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2/28
M. HORIKAWA PRINT NAME SIGNATURE DATE DOCUMENT REVIEW STATUS STATUS 1: WORK MAY PROCEED. STATUS 2: REVISE & RESUBMIT.WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS INDICATED . STATUS 3: REVISE & RESUBMIT. WORK MAY PROCEED. STATUS 4: REVIEW NOT REQUIRED. WORK MAY PROCEED. PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS, CALCULATIONS, ANALYSES, TEST METHODS, OR MATERIALS DEVELOPED OR SELECTED BY CONTRACTOR AND SHALL NOT RELIEVE CONTRACTOR FROM FULL COMPLIANCE WITH THE CONTRACT TECHNICAL SPECIFICATIONS AND DRAWINGS.
Date
Document No:25045-A1126-18-ITP-S-027
Rev.No 02
FET Mgr.
3/29
INSPECTION AND TEST PLAN FOR FABRICATION OF MISCELLANEOUS STRUCTURAL STEEL WORKS
Contract No.:
25045-000FC1-maht-00018
Discipline: Structural Steel Activity No.: 1.0 1.1 Document Review Activity Description
Contract Title: Passenger Terminal Complex CCP-18 Reference Procedure/Method Statements/Specs. : Spec. 05120, 05060. Controlling Document Frequency
ITP No.
25045-A1126-18-ITP-S-027
Issue date:09-02-2009
Acceptance Criteria
TPIA (NDT)
SOJV
OBI
TPIA (BOI)
Project Quality Assurance Plan (PQP) Method Statement Inspection and TestMethod Statement Plan (ITP) Shop drawings Material Submittals WPS, PQR&WQT NDT (TPIA) Procedures
SOJV-QP-10-02/X-01
1.2
Fabrication Drawings
Project Specifications
SOJV-QP-10-02/X-01 H H H R
2 2.1
Primer Paint
Spec-05120/Clause 2.1 Spec-05120 Each Supplier submittal Delivery Manufacturer product data, Safety Data & application procedure
SR
Inspection H-Hold Point : Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer
W - Witness : Written notification required but Contractor may not proceed if OBI do not attend
S - Surveillance : No notification required but activity may be subjected to OBI Surveillance/ Monitoring
4/29
INSPECTION AND TEST PLAN FOR FABRICATION OF MISCELLANEOUS STRUCTURAL STEEL WORKS
Contract No.:
25045-000FC1-maht-00018
Contract Title: Passenger Terminal Complex CCP-18 Reference Procedure/Method Statements/Specs. : Spec 05120, 05060. Activity Description Controlling Document Spec-05120 Part2.1, 05060, part 2.1 Supplier submittal Calibration Procedure Each Delivery Frequency
ITP No.
25045-A1126-18-ITP-S-027
Issue date ;
QAP No.25145-A1000-18-GQA-S-001 Rev.0, Verifying Documents ASME Section ll, Part C/ AWS D 1.1, Section 5.3 D.O & Batch Certificate / Electrode log Register Calibration certificates Equipments Calibrationlog
Acceptance Criteria
3 3.1
SMAN FCAW SAW Calibration Equipments Calibration Measuring Instrument NDT Testing Equipments
SR
ISO10012-1:1992, Part 1 - Metrological conformation system for measuring equipment. For NDT Awa D1.1 & ASME BPVC Section V Dimensions tolerance shall be as per AISC Specification for Structural steel Building Part 16, Chapter M,M2,2 Fabrication Tolerances 6 mm. for AESS. Fabrication Tolerances are as per AISC for Non- AESS.
S/R
4 4.1
Fabrication Marking and Cutting Spec-05120 Part2.1,2.5c, 2.5.A.2, 2.5 I Approved shop Drawings 100% Material identification and tracesbility / Inspection Request (25045-A1000-18-ITRS-002& 001)
SR
Inspection H-Hold Point : Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer
W - Witness : Written notification required but Contractor may not proceed if OBI do not attend
S - Surveillance : No notification required but activity may be subjected to OBI Surveillance/ Monitoring
5/28
INSPECTION AND TEST PLAN FOR FABRICATION OF MISCELLANEOUS STRUCTURAL STEEL WORKS
Contract No.:
25045-000FC1-maht-00018
Contract Title: Passenger Terminal Complex CCP-18 Reference Procedure/Method Statements/Specs. : Spec 05120, 05060. Controlling Document Frequency
ITP No.
25045-A1126-18-ITP-S-027
Issue date ;
Rev. no : 2 Page: 3 of 6
QAP No.25145-A1000-18-GQA-S-001 Rev.0, Verifying Documents AWS code for Weld joint preparation Marking the high strength steel as per ASTM A/A6 M. Camber if requied by IFC AWS D1.1 Complicance to production Drawing
SSI/C
Acceptance Criteria
Inspection*
TPIA (NDT)
SOJV
OBI
TPIA (BOI)
4.2
Fit-up
100%
4.3
Welding Process
100%
4.4
Welding Repair
Production Drawings
Repairs local surface imperfection depth below 1/16 inch or less Repair by welding where required Test on repair portion
Approved WPS & PQR AWS D1.1 APProved TPIA to review and certify weld procedures and all welder qualifications By grinding to smooth contour with a curvature of less than 1/2 inch (13 mm) in either direction. To ensure that defects have been temoved prior to depositing any weld metal, examine prepared areas by DPT.
Weld Visual Inspection Report / Inspection Request (25045-A1000-18ITR-S-003&001) Weld Visual Inspection Report / Inspection Request (25045-A1000-18-ITRS-003&001) Report/ Inspection Report (25045-A1000-18ITR-S-003&001) (NDT TPIA- Reports)
SR
SR
SR
Inspection H-Hold Point : Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer
W - Witness : Written notification required but Contractor may not proceed if OBI do not attend
S - Surveillance : No notification required but activity may be subjected to OBI Surveillance/ Monitoring
6/29
INSPECTION AND TEST PLAN FOR FABRICATION OF MISCELLANEOUS STRUCTURAL STEEL WORKS
Contract No.:
25045-000FC1-maht-00018
Discipline: Structural Activity No.: 5 5.1 WELDING TESTING Visual inspection of Welding Activity Description
Contract Title: Passenger Terminal Complex CCP-18 Reference Procedure/Method Statements/Specs. : Spec 05120, 05060. Controlling Document Frequency
ITP No.
25045-A1126-18-ITP-S-027
Issue date ;
Acceptance Criteria
SOJV
OBI
TPIA (BOI)
100%
Weld Visual for Surface holes, cracks, Undercut, Confirming to AWS D 1.1 2004 Section (6.9), Table 6.1
SR
5.2
Liquid Penetration test for Back gauging of CP Welds UT on CP Welds UT on 38 mm and thicker plate subject throung thickness weld shrinkage strain. MPI on Fillet Welds MPI on Partial penetration Welds
As needed
AWS D1.1 - 2004 Section (6.10) AWS D1.1 - 2004 Section (6.13) ASTM E 164
SR
5.3
100%
SR
5.4
Web- Flange AWS D1.1 - 2004 connection 10%,ii) 10% Section (6.10) Beam and Girder ASTM E 709 connection where they connection using a clip angle, otherwise 100% All other connection s-100%
SR
Inspection H-Hold Point : Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer
W - Witness : Written notification required but Contractor may not proceed if OBI do not attend
S - Surveillance : No notification required but activity may be subjected to OBI Surveillance/ Monitoring
7/28
INSPECTION AND TEST PLAN FOR FABRICATION OF MISCELLANEOUS STRUCTURAL STEEL WORKS
Contract No.:
25045-000FC1-maht-00018
Contract Title: Passenger Terminal Complex CCP-18 Reference Procedure/Method Statements/Specs. : Spec 05120, 05060. Controlling Document Spec-05120 part 2.9 E Drawings NDT Procedure Spec-05060 Part 3.2 & 3.2, 05120 Part 2.5, 2.6.B Approved shop Drawings 25% Frequency
ITP No.
25045-A1126-18-ITP-S-027
Issue date ;
QAP No.25145-A1000-18-GQA-S-001 Rev.0, Verifying Documents Rt Re[prt (TPIA-Report & Weld) map
Acceptance Criteria
SOJV
OBI
SR
6.0 6.1
Before Painting
Check for dimension, tolerance, orientation, depth, camber, holes positions, distortion, straightness, Erection marks, etc & confirming to AISC "Code of Standards Practice for steel Buildings Section 6,6.4. Weld visual for surface holes, cracks, Undercut, Confirming to AWS D 1.12004 Section 6.9, Table 6.1 As per SSpc-sp 14/ NACE No.8 For AESS confirming with SSPC SP-6
SR
7.0 7.1
Sand blasting and Primer Painting Surface Preparation by Shot / Grit Blasting
SR
Inspection H-Hold Point : Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer
W - Witness : Written notification required but Contractor may not proceed if OBI do not attend
S - Surveillance : No notification required but activity may be subjected to OBI Surveillance/ Monitoring
8/28
INSPECTION AND TEST PLAN FOR FABRICATION OF MISCELLANEOUS STRUCTURAL STEEL WORKS
Contract No.:
25045-000FC1-maht-00018
Discipline: Structural Activity No.: 7.2 Primer Paint Application & Inspection Activity Description
Contract Title: Passenger Terminal Complex CCP-18 Reference Procedure/Method Statements/Specs. : Spec 05120, 05060. Controlling Document Spec-05120, part 2.3,2.7 For AESS-Spec-09805 part 2.3 Each Batch random inspection Frequency
ITP No.
25045-A1126-18-ITP-S-027
Issue date ;
QAP No.25145-A1000-18-GQA-S-001 Rev.0, Verifying Documents Check for Surface cleaning, Atmosphere conditions (Temperatures & Humidity), recommended maerials, Dry Film Thickness (DFT not less than 38) and confirming with Manufacturer's recommendations. For AESS primer DFT (76 12.7 ) Keep steel members off ground and spaced using pallets, dunnage, or other supports and spacers. Paint report (DFT) (25045-A1000-18ITR-S-006)
SSI/C
Acceptance Criteria
TPIA (NDT)
SOJV
OBI
TPIA (BOI)
SR
8.0
Inspection H-Hold Point : Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer
W - Witness : Written notification required but Contractor may not proceed if OBI do not attend
S - Surveillance : No notification required but activity may be subjected to OBI Surveillance/ Monitoring
9/28
INSPECTION REQUEST INSPECTION REQUEST NUMBER: CONTRACT NO: DRAWING NO: CONTRACTOR NAME: DATE: REPORT NO:
TYPE OF INSPECTION MATERIAL PAINTING FIT UP SURVEY WELDING FINAL INSPECTION NDT OTHER
DATE & TIME INSPECTION REQUIRED: CONTRATOR : RECEVIED BY : REPLY Approved DATE & TIME : DATE & TIME : Approved as noted Not Approved
DATE:
DATE:
OBI REP:
WITNESS & REVIEW ( PRINT NAME AND SIGN ) ONLY REVIEW
DATE:
10/28
11/28
________________________________________________________________
(PRINT NAME AND SIGN)
SOJV QC REPRESENTATIVE :
DATE :
________________________________________________________________
(PRINT NAME AND SIGN)
OBI REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
__________________________________________________
WITHNESS & REVIEW ONLY REVIEW
Document No. : 25045-A1126-18-ITR-S-001,ForM a
12/28
13/28
Description
Qty.
CONTRACTOR QC REPRESENTATIVE :
DATE :
_________________________________________________________________________
(PRINT NAME AND SIGN)
SOJV QC REPRESENTATIVE :
DATE :
_________________________________________________________________________
(PRINT NAME AND SIGN)
OBI REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
_________________________________________________________
WITHNESS & REVIEW ONLY REVIEW
Document No. : 25045-18-ITR-S-002
14/28
Fit-Up Inspection
15/28
Root Face
Groove Angle
Remark
Joint No.
Root Gap
Root Face
Groove Angle
Remark
CONTRACTOR QC REPRESENTATIVE :
DATE :
__________________________________________________________
(PRINT NAME AND SIGN)
SOJV QC REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
OBI REPRESENTATIVE : DATE : WITNESS &REVIEW ONLY REVIEW
Document No. :25045-A1126-18-ITR-S-003
______________________________
(PRINT NAME AND SIGN)
16/28
PIECE MARK
DRAWING NO.
REV.
Joint No.
Root Gap
Root Face
Groove Angle
Remark
CONTRACTOR QC REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
SOJV QC REPRESENTATIVE : DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
OBI REPRESENTATIVE : DATE : WITNESS &REVIEW ONLY REVIEW
Document No. :25045-A1126-18-ITR-S-003,Form b
______________________________
(PRINT NAME AND SIGN)
17/28
18/28
19/28
20/28
VASUAL INSPECTION SUMMARY (As per AWS D1.1/D1.1M:2006 Sectuib 6.9, Tavle 6.1): Item No. Inspection Category Result Item No. Inspection Category Result
CONTRACTOR QC REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
SOJV QC REPRESENTATIVE : DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
OBI REPRESENTATIVE : DATE : WITNESS &REVIEW ONLY REVIEW
Document No. : 25045-A1126-18-ITR-S-004
______________________________
(PRINT NAME AND SIGN)
21/28
Final Inspection
22/28
Description
INSPECTION RESULT:
CONTRACTOR QC REPRESENTATIVE :
DATE :
__________________________________________________________
(PRINT NAME AND SIGN)
TPIA REPRESENTATIVE
DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
SOJV QC REPRESENTATIVE : DATE :
(PRINT NAME AND SIGN)
__________________________________________________________
OBI REPRESENTATIVE : DATE : WITNESS &REVIEW ONLY REVIEW
Document No. : 25045-A1126-18-ITR-S-005
______________________________
(PRINT NAME AND SIGN)
23/28
Non-Destructive Examination (NDE) Report Summary Ultrasonic Testing (UT) Radiographic Testing (RT) Magnetic Particle Testing (MT)
24/28
25/28
DATE : CONTRACTOR NAME : SIAM STEEL INTERNATIONAL PLC. AREA : DRAWING NO.: L2 E (mm) B1 DD (mm) E (mm) B13 DD (mm) DD (mm) E (mm) B2 E (mm) B14 E (mm) DD (mm) E (mm) DD (mm) DD (mm) DD (mm) B3 E (mm) B15 E (mm) DD (mm) DD (mm) L3 E (mm) DD (mm) B4 E (mm) B16 E (mm) DD (mm) DD (mm) L4 E (mm) DD (mm) B5 E (mm) B17 E (mm) DD (mm) DD (mm) L5 E (mm) B6 E (mm) B18 E (mm) DD (mm) DD (mm) DD (mm) H1 E (mm) B7 E (mm) B19 E (mm) DD (mm) DD (mm) DD (mm) B8 E (mm) B20 E (mm) DD (mm) DD (mm) H2 E (mm) DD (mm) B9 E (mm) B21 E (mm) DD (mm) REPORT NO. : SHEET NO. : LOCATION : SIAM STEEL BANGNA FACTORY H3 E (mm) DD (mm) H4 E (mm) DD (mm) e1 E (mm)
B12 E (mm) DD
B23 E (mm)
(mm)
B35 E DD E (mm)
DD
SUBCONTRACTOR QC REPRESENTATIVE
DATE :
(PRINT NAME AND SIGN)
_________________________________________________________________________
SOJV QC REPRESENTATIVE : DATE :
_________________________________________________________________________
(PRINT NAME AND SIGN)
OBI REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
________________________________________________________________
WITHNESS & REVIEW ONLY REVIEW
Document No. : 25045-A1126-18-ITR-S-005,Form C
26/28
Painting Inspection
27/28
Spot No.
Spot No.
Relative Humidity (%): Primer Coat DFT (microns) Gage Readings Average 1st 2nd 3rd
Spot No.
1st
Average
OTHER REMARKS (IF ANY): Note: Refer to Sheet 3 of 3 for DFT Spot Measuring Keyplan.
CONTRACTOR QC REPRESENTATIVE :
DATE :
____________________________________________________________________________
(PRINT NAME AND SIGN)
SOJV QC REPRESENTATIVE :
DATE :
_____________________________________________________________________________
(PRINT NAME AND SIGN)
OBI REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
28/28
Item No.
Piece Mark
Drawing No.
Rev.
CONTRACTOR QC REPRESENTATIVE :
DATE :
____________________________________________________________________________
(PRINT NAME AND SIGN)
SOJV QC REPRESENTATIVE :
DATE :
_____________________________________________________________________________
(PRINT NAME AND SIGN)
OBI REPRESENTATIVE :
DATE :
(PRINT NAME AND SIGN)
________________________________________________________________
WITHNESS & REVIEW ONLY REVIEW
Document No. : 25045-A1126-18-ITR-S-006,form b