Di450 MAINTENANCE SCHEDULE

PAPER TAKE-UP/TRANSPORT SECTION

PM Parts Paper Take-Up Roll Paper Feed Roll (*1) Paper Separator Roll Assy. (*1) Upper Transport Roller Lower Transport Roller Vertical Transport Rollers Upper Synchronizing Roller Lower Synchronizing Roller Synchronizing Paper Dust Remover Transport Paper Dust Remover Multi Bypass Unit Paper Take-Up Roll Multi Bypass Unit Paper Feed Roll Multi Bypass Unit Paper Separator Roll Maintenance Cycle Clean 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K (*2) (*2) (*2) Replace 160K 160K 160K Part No. 4002-3216-01 4002-3216-01 1136-0162-01 Qty 2 2 2 Disassembly Page D-18 D-18 D-18 D-23 D-23 D-35 D-26 D-27 D-27 D-27 D-31 D-31 D-31

160K 160K

1074-3316-01 1156-3543-01

1 1

Part No.

Qty

OPTICAL SECTION
PM Parts Mirrors Lens Scanner Rail/Slider Bushings (*3) Original Glass PH Glass EDH Glass (*6) Maintenance Cycle Clean 160K 160K 160K 80K 80K As Reqd Replace Disassembly Page D-32 D-32 D-33 D-32 D-33 D-32

160K

1155-1602-03

PC SECTION
PM Parts PC Drum (*4) Cleaning Blade Toner Antispill Seal Main Erase Lamp Filter AIDC Sensor Board PC Drum Paper Separator Fingers Ozone Filter (Drum Charge) Ozone Filter (Image Transfer) (*4) Toner Collecting Bottle (*5) Maintenance Cycle Clean Replace 240K 240K Part No. Qty Disassembly Page D-41 D-44 D-47 D-48 D-47 D-47 D-49 D-49 D-49

80K 80K 80K 80K

1136-5534-02 1013-5524-01

1 1

240K 240K

4002-4004-01 1136-4018-01 4640-2027-01

1 1 1

NOTE: K=1,000 copies

Di450 MAINTENANCE SCHEDULE

DRUM CHARGE/IMAGE TRANSFER CORONAS
PM Parts PC Drum Charge Corona Grid Mesh PC Drum Charge Corona Housing PC Drum Charge Corona Comb Electrode Image Transfer/Paper Separator Corona Housing Image Transfer/Paper Separator Corona Wires Pre-Image Transfer Guide Plate Maintenance Cycle Clean 80K 80K 80K 80K 80K 80K Replace Part No. Qty Disassembly Page D-51 D-50 D-50 D-54 D-53 D-55

240K 160K

4002-4001-01 1075-0765-01

Qty

DEVELOPING SECTION
PM Parts Developer DS Positioning Collars Developer Scattering Prevention Plate Toner Antispill Trap Maintenance Cycle Clean 80K 80K 80K Part No. Replace 240K 240K Disassembly Page D-46 D-44 D-44 D-44

4002-5003-02

Qty 1 2 2 1 2 1 1 1 5

FUSING SECTION
PM Parts Upper Fusing Roller Upper Fusing Roller Bearings Upper Fusing Roller Bushings Lower Fusing Roller Lower Fusing Roller Bearings Upper Fusing Roller Drive Gear Web Roller Web Pressure Roller Upper Paper Separator Fingers Lower Paper Separator Fingers Fusing Unit Entrance Guide Plate Upper Fusing Roller Thermistor Lower Fusing Roller Thermistor Upper Fusing Roller Thermostat Misfeed Clearing Knob Bushings Fusing Unit Drive Coupling Gear Maintenance Cycle Clean Part No. 4002-5701-01 4002-5705-01 4002-5704-01 4002-5702-01 4002-5706-01 4002-5709-02 4002-5732-01 1075-5751-01 4002-5783-01 Replace 480K 960K 480K 480K 960K 480K 480K 960K 960K Disassembly Page D-56 D-56 D-56 D-56 D-56 D-56 D-64 D-64 D-61 D-61 D-61 D-62 D-62 D-63 D-65 D-65

240K 240K 240K 160K 160K 480K

960K 960K

9372-2710-12 9372-2910-31

1 1

480K 480K

1156-5837-01 4002-5710-02

1 1

TURNOVER SECTION
PM Parts Turnover Roller Transport Roller Maintenance Cycle Clean 80K 80K Replace Part No. Qty Disassembly Page D-65 D-65

NOTE: K=1,000 copies

Di550 MAINTENANCE SCHEDULE

PAPER TAKE-UP/TRANSPORT SECTION
PM Parts Paper Take-Up roll Paper Feed Roll (*1) Paper Separator Roll Assy. (*1) Upper Transport Roller Lower Transport Roller Vertical Transport Rollers Upper Synchronizing Roller Lower Synchronizing Roller Synchronizing Paper Dust Remover Transport Paper Dust Remover Multi Bypass Unit Paper Take-Up Roll Multi Bypass Unit paper Feed Roll Multi Bypass Unit Paper Separator Roll Maintenance Cycle Clean 100K 100K 100K 100K 100K 100K 100K 100K 100K 100K (*2) (*2) (*2) Replace 200K 200K 200K Part No. 4002-3216-01 4002-3216-01 1136-0162-01 Qty 2 2 2 Disassembly Page D-18 D-18 D-18 D-23 D-23 D-35 D-26 D-27 D-27 D-27 D-31 D-31 D-31

200K 200K

1074-3316-01 1156-3543-01

1 1

Part No.

Qty

OPTICAL SECTION
PM Parts Mirrors Lens Scanner Rail/Slider Bushings (*3) Original Glass PH Glass EDH Glass (*6) Maintenance Cycle Clean 200K 200K 200K 100K 100K As Reqd Replace Disassembly Page D-32 D-32 D-33 D-32 D-33 D-32

200K

1155-1602-03

PC SECTION
PM Parts PC Drum (*4) Cleaning Blade Toner Antispill Seal Main Erase Lamp Filter AIDC Sensor Board PC Drum Paper Separator Fingers Ozone Filter (Drum Charge) Ozone Filter (Image Transfer) (*4) Toner Collecting Bottle (*5) Maintenance Cycle Clean Replace 300K 300K Part No. Qty Disassembly Page D-41 D-44 D-47 D-48 D-47 D-47 D-49 D-49 D-49

100K 100K 100K 100K

1136-5534-02 1013-5524-01

1 1

300K 300K (*4)

4002-4004-01 1136-4018-01 4640-2027-01

1 1 1

NOTE: K=1,000 copies

Di550 MAINTENANCE SCHEDULE

DRUM CHARGE/IMAGE TRANSFER CORONAS
PM Parts PC Drum Charge Corona Grid Mesh PC Drum Charge Corona Housing PC Drum Charge Corona Comb Electrode Image Transfer/Paper Separator Corona Housing Image Transfer/Paper Separator Corona Wires Pre-Image Transfer Guide Plate Maintenance Cycle Clean 100K 100K 100K 100K 100K 100K Replace Part No. Qty Disassembly Page D-51 D-50 D-50 D-54 D-53 D-55

300K 200K

4002-4001-01 1075-0765-01

Qty

DEVELOPING SECTION
PM Parts Developer DS Positioning Collars Developer Scattering Prevention Plate Toner Antispill Trap Maintenance Cycle Clean 100K 100K 100K Part No. Replace 300K 300K Disassembly Page D-46 D-44 D-44 D-44

4002-5003-02

Qty 1 2 2 1 2 1 1 1 5

FUSING SECTION
PM Parts Upper Fusing Roller Upper Fusing Roller Bearings Upper Fusing Roller Bushings Lower Fusing Roller Lower Fusing Roller Bearings Upper Fusing Roller Drive Gear Web Roller Web Pressure Roller Upper Paper Separator Fingers Lower Paper Separator Fingers Fusing Unit Entrance Guide Plate Upper Fusing Roller Thermistor Lower Fusing Roller Thermistor Upper Fusing Roller Thermostat Misfeed Clearing Knob Bushings Fusing Unit Drive Coupling Gear Maintenance Cycle Clean Part No. 4002-5701-01 4002-5705-01 4002-5704-01 4002-5702-01 4002-5706-01 4002-5709-02 4002-5732-01 1075-5751-01 4002-5783-01 Replace 500K 1000K 200K 500K 1000K 500K 500K 1000K 1000K Disassembly Page D-56 D-56 D-56 D-56 D-56 D-56 D-64 D-64 D-61 D-61 D-61 D-62 D-62 D-63 D-65 D-65

300K 300K 300K 200K 200K 500K

1000K 1000K

9372-2710-12 9372-2910-31

1 1

500K 500K

1156-5837-01 4002-5710-02

1 1

TURNOVER SECTION
PM Parts Turnover Roller Transport Roller Maintenance Cycle Clean 100K 100K Replace Part No. Qty Disassembly Page D-65 D-65

NOTE: K=1,000 copies

Di450/Di550 OPTION MAINTENANCE SCHEDULE

EDH-3
PM Parts Maintenance Cycle Clean 30K 30K 30K 30K 30K 30K 30K 30K 30K 30K 30K 30K 30K 30K 30K Upon Call 120K 120K Replace 120K 120K Part No. Qty Disassembly Page D-2 D-2 D-2 M-3 M-3 D-3 D-3 D-4 D-4 M-3 M-3 M-3 M-3 M-3 M-3 M-2 D-4 M-3/M-5

Take-Up Roller Feed Roller Separator Roller Transport Roller Transport Roll Registration Roller 1 Registration Roll Registration Roller 2 Registration Roll Turnover Roller 1 Turnover Roll Turnover Roller 2 Turnover Roll Exit Roller Exit Roll Read Guide Registration Sensor Paper Separation Sensor, Paper Length Sensors 1 and 2

4469-3504-01 4641-0153-01

2 1 1 1 5 1 6 1 6 1 4 1 4 1 4 1 1 3

PF-115
PM Parts Maintenance Cycle Clean 80K/100K 80K/100K 80K/100K 80K/100K 80K/100K Replace 160K/200K 160K/200K 160K/200K Part No. Qty Disassembly Page D-6 D-6 D-5 D-8 D-8

Paper Take-Up Roll Paper Feed Roll Separator Roll Assembly Vertical Transport Roller (Drive) Vertical Transport Roller (Driven)

4002-3201-01 4002-3216-01 4002-0152-02

2 2 2 2 8

Part No.

PF-208
PM Parts Maintenance Cycle Clean 80K/100K 80K/100K 80K/100K 80K/100K 80K/100K Replace 160K/200K 160K/200K 160K/200K Qty Disassembly Page D-3 D-3 D-2 D-4 D-4

Paper Take-Up Roll Paper Feed Roll Separator Roll Assembly Vertical Transport Roller (Drive) Vertical Transport Roller (Driven)

4002-3201-01 4002-3216-01 4002-0152-02

2 2 2 2 8

NOTE: K=1,000 copies

Di450/Di550 OPTION MAINTENANCE SCHEDULE

PF-7D
PM Parts Maintenance Cycle Clean 80K/100K 80K/100K 80K/100K 80K/100K 80K/100K 80K/100K Replace Part No. Qty Disassembly Page D-2 D-2 D-2 D-2 D-2 D-2

Vertical Transport Roller (Drive) Vertical Transport Roller (Driven) Turnover Roller (Drive) Turnover Roller (Driven) Horizontal Transport Roller (Drive) Horizontal Transport Roller (Driven)

Part No.

1 4 2 2 3 12

C-306/C-306L
PM Parts Maintenance Cycle Clean *2 *2 *2 Replace 200K 200K 200K 200K Qty Disassembly Page D-2 D-2 D-2 D-2

Paper Take-Up Roll Paper Feed Roll Paper Separator Roll Paper Separator Roll Assembly

1075-3051-01 1075-3051-01 4421-0165-02

1 1 1 1

FN-105/FN-106
PM Parts Maintenance Cycle Clean 300K 300K Replace Part No. Qty Disassembly Page

Rollers/Rolls Paddles

NOTE: K=1,000 copies

* *1 *2 *3 *4 *5 *6

Perform the maintenance jobs based on the PM counter count. Replace the Paper Feed Roll and paper Separator Roll Assy at the same time. Perform cleaning when a malfunction occurs. Lubricate after cleaning. Replace at 130 hours (equivalent to 240/300K). Mounted on the applicable paper source option. Use the Total Counter for the control.

This Maintenance schedule is intended to be used as reference information for establishing effective field service activities. To keep the copier in as optimum condition as possible, it is recommended that the maintenance jobs described in this schedule be carried out. It should be noted however, that frequency of maintenance jobs determined by the number of copies is simply a guideline. Therefore, service management personnel can revise or amend this schedule by taking into account their own individual field experiences. We feel that this will ensure more effective copier maintenance for your customers. *The time interval (the number of copies produced) at which each component is cleaned or replaced is determined based on the average service life of the component. More or less frequent cleaning or replacement will be necessary depending on the actual image quality and paper passage performance. NOTE: All information in this Maintenance Schedule is subject to change without prior notice.

7667-4002-04