2 B D B A A D D A D D A B A B D A C D D D D C D B A B A C C B B B B B D D A D D A A A A B B A B B B D D B B C A A A A D B SPL INT ML A B D A A B B A B D A B B A A B A A D D C D B B B B B A B B B A A B B A B B D D D C A A A B A A B B B A B B A B A A A A B A

HYDROGEN GAS (COLD) HYDROGEN PEROXIDE 30% (DILUTE) HYDROGEN PEROXIDE 90% HYDROGEN SULFIDE (DRY) HYDROGEN SULFIDE (WET) HYPO (SODIUM THIOSULFATE) HYPOCHLORITES, SODIUM ILLUMINATING GAS INK IODINE (WET) ISO-OCTANE ISODOFORM (DRY) SOPROPYL ALCOHOL ISOPROPYL ETHER KEROSENE KETCHUP KETONES LACQUERS (SOLVENTS) LACTIC ACID (CONC. COLD) LACTIC ACID (CONC. HOT) LACTIC ACID (DILUTE COLD) LACTIC ACID (DILUTE HOT) LARD OIL LEAD ACETATE LINOLEIC ACID LINSEED OIL LIQUEFIED PET GAS (LPG) LITHIUM BROMIDE LUBRICATING OIL MAGNESIUM BISULFATE (10%) MAGNESIUM CHLORIDE MAGNESIUM HYDROXIDE MAGNESIUM HYDROXIDE (HOT) MAGNESIUM SULFATE MALEIC ACID MALEIC ANHYDRIDE MALIC ACID MAYONNAISE MERCAPATANS MERCURIC CHLORIDE MERCURIC CYANIDE (10%) MERCURY METHANE METHYL ACETATE METHYL ACETONE METHYL CELLOSOLVE METHYL CHLORIDE (DRY) METHYL ETHYL KETONE METHYL FORMATE METHYLAMINE METHYLENE CHLORIDE (DRY) MILK MINE WATERS (ACID) MINERAL SPRITS MINERAL OIL MIXED ACIDS (COLD) MOLASSES - CRUDE MOLASSES, EDIBLE MTBE 100% MAX MTBE 40% MAX MURIATIC ACID MUSTARD

(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

WKM

CT-WKM-210/310

10/06 NP-2M

31

DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE (CONTINUED)


LADING STD BDY CS B A D D D D B D A D D A B A D B A C A D B A B B A B B B B D B A C A C C B B B B C B C A D D D D D B C C C C B C B B A D D STD BDY S1 A A A B B C A A A A A A B A B A B B A D A A A A A A A B A D A A A A B A A B A B B A A A A B D B D A A B B B A A A A A A B B STD BDY CS2 B A D D D D B D A D D A B A D B A C A A B A B B A B B B B D B A C A C C B B B B C B C A D D D D D B C C C C B C B A D D STD BDY S8 A A A B B C A A A A A A B A B A B B A A A A A A A A A B A D A A A A B A A B A B B A A A A B D B D A A B B B A A A A A A B B SPL BDY CS3 B A D D D D B D A D D A B A D B A C A A B A B B A B B B B D B A C A C C B B B B C B C A D D D D D B C C C C B C B A D D A A SPL 01 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B A A A A A A A A A A A STD 42 A A A A A A A B B B B B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A D A A A A A A A A A A A A A A A A SPL 18 A A A A A A A B B B B B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SPL 07 A A A A A A A D A C D B A A A A A A B B A A A A A A A D B A A A A A A A C A A A A A B A A A A A A A A A A A A A D A STD 43 A B A D C C C D D D D D C A D B A A A A A A A A A A A D B C C C C B A B B A A B A B D D D D D D D C B D A A D A A STD INT CS B A D D D D B D A D D A B A D B A C A A B A B B A B B B B D B A C A C C B B B B C B C A D D D D D B C C C C B C B A D D STD INT S1 A A A B B C A A A A A A B A B A B B A A A A A A A A A B A D A A A A B A A A A B B A A A A B D B D A A A B B A A A A A A D B SPL INT S2 B A D D D D B D A D D A B A D B A C A A B A B B A B B B B D B A C A C C B B B B C B A A A D D D D B C C C C B C A A A A B D SPL INT ML B B D B B B A D D D D D B A D D D B A A A A A A B A B D A B A A A A A B A B B A A A A A A B C C C A A A C A A A A A A A A B

NAPHTHA NAPHTHALENE NICKEL AMMONIUM SULFATE (20%) NICKEL CHLORIDE NICKEL NITRATE (30%) NICKEL SULFATE NICOTINIC ACID NITRIC ACID (10%) (VTFEP) NITRIC ACID (100%) (VTFEP) NITRIC ACID (30%) (VTFEP) NITRIC ACID (80%) (VTFEP) NITRIC ACID ANHYDROUS/AQUEOUS (VTFEP) NITROBENZENE NITROGEN NITROUS ACID (10%) NITROUS GASES NITROUS OXIDE OIL, COTTONSEED OIL, PETROLEUM (REFINED) OIL, PETROLEUM (SOUR) H2S & CO2 OIL, WATER MIXTURES OIL, ANIMAL OIL, FISH OIL, FUEL OIL, LUBE OIL, MINERAL OLEIC ACID OLEUM OLIVE OIL OXALIC ACID OXYGEN OZONE (DRY) OZONE (WET) PAINTS AND THINNERS PALM OIL PALMITIC ACID PARAFFIN PARAFORMALDEHYDE PENTANE PERCHLOROETHYLENE PETROLATUM PHENOL (CARBOLIC ACID) PHENOL RESIN PHOSGENE (DRY) (VTFEP) PHOSGENE (WET) (VTFEP) PHOSPHORIC ACID (10%) COLD PHOSPHORIC ACID (10%) HOT PHOSPHORIC ACID (50%) COLD PHOSPHORIC ACID (50%) HOT PHOSPHORIC ACID (85%) COLD PHOSPHORIC ACID (85%) HOT PHTHALIC ACID PHTHALIC ANHYDRIDE PICRIC ACID PINE OIL PINEAPPLE JUICE POLY ESTER RESIN (VTFEP) POLYETHYLENE FLUFF POLYETHYLENE LIQUID POLYURETHANE POTASSIUM BISULFITE (10%) POTASSIUM BROMIDE

32

WKM

CT-WKM-210/310

10/06 NP-2M

(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE (CONTINUED)


LADING STD BDY CS C B C B B A B B B A B B C B A B C D B A A A B A C A A B A C D C D A A A D A B C C D D C C B C C B A D A C B B C B D A D C STD BDY S1 A A A B A A A A B A B A B A A A B A A A A A A B A A A A A A B A B A A A A B A B A B A D D B B B B B A B A B B B B B D B A A STD BDY CS2 C B C B B A B B B A B B C B A B C D B A A A B A C A A B A C D C D A A A D A B C C D D C C B C C B A D A C B B C B D A D C STD BDY S8 A A A B A A A A B A B A B A A A B A A A A A A B A A A A A A B A B A A A A B A B A B A D D B B B B B A B A B B B B B D B A A SPL BDY CS3 C B C B B A B B B A B B C B A B C D B A A A B A C A A B A C D C D A A A D A B C C D D C C B C C B A D A C B B C B D A D C SPL 01 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A STD 42 A A A A A A A A B B A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B C C C D A A A A SPL 18 A A A A A A A A B B A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B C C C D A A A A A A A D A A A A D D A A A D A A A A A A A A A A A A B C C C C C A A B SPL 07 A A A A A A A A D D C D A A A A A A A A A A A STD 43 A A A C C A A A C C A B A A C C A A A A A A D B B B B A B A B A A B B A B A B A A A A A A A A A D B A A B A B C C D A A A STD INT CS C B C B B A B B B A B B C B A B C D B A A A B A C A A B A C D C D A A A D A B C C D D C C B C C B A D A C B B C B D A D C STD INT S1 A A A B A A B A B A B B B A A A B A A A A A A B A A A A A A B A B A A A A B A B A B A D D B B B B B A B A B B B B B D B A A SPL INT S2 C B C B B A B B B A B B C B A B C D B A A A A B A C A A B A C D C D A A A D A B C C D D C C B C C B A D A C B B C B D A D C SPL INT ML B B B B B B B A A A A A A A B B D D A A A A A B A A A A B A A A A A A D A B A B B B B B A B A B B A A A A A B B D B A A

POTASSIUM CARBONATE POTASSIUM CHLORATE POTASSIUM CHLORIDE POTASSIUM CYANIDE POTASSIUM DICHROMATE POTASSIUM DIPHOSPHATE POTASSIUM FERRICYANIDE POTASSIUM FERROCYANIDE POTASSIUM HYDROXIDE 70% (COLD) POTASSIUM HYDROXIDE 70% (HOT) POTASSIUM HYDROXIDE-DILUTE (COLD) POTASSIUM HYDROXIDE-DILUTE (HOT) POTASSIUM IODIDE POTASSIUM NITRATE POTASSIUM PERMAGANATE POTASSIUM SULFATE POTASSIUM SULFIDE (10%) POTASSIUM SULFITE (10%) PRODUCER GAS PROPANE PROPLENE PROPYL ALCOHOL PROPYLENE GYLCOL PYROGALLIC ACID QUENCH OIL (WATER SOLUBLE) RESINS-ROSINS ROAD TAR ROOF PITCH RUBBER LATEX EMULSIONS RUBBER SOLVENT SALAD OIL SALICYLIC ACID SALT SEA WATER SHELLAC (BLEACHED) SHELLAC (ORANGE) SILICONE OILS SILVER NITRATE SOAP SOLUTIONS (STEARATES) SODIUM ACETATE SODIUM ALUMINATE SODIUM BICARBONATE SODIUM BISULFATE (10%) SODIUM BISULFITE (10%) SODIUM BORATE SODIUM BROMIDE (10%) SODIUM CARBONATE SODIUM CHLORATE SODIUM CHLORIDE SODIUM CHROMATE SODIUM CYANIDE (10%) SODIUM FLUORIDE SODIUM HYDROXIDE 20% (COLD) SODIUM HYDROXIDE 20% (HOT) SODIUM HYDROXIDE 50% (COLD) SODIUM HYDROXIDE 50% (HOT) SODIUM HYDROXIDE 70% (COLD) SODIUM HYDROXIDE 70% (HOT) SODIUM HYPOCHLORIDE SODIUM METAPHOSPHATE SODIUM METASILICATE (HOT) SODIUM METASILICATE (COLD)

(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

WKM

CT-WKM-210/310

10/06 NP-2M

33

DISTRIBUTED VALVES

SERIES 310 MATERIAL SELECTION GUIDE (CONTINUED)


LADING STD BDY CS B B C B B A B B C B D D C D D A B C B A B C C D D B D D D B B B B B B A D C A C A A B B B C C B B D D C D A A D A D A D STD BDY S1 B B B B B A B A B B B D A D C A A A B A A B B B B B D D D A A B B B B A B B A A A A B A A B A A A A A A A A A A A D A B STD BDY CS2 B B C B B A B B C B D A C D D A B C B A B C C D D B D D D B B B B B B A D C A C A A B B B C C B B D D C D A A D A D A D STD BDY S8 B B B B B A B A B B B A A D C A A A B A A B B B B B D D D A A B B B B A B B A A A A B A A B A A A A A A A A A A A D A B SPL BDY CS3 B B C B B A B B C B D A C D D A B C B A B C C D D B D D D B B B B B B A D C A C A A B B B C C B B D D C D A A D A D A D SPL 01 A A A A A A A A A A A A A A A A B A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A STD 42 A A A A A A A A A A A A A A A A C A A D A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SPL 18 A A A A A A A A A A A A A A A A A A A D A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A D A B A A A B A A A A A A A A A A A A A A A D B A A B A A A A A A A A A A A A A SPL 07 A A A A A A A A A A A A A A A D STD 43 C A B A A A A A A A A A A B D A D B A B A B B B D D D D D C A B A A A B B B B A A B B A A B A A A A A A A A A A C D D STD INT CS B B C B B A B B C B D D C D D A B C B A B C C D D B D D D B B B B B B A D C A C A A B B B C C B B D D C D A A D A D A D STD INT S1 B B B B B A B A B B B D A D C A A A B A A B B B B B D D D A A B B B B A B B A A A A B A A B A A A A A A A A A A A D A B SPL INT S2 B B C B B A B B C B D A C D D A A C B A B C C D D B D D D B B B B B B A D C A C A A B B B C C B B D D C D A A D A D A D SPL INT ML B B B B B B B A B A B A A C C A A B B A A B B B B D B B D A A B A A B A B A A A A A A C B A A B B A A A A A A A B B B

SODIUM NITRATE SODIUM PERBORATE SODIUM PEROXIDE SODIUM PHOSPHATE (DIBASIC) SODIUM PHOSPHATE (TRIBASIC) SODIUM SILICATE SODIUM SILICATE (HOT) SODIUM SULFATE NA2S04 SODIUM SULFIDE (HOT) SODIUM SULFIDE NA2S02 SODIUM THIOSULFATE SOUR GAS AND OIL SOYBEAN OIL STANNIC CHLORIDE STANNOUS CHLORIDE STARCH STEAM (212F) STEARIC ACID STODDARD SOLVENT STYRENE SUGAR LIQUIDS SULFATE, BLACK LIQUORS SULFATE, GREEN LIQUORS SULFATE, WHITE LIQUORS SULFURIC ACID (0-7%) (VTFEP) SULFURIC ACID (100%) H2S04 (VTFEP) SULFURIC ACID (20%) (VTFEP) SULFURIC ACID (50%) (VTFEP) SULFUROUS ACID SULPHUR SULPHUR DIOXIDE (DRY) SULPHUR TRIOXIDE (DRY) SYNTHESIS GAS TALL OIL TANNIC ACID TAR - TAR OIL TARTARIC ACID TETRAETHYL LEAD TITANIUM TETRACHLORIDE T1-CL4 TITANIUM TRICHLORIDE T1-CL3 TOLUENE - TOLUOL TOMATO JUICE TRANSFORMER OIL TRIBUTYL PHOSPHATE TRICHLOROETHYLENE TUNG OIL TURPENTINE UREA VARNISH VEGETABLE OIL, EDIBLE VEGETABLE OIL, NON-EDIBLE VINEGAR WATER, DISTILLED (AREATED) WATER, FRESH WATER, SEA WAX, EMULSIONS WAXES WHISKEY AND WINE XYLENE (DRY) ZINC CHLORIDE ZINC HYDROSULFITE ZINC SULFATE

34

WKM

CT-WKM-210/310

10/06 NP-2M

(-) - Not tested. VTFEP - Virgin TFE Packing. Note: All ladings at ambient temperatures except as noted.

DISTRIBUTED VALVES

TRADEMARK INFORMATION
References in this catalog to registered trademarks or product designations, which are owned by Cameron are as follows: CAMERON CONTROL SEAL DEMCO DUAL SEAL DYNACENTRIC DYNASEAL ENTECH FOSTER GENERAL VALVE GROVE LEDEEN NAVCO NUTRON ORBIT POW-R-SEAL RING-O SAF-T-SEAL TBV TECHNO TEXSTEAM THORNHILL CRAVER TK TOM WHEATLEY TRUSEAL UNIBOLT VALVSERV WHEATLEY WKM References in this catalog to registered trademarks or product designations, which are not owned by Cameron are as follows: Trademark Owner Common Name Comparable Cameron Abbreviated Name (in Trim Charts) FXM

Aflas Celcon Delrin PEEK Stellite Teflon Viton 17-4PH

Asahi Glass Company Hoechst Celanese Corporation E.I. DuPont De Nemours & Company Victrex PLC Corp United Kingdom Stoody Deloro Stellite, Inc.

TFE Propylene

Polyetheretherketone

PK PTFE FKM Type 630 ENP

E.I. DuPont De Nemours & Company Poly Tetra Fluoro Ethylene DuPont Dow Elastomers L.L.C. Armco Advanced Materials Corp. Fluoroelastomer 17-4PH Stainless Steel Electroless Nickel Plating

WKM

CT-WKM-210/310

10/06 NP-2M

35

CAMERON, VALVES & MEASUREMENT TERMS AND CONDITIONS OF SALE


1. CONTRACT ACCEPTANCE: Any written or oral purchase order received from Buyer by Seller shall be construed as a written acceptance of Sellers offer to sell and shall be filled in accordance with the terms and conditions of sale set forth herein. SELLERS ACCEPTANCE OF THIS ORDER IS EXPRESSLY CONDITIONED ON BUYERS ASSENT TO THE TERMS CONTAINED HEREIN. The terms and conditions of Sellers proposal (if any) and acknowledgement shall prevail over any conflicting or different terms in Buyers order unless Buyer notifies Seller in writing of its objections thereto within fifteen (15) days from receipt of Sellers acknowledgement. Buyers standard terms of purchase will not be considered a counteroffer to Sellers terms and conditions of sale. The failure of Seller to object to any provision in conflict herewith whether contained on Buyers purchase order or otherwise shall not be construed as a waiver of the provisions hereof nor as an acceptance thereof. 2. QUOTATIONS AND PRICES: Any product, service capability or manufacturing capability which may be available at the time a quotation is made is subject to prior sale. Prices quoted are subject to change without notice. The price in effect at the time of shipment including any escalation formula will apply, unless a valid quotation or written agreement to the contrary exists between Buyer and Seller. All prices shown are in U.S. dollars and are F.O.B. Sellers shipping point. Seller reserves the right to place a service charge on past due accounts at the highest rate permitted by law. Any documentation pertaining to traceability requirements for raw materials or products or documentation required for any routine or special processes must be identified by the Buyer at the time of quotation (if any) or at the time of order placement. 3. TAXES: Any tax or other charge imposed by law on the sale or production of goods or the performance of services shall be paid by the Buyer, unless the law specifically provides that such payment must be made by Seller, in which case Buyer shall reimburse Seller for such payment as part of the purchase price. Custom duties, consular fees, insurance charges and other comparable charges will be borne by Buyer. 4. SHIPPING SCHEDULE AND DELIVERY: Shipment schedules are given as accurately as conditions permit and every effort will be made to make shipments as scheduled. Seller will not be responsible for deviations in meeting shipping schedules nor for any losses or damages to Buyer (or any third party) occasioned by deviations in the shipping schedule, whether due to Acts of God, orders bearing priority ratings established pursuant to law, differences with workmen, local labor shortages, fire, flood, shortages or failure of raw materials, supplies, fuel, power or transportation, breakdown of equipment or any other causes beyond Sellers reasonable control, whether of similar or dissimilar nature than those enumerated. Seller shall have additional time within which to perform as may be reasonably necessary under the circumstances and shall have the right to apportion its production among its customers in such a manner as it may consider to be equitable. Seller reserves the right to furnish commercially equivalent or better substitutes for materials or to subcontract the Buyers order or portions thereof as Seller deems necessary. In no event shall Seller be liable for any consequential damages resulting from failure or delay in shipment. If Buyer requires drawings, procedures, standards or similar material for approval, shipping schedules will be calculated from the time such approvals are received by Seller, since shipping schedules are based on Seller having all required information and a firm order from Buyer which is enterable into production. Any hold points, witness points or the need for inspection by Buyers representatives must be identified by Buyer at the time of quotation (if any) and/or order placement in order that the effect on the prices or shipping schedules (if any) can be taken into account. Additional inspection or testing required by Buyer which affects normal production sequence will be considered as extending the shipping dates accordingly. 5. TERMS OF PAYMENT: Terms of payment are 30 days from date of invoice unless otherwise stated in the quotation or Sellers order acknowledgment. 6. CANCELLATIONS AND RETURNS: Purchase orders once placed by Buyer and accepted by Seller can be canceled only with Sellers written consent and upon terms which will save Seller from loss. No products may be returned for credit or adjustment without written permission from Sellers office authorized to issue such permission. 7. WARRANTIES: All products of Sellers manufacture except for its Orbit product are warranted against defects of material and workmanship for a period of twelve (12) months from the date of installation or eighteen (18) months from date of shipment, whichever period first expires while its Orbit product is warranted for thirty six (36) months from date of shipment, when all such products are used in the service and within the pressure range for which they were manufactured. In the case of products or parts not wholly of Sellers manufacture, Sellers liability shall be limited to the extent of its recovery from the manufacturer of such products or parts under its liability to Seller. Any repair work performed by Seller is warranted for one year from completion of such repairs and applies only to work performed. If, within these specified periods, Seller receives notice from Buyer of any alleged defect in or nonconformance of any product or repair and if in the Sellers sole judgment the product or repair does not conform or is found to be defective in material or workmanship, then, Buyer shall, at Sellers request, return the part or product F.O.B. to Sellers designated plant or service location. Seller has no liability for removal or reinstallation of products or equipment. Seller, at its option and expense, shall repair or replace the defective part or product, or repay to Buyer the full price paid by Buyer for such defective part, repair or product. Any repayment of purchase price shall be without interest. Sellers warranty liability, including defects caused by Sellers negligence, shall be limited to such repair, replacement or refund, and shall not include claims for labor costs, expenses of Buyer resulting from such defects, recovery under general tort law or strict liability or for damages resulting from delays, loss of use, or other direct, indirect, incidental or consequential damages of any kind. Seller will not be responsible for failures of products which have been in any way tampered with or altered by anyone other than an authorized representative of Seller, failures due to lack of compliance with recommended maintenance procedures or products which have been repaired or altered in such a way (in Sellers judgment) as to affect the products adversely. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, STATUTORY OR IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE WHICH EXCEED THE FOREGOING WARRANTY. 8.ENGINEERING AND SERVICE: Upon request, Seller will provide engineering and/or technical information regarding its products and their uses and, if feasible, will provide personnel to assist Buyer in effecting field installations and/or field service. Any such information, service or assistance so provided, whether with or without charge, shall be advisory only 9. LABOR STANDARDS: Seller hereby certifies that these products were produced in accordance with all applicable requirements of Section 6, 7 and 12 of the Fair Labor Standards Act as amended and of regulations and orders of the United States Department of Labor issued under Section 14 thereof. 10. INSPECTION: Unless otherwise agreed in writing, final inspection and acceptance of products must be made at Sellers plant or other shipping or receiving point designated by Seller and shall be conclusive except as regards latent defects. Buyers representatives may inspect at the Sellers plant or shipping point during working hours prior to shipment in such manner as will not interfere with operations. 11. DELIVERY AND ACCEPTANCE: Delivery shall be in accordance with the requirements in the Purchase Contract, provided, in the event Buyer is unable to accept delivery upon completion of the manufacture of the Goods in accordance with such requirements, Buyer agrees that (i) title and risk of ownership shall pass to Buyer on date of Sellers invoice, and (ii) Buyer will make payments within thirty days after date of such invoice. Seller shall retain custodial risk of loss until delivery is made in accordance with such requirements. 12. EXPORT COMPLIANCE: The Buyer shall provide the Seller with relevant end-use, end-user and country of end-use information with respect to the goods, services, software or technology to be supplied hereunder (collectively, Items). Based on and in reliance on such information, the Seller will supply such Items in compliance with applicable trade and customs laws including that of the United States of America. The Seller cautions and the Buyer acknowledges that any change in end-use, end-user or country of end-use (including a shipment between countries other than the U.S.) may be restricted or prohibited by applicable trade and customs law, whether it be of the U.S. or other country. The Parties shall comply with all trade and customs laws (including U.S. Export Controls) except for any such laws which conflict with or are otherwise penalized under the laws of the U.S., which in the event of such conflict, Seller shall notify Buyer. The Buyer agrees in particular that it shall not use and shall not permit any third party to use such items in connection with the design, production, use, or storage of chemical, biological or nuclear weapons or missiles of any kind. 13. TRANSPORTATION CHARGES, ALLOWANCES, CLAIMS: All prices are F.O.B. Sellers plant or other designated shipping point. No freight is allowed unless stated in Sellers quotation (if any) or in a written contract which may exist between Seller and Buyer at the time of shipment. If Sellers quotation or a written contract states that all or a portion of freight is allowed, all prices are F.O.B. Sellers plant or other designated shipping point, with most economical surface transportation allowed. If the quoted or contractual price includes transportation, Seller reserves the right to designate the common carrier and to ship in the manner it deems most economical. Added costs due to special routing requested by the Buyer are chargeable to the Buyer. Under no circumstances is any freight allowance which is absorbed by Seller to be deducted from the selling price. If the quoted price or contract includes transportation, no deduction will be made in lieu thereof whether Buyer accepts shipment at plant, warehouse, freight station, or otherwise supplies its own transportation. When sales are made from the Sellers warehouse, Seller reserves the right to charge either actual or pro-rated freight from Sellers principle point of manufacture to Sellers warehouse. Buyer assumes risk of loss upon delivery to the carrier, regardless of who pays shipping costs. Seller endeavors to pack or prepare all shipments so that they will not break, rust or deteriorate in transit, but does not guarantee against such damage. Unless requested in writing by the Buyer, no shipments are insured by Seller against damage or loss in transit. Seller will place insurance as nearly as possible in accordance with Buyers written instructions but in such case Seller acts only as agent between the insurance company and the Buyer and assumes no liability whatsoever. Any claims for shipping loss, breakage or damage (obvious or concealed) are Buyers responsibility and should be made to the carrier. All claims regarding shortages must be made within thirty (30) days from receipt of shipment and must be accompanied by the packing list(s) covering the shipment. 14. INDEMNIFICATION AND LIMITATION OF LIABILITY: A. INDEMNIFICATION: Buyer Group means: Buyer, its parent (if any), subsidiaries, affiliates, co-owners, co-venturers, partners and any entity with whom Buyer has an economic interest with respect to the Work including Buyers customer and its and their respective employees, personnel, directors, officers, borrowed servants, representatives, agents, contractors and subcontractors (respectively and of any tier or level and who are not included within the Seller Group), Seller Group means: Seller, its parent (if any), subsidiaries, affiliates, co-owners and its and their respective employees, personnel, directors, officers, borrowed servants, representatives, agents, contractors and subcontractors (respectively and of any tier or level and who are not included within the Buyer Group), Negligence means: sole, joint or concurrent, active, passive, gross or willful misconduct. (1) Seller shall release, defend, save, indemnify (collectively Indemnify) and hold Buyer Group harmless from and against all claims, demands, losses, damages and causes of action of whatever kind or nature (collectively Claims), for loss of or damage to the property of the members of the Seller Group even if such Claims arise from or attributable to the Negligence of the members of Buyer Group. (2) Seller shall Indemnify and hold Buyer Group harmless from and against all Claims for the death(s) of or personal injury(ies) to members of the Seller Group even if such Claims arise from or attributable to the Negligence of the members of Buyer Group. (3) Buyer shall Indemnify and hold Seller Group harmless from and against all Claims for loss of or damage to the property (including the Work) of the members of the Buyer Group even if such Claims arise from or attributable to the Negligence of the members of Seller Group. (4) Buyer shall Indemnify and hold Seller Group harmless from and against all Claims for the death(s) of or personal injury(ies) to members of the Buyer Group even if such Claims arise from or attributable to the Negligence of the members of Seller Group. (5) Buyer (on its own behalf and on behalf of Buyer Group) and Seller (on its own behalf and on behalf of Seller Group) shall Indemnify and hold each other harmless from and against any and all Claims asserted against them by or on behalf of any third party for the death(s) of or personal injury (ies) to such a third party, as well as loss (es) of or damage(s) to the property of such a third party. A third party is a person or entity not included in Buyer Group or Seller Group. It is agreed by Buyer and Seller that their respective duty of indemnity to each other with respect to Claims asserted against them by a third party pursuant to this Article 14 (A) (5) shall be limited to their respective degree of Negligence. (6) Notwithstanding any other provision contained in this Agreement, Buyer shall Indemnify and hold the members of Seller Group harmless from and against all Claims (including clean-up costs and loss (es) of oil, gas or hydrocarbons) arising from pollution, contamination, dumping or spilling of any substance and even if arising out of or attributable to the Negligence of the members of the Seller Group. B. INDEMNITY FOR CONSEQUENTIAL DAMAGES: UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INCIDENTAL, EXEMPLARY OR PUNITIVE DAMAGES (collectively CONSEQUENTIAL), AS DEFINED BY THE LAWS GOVERNING THIS PURCHASE ORDER, NOR FOR ANY LOSS OF ANTICIPATED PROFITS, LOSS OF BUSINESS OPPORTUNITY, LOSS OF USE OF EQUIPMENT OR OF ANY INSTALLATION, SYSTEM OR FACILITY INTO WHICH SELLERS EQUIPMENT MAY BE LOCATED OR AT WHICH MEMBERS OF THE SELLER GROUP MAY BE PERFORMING WORK AND BUYER AGREES TO INDEMNIFY AND HOLD SELLER GROUP HARMLESS FROM AND AGAINST ANY CLAIMS FOR SUCH CONSEQUENTIAL DAMAGES EVEN IF ARISING OUT OF OR ATTRIBUTABLE TO THE NEGLIGENCE OF THE MEMBERS OF THE SELLER GROUP. C. LIMITATION OF LIABILITY: EXCEPT AS OTHERWISE EXPRESSLY LIMITED IN THIS AGREEMENT IT IS THE EXPRESS INTENTION OF THE PARTIES HERETO THAT ALL INDEMNITY OBLIGATIONS AND/OR LIABILITIES HEREBY ASSUMED BY THE PARTIES SHALL BE: (i) SUPPORTED BY INSURANCE; (ii) WITHOUT LIMIT; (iii) AND WITHOUT REGARD TO THE CAUSE OR CAUSES THEREOF, INCLUDING, BUT NOT LIMITED TO, PREEXISTING CONDITIONS (WHETHER SUCH CONDITIONS BE PATENT OR LATENT); THE UNSEAWORTHINESS OF ANY VESSEL OR VESSELS (WHETHER OR NOT PREEXISTING); THE UNAIRWORTHINESS OF ANY AIRCRAFT; BREACH OF REPRESENTATION OR WARRANTY (EXPRESS OR IMPLIED); BREACH OF CONTRACT; BREACH OF DUTY (STATUTORY, CONTRACTUAL, COMMON LAW OR OTHERWISE); STRICT LIABILITY; CONDITION OF RUIN OR DEFECTIVE PREMISES, EQUIPMENT, FACILITIES, OR APPURTENANCES OF ANY PARTY UNDER ANY CODE, LAW OR (WHETHER OR NOT SAID CONDITION IS PREEXISTING AND/OR LATENT, PATENT OR OTHERWISE); THE LOADING OR UNLOADING OF PERSONS OR CARGO; TORT; OR THE NEGLIGENCE OR FAULT OF ANY PARTY (AS DEFINED AT THE BEGINNING OF THIS ARTICLE 14; OR ANY OTHER THEORY OF LEGAL LIABILITY. Sellers total responsibility for any claims, damages, losses or liability arising out of or related to its performance of this contract or the products or services covered hereunder shall not exceed the purchase price. 15. MODIFICATION, RESCISSION & WAIVER: The terms herein may not be modified or rescinded nor any of its provisions waived unless such modification, rescission or waiver is in writing and signed by an authorized employee of Seller at its office in Houston, Texas. Failure of Seller to insist in any one or more instances upon the performance of any of the terms and conditions of the contract or the failure of Seller to exercise any of its rights hereunder shall not be construed as a waiver or relinquishment of any such term, condition, or right hereunder and shall not affect Sellers right to insist upon strict performance and compliance with regard to any unexecuted portions of this contract or future performance of these terms and conditions. All orders must be accepted by an authorized employee of Seller. The rights and duties of the parties and construction and effect of all provisions hereof shall be governed by and construed according to the internal laws of the State of Texas. Any disputes which arise under this agreement shall be venued in the District Court of Harris County, Texas or in the Southern District of Texas.

36

WKM

CT-WKM-210/310

10/06 NP-2M

CAM/T&C/US/96 REV. 08/06

DISTRIBUTED VALVES

DISTRIBUTED VALVES

VALVES & MEASUREMENT 3250 Briarpark Drive, Suite 300 Houston, Texas 77042 USA Toll Free 800 323 9160
For the most current contact and location information go to: www.c-a-m.com

Cameron, Valves & Measurement Printed in Canada 10/06-NP-2M CT-WKM-210/310

Model 5600 1 and 2 Heavy-Duty Regulator


The Model 5600 is a spring-loaded, self-operated pressure regulator, available in 1" and 2" sizes and built to withstand the most difficult processes and environments. It is offered in both low-pressure and high-pressure constructions, and is designed for inlet pressures up to 1500 psig and outlet pressures from 3 to 500 psig. The Model 5600 regulator is well suited for high pressure, high capacity applications (see Specifications).

Regulator Features:
Easy Maintenance Variety of Flow Capacities Rugged Construction Excellent Control at Low Pressure Settings NACE Compliance Flanged Connections Option

Regulator Specifications:
End Connections 1 NPT Female 2 NPT Female Outlet Pressure Ranges See Table 1 Maximum Inlet and Differential Pressure See Table 2 Operating Temperature Limits -20 to 150F (-29 to +65C) Port Diameters 1/8 3/16 1/4 3/8 1/2 Construction Materials Body: Inlet Adapter: Diaphragm Adapter: Spring Case: Orifice: Valve Disk and Holder: Steel or ductile iron Steel Steel or ductile iron Steel or ductile iron Brass or 302 SST Brass holder w/ Viton disk Brass holder w/ Nylon disk Brass holder w/ TFE disk 302 SST holder w/ Viton disk 302 SST holder w/Nylon disk 302 SST holder w/ TFE disk Valve Carrier: Brass or 302 SST Diaphragm: Buna-N or Viton (embedded nylon fabric) Lever: Steel Diaphragm Connector Head: Brass or 302 SST Flow Capacities Low Pressure Regulator: High Pressure Regulator:

See Table 3 See Table 4

zMallard Control Company, Inc. 2005; All Rights Reserved

3/05

Page 2

CAUTION - Model 5600 regulators have an outlet


pressure rating that is lower than the inlet pressure rating. Consequently, overpressure protection is required if the actual inlet pressure can exceed the regulators Table 1. Outlet Pressure Ranges
Outlet Pressure Range, psig 3 to 10 Low Pressure 8 to 20 17 to 30 27 to 40 27 to 50 46 to 95 High Pressure 90 to 150 150 to 200 200 to 275 275 to 500
1.

outlet pressure rating. To avoid overpressure, provide an appropriate overpressure protection device to ensure that none of the limits listed in the Specifications will be exceeded.

Table 2. Maximum Inlet and Differential Pressures Maximum Allowable Inlet Pressure, PSIG1 1500 Maximum Allowable Pressure Drop, PSID TFE or Nylon Viton Disk Disk 1500

Maximum Outlet Maximum Pressure Over Emergency Outlet Pressure Setting3, Pressure, psig psig 20 201 Note 1 45

Port Dia. 3/16 or 1/8 1/4

1500

1000
200

200

3/8
550

1000

500

1/2
2002
1.

750

250

2.

3.

This applies to outlet pressure settings below 25 psig only. For pressure setting above 25 psig, outlet pressure is limited to 45 psig, the maximum emergency outlet pressure. This applies to outlet pressure settings below 350 psig only. For pressure setting above 350 psig, outlet pressure is limited to 550 psig, the maximum emergency outlet pressure. Internal parts of the regulator may be damaged if the outlet pressure exceeds the pressure setting beyond the amounts shown.

The sum of the outlet pressure setting and the maximum allowable pressure drop determines the maximum allowable inlet pressure for a given installation. For example, with a 1/2 port diameter (maximum pressure drop of 250 psi) and a 400 psig outlet pressure setting, the maximum inlet pressure is 650 psig (250 psi plus 400 psig).

Spring

Diaphragm Spring Case

Diaphragm Adapter

Adjusting Screw

Vent

Orifice Disk Holder

Page 3 Table 3. Low Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter .01Inlet Pressure (PSIG) 10 20 30 50 60 75 100 150 200 250 400 500 600 1000 1500 20 30 50 60 75 100 150 200 250 400 500 600 1000 1500 (3 to 10 psig or 8 to 20 psig spring) 10 (3 to 10 psig or 8 to 20 psig spring) 5 Outlet Pressure (PSIG) 1/8 200 400 600 950 1100 1300 1700 2200 3000 3500 3700 4100 4300 4600 5000 500 700 1000 1150 1400 1600 2400 3300 4000 5400 6000 6500 7200 7400 3/16 510 770 1100 1500 1750 2100 2400 3000 3400 3800 3900 4300 4600 4900 5400 1200 1400 2300 2700 3200 3800 4800 5800 5900 6900 7100 7300 7700 8400 1 NPT 1/4 990 1200 1500 2100 2400 2700 2900 3500 4200 4300 4500 4700 5000 5600 ---1800 2800 4100 4200 4400 5000 6200 6900 7300 7600 7900 8200 8400 ---3/8 1700 2000 2200 2800 3000 3400 4000 4600 5100 5900 6400 7400 ---------4100 4200 5100 5500 6000 6400 7300 7700 8600 9000 9700 ---------1/2 2200 2700 3300 4100 4200 4400 4900 5800 6100 6800 ---------------4900 5300 6200 6500 6800 7300 7900 8200 8700 ---------------1/8 290 500 760 1100 1250 1500 1900 2800 3700 4500 7200 9100 10,000 18,000 22,000 560 770 1100 1250 1500 1900 2800 3700 4400 7200 8900 10,000 18,000 27,000 3/16 830 1200 1600 2200 2700 3300 4300 6200 8200 10,000 1600 19,000 24,000 39,000 60,000 1300 1500 2400 2800 3400 4400 6200 8100 10,000 16,000 19,000 23,000 40,000 60,000 2 NPT 1/4 1300 2100 2700 3900 4500 5400 7000 10,000 13,000 17,000 28,000 35,000 42,000 69,000 ---2200 3000 4300 5000 5900 7600 11,000 14,000 17,000 28,000 35,000 42,000 72,000 ---3/8 3300 4800 7000 9800 11,100 13,000 17,000 25,000 32,000 38,000 64,000 79,000 ---------5100 7000 9800 11,100 13,000 17,000 25,000 33,000 41,000 62,000 76,000 ---------1/2 5900 9100 11,000 17,000 19,500 23,000 30,000 43,000 57,000 70,000 ---------------9000 11,000 17,000 19,500 23,000 30,000 43,000 57,000 70,000 ----------------

- Continued -

Page 4

Table 3 (continued) Low Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter Inlet Pressure (PSIG) 20 30 50 60 75 100 150 200 265 400 515 600 1015 1500 30 40 50 60 75 100 150 200 270 400 520 600 1020 1500 (8 to 20 psig or 17 to 30 psig spring) 20 (8 to 20 psig spring) 15 Outlet Pressure (PSIG) 1/8 470 600 1000 1150 1400 1900 2700 3600 4700 7100 8300 8600 9600 10,000 600 800 1000 1150 1400 1800 2700 3600 4500 7200 8800 10,000 11,000 12,000 3/16 1000 1500 2300 2700 3300 4300 6100 7500 8400 8700 8800 9600 10,000 11,000 1500 2000 2300 2700 3300 4100 6100 8000 9800 10,000 11,000 12,000 12,300 13,000 1 NPT 1/4 1700 2500 3800 4300 5100 6200 7400 8500 9100 10,000 10,500 10,800 11,000 ---2500 3400 4200 4900 5900 7400 9200 10,000 11,000 13,000 13,500 13,800 15,000 ---3/8 3300 4600 5500 6100 7000 7600 8000 9600 10,000 11,000 12,000 ---------4600 5700 6800 7500 8500 9500 11,000 12,000 13,000 14,000 15,000 ---------1/2 4900 5200 5700 6800 8500 9600 9900 5800 10,000 11,000 ------------6800 8100 9000 9800 10,000 11,000 12,000 13,000 14,000 ---------------1/8 520 740 1100 1250 1500 1900 2800 3700 4800 7200 9200 11,000 18,000 27,000 700 900 1100 1250 1500 1900 2800 3700 4900 7300 9500 11,000 18,000 27,000 3/16 1100 1600 2400 2800 3400 4400 6400 8300 10,000 16,000 20,000 23,000 40,000 60,000 1600 2100 2400 2800 3400 4300 6300 8200 10,000 16,000 20,000 24,000 40,000 60,000 2 NPT 1/4 1800 2800 4300 5000 6000 7800 11,000 14,000 19,000 29,000 37,000 42,000 71,000 ---2600 3500 4300 5100 6100 7800 11,000 14,000 19,000 28,000 37,000 43,000 73,000 ---3/8 3500 5900 9800 11,100 13,000 17,000 25,000 30,000 39,000 64,000 82,000 ---------5200 7500 9400 11,000 13,000 17,000 23,000 32,000 39,000 63,000 82,000 ---------1/2 5700 10,000 16,000 18,000 23,000 30,000 43,000 57,000 74,000 ---------------9200 12,000 15,000 18,000 23,000 29,000 42,000 59,000 75,000 ----------------

- Continued -

Page 5

Table 3 (continued) Low Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter Inlet Pressure (PSIG) 40 50 60 75 100 150 200 280 400 530 600 1030 1500 50 60 75 100 150 200 290 400 540 600 1040 1500 (27 to 40 psig spring) 40 (17 to 30 or 27 to 40 psig spring) 30 Outlet Pressure (PSIG) 1/8 820 900 1100 1400 1700 2600 3500 4900 6900 9400 9700 16,000 16,400 950 1100 1400 1800 2700 3500 5100 7100 9500 9800 17,500 20,000 3/16 1700 2200 2600 3300 4100 6000 8000 10,500 13,000 14,500 15,000 18,000 18,500 1800 2300 3000 4100 6000 7800 10,000 15,000 17,000 18,000 20,000 22,000 1 NPT 1/4 2700 3600 4400 5400 6800 9100 11,000 13,000 15,000 15,800 16,000 18,000 ---3200 4100 5300 7000 9500 12,000 15,000 18,000 19,000 21,000 23,000 ---3/8 5100 6400 7500 8800 10,000 13,000 14,000 15,000 17,000 19,000 ---------5500 7600 9300 11,000 14,000 17,000 19,000 21,000 22,000 ---------1/2 7600 8700 9800 11,000 12,000 14,000 16,000 17,000 ---------------8900 10,000 12,000 14,000 17,000 19,000 21,000 ---------------1/8 860 1000 1200 1500 1800 2700 3600 5000 7000 9500 10,000 19,000 27,000 1000 1200 1500 1900 2800 3600 5200 7200 9600 10,000 18,000 27,000 3/16 1800 2300 2700 3400 4200 6100 8100 11,000 16,000 20,000 23,000 41,000 61,000 2100 2600 3400 4300 6200 8200 11,000 16,000 21,000 23,000 41,000 61,000 2 NPT 1/4 2900 3800 4700 5800 7800 11,000 14,000 20,000 28,000 37,000 42,000 73,000 ---3400 4300 5600 7200 10,000 14,000 20,000 28,000 38,000 42,000 73,000 ---3/8 5300 7300 8900 11,000 16,000 20,000 24,000 46,000 64,000 86,000 ---------5900 7900 10,000 13,000 22,000 30,000 46,000 63,000 86,000 ---------1/2 8500 11,000 14,000 18,000 28,000 44,000 58,000 80,000 ---------------9900 12,000 16,000 24,000 39,000 56,000 81,000 ----------------

Page 6

Table 4. High Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter Inlet Pressure (PSIG) 60 75 100 150 200 300 400 550 600 1050 1500 60 75 100 150 200 300 400 550 600 1050 1500 100 125 200 250 325 400 575 600 1075 1500 (46 to 95 psig spring) 75 50 50 Outlet Pressure (PSIG) 1/8 900 1300 1700 2600 3500 5300 6900 9600 9800 17,000 19,000 800 1200 1500 2400 3400 5200 6800 9500 9800 14,000 18,000 1700 2200 3500 4400 5700 7100 9700 9900 18,000 23,000 3/16 2000 2800 3500 5700 7800 10,500 13,000 16,000 17,000 23,000 25,000 1500 2100 3100 4500 6600 8900 11,000 13,000 14,000 19,000 24,000 3200 4300 7300 9400 11,000 14,000 18,000 19,000 27,000 32,000 1 NPT 1/4 3100 3800 5700 8700 11,000 14,000 17,000 20,000 21,000 27,000 ---2400 3100 4200 6700 9400 11,000 15,000 17,000 19,000 22,000 ---5000 6700 10,000 13,000 16,000 19,000 23,000 25,000 32,000 ---3/8 5200 7200 10,500 13,000 16,000 20,000 23,000 26,000 ---------4300 5500 7500 11,000 14,000 16,000 20,000 23,000 ---------8000 10,000 16,000 19,000 23,000 27,000 30,000 ---------1/2 8100 10,000 13,000 17,000 19,000 23,000 ---------------6400 8000 10,000 14,000 17,000 20,000 ---------------13,000 15,000 22,000 24,000 27,000 ---------------1/8 1000 1400 1800 2700 3600 5500 7000 9700 10,000 19,000 27,000 900 1300 1600 2500 3500 5300 6900 9600 10,000 18,000 26,000 1800 2300 3600 4500 5800 7200 9800 10,000 19,000 24,000 3/16 2100 2900 3600 5800 7900 11,000 15,000 21,000 23,000 42,000 60,000 1600 2200 3400 4600 6700 10,000 13,000 18,000 20,000 41,000 59,000 3300 4400 7400 9500 12,000 15,000 22,000 23,000 42,000 60,000 2 NPT 1/4 3200 3900 5800 9000 12,000 19,000 27,000 38,000 42,000 74,000 ---2500 3200 4300 7100 9600 14,000 21,000 29,000 35,000 73,000 ---5200 6900 11,000 14,000 18,000 24,000 37,000 39,000 75,000 ---3/8 5300 7300 10,000 15,000 21,000 48,000 63,000 88,000 ---------4400 6100 7600 12,000 16,000 27,000 46,000 87,000 ---------9000 11,000 19,000 26,000 36,000 47,000 92,000 ---------1/2 12,000 16,000 21,000 36,000 55,000 83,000 ---------------7300 9300 12,000 19,000 27,000 51,000 ---------------14,000 18,000 30,000 44,000 67,000 ----------------

(27 to 50 psig spring)

(46 to 95 psig spring)

- Continued -

Page 7 Table 4 (continued). High Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter Inlet Pressure (PSIG) 125 150 200 250 300 350 400 600 1100 1500 150 200 250 300 375 400 500 625 1125 1500 200 250 300 400 450 650 800 1150 1500 150 (90 to 150 psig spring) 125 (90 to 150 psig spring) 100 Outlet Pressure (PSIG) 1/8 2000 2500 3600 4400 5300 6100 7000 9500 19,500 25,000 2400 3500 4300 5200 6600 7300 7900 10,000 18,000 26,000 3400 4400 5300 7100 7700 9000 13,000 20,000 26,000 3/16 3600 4600 6600 8500 9800 10,000 13,000 18,000 28,000 35,000 4600 6800 8900 10,000 13,000 14,500 15,000 22,000 33,000 43,000 6800 8800 10,000 14,000 17,000 24,000 29,000 38,000 47,000 1 NPT 1/4 5500 6800 9400 11,000 14,000 16,000 18,000 23,000 35,000 ---6700 10,000 12,000 15,000 18,500 19,000 25,000 29,000 42,000 ---10,000 13,000 15,000 22,000 24,000 33,000 38,000 49,000 ---3/8 9200 11,000 13,000 18,000 21,000 25,000 27,000 35,000 ------11,000 15,000 19,000 25,000 28,000 29,000 36,000 41,000 ------16,000 20,000 24,000 34,000 36,000 49,000 ---------1/2 13,000 16,000 22,000 26,000 30,000 32,000 ------------17,000 23,000 29,000 34,000 39,000 ---------------26,000 32,000 35,000 42,000 ---------------1/8 2100 2600 3700 4500 5400 6300 7200 10,000 19,000 27,000 2500 3600 4400 5300 6600 7300 8800 11,000 19,000 27,000 3500 4500 5400 7200 8100 10,000 14,000 21,000 27,000 3/16 3700 4900 6900 8700 10,000 12,000 14,000 21,000 43,000 59,000 5000 7400 9400 11,000 13,600 15,000 19,000 24,000 44,000 60,000 7300 9500 11,000 15,000 18,000 25,000 30,000 46,000 60,000 2 NPT 1/4 5600 7400 10,000 13,000 16,000 19,000 21,000 34,000 74,000 ---8100 11,000 14,000 17,000 21,400 24,000 30,000 40,000 79,000 ---11,000 15,000 19,000 26,000 29,000 44,000 54,000 78,000 ---3/8 9800 12,000 17,000 22,000 27,000 33,000 39,000 69,000 ------12,000 19,000 24,000 31,000 38,300 43,000 59,000 79,000 ------18,000 26,000 32,000 46,000 54,000 88,000 ---------1/2 15,000 18,000 27,000 34,000 44,000 57,000 ------------20,000 30,000 39,000 48,000 59,400 65,000 ------------30,000 38,000 52,000 77,000 ----------------

(90 to 150 psig or 150 to 200 psig spring)

- Continued -

Page 8

Table 4 (continued). High Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter Inlet Pressure (PSIG) 250 300 450 600 700 800 1000 1200 1500 300 400 500 600 750 1000 1250 1500 300 400 525 775 1000 1275 1500 400 550 600 700 800 900 1300 1500 (275 to 500 psig spring) 300 275 (200 to 275 psig spring) 250 200 Outlet Pressure (PSIG) 1/8 4200 5200 7800 9500 11,000 13,000 16,000 20,000 26,000 4900 7000 8500 9500 12,500 16,000 21,000 26,000 4700 6900 8600 11,000 16,000 21,000 26,000 6600 9700 9900 11,000 13,000 15,000 22,000 26,000 3/16 8300 10,000 16,000 22,000 25,000 30,000 37,000 41,000 53,000 9000 14,000 18,000 22,000 28,000 39,000 49,000 59,000 9000 14,000 18,000 28,000 39,000 50,000 60,000 11,000 18,000 19,000 23,000 26,000 29,000 43,000 49,000 1 NPT 1/4 12,000 16,000 26,000 34,000 40,000 43,000 50,000 59,000 ---15,000 23,000 29,000 34,000 44,000 58,000 69,000 ---15,000 25,000 35,000 51,000 67,000 87,000 ---16,000 23,000 26,000 30,000 35,000 39,000 58,000 ---3/8 20,000 25,000 43,000 55,000 61,000 ------------28,000 40,000 51,000 59,000 69,000 ---------28,000 40,000 68,000 95,000 ---------31,000 44,000 48,000 54,000 61,000 ---------1/2 30,000 35,000 50,000 ------------------42,000 56,000 65,000 ---------------39,000 54,000 94,000 ------------42,000 63,000 ------------------1/8 4300 5300 7900 10,000 12,000 14,000 17,000 21,000 27,000 5000 7100 8600 10,000 13,000 17,000 22,000 27,000 4800 7000 9200 12,000 17,000 22,000 26,000 7000 9800 10,000 12,000 14,000 16,000 23,000 27,000 3/16 9100 11,000 17,000 23,000 27,000 31,000 39,000 48,000 60,000 10,000 15,000 19,000 23,000 29,000 40,000 50,000 60,000 10,000 15,000 20,000 30,000 40,000 51,000 61,000 13,000 20,000 21,000 26,000 29,000 34,000 50,000 58,000 2 NPT 1/4 13000 18,000 29,000 40,000 47,000 54,000 69,000 83,000 ---17,000 25,000 34,000 41,000 51,000 68,000 87,000 ---17,000 26,000 36,000 52,000 68,000 89,000 ---21,000 30,000 34,000 40,000 47,000 53,000 80,000 ---3/8 23,000 33,000 52,000 75,000 90,000 ------------30,000 47,000 62,000 78,000 106,000 ---------29,000 47,000 69,000 112,000 ---------35,000 52,000 59,000 72,000 81,000 ---------1/2 42,000 52,000 84,000 ------------------52,000 76,000 103,000 ---------------43,000 73,000 112,000 ------------54,000 78,000 -------------------

(150 to 200 psig or 200 to 275 psig spring)

(200 to 275 psig or 275 to 500 psig spring)

- Continued -

Page 9 Table 4 (continued). High Pressure Regulator Flow Capacities (scfh of 0.6 Specific Gravity Gas; based on 20% Droop)

Port Diameter Inlet Pressure (PSIG) 500 650 800 900 1000 1200 1400 1500 550 750 900 1000 1500 500 (275 to 500 psig spring) 400 Outlet Pressure (PSIG) 1/8 8300 10,000 13,000 15,000 17,000 20,000 24,000 26,000 8700 12,000 15,000 17,000 26,000 3/16 16,000 24,000 30,000 34,000 38,000 46,000 55,000 60,000 16,000 28,000 34,000 39,000 59,000 1 NPT 1/4 24,000 33,000 41,000 49,000 54,000 63,000 76,000 ---26,000 40,000 52,000 60,000 72,000 3/8 44,000 61,000 76,000 85,000 ------------50,000 78,000 92,000 100,000 ---1/2 62,000 86,000 ------------------77,000 100,000 ---------1/8 8800 11,000 14,000 16,000 18,000 21,000 25,000 27,000 9000 13,000 16,000 18,000 27,000 3/16 17,000 25,000 31,000 36,000 40,000 48,000 57,000 61,000 18,000 29,000 35,000 40,000 60,000 2 NPT 1/4 28,000 40,000 51,000 58,000 66,000 80,000 96,000 ---30,000 48,000 60,000 67,000 82,000 3/8 49,000 75,000 95,000 110,000 ------------53,000 90,000 113,000 130,000 ---1/2 77,000 112,000 ------------------89,000 141,000 ----------

(275 to 500 psig spring)

Page 10

Regulator Dimensions:
Low-Pressure Regulator, 1 Body

Low-Pressure Regulator, 2 Body

Page 11

Regulator Dimensions:
High-Pressure Regulator, 1 Body

High-Pressure Regulator, 2 Body

Page 12

Model Number Information


Sample Model Number: 5600 - 1 H D G - U 4 S
BODY SIZE 1 2 STYLE Low Pressure (Spring Code A-D only) High Pressure (Spring Code E-K only) BODY MATERIAL Ductile Iron WCC Steel OUTLET PRESSURE RANGE Low Pressure: 3 to 10 psig (0.2 to 0.7 bar) 8 to 20 psig (0.5 to 1.4 bar) 17 to 30 psig (1.2 to 2.0 bar) 27 to 40 psig (1.9 to 2.7 bar) High Pressure: 27 to 50 psig ( 1.9 to 3.4 bar) 46 to 95 psig ( 3.2 to 6.5 bar) 90 to 150 psig ( 6.2 to 10.3 bar) 150 to 200 psig (10.3 to 13.7 bar) 200 to 275 psig (13.7 to 18.9 bar) 275 to 500 psig (18.9 to 34.5 bar) TRIM MATERIAL Brass / TFE (for pressure drops up to 1500 psi) Brass / Nylon (for pressure drops 200-1500 psi) Brass / Viton (for pressure drops below 200 psi) Stainless Steel / TFE (for pressure drops up to 1500 psi) Stainless Steel / Nylon (for pressure drops 200-1500 psi) Stainless Steel / Viton (for pressure drops below 200 psi) PORT DIAMETER 1/8 1/4 3/8 1/2 3/16 OPTIONS None NACE MR-01-75 * Nylon is only recommended for use with springs H, J, K. A B C D E F G H J K CODE T CODE 1 2 CODE L H CODE D W CODE

*U V W *X
Y CODE 1 2 3 4 5 CODE S N

While this information is presented in good faith and believed to be accurate, Mallard Control Company does not guarantee results based upon such information. Mallard Control Company reserves the right to change the design or specifications of these products without notice.

Mallard Control Company, Inc.


4970 Washington Boulevard Beaumont, Texas, USA 77707 409 842-5392 Phone 409 842-8165 FAX www.MallardControl.com

Model 5601/5601NF Air Set Regulator


The Model 5601 is an adjustable air regulator designed for instrumentation and general purpose. Careful design and quality materials throughout assure long, trouble-free operation in the most difficult industrial environments. The Model 5601NF is a non-filter regulator built to the same specifications as the 5601.

How does our Model 5601 compare with Fisher's 67AFR? The choice is clear!

Features Ranges

Mallard 5601/5601NF All units are zero psi based and can be used as an on/off valve. 0-120 can be used to replace all ranges. Gauge port is always tapped and a plug is included in shipping box. Filter is polycarbonate, will not absorb moisture causing flow restriction, and can be cleaned. Assembled with single 1/2 bolt for ease of repair and clean-out. 20 scfm at 100 psi supply and 20 psi outlet.

Fisher 67AFR Units are not zero psi based. Ranges are 5-35, 5-60, 35-125.

Features:
Superior regulation characteristics Rugged, corrosion-resistant construction Excellent stability and repeatability Built-in 40 micron filter and dripwell (5601 only) Self-relieving Low droop at high flow Variety of mounting options Low cost

Gauge Port

Gauge port is optional.

Filter (5601 only)

Paper filter absorbs moisture, and cannot be cleaned. Assembled with four Torx bolts. 12.5 scfm at 100 psi aupply and 25 psi outlet.

Specifications:
Flow Capacity: Sensitivity: Supply Pressure: Air Consumption: 20 scfm @ 100 psig supply, 20 psig outlet 1" of water 250 psig maximum Less than 6 scfh

Dripwell (5601 only) Flow Capacity

Ordering Information:
Model No. 5601-1 5601-2 5601-3 5601NF-1 5601NF-2 5601NF-3 0-30 psi 0-60 psi 0-120 psi 0-30 psi 0-60 psi 0-120 psi Output Range

zMallard Control Company, Inc. 2005; All Rights Reserved

3/05

Page 2

While this information is presented in good faith and believed to be accurate, Mallard Control Company does not guarantee results based upon such information. Mallard Control Company reserves the right to change the design or specifications of these products without notice.

Mallard Control Company, Inc.


4970 Washington Boulevard Beaumont, Texas, USA 77707 409 842-5392 Phone 409 842-8165 FAX www.MallardControl.com

630 Series

Fisher Controls

Instruction Manual

630 Series Regulators and Relief Valves


R

December 1990

Form 1243

Introduction
Scope of Manual
This instruction manual provides operating, installation, maintenance, and parts information for the 630 Series regulators and relief valves.

Description
The 630 Series consists of self-operated, spring loaded Type 630 Big JoeR pressure regulators and Type 630R relief valves which are designed for maximum inlet pressures to 1500 psig (103.4 bar) and outlet pressures from 3 to 500 psig (.21 to 34.5 bar).

Specifications
Table 1 lists the specifications for the 630 Series constructions.

W1934

Figure 1. Spring-Loaded Type 630 Regulator

Installation
WARNING
Personal injury, property damage, equipment damage, or leakage due to escaping gas or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in tables 1 through 4 or where conditions exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure-relieving or pressure-limiting deeFisher Controls International, Inc. 1955, 1990; All Rights Reserved

vices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding those limits. Additionally, physical damage to the regulator could cause personal injury or property damage due to escaping gas. To avoid such injury or damage, install the regulator in a safe location. Before installing, inspect the unit for any damage and any foreign material. The regulator or relief valve may be mounted in any position, however ensure that the flow direction corresponds with the direction of the arrow on the nameplate. Apply a good grade of pipe compound to the male threads of the pipeline.

D100300X012

630 Series
Table 1. Specifications Available Configurations Type 630: Spring-loaded reducing regulators Type 630R: Spring-loaded relief valves End Connection Sizes And Style J 1 or J 2-inch, screwed Maximum Allowable inlet Pressures(1) Material Temperature Capabilities(1) Standard: -20 to 150_F (-29 to 66_C) Optional: -20 to 300_F (-29 to 149_C) Orifice Sizes

J 1/8 (3.2 mm), J 3/16 (4.8 mm), J 1/4 (6.4 mm), J 3/8 (9.5 mm), or J 1/2-inch (12.7 mm) Coefficients For Relief Valve Sizing
ORIFICE SIZE, INCH (mm) 1/8-inch (3.2 mm) orifice: 3/16-inch (4.8 mm) orifice: 1/4-inch (6.4 mm) orifice: 3/8-inch (9.5 mm) orifice: 1/2-inch (12.7 mm) orifice: WIDE OPEN Cg 13.9 31.3 55.1 122.5 216.0 C1 28.4 28.2 27.2 26.6 26.4

Type 630 Regulators: See table 2 Type 630R Relief Valves: See table 4 Outlet Pressure Ranges(1) 3 to 500 psig (0.2 to 34.5 bar) with intermediate values shown in table 3 Maximum Allowable Outlet Pressures(1) See table 3 Maximum Allowable Pressure Drops(1) See table 2
1. The pressure/temperature limits in this manual and any applicable code or standard limitations should not be exceeded.

Approximate Weights 1-inch End Connection: 25 lb (11.3 kg) 2-inch End Connection: 30 lb (13.5 kg)

1F7496-K SHT 1

21A5495-G SHT 1

Figure 2. 630 Series Nameplates

Vents WARNING
When the unit is installed in an enclosed area or indoors, escaping gas may accumulate and be an explosion hazard. Under these conditions the vent should be piped away from the unit to a freely ventilated
2

outdoor location away from air intakes, windows, etc. Protect all vent openings against weather or the entrance of any foreign material that may plug the vent or affect operation of the regulator or relief valve. Inspect all vent openings periodically to be sure they are not plugged. If the vent is in an environment where freezing rain, ice, or snow could clog the vent, it is recommended that a weatherproof vent be used.

630 Series
Table 2. Maximum Inlet Pressures and Pressure Drops for Type 630 Regulators
Description Maximum Allowable Inlet Pressure, Psig (Bar) Maximum Allowable Pressure Drop (2) Psi (Bar, Differential) 1/8-inch (3.2 mm) and 3/16-inch (4.8 mm) Orifice Size 1500 (103.5)(1) 1500 (103.5) 1/4-inch (6.4 mm) Orifice Size 1500 (103.5)(1) 1000 (69) 3/8-inch (9.5 mm) Orifice Size 1000 (69)(1) 500 (34.5) 1/2-inch (12.7 mm) Orifice Size 750 (51.8)(1) 250 (17.3)

1. Inlet pressure must not exceed the sum of the actual outlet pressure setting and the maximum allowable pressure drop. For example, with an outlet pressure setting of 200 psig (13.7 bar) and a 3/8-inch (9.5 mm) orifice with a maximum allowable pressure drop of 500 psi (34.5 bar, differential), the maximum allowable inlet pressure is 700 psig (48.3 bar). 2. Nitrate valve disks are normally furnished for pressure drops to 200 psi (13.7 bar,

differential). For better erosion resistance, nylon valve disks are normally furnished for higher pressure drops. Some erosion of valve disks occurs at all pressure drops due to solid particles in the flow stream. The rate of erosion is higher with large amounts of impurties in the flow stream and with high pressure drops. Valve disks and other regulator parts must be inspected periodically for erosion and damage and must be replaced as necessary.

Table 3. Spring-Loaded Type 630 Regulator Outlet Pressure Limits


Description Outlet Pressure Range, Psig (Bar) and Spring Part Number Maximum Allowable Operating Outlet Pressure, Psig (Bar) Maximum Outlet Pressure Over Pressure Setting(1) Psig (Bar) Maximum Outlet Emergency Outlet (Casing) Pressure(4) Psig (Bar) 3 to 10 (0.2 to 0.7) 0W0192 27022 Low-Pressure Regulator 8 to 20 (0.5 to 1.4) 0W0191 27022 17 to 30 (1.2 to 2.0) 0W0190 27022 27 to 40 (1.9 to 2.8) 0Y0664 000A2 27 to 50 (1.9 to 3.5) 0W0192 27022 46 to 95 (3.2 to 6.6) 0W0190 27022 High-Pressure Regulator 90 to 150 150 to 200 200 to 275 275 to 500 (6.2 to 10.3) (10.3 to 13.8) (13.8 to 18.9) (18.9 to 34.5) 0W0190 0Y0664 1J1469 1K3709 27022 000A2 27142 27082

10 (0.7)

20 (1.4)

30 (2.0)

40 (2.8)

50 (3.5)

95 (6.6)

150 (10.3)

200 (13.8)

275 (18.9)

500 (34.5)

20 (1.4)

20(2) (1.4)

Limited by Maximum Emergency Outlet Pressure

200 (13.8)

200(3) (13.8)

45 (3.1)

550 (38.0)

1. Damage to internal parts of the regulator parts of the regulator may occur if outlet pressure 3. For outlet pressure settings to 350 psig (24.1 bar) only. For pressure settings over exceeds the actual pressure setting by amounts greater than those shown in this row. 350 psig (24.1 bar), outlet pressure is limited by maximum emergency outlet 2. For outlet pressure settings to 25 psig (1.7 bar) only. For pressure settings over 25 pressure of 550 psig (38.0 bar). psig (1.7 bar) outlet pressure is limited by maximum emergency outlet pressure of 45 4. Leakage or bursting of pressure containing parts may occur if outlet pressure psig (3.1 bar). exceeds these values.

Spring-loaded constructions have a screened vent assembly (key 27, figures 5, 6 and 7) installed in the 1/4-inch NPT spring case vent opening. If a remote vent is required, remove the vent assembly and install a remote vent line.

Refer to the following tables to determine pressure ratings: 1. Spring-loaded Type 630 regulators. a. Inlet pressure and pressure droptable 2. b. Outlet pressuretable 3. 2. Spring-loaded Type 630R relief valve pressuretable 4.

Overpressure Protection
As is the case with most regulators, the Type 630 springloaded regulators have outlet pressure ratings that are lower than the inlet pressure ratings. Overpressure protection must be provided if the actual inlet pressure can exceed the outlet pressure rating. Overpressure protection is also required for the loading regulator and main regulator spring case of relief valves.

WARNING
Overpressuring any portion of this equipment may cause damage to regulator parts, leaks in the regulator, or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas.

630 Series
Table 4. Spring Loaded Type 630R Relief Valve Pressure Limits
Description Maximum Allowable Relief (Inlet ) Pressure, Psig (Bar) Maximum Emergency Inlet (Casing) Pressure(1), Psig (Bar) Relief (Inlet) Pressure Settings, Psig (Bar) and Spring Part Number 3 to 8 (0.2 to 0.5) 0W0192 27022 Low-Pressure Relief Valve Relief Pressure Setting Plus Maximum Allowable Buildup of 25 psig (1.7 bar) 75 (5.2) 6 to 17 (0.4 to 1.1) 0W0191 27022 15 to 22 (1.0 to 1.5) 0W0190 27022 20 to 35 (1.4 to 2.4) 0Y0664 000A2 27 to 50 (1.0 to 3.5) 1J1469 27142 30 to 70 (2.0 to 4.8) 0W0191 27022 High-Pressure Relief Valve Relief Pressure Setting Plus Maximum Allowable Buildup of 250 psig (17 bar) 550 (38.0) 50 to 95 (3.5 to 6.5) 0W0190 27022 75 to 175 (5.2 to 12.1) 0Y0664 000A2

150 to 250 (10.4 to 17.3) 1J1469 27142

1. Leakage or bursting of pressure-containing parts may occur if inlet pressure exceeds these values.

To avoid overpressure, provide an appropriate overpressure protection device to ensure that none of the limits listed in tables 1 through 4 will be exceeded. Regulator or relief valve operation below the limits specified in tables 1 through 4 does not preclude the possibility of damage from external sources or from debris in the gas line. Inspect the regulator for damage after any overpressure condition.

constructions or 200 psig (14 bar) for high pressure constructions, or damage to internal regulator parts may occur. However, with some higher pressure ranges, the setting plus 20 psig (1.4 bar) or 200 psig (14 bar) exceeds the maximum emergency outlet (casing) pressure. Before increasing the setting, refer to tables 3 and 4 (as appropriate). Review the pressure limits for the spring range being used, and be certain that the new pressure setting will not result in an overpressure condition. Always use a pressure gauge to monitor pressure when making adjustments.

Startup
Starting up the unit consists of opening the upstream block valve, introducing gas pressure. Use gauges to monitor pressures during startup. The range of allowable pressure settings is marked on the nameplate. If a pressure setting beyond the nameplate range is required, substitute an appropriate spring selected from table 6. Be sure to change the nameplate to indicate the new pressure range.

Adjusting Spring-Loaded Regulators and Relief Valves


Loosen the locknut (key 2, figures 5, 6 and 7) atop the spring case. While monitoring the pressure, rotate the adjusting screw (key 1, figures 5, 6 and 7) clockwise to increase set pressure or counterclockwise to decrease it. When the unit is regulating or relieving pressure at the desired value, tighten the locknut.

Shutdown
WARNING
To avoid the consequences of over-tightening the spring in spring-loaded regulators or relief valves, consult table 5 and replace the adjusting screw with one of the correct length when replacing the spring. Some pressure ratings are dependent upon the actual outlet pressure settings being used. For example, with a Type 630 regulator, outlet pressure must not exceed the setting by more than 20 psig (1.4 bar) for low pressure Slowly close the upstream block valve.

Principle Of Operation
This section describes the operation of the Type 630 regulator and the Type 630R relief valve with spring loading. Set pressure is changed with the adjusting screw on the regulator or relief valve. The Type 630R relief valve uses a light spring for added stability.

630 Series

46A2976-A A2525-1

46A2977 A2526-1

Figure 3. Type 630 Regulator Sectional View

Figure 4. Type 630R Relief Valve Sectional View

Type 630 Regulators


Refer to figure 3. In the regulator construction, outlet pressure registers beneath the diaphragm. As long as the outlet pressure is less than the set pressure, spring force on the diaphragm causes the lever to hold the valve open. When the outlet pressure exceeds the set pressure, the diaphragm moves to compress the spring and the lever closes the valve until the outlet pressure returns to set pressure.

the pressure system and release all pressure from the regulator or relief valve before performing maintenance. Except where indicated, key numbers in the following procedures are shown in figures 5 and 6 for the Type 630 regulator, in figure 7 for the Type 630R relief valve.

Replacing Orifice, Valve Disk, and Lever Type 630R Relief Valves
Refer to figure 4. In the relief valve construction, inlet pressure registers beneath the diaphragm. As long as the inlet pressure is less than the set pressure, spring force causes the lever to hold the valve closed. When the inlet pressure exceeds the set pressure, the diaphragm moves to compress the spring and the lever opens the valve allowing inlet pressure to bleed into the downstream line or to atmosphere until the inlet pressure returns to set pressure. Note With some piping systems it may be possible to omit step 1 below by removing four cap screws (key 17) and spreading the body (key 23) and inlet adaptor (key 18) far enough apart to allow removal of the orifice (key 20) and Type 630 valve disk (key 21, figures 5 and 6) or the orifice (key 20) and the Type 630R valve seat O-ring (key 37, figure 7).

Maintenance
Parts are subject to normal wear and must be inspected and replaced as necessary. Frequency of inspection depends upon severity of service conditions.

CAUTION
If step 1 is omitted and the body and inlet adaptor are separated, take care to avoid pinching fingers between the body and the inlet adaptor. 1. Disconnect piping from inlet adaptor (key 18). Remove four cap screws (key 17) and adaptor. 2. Remove orifice (key 20) and gaskets (key 19).
5

WARNING
To avoid personal injury or equipment damage, isolate the regulator or relief valve from

630 Series
3. To remove Type 630 valve disk (key 21, figures 5 and 6) or Type 630R valve seat O-ring (key 37, figure 7), first disconnect remote vent pipe (if one is used). 4. Unscrew the two cap screws (key 31, not shown) that secure diaphragm adaptor (key 13) to body (key 23); remove diaphragm adaptor and attached spring case (key 3). 5. If it is necessary to replace the lever (key 14), drive out the pin (key 15) and slide the lever out of the diaphragm adaptor. When replacing the lever, make sure the slot engages the connector assembly (key 12) and replace the pin.

Replacing the Diaphragm


1. To relieve spring compression, loosen locknut (key 2, figures 5, 6, and 7). Turn the adjusting screw (key 1, figures 5, 6, and 7) counterclockcwise until spring compression is relieved. 2. Disconnect remote vent line (if one is present). 3. Remove spring case (key 3) by unscrewing cap screws and nuts (keys 9, 10 and 30). 4. Remove diaphragm (key 11) and attached parts from the lever (key 14). 5. Unscrew cap screw (key 6) from connector head assembly (key 12) and disassemble the diaphragm assembly. 6. Install new diaphragm being certain that the diaphragm is centered. Note that low-pressure constructions use a diaphragm plate (key 8, figure 5) on the spring case side of the diaphragm. Install new gaskets when replacing diaphragm. 7. When reassembling, be certain that the diaphragm connector is engaged in the lever. Note Be careful not to twist the diaphragm to lever attachment during assembly. Twisting will cause sufficient friction to interfere with the proper operation of the regulator. 8. To ensure proper slack in the diaphragm, tighten the spring case cap screws finger-tight only. Compress the spring slightly with the adjusting screw then complete the tightening of the spring case cap screws and nuts.

6. Remove valve carrier assembly (key 22) from body. 7. To replace seating surface: a. For Type 630, use a 3/4-inch socket wrench to remove and re-install valve disk and holder assembly (key 21, figures 5 and 6). b. For Type 630R, unscrew machine screw (key 36, figure 7) and remove O-ring washer and O-ring (keys 32 and 37, figure 7) from O-ring holder (key 21, figure 7). When reassembling, apply a good-quality gasket shellac to the machine screw thread. 8. Use new orifice gaskets (key 19) and body gasket (key 16) when reassembling. Insert valve carrier assembly (key 22) into the body before re-installing the diaphragm adaptor.

Note The spring case (key 3) must point away from the inlet adaptor (key 18) on Type 630 regulators as shown in figures 5 and 6. On Type 630R relief valves, the spring case must face the same direction as the inlet adaptor (key 18) as shown in figure 7.

Parts Ordering
When corresponding with your Fisher sales office or sales representative concerning this unit, state the type number and all other pertinent information on the nameplate (key 34, figures 5, 6 and 7). When ordering replacement parts, reference the key number and the eleven character part number as found in the following parts list.

9. Be certain the lever (key 14) engages the valve carrier. 10. Secure the diaphragm adaptor (key 13) to the body (key 23). Fit the inlet adaptor (key 18) to the body (key 23) and install and tighten the four cap screws (key 17).

630 Series

0X0119-F

Figure 5. Spring-Loaded Type 630 RegulatorLow Pressure Construction

Parts List
Note In this parts list, parts marked NACE are intended for corrosion-resistant service as detailed in the National Association of Corrosion Engineers (NACE) standard MR-01-75.

Key

Description High Pressure Without orifice Brass/nitrile Brass/nylon Brass/TFE Stainless steel/nitrile Stainless steel/nylon (standard & NACE) Stainless steel/TFE With orifice (key 20) 1/8-inch (3.2 mm) brass/nylon 1/8-inch (3.2 mm) stainless steel/nylon (standard) 1/8-inch (3.2 mm) stainless steel/nylon (NACE) 1/4-inch (6.4 mm) brass/nylon 1/4-inch (6.4 mm) stainless steel/nylon (standard) 1/4-inch (6.4 mm) stainless steel/nylon (NACE)

Part Number

R630X 000H12 R630X 000H22 R630X 000H32 R630X 000H42 R630X 000H52 R630X 000H62 R630X 000HC2 R630X 000HD2 R630X 00NHD2 R630X 000HA2 R630X 000HB2 R630X 00NHB2

Parts Kits
Type 630 regulator kits are for low or high pressure spring-loaded construction. Kits include neoprene diaphragm, copper inlet gasket material (for brass trim) or composition material (for stainless trim), and valve disk assembly material as noted. Orifice included only where indicated. If separate orifice is required, must be ordered separately by appropriate part number based on orifice size and material. (Included are keys 11, 16, 19, 21 and 20)
Key Description Low Pressure Without orifice Brass/nitrile Brass/nylon Brass/TFE Stainless steel/nitrile Stainless steel/nylon (standard & NACE) Stainless steel/TFE With orifice (key 20) 1/2-inch (12.7 mm) brass/nylon 1/2-inch (12.7 mm) stainless steel/nylon Part Number 1 2 3

Type 630R Relief Valve retrofit kit converts Type 630 to a Type 630R. (Included are keys 20, 21, 32, 34, 36 and 37) 1/2-inch (12.7mm) brass/nitrile R630R X00B12 1/2-inch (12.7mm) stainless steel/nitrile R630R X00S12 Adjusting Screw, steel Hex Nut, zinc pl steel Spring Case Low-pressure Cast iron Steel High-pressure Cast iron Steel Upper Spring Seat, zinc Pressure range to 275 psig (19 bar) Pressure range over 275 psig (19 bar) See table 5 1A3524 24122 3C7809 19042 3N6981 22012 3C7808 19042 3N6983 22012 16A9812 X012 16A9813 X012

R630X 000L12 R630X 000L22 R630X 000L32 R630X 000L42 R630X 000L52 R630X 000L62 R630X 000LA2 R630X 000LB2

630 Series

CB2197-E

Figure 6. Spring-Loaded Type 630 Regulator High-Pressure Construction


Description Part Number See table 6 1R8176 99012 0W0203 24102 0W0201 44022 1K3710 44022 0W0202 25072 15 16* 17 18 1C3791 24052 T11208 28982 1A3525 24052 1A3525 24052 0W0200 02192 0W0199 02192 0W0200 X0022 0W0199 02402 16A981 1X012 16A981 1X032 1P8465 000B2 1P8465 X0012 19* 20* Key 14 Description Lever Assembly, stainless steel Low-pressure Low-pressure (NACE) High-pressure High-pressure (NACE) Pin, stainless steel Stainless steel (NACE) Gasket, composition Cap Screw, steel (4 reqd) 1-inch body 2-inch body Inlet Adaptor, steel 1-inch NPT 1-inch NPT (NACE) 2-inch NPT 2-inch NPT (NACE) Inlet Body Gasket (2 reqd) Copper, for brass trim Composition, for stainless steel trim Orifice Type 630 Brass 1/8-inch (3.2 mm) 3/16-inch (4.8 mm) 1/4-inch (6.4 mm) 3/8-inch (9.5 mm) 1/2-inch (12.7 mm) Stainless steel 1/8-inch (3.2 mm) 3/16-inch (4.8 mm) 1/4-inch (6.4 mm) 3/8-inch (9.5 mm) 1/2-inch (12.7 mm) Type 630R Brass 1/2-inch (12.7 mm) Stainless steel 1/2-inch (12.7 mm) Part Number 1B2891 000A2 1B2891 X0032 1B2890 000A2 1B2890 X0022 0W0188 35172 0W0188 X0022 0W0187 04022 1A9359 24052 1A3535 24052 1F4798 23022 1F4798 X0022 1F4799 23022 1F4799 X0022 0W0184 15042 0W0184 04022

Key 5 6 7

8 9

Spring, steel Cap Screw, plated steel Lower Spring Seat Low-pressure, steel High-pressure, zinc Pressure range to 275 psig (19 bar) Pressure range over 275 psig (19 bar) Diaphragm Plate, zinc plated steel Low-Pressure only, (1 reqd) Cap Screw, zinc plated steel For use with steel diaphragm adaptor For low-pressure regulator (10 reqd) For high-pressure regulator (4 reqd) Cap Screw, plated steel (for use with cast iron diaphragm adaptor) Low-pressure (10 reqd) High-pressure (4 reqd) Diaphragm Neoprene For low-pressure regulator For high-pressure regulator Fluoroelastomer For low-pressure regulator For high-pressure regulator Connector Head Assembly Aluminum trim Aluminum trim (NACE) Stainless steel trim Stainless steel trim (NACE) Diaphragm Adaptor Low-pressure Cast iron Steel Steel (NACE) High-pressure Cast iron Steel Steel (NACE)

10

11*

12

0Z0400 14012 1B2195 14012 0W0183 14012 0W0182 14012 0W0181 14012 1K4166 35032 1K4165 35032 1K4164 35032 1K4163 35032 1K4162 35032 1B7350 14012 1B7350 35032

13

0W0197 19012 2N6985 22012 2N6985 X0072 0W0198 19012 2N6987 22012 2N6987 X0042

*Recommended spare part.

630 Series

CD3355-E

Figure 7. Spring-Loaded Type 630R Relief ValveHigh Pressure Construction

Key Key 20* Description Orifice (Continued) Stainless steel (NACE) 1/8-inch (3.2 mm) 3/16-inch (4.8 mm) 1/4-inch (6.4 mm) 3/8-inch (9.5 mm) 1/2-inch (12.7 mm) Valve Disk Assembly Type 630 only For pressure ranges to 200 psig (13.8 bar) Brass holder, nitrile disk Stainless steel holder, nitrile disk Brass holder, polyurethane disk Stainless steel holder, polyurethane disk Brass holder, fluoroelastomer disk Stainless steel holder, fluoroelastomer disk For pressure ranges over 200 psig (13.8 bar) Brass holder, nylon disk Stainless steel holder, nylon disk Brass holder, TFE disk Stainless steel holder, TFE disk NACE construction For pressure ranges to 200 psig (13.8 bar) Stainless steel holder, nitrile disk Stainless steel holder, fluoroelastomer disk For pressure ranges above 200 psig (13.8 bar) Stainless steel holder, nylon disk Stainless steel holder, TFE disk O-Ring Holder Type 630R Brass Stainless steel Valve Carrier Brass Stainless steel Stainless steel (NACE) Part Number 23

Description Body 1-inch NPT, cast iron 1-inch NPT, steel 1-inch steel (NACE) 2-inch NPT, cast iron 2-inch NPT, steel 2-inch steel (NACE) Vent Assembly, Y602-12 Hex Nut, zinc plated steel, (used only with cast iron diaphragm adaptor, key 13) Low-pressure (10 reqd) High-pressure (4 reqd) Cap Screw, plated steel (2 reqd) (not shown) O-Ring Washer (For 630R only) Brass Stainless steel Plug, plated steel (not shown) For 2-inch NPT bodies only Nameplate, aluminum Type 630 Type 630R Drive Screw, stainless steel (4 reqd) Machine Screw Type 630R only Brass Stainless steel O-Ring Type 630R only Nitrile TFE NACE Tag (not shown), 18-8 stainless steel Tag Wire (not shown), 303 stainless steel

Part Number 0W0209 000A2 2N6990 000A2 2N6990 X0092 0W0215 19012 2N6991 22012 2N6991 X0032 27A551 6X012 1A3527 24122 1A3527 24122 1A3418 24052 1D3359 14012 1D3359 35072 1D8293 28982 1F7496 11032 21A549 5X012 1A3682 28982 1A6826 18992 1D3364 35042 1D2888 06992 1F5819 06522 19A603 4X012 1U7581 X0022

1K4166 X0012 1K4165 X0012 1K4164 X0012 1K4163 X0012 1K4162 X0012 27 30 1B4500 000A2 1B4500 000B2 1P7351 X0012 1P7351 000A2 1B4500 X0042 1B4500 X0012 1C1860 000A2 1C1860 000B2 1C1860 000C2 1C1860 000D2 1B4500 X0072 1B4500 X0082 1C1860 000B2 1C1860 000D2 1D3360 14012 1D3360 35032 0W0186 14022 0W0186 35032 0W0186 X0022 37*

21*

31 32 33 34 35 36

21

22

52 53

*Recommended spare part.

630 Series
Table 5. Key 1, Adjusting Screw, Steel
TYPE SPRING PART NUMBER 0W0192 27022 0W0191 27022 0W0190 27022 0Y0664 27022 1J1469 27142 1K3709 2782 0W0192 27022 0W0191 27022 0W0190 27022 0Y0664 27022 1J1469 27142 ADJUSTING SCREW PART NUMBER 1A2791 28982 1B2120 28982 1A5005 28982 1A5005 28982 1A5005 28982 1A5005 28982 1A2791 28982 1B2120 28982 1A5005 28982 1D3366 28982 1D3366 28982 ADJUSTING SCREW PART NUMBER (WIRE SEAL) 1R8299 28992 1R8300 28992 1R8085 28992 1R8085 28992 1R8085 28992 1R8085 28992 1R8299 28992 1R8300 28992 1R8085 28992 1R8301 28992 1R8301 28992 LENGTH OF THREADED PORTION Inches mm 4 3-1/2 3 3 3 3 4 3-1/2 3 3-1/4 3-1/4 102 89 76 76 76 76 102 89 76 83 83

630

630R

Table 6. Key 5, Regulator Spring, Steel


Type Outlet (or Relief) Pressure Setting, Psig (Bar) 3 to 10 (0.2 to 0.7) 8 to 20 (0.8 to 1.4) 17 to 30 (1.2 to 2.0) 27 to 40 (1.9 to 2.8) 27 to 50 (1.9 to 3.5) 46 to 95 (3.2 to 6.6) 90 to 150 (6.2 to 10.3) 150 to 200 (10.3 to 13.8) 200 to 275 (13.8 to 18.9) 275 to 500 (18.9 to 34.5) 3 to 8 (0.2 to 0.5) 6 to 17 (0.4 to 1.1) 15 to 22 (1.0 to 1.5) 20 to 35 (1.4 to 2.4) 35 to 50 (2.4 to 3.5) 30 to 70 (2.0 to 4.8) 50 to 95 (3.5 to 6.5) 75 to 175 (5.2 to 12.1) 150 to 250 (10.4 to 17.3) Spring Part Number 0W0192 27022 0W0191 27022 0W0190 27022 0Y0664 27022 0W0192 27022 0W0191 27022 0W0190 27022 0Y0664 27022 1J1469 27142 1K3709 27082 0W0192 27022 0W0191 27022 0W0190 27022 0Y0664 27022 1J1469 27142 0W0191 27022 0W0190 27022 0Y0664 27022 1J1469 27142 Spring Color Code Red Stripe Olive Drab Silver Green Stripe Red Stripe Olive Drab Silver Green Stripe Blue Stripe Yellow Stripe Red Stripe Olive Stripe Silver Green Stripe Blue Stripe Olive Drab Silver Green Stripe Blue Stripe

Low-Pressure Spring-Loaded Type 630 High-Pressure

Low-Pressure Spring-Loaded Type 630R High-Pressure

While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding the performance, merchantability, fitness

or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Fisher Controls reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.

Fisher Controls

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France

Sao Paulo 05424 Brazil Singapore 2158


Printed in U.S.A.

10

Model 5100 Dump Valve


The Model 5100 Freezeless dump valve is perfectly suited for fluid control in oil and gas separators and other process vessels. The valves body design allows the plug and seat to be constantly submerged in the process media, thus giving the valve its Freezeless characteristic.

Features:
Compact Valve Size Stainless Steel Trim Screwed Process Connections NACE MR-01-75 Compliance Option

Valve Specifications
Process Connections: 1 MNPT x FNPT 1 MNPT x 1 FNPT 2 MNPT x 1 FNPT Freezeless Angle 2220 psig (153 bar) -20 to 180F (-29 to 82C)

Body Style: Operating Pressure (Max.) Operating Temperature:

Actuator Specifications
Air Supply Connection: Action: Effective Area: Maximum Supply Pressure: FNPT Reverse (Fail Close) 35 Sq. In. 50 psig (3.5 bar)

Liquid Sizing Equation

Materials of Construction
Body: Plug & Seat: Valve Stem: Seals: Actuator Housing: 1018 Carbon Steel 302 SST 303 SST 316 SST (optional) Buna-N Viton (optional) Steel

Q = (C v )
where:
Q CV SG P

(P ) (S G )

Trim Characteristic
Quick Opening (On/Off)

= Flow Rate (gpm) = flow coefficient = specific gravity = pressure drop, (psi)

Useful Conversions for Liquid Flow: To Convert


Barrels Barrels/Hr. Barrels/Day Ft.3/Sec. M3/Hr. Lb./Hr. Kg./Hr.

Port Diameter / Flow Coefficient (CV)


0.38 4.8 CV

Multiply By
42 0.7 0.02917 448.83 4.403 0.0020 0.0044

To Obtain
U.S. Gallons U.S. gpm U.S. gpm U.S. gpm U.S. gpm U.S. gpm U.S. gpm

Estimated Weight
1 MNPT x FNPT: 1 MNPT x 1 FNPT: 2 MNPT x 1 FNPT: 13.5 lbs (6.6 Kg) 14.5 lbs (6.6 Kg) 14.5 lbs (6.6 Kg)

Mallard Control Company, Inc. 2003; All Rights Reserved

2/03

Model Number Information


Sample Model Number: 5100 - 5 S S 9 - R A B - 35

BODY SIZE 1 MNPT x FNPT 1 MNPT x 1 FNPT 2 MNPT x 1 FNPT BODY CONNECTION Screwed WETTED MATERIALS Standard NACE VALVE RATING 2220 psig (153 Bar) ACTUATOR STYLE Reverse (Fail Close) BODY STYLE Angle SEALS Buna-N Viton ACTUATOR SIZE 35 Sq.In. (9.5 Dia.)

CODE 5 1 2 CODE S CODE S N CODE 9 CODE R CODE A CODE B V CODE 35

DIMENSIONS:

While this information is presented in good faith and believed to be accurate, Mallard Control Company does not guarantee results based upon such information. Mallard Control Company reserves the right to change the design or specifications of these products without notice.

Mallard Control Company, Inc.


4970 Washington Boulevard Beaumont, Texas, USA 77707 409 842-5392 Phone 409 842-8165 FAX www.MallardControl.com

MERCER VALVE

8100 SERIES

THINK...MERCER

FIRST

MERCER VALVE COMPANY , INC.


Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

8100 Series Product Overview


The Mercer Valve 8100 Series Pressure Relief Valve is State of the Art in soft seat, high ow rate, pressure relieving devices. The 8100 Series spring operated valve was the rst pressure relief valve to incorporate Mercer Valves patented Auto Seat Technology into its design. Our Auto Seat Technology incorporates a fully guided disk and low rate spring to ensure an accurate and repeatable set pressure. The low rated, guided spring will reduce stresses on the spring, giving you a consistent, repeatable set pressure, which will continually outlast the competition. The soft seated 8100 Series has a eld-proven lip seal design, which allows for a tighter seal up to set pressure. This tight seal reduces leaks and limits product loss. Our non-rising stem allows us to produce a valve with a shorter bonnet, which will be lighter and t in tighter conned spaces. The 8100 Series is manufactured in accordance with the requirements of ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 for Air/Gas. The 8100 Series is well suited for compressors, separators, transmission, gathering lines, and other production processes.

8100 Series Features Designed with Auto Seat Technology. Consistent Set Pressures allowing repeatable uses without repair or resetting. Open, Close, Seat and Seal. Fully guided disk keeps the disk properly alligned, opening and closing, helping to reseat the valve. Mechanical Stop prevents wear on parts and controls valve lift. Low rated and fully guided spring allows for more consistent set pressures from pop to pop. Pop Action relief allows valve to go to full lift at set pressure. Helps with DOT regulated applications. Built in accordance with the requirements of ASME Boiler and Pressure Vessel Code. Sec. VIII Div 1. Non-rising stems allowing valves to be installed in small areas.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

8100 Series Specications

Basic Valve Size Inlet Sizes Available

1/2 Orice 3/4 NPT 1 NPT

3/4 Orice 1 1/2 NPT 2 NPT

Outlet Sizes Available

1 NPT

2 NPT

Inlet and Outlet Connection Types Available

Male NPT x Female NPT Female NPT x Female NPT

Orice Diameter

.520 in.

.775 in.

Orice Area

.212 in2

.472 in2

Equivalent API Letter

Pressure Ranges

15 to 2400 psi

15 to 2000 psi

Standard Temperature Range

-20F to 400F

-20F to 400F

ASME Slope (Gas)

3.10

7.21

Equivalent Flow Coefcient (Gas)

.800

.830

Approximate Weight

4.5 lbs.

10.0 lbs.

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

8100 Series Parts and Materials


15 14 13 12 1 1 10 9 8 7 6 5 4 3 2 1

8100 Series 1/2 Orice


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NAME INLET BASE BASE SEAL NOZZLE O-RING NOZZLE SUBASSEMBLY DISK SUBASSEMBLY BODY SUBASSEMBLY SET SPRING ADJUSTMENT SCREW ADJUSTMENT BUSHING CENTER BUSHING ADJUSTMENT SCREW O-RING CENTER BUSHING O-RING WASHER LOCKNUT CLOSED CAP STANDARD MATERIALS CARBON STEEL SOFT STEEL VITON STAINLESS STEEL WITH SOFT SEAT STAINLESS STEEL CARBON STEEL STAINLESS STEEL STAINLESS STEEL CARBON STEEL CARBON STEEL BUNA N BUNA N CARBON STEEL CARBON STEEL ALUMINUM

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

15 14 13 12 1 1 10 9 8 7 6 5 4 3 2 1

8100 Series 3/4 Orice


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NAME INLET BASE BASE SEAL NOZZLE O-RING NOZZLE SUBASSEMBLY DISK SUBASSEMBLY BODY SUBASSEMBLY SET SPRING ADJUSTMENT SCREW ADJUSTMENT BUSHING CENTER BUSHING CENTER BUSHING O-RING CENTERNUT ADJUSTMENT SCREW O-RING LOCKNUT CLOSED CAP STANDARD MATERIALS CARBON STEEL SOFT STEEL VITON STAINLESS STEEL WITH SOFT SEAT STAINLESS STEEL CARBON STEEL STAINLESS STEEL STAINLESS STEEL CARBON STEEL CARBON STEEL BUNA N CARBON STEEL BUNA N CARBON STEEL ALUMINUM

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

8100 Series Threaded Dimensions and Weights


Inlet and Outlet Code Orice Available Pressure Limit (psi) Dimensions A x B x C (in 1/16) Approx. Weight (lbs)

Inlet and Outlet Size

11 12 16 17 33 34 42 43

3/4 FNPT x 1 FNPT 3/4 MNPT x 1 FNPT 1 FNPT x 1 FNPT 1 MNPT x 1 FNPT 1 1/2 FNPT x 2 FNPT 1 1/2 MNPT x 2 FNPT 2 FNPT x 2 FNPT 2 MNPT x 2 FNPT

1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4

15 - 2400 15 - 2400 15 - 2400 15 - 2400 15 - 2000 15 - 2000 15 - 2000 15 - 2000

2-1/4 x 1-7/8 x 7-1/16 3-1/4 x 1-7/8 x 8 3-1/4 x 1-7/8 x 8 3-1/4 x 1-7/8 x 8 4-5/8 x 2-3/8 x 10-5/16 4-7/16 x 2-3/8 x 10-1/16 4-5/8 x 2-3/8 x 10-5/16 4-7/16 x 2-3/8 x 10-1/16

4.5 4.5 4.5 4.5 11.5 11 12 12

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

1 7 2 3

8 9

4 5

10 11

12

8100 Series Exploded View


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 PART NAME CAP LOCKNUT BODY SUBASSEMBLY ADJUSTMENT SCREW O-RING ADJUSTMENT BUSHING ADJUSTMENT SCREW SET SPRING DISK SUBASSEMBLY NOZZLE SUBASSEMBLY NOZZLE O-RING BASE SEAL INLET BASE

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

8100 Series Capacity Chart


AIR CAPACITY AT 60F AND STD ATMOSPHERIC CONDITIONS SCFM 101 117 132 148 216 301 387 472 557 728 1069 1410 1751 2092 2433 2774 3115 3456 3797 4308 5161 6866 8230 1/2 Orice MSCFH MMSCFD 6.08 7.01 7.94 8.87 12.96 18.08 23.19 28.31 33.42 43.65 64.11 84.57 105.03 125.49 145.95 166.41 186.87 207.33 227.79 258.48 319.63 411.93 493.77 0.15 0.17 0.19 0.21 0.31 0.43 0.56 0.68 0.80 1.05 1.54 2.03 2.52 3.01 3.50 3.99 4.48 4.98 5.47 6.20 7.43 9.89 11.85 SCFM 236 272 308 344 503 701 899 1097 1296 1692 2485 3278 4071 4865 5658 6451 7244 8037 8830 10020 12002 15968 3/4 Orice MSCFH MMSCFD 14.15 16.31 18.47 20.64 30.15 42.05 53.95 65.84 77.74 101.53 149.12 196.70 244.29 291.88 339.46 387.05 434.63 482.22 529.81 601.18 720.15 958.08 0.34 0.39 0.44 0.50 0.72 1.01 1.29 1.58 1.87 2.44 3.58 4.72 5.86 7.01 8.15 9.29 10.43 11.57 12.72 14.43 17.28 22.99

Set Pressure (psi) 15 20 25 30 50 75 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1250 1500 2000 2400 8

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

0.6 SG NATURAL GAS CAPACITY AT 60F AND STD ATMOSPHERIC CONDITIONS Set Pressure 1/2 Orice 3/4 Orice (psi) SCFM MSCFH MMSCFD SCFM MSCFH MMSCFD 15 20 25 30 50 75 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1250 1500 2000 2400 126 146 165 184 270 376 482 589 695 908 1333 1758 2184 2609 3035 3460 3885 4311 4736 5374 6438 8565 10266 7.59 8.75 9.91 11.07 16.17 22.55 28.93 35.32 41.70 54.46 79.98 105.50 131.03 156.55 182.07 207.60 233.12 258.64 284.17 322.45 386.26 513.88 615.97 0.18 0.21 0.24 0.27 0.39 0.54 0.69 0.85 1.00 1.31 1.92 2.53 3.14 3.76 4.37 4.98 5.59 6.21 6.82 7.74 9.27 12.33 14.78 9 294 339 384 429 627 874 1122 1369 1616 2111 3100 4090 5079 6068 7058 8047 9037 10026 11015 12499 14973 19920 17.65 20.35 23.04 25.74 37.61 52.45 67.30 82.14 96.98 126.66 186.02 245.38 304.75 364.11 423.47 482.83 542.20 601.56 660.92 749.96 898.37 1195.18 0.42 0.49 0.55 0.62 0.90 1.26 1.62 1.97 2.33 3.04 4.46 5.89 7.31 8.74 10.16 11.59 13.01 14.44 15.86 18.00 21.56 28.68

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

8100 Series Product Numbering System


81 VALVE SERIES 81 8100 Series INLET & OUTLET COMBINATION 11 3/4 12 3/4 16 1 17 1 FNPT x 1 FNPT MNPT x 1 FNPT* FNPT x 1 FNPT MNPT x 1 FNPT* 17 1 5 1

33 1 1/2 FNPT x 2 FNPT 34 1 1/2 MNPT x 2 FNPT * 42 2 43 2 FNPT x 2 FNPT MNPT x 2 FNPT*

ORIFICE SIZE 1 2 1/2 3/4 DIAMETER* DIAMETER*

INLET BASE & BODY MATERIAL 5 CARBON STEEL/WCB CARBON STEEL* 6 316 STNLS STL/WCB CARBON STEEL CAP TYPE 1 CLOSED CAP* 2 OPEN LIFT LEVER 3 CLOSED LIFT LEVER
NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

10

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

8100 SERIES SAFETY RELIEF VALVES

06

G1

1 2 DIGIT SPECIAL CODE (IF APPLICABLE ASSIGNED BY MERCER) O-RING MATERIAL 1 STANDARD O-RINGS* (VITON & BUNA-N) TRIM CODES G1 GAS SERVICE (15-1225: 1/2 ORIFICE, 15-520: 3/4 ORIFICE)* G2 GAS SERVICE (1226-2400: 1/2 ORIFICE, 521-2000: 3/4 ORIFICE)* N1 SOUR GAS SERVICE (15-1225: 1/2 ORIFICE, 15-520: 3/4 ORIFICE)* N2 SOUR GAS SERVICE (1226-2400: 1/2 ORIFICE, 521-2000: 3/4 ORIFICE)*

SPRING CODE* (ASSIGNED BY MERCER) SEAT MATERIAL V VITON 90 DURO* T 15% GLASS FILLED TEFLON* B BUNA-N * = STANDARD MATERIALS Consult Factory for Additional Information P VIRGIN PEEK*

www.mercervalve.net 1.800.833.6402

11

8100 SERIES CATALOG


CORPORATE HEADQUARTERS 9609 NW 4th STREET OKLAHOMA CITY, OK 73127 1-800-833-6402 PHONE: (405) 495-6533, FAX: (405) 495-8728
SALES@MERCERVALVE.NET

HOUSTON BRANCH OFFICE 6218 LONG DRIVE HOUSTON, TX 77087 1-866-833-6402 PHONE: (713) 242-6960, FAX: (713) 242-6963
HOUSTON@MERCERVALVE.NET

CALGARY BRANCH OFFICE #203, 2835 23rd St. NE CALGARY, ALBERTA T2E 7A4 PHONE: (403) 250-5557, FAX: (403) 250-5661
CANADA@MERCERVALVE.NET

CHICAGO BRANCH OFFICE CUSTOMER RELATIONS DEPARTMENT P.O. Box 597 Libertyville, IL 60048 1-800-833-6402
CHICAGO@MERCERVALVE.NET

WWW.MERCERVALVE.NET
MVC-81-2 REVISION DATE: 4/07 SUPERCEDES 11/03

MERCER VALVE

9100 SERIES Flanged

THINK...MERCER

FIRST

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

9100 Series Product Overview


The Mercer Valve 9100 Series Pressure Relief Valve is State of the Art in soft seat, high ow rate, pressure relieving devices. The 9100 Series is a continuation of the 8100 Series incorporating our patented Auto Seat Technology into its design. Mercer Valves Auto Seat Technology has made the 9100 Series an industry leader with its reliable, repeatable set pressures. The patented soft seat design and fully guided disk allow the valve to continually outlast the competition. The soft seat 9100 Series has a eld-proven lip seal design, which allows for a tighter seal up to set pressure. This tight seal reduces leaks and limits product loss. The 9100 Series is manufactured in accordance with the requirements of ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 for Air/ Gas and Liquid service. The 9100 Series is well suited for specialty gases, compressors, separators, transmission, gathering lines and other production processes.

9100 Series Features Designed with Auto Seat Technology. Consistent Set Pressures allowing repeatable uses without repair or resetting. Open, Close, Seat and Seal. Fully guided disk keeps the disk properly alligned, opening and closing, helping to reseat the valve. Mechanical Stop prevents wear on parts and controls valve lift. Low rated and fully guided spring allows for more consistent set pressures from pop to pop. Pop Action relief allows valve to go to full lift at set pressure. Helps with DOT regulated applications. Built in accordance with the requirements of ASME Boiler and Pressure Vessel Code. Sec. VIII Div 1. Non-rising stems allowing valves to be installed in small areas.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

9100 Series Flanged Specications


Orice Letter Standard Inlet Sizes Inlet and Outlet Connection Types Available Actual Orice Diameter (in) Actual Orice Area (in2) API Orice Area (in2) Pressure Ranges (psi) Standard Temperature Range (F) ASME Flow Coefcient, Kd (Gas) ASME Flow Coefcient, Kd (Liquid) .281 .394 .520 C 3/4 1 D 3/4 1 1 1/2 E F G H J 2 3 K 3 L 3 4 M 4

1 1 1/2 1 1/2 1 1 1/2 1 1/2 2 2

RF x RF , RTJ x RF , RTJ x RTJ

.655

.775

1.050

1.350

1.625 2.020

2.280

.062

.122

.212

.337

.472

.865

1.430

2.074 3.205

4.080

--15 to 2999 -20 to 400

.110 15 to 2999 -20 to 400

.196 15 to 2400 -20 to 400

.307 15 to 2400 -20 to 400

.503 15 to 2000 -20 to 400

.785 15 to 2000 -20 to 400

1.287 15 to 1800

1.838 2.853 15 to 1500 15 to 1250

3.600 15 to 1000 -20 to 400

-20 to -20 to -20 to 400 400 400

.818

.818

.818

.818

.818

.818

.818

.818

.818

.818

.707

.707

.707

.707

.707

.707

.707

.707

.707

.707

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

9100 Series Flanged Parts and Materials


14 13 12 1 1 10 9 8 7 6 5 4 3 2 1

9100 SERIES FLANGED C , D , & E ORIFICES


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NAME BODY SUBASSEMBLY BASE SEAL NOZZLE O-RING NOZZLE SUBASSEMBLY DISK SUBASSEMBLY SET SPRING ADJUSTMENT SCREW ADJUSTMENT BUSHING CENTER BUSHING CENTER BUSHING O-RING WASHER LOCKNUT CLOSED CAP STANDARD MATERIALS CARBON STEEL SOFT STEEL VITON STAINLESS STEEL WITH SOFT SEAT STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL BUNA N CARBON STEEL CARBON STEEL ALUMINUM ALLOY

ADJUSTMENT SCREW O-RING BUNA N

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

14 13 12 1 1 10 9 8 7 6 5 4 3 2 1

9100 SERIES FLANGED F & G ORIFICES


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NAME BODY SUBASSEMBLY BASE SEAL NOZZLE O-RING NOZZLE SUBASSEMBLY DISK SUBASSEMBLY SET SPRING ADJUSTMENT SCREW ADJUSTMENT BUSHING CENTER BUSHING CENTER BUSHING O-RING CENTER NUT LOCKNUT CLOSED CAP STANDARD MATERIALS CARBON STEEL SOFT STEEL VITON STAINLESS STEEL WITH SOFT SEAT STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL BUNA N CARBON STEEL CARBON STEEL ALUMINUM ALLOY

ADJUSTMENT SCREW O-RING BUNA N

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

13 12 1 1 10 9 8 7 6 5 4 3 2 1

9100 SERIES FLANGED H ORIFICE


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME BODY SUBASSEMBLY NOZZLE O-RING NOZZLE SUBASSEMBLY DISK SUBASSEMBLY SET SPRING BONNET O-RING BONNET ADJUSTMENT BUSHING ADJUSTMENT SCREW WASHER LOCKNUT CLOSED CAP STANDARD MATERIALS CARBON STEEL VITON STAINLESS STEEL WITH SOFT SEAT STAINLESS STEEL STAINLESS STEEL BUNA N CARBON STEEL STAINLESS STEEL STAINLESS STEEL CARBON STEEL CARBON STEEL ALUMINUM ALLOY

ADJUSTMENT SCREW O-RING BUNA N

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

14 13 12 1 1 10 9 8 7 6 5 4 3 2 1

9100 SERIES FLANGED J, K, L, & M ORIFICES


ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NAME BODY SUBASSEMBLY NOZZLE O-RING NOZZLE SUBASSEMBLY DISK SUBASSEMBLY SET SPRING BONNET O-RING ADJUSTMENT SCREW BONNET BOLTS ADJUSTMENT BUSHING BONNET SUBASSEMBLY WASHER LOCKNUT CLOSED CAP STANDARD MATERIALS CARBON STEEL VITON STAINLESS STEEL WITH SOFT SEAT STAINLESS STEEL STAINLESS STEEL BUNA N STAINLESS STEEL ALLOY STEEL STAINLESS STEEL CARBON STEEL CARBON STEEL CARBON STEEL ALUMINUM ALLOY

ADJUSTMENT SCREW O-RING BUNA N

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

INLETOUTLET CODE

VALVE SIZE AND FLANGE RATING INLET X OUTLET

AVAILABLE ORIFICE SIZE

PRESSURE RANGE (psig) C.S. @100 F

CENTER TO FACE DIMENSIONS (IN.) + 1/16 INLET X OUTLET X HT. A X B X C

APPROX. WEIGHT (lbs.)

11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 22 23 24 25 26 27 28 29 29 31 32 32 33 34 35 36 36 92 92 33 34 35 55 56 74 75 94 55 56 42 43 44 45 42 43 44

3/4 150 X 1 150 3/4 300 X 1 150 3/4 600 X 1 150 3/4 900 X 1 300 3/4 1500 X 1 300 1 150 X 1 150 1 300 X 1 150 1 600 X 1 150 1 900 X 1 300 1 1500 X 1 300 1 150 X 1 1/2 150 1 300 X 1 1/2 150 1 600 X 1 1/2 150 1 900 X 1 1/2 300 1 1500 X 1 1/2 300 1 150 X 1 1/2 150 1 300 X 1 1/2 150 1 600 X 1 1/2 150 1 900 X 1 1/2 300 1 1500 X 1 1/2 300 1 150 X 2 150 1 300 X 2 150 1 600 X 2 150 1 600 X 2 150 1 900 X 2 300 1 1500 X 2 300 1 1500 X 2 300 1 1/2 150 X 2 150 1 1/2 300 X 2 150 1 1/2 600 X 2 150 1 1/2 900 X 2 300 1 1/2 900 X 2 300 1 1/2 1500 X 2 300 1 1/2 1500 X 2 300 1 1/2 150 X 2 150 1 1/2 300 X 2 150 1 1/2 600 X 2 150 1 1/2 150 X 3 150 1 1/2 300 X 3 150 1 1/2 600 X 3 150 1 1/2 900 X 3 300 1 1/2 1500 X 3 300 1 1/2 150 X 3 150 1 1/2 300 X 3 150 2 150 X 2 150 2 300 X 2 150 2 600 X 2 150 2 900 X 2 300 2 150 X 2 150 2 300 X 2 150 2 600 X 2 150

C,D C,D C,D C,D C,D D,E D,E D,E D D E E E E E F F F F F D*,E* D*,E* D* E D,E D E F*,G F*,G F*,G F,G D*,E* D* E* H H H G* G* G* F*,G* F* H* H* G G G G H H H

15-285 286-740 741-1480 1481-2220 2221-2999 15-285 286-740 741-1480 1481-2220 2221-2999 15-285 286-740 741-1480 1481-2220 2221-2400 15-285 286-740 741-1480 1481-2220 2221-2400 15-285 286-740 741-1480 741-1480 1481-2220 2221-2999 2221-2400 15-285 286-740 741-1480 1481-2220 1481-2220 2221-2999 2221-2400 15-285 286-740 741-850 15-285 286-740 741-1480 1481-2220 2221-2400 15-285 286-740 15-285 286-740 741-1480 1481-2000 15-285 286-740 741-850

4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 7/8 X 4 1/2 X 10 1/2 5 7/8 X 5 1/2 X 11 1/2 5 7/8 X 5 1/2 X 11 1/2 4 1/8 X 4 3/4 X 9 3/4 4 1/2 X 4 3/4 X 10 1/8 5 1/4 X 4 3/4 X 10 7/8 5 1/4 X 6 X 10 7/8 5 1/4 X 6 X 10 7/8 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 4 1/8 X 4 1/2 X 9 5 1/4 X 4 1/2 X 10 7/8 5 1/4 X 5 1/2 X 10 7/8 5 1/4 X 5 1/2 X 10 7/8 5 1/4 X 5 1/2 X 10 7/8 4 7/8 X 4 3/4 X 10 1/2 4 7/8 X 6 X 10 1/2 4 7/8 X 6 X 10 1/2 5 7/8 X 6 X 11 1/2 4 1/8 X 5 1/2 X9 3/4 4 1/8 X 5 1/2 X9 3/4 4 1/8 X 5 1/2 X9 3/4 4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 4 3/4 X 10 1/2 4 7/8 X 6 X 10 1/2 4 7/8 X 6 X 10 1/2 4 7/8 X 6 1/2 X 10 1/2 4 7/8 X 6 1/2 X10 1/2 5 1/8 X 4 7/8 X 12 7/8 5 1/8 X 4 7/8 X 12 7/8 4 7/8 X 4 3/4 X 10 1/2 4 7/8 X 4 3/4 X 10 1/2 5 3/8 X 6 X 11 6 1/16 X 6 X 11 11/16 4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 6 X 12 5/8

9 10 11 14 14 12 13 14 18 18 13 14 15 19 19 17 18 19 23 23 14 15 16 22 24 24 24 22 25 25 33 32 32 32 34 38 38 35 38 38 50 50 38 42 34 36 38 55 36 38 40

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

INLETOUTLET CODE

VALVE SIZE AND FLANGE RATING INLET X OUTLET

AVAILABLE ORIFICE SIZE

PRESSURE RANGE (psig) C.S. @100 F

CENTER TO FACE DIMENSIONS (IN.) + 1/16 INLET X OUTLET X HT. A X B X C

APPROX. WEIGHT (lbs.)

46 47 48 48 89 51 52 53 54 52 53 53 91 51 52 52 62 64 64 64 65 66 67 68 71 71 71 72 70 70 71 71 72

2 150 X 2 1/2 150 2 300 X 2 1/2 150 2 600 X 2 1/2 150 2 600 X 2 1/2 150 2 900 X 2 1/2 150 2 150 X 3 150 2 300 X 3 150 `` 2 600 X 3 150 2 900 X 3 300 2 300 X 3 150 2 600 X 3 150 2 600 X 3 150 2 900 X 3 150 2 150 X 3 150 2 300 X 3 150 2 300 X 3 150 3 150 X 4 150 3 300 X 4 150 3 300 X 4 150 3 300 X 4 150 3 600 X 4 150 3 900 X 4 150 3 150 X 4 150 3 300 X 4 150 4 300 X 6 150 4 300 X 6 150 4 300 X 6 150 4 600 X 6 150 4 150 X 6 150 4 150 X 6 150 4 300 X 6 150 4 300 X 6 150 4 600 X 6 150

H H H H H G G G G H* H* H* H* J* J* J* J,K* J J K* J,K J L* L* L* L* L* L* M* M* M* M* M*

15-285 286-740 741-850 851-1480 1481-2000 15-285 286-740 741-1480 1481-2000 286-740 741-850 851-1480 1481-2000 15-285 285-450 451-740 15-285 286-450 451-740 286-740 740- 1480 1481-1800 15-285 15-285 286-300 301-600 601-740 741-1250 15-250 251-285 286-500 501-740 741-1000

4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 4 3/4 X 12 5/8 4 7/8 X 6 X 12 5/8 4 7/8 X 6 X 15 3/16 6 1/16 X 6 X 16 3/8 4 7/8 X 5 3/8 X 10 1/2 4 7/8 X 5 3/8 X 10 1/2 6 1/16 X 6 3/8 X 11 11/16 6 1/16 X 6 3/8 X 11 11/16 5 1/8 X 4 7/8 X 12 7/8 6 1/16 X 6 3/8 X 13 13/16 6 1/16 X 6 3/8 X 16 3/8 6 1/16 X 6 3/8 X 16 3/8 5 3/8 X 4 7/8 X 13 3/8 5 3/8 X 4 7/8 X 13 3/8 5 3/8 X 4 7/8 X 17 1/16 6 1/8 X 6 3/8 X 14 3/16 6 1/8 X 6 3/8 X 14 3/16 6 1/8 X 6 3/8 X 17 7/8 6 1/8 X 6 3/8 X 17 7/8 6 3/4 X 6 3/8 X 18 1/2 6 3/4 X 6 3/8 X 18 1/2 6 1/8 X 6 1/2 X 15 3/4 6 1/8 X 6 1/2 X 15 3/4 7 1/16 X 7 1/8 X 17 1/4 7 1/16 X 7 1/8 X 20 3/16 7 1/16 X 7 1/8 X 24 13/16 7 1/16 X 8 X 24 5/8 7 X 7 1/4 X 17 3/16 7 X 7 1/4 X 20 1/8 7 X 7 1/4 X 20 1/8 7 X 7 1/4 X 24 3/4 7 X 8 X 24 3/4

39 40 42 47 65 38 40 42 60 42 44 48 66 54 56 65 73 75 85 85 90 110 92 96 145 160 180 195 135 150 160 180 195

NOTES: (1) * Indicates API Flange Size and Dimensions. (2) Consult factory for other size options. (3) Pressure Limit, Weight, & C dimension may vary with sour gas options.

NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

FLANGE RATINGS
ASME B16.5-2003 ANNEX F Tables F2-1.1 & F2-2.2 Pressure-Temperature Ratings for Group 1.1 & 2.2 Materials Forging Carbon Steel Stainless Steel Castings

A105 A182 Gr. F316

A216 Gr. WCB A351 Gr. CF3M

Working Pressures by Classes, psig


Temp. Range (F) Material Min Max 150lb 300lb 600lb 900lb 1500lb 2500lb

-20

100

101 200

201 300

301 400

401 500

501 600

Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel

285 275 260 235 230 215 200 195 170 170 140 140

740 720 680 620 655 560 635 515 605 480 570 450

1480 1440 1360 1240 1310 1120 1265 1025 1205 955 1135 900

2220 2160 2035 1860 1965 1680 1900 1540 1810 1435 1705 1355

3705 3600 3395 3095 3270 2795 3170 2570 3015 2390 2840 2255

6170 6000 5655 5160 5450 4660 5280 4280 5025 3980 4730 3760

10

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

9100 Series Flanged Capacity Charts


CAPACITY IN SCFM OF AIR AT 60F AND STD ATMOSPHERIC CONDITIONS
Set Pressure (psi)

C
0.062

D
0.122

E
0.212

F
0.337

G
0.472

H
0.865

J
1.43

K
2.074

L
3.205

M
4.08

15 20 25 30 50 75 100 125 150 200 300 400 500 600 700 800 900 1000 1200 1500 1800 2000 2400 2600 2800 2999

30 35 40 44 65 90 116 141 167 218 320 423 525 627 730 832 934 1036 1241 1548 1854 2059 2468 2673 2877 3081

60 69 78 87 128 178 228 278 329 429 631 832 1033 1234 1435 1637 1838 2039 2442 3045 3649 4051 4856 5259 5661 6062

104 120 136 152 222 309 396 484 571 746 1096 1445 1795 2145 2494 2844 3194 3544 4243 5292 6341 7040 8439

165 191 216 241 352 491 630 769 908 1186 1742 2298 2854 3409 3965 4521 5077 5633 6745 8412 10080 11191 13415

231 267 302 338 493 688 883 1077 1272 1661 2440 3218 3997 4775 5554 6332 7111 7889 9446 11782 14118 15675

424 489 554 619 904 1261 1617 1974 2331 3044 4471 5898 7324 8751 10178 11605 13031 14458 17312 21592 25872 28726

701 808 916 1023 1495 2084 2674 3264 3853 5033 7391 9750 12109 14467 16826 19185 21543 23902 28619 35695 42771

1017 1172 1328 1483 2168 3023 3878 4733 5589 7299 10720 14141 17562 20983 24403 27824 31245 34666 41508 51771

1572 1812 2052 2292 3350 4671 5993 7314 8636 11279 16566 21852 27138 32425 37711 42998 48284 53570 64143

2001 2306 2612 2918 4264 5947 7629 9311 10994 14359 21088 27818 34548 41277 48007 54737 61466 68196

www.mercervalve.net 1.800.833.6402

11

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

CAPACITY IN SCFM OF 0.6 SG NATURAL GAS AT 60F AND STD ATMOSPHERIC CONDITIONS Set Pressure (psi)

C
0.062

D
0.122

E
0.212

F
0.337

G
0.472

H
0.865

J
1.43

K
2.074

L
3.205

M
4.08

15 20 25 30 50 75 100 125 150 200 300 400 500 600 700 800 900 1000 1200 1500 1800 2000 2400 2600 2800 2999

38 44 50 55 81 113 145 177 208 272 400 527 655 782 910 1038 1165 1293 1548 1931 2313 2568 3079 3334 3589 3843

75 86 97 109 159 222 285 347 410 536 787 1038 1289 1540 1791 2042 2293 2544 3046 3799 4552 5054 6058 6560 7062 7562

130 150 169 189 276 385 495 604 713 931 1367 1803 2239 2676 3112 3548 3984 4420 5293 6602 7910 8783 10527

206 238 269 301 439 613 786 959 1133 1480 2173 2866 3560 4253 4947 5640 6333 7027 8414 10494 12574 13961 16735

289 333 377 421 615 858 1101 1344 1587 2072 3043 4015 4986 5957 6928 7899 8871 9842 11784 14698 17611 19554

529 610 691 772 1128 1573 2018 2463 2908 3798 5577 7357 9137 10917 12697 14477 16256 18036 21596 26935 32275 35835

875 1008 1142 1276 1864 2600 3336 4071 4807 6278 9220 12163 15105 18048 20990 23932 26875 29817 35702 44529 53356

1269 1463 1657 1851 2704 3771 4838 5905 6972 9105 13373 17640 21908 26175 30443 34710 38978 43245 51780 64583

1960 2260 2560 2860 4179 5827 7476 9125 10773 14071 20665 27260 33855 40449 47044 53639 60233 66828 80017

2496 2877 3259 3640 5319 7418 9517 11616 13715 17912 26307 34702 43097 51492 59887 68283 76678 85073

12

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

CAPACITY IN GPM WATER AT 60F AND STD ATMOSPHERIC CONDITIONS Set Pressure (psi)

C
0.062

D
0.122

E
0.212

F
0.337

G
0.472

H
0.865

J
1.43

K
2.074

L
3.205

M
4.08

15 20 25 30 50 75 100 125 150 200 300 400 500 600 700 800 900 1000 1200 1500 1800 2000 2400 2600 2800 2999

7 8 9 10 12 15 17 20 21 25 30 35 39 43 46 49 52 55 61 68 74 78 86 89 92 96

14 16 17 19 24 30 34 38 42 49 60 69 77 84 91 97 103 109 119 133 146 154 168 175 182 188

24 27 30 33 42 52 60 67 73 84 103 119 134 146 158 169 179 189 207 231 253 267 293

38 43 48 52 67 82 95 106 116 134 164 190 212 233 251 269 285 300 329 368 403 425 465

54 61 67 73 94 115 133 149 163 188 230 266 297 326 352 376 399 421 461 515 564 595

99 111 123 133 172 211 244 272 299 345 422 487 545 597 645 689 731 771 844 944 1034 1090

163 184 203 221 285 349 403 450 493 570 698 806 901 987 1066 1140 1209 1274 1396 1561 1709

236 267 295 320 413 506 584 653 716 826 1012 1169 1307 1431 1546 1653 1753 1848 2024 2263

365 413 456 495 639 782 903 1010 1106 1277 1564 1806 2019 2212 2389 2554 2709 2856 3128

465 526 580 630 813 996 1150 1285 1408 1626 1991 2299 2571 2816 3042 3252 3449 3635

www.mercervalve.net 1.800.833.6402

13

MERCER VALVE COMPANY , INC.


Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

9100 Series Flanged Product Numbering System


91 VALVE SERIES 91 9100 Series INLET & OUTLET COMBINATION (See Selection Table pages 8 & 9) ORIFICE SIZE C to M INLET BASE & BODY MATERIAL 1 RF x RF / CARBON STEEL 2 RF x RF / STAINLESS STEEL 3 RTJ x RF / CARBON STEEL 4 RTJ x RF / STAINLESS STEEL A RTJ x RTJ / CARBON STEEL B RTJ x RTJ / STAINLESS STEEL CAP TYPE 1 CLOSED CAP 2 OPEN LIFT LEVER 3 CLOSED LIFT LEVER 4 CLOSED CAP W/STAINLESS STEEL BONNET (H - M ORIFICE) 5 OPEN LIFT LEVER W/STAINLESS STEEL BONNET (H - M ORIFICE) 6 CLOSED LIFT LEVER W/STAINLESS STEEL BONNET (H - M ORIFICE) 17 D 1 1

CONSULT FACTORY FOR ADDITIONAL INFORMATION AND OPTIONS


NOTE: Mercer Valve reserves the right to change product designs and specications without notice.

14

www.mercervalve.net 1.800.833.6402

MERCER VALVE COMPANY , INC.

Auto Seat Technology

9100 SERIES FLANGED SAFETY RELIEF VALVES

06

1 2 DIGIT SPECIAL CODE (IF APPLICABLE ASSIGNED BY MERCER) O-RING MATERIAL 1 STANDARD O-RINGS (VITON & BUNA-N) TRIM CODES U 316 S.S. DISK & NOZZLE (STD GAS SERVICE F,G,H,J,K,L, & M ORIFICES)* I 17-4 S.S. DISK & NOZZLE (STD GAS SERVICE D&E ORIFICES) C 440C S.S. DISK, 17-4 S.S. NOZZLE (STD GAS SERVICE C ORIFICE AND HIGH PRESSURE F,G,H,J,K & L)* L LIQUID SERVICE 316 S.S. DISK & NOZZLE N SOUR GAS SERVICE 316 S.S. DISK & NOZZLE B SOUR LIQUID SERVICE 316 S.S. DISK & NOZZLE SPRING CODE (ASSIGNED BY MERCER) SEAT MATERIAL V VITON 90 DURO T 15% GLASS FILLED TEFLON P VIRGIN PEEK

* = U TRIM CODE CHANGES TO C TRIM CODE AT F > 1399psi, G > 1199psi, H > 1049psi J > 1124psi, K > 799psi, L > 599psi

www.mercervalve.net 1.800.833.6402

15

9100 SERIES CATALOG


CORPORATE HEADQUARTERS 9609 NW 4th STREET OKLAHOMA CITY, OK 73127 1-800-833-6402 PHONE: (405) 495-6533, FAX: (405) 495-8728
SALES@MERCERVALVE.NET

HOUSTON BRANCH OFFICE 6218 LONG DRIVE HOUSTON, TX 77087 1-866-833-6402 PHONE: (713) 242-6960, FAX: (713) 242-6963
HOUSTON@MERCERVALVE.NET

CALGARY BRANCH OFFICE #203, 2835 23rd St. NE CALGARY, ALBERTA T2E 7A4 PHONE: (403) 250-5557, FAX: (403) 250-5661
CANADA@MERCERVALVE.NET

CHICAGO BRANCH OFFICE CUSTOMER RELATIONS DEPARTMENT P.O. Box 597 Libertyville, IL 60048 1-800-833-6402
CHICAGO@MERCERVALVE.NET

WWW.MERCERVALVE.NET
MVC91FLG REVISION DATE: 4/07 SUPERCEDES 8/05

Sealco Commercial Vehicle Produ...

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6/11/2007

11:16:35 AM

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