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Department: Maintenance Issue Date: 01.03.06 Su"#ect $rea%&o'n Maintenance.

DOC. No. : AV/ME/SOP/003 Page No. : Page 1 of 5 Revision No. Date : !00)-01.03.06

Revisi Revis on No. ed Pages 00 0

REVISIONS Revision Description Original Issue

Date Revision 01.03.06

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Department: Maintenance Issue Date: 01.03.06 Su"#ect $rea%&o'n Maintenance.

DOC. No. : AV/ME/SOP/003 Page No. : Page + of 5 Revision No. Date : !00)-01.03.06

1.0 Purpose To ensure effective and quick corrective maintenance during the machine breakdown conditions to reduce the down time and improve mechanical efficienc of the plant. 2.0 Scope !.1 "lant machines# $ngg. %tores. +.+ "roduction & 'aintenance (rew.

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Department: Maintenance Issue Date: 01.03.06 Su"#ect $rea%&o'n Maintenance.

DOC. No. : AV/ME/SOP/003 Page No. : Page 3 of 5 Revision No. Date : !00)-01.03.06

3.0 Responsibi it! 3.1 "ec#nicians $ E ectricians% )1*+ollow safet norms and ensure proper electrical isolation of the machine before starting the task. )!*To carr out the corrective maintenance effectivel and quickl . )3*(arefull conduct the trial of the machine after maintenance. ),*To leave the machine area# clean after maintenance. )-*To return unused spares# if an # to the $ngg. %tores. 3.2 &aintenance Engineers% )1* To identif the possible cause of failure and plan rectification accordingl . )!* To assign the activit to the appropriate technician . $lectrician )3* $nsure required spares# tools and . or consumables availabilit . ),* To supervise the complete activit for proper e/ecution# with safe and standard procedures. )-* $nsure effectiveness of the corrective maintenance. )6* To ensure cleanliness# after e/ecution of the 0ob )1* To observe the machine in running condition for normal operation after maintenance )2* 3ather feedback from the machine operator# in4charges about the maintenance conducted. 3.' (OD engineering% )1*To ensure and organi5e the required resources )!* To plan for alternate arrangements during the impairment period# co4ordinate and conve information about the impairment to the affected ones# if required. )3*6rrange necessar spares. tools and other resources required. ),*To confirm successful completion of the activit . )-*7atch personall about the observations of maintenance engineers and conduct root cause anal sis and corrective 6ction "lan for ma0or breakdowns. '.0 Definition

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Department: Maintenance Issue Date: 01.03.06 Su"#ect $rea%&o'n Maintenance.

DOC. No. : AV/ME/SOP/003 Page No. : Page , of 5 Revision No. Date : !00)-01.03.06

).0 Procedure ).1 Infor*ation+ Supp ies and E,uip*ent 5.1.1 Information ).1.1.1 7ork Instructions to carr out the task. ).1.1.2 (op of operation & 'aintenance manual of 'achines. ).1.2 Supp ies ).1.3 E,uip*ent ).1.3.1 Tools & instruments to carr out the task ).1.3.2 7aste cloth & cleaning material ).1.3.3 8eplacement spares. ).2-re,uenc! 6s and when required ).3 Step .! step Instructions% ).3.1.1 (omplete the following steps in the minimum time possible. ).3.1.2 8ush to the machine under breakdown. ).3.1.3 %top the machines . supplies which can cause further damages. ).3.1.' Identif the cause and possible remed to rectif the problem. ).3.1.) 3et the 9ob assignment card# required tools# spares and assistance )if required an * to do the repairing task. ).3.1./ $nsure proper stoppage and electrical isolation of the equipment and also# ensure about the effective control over accidental start of the machine. ).3.1.0 (onduct corrective maintenance as per the machine requirement and nature of the breakdown. ).3.1.1 Take proper care of the parts dismantled and parts in contact during maintenance. ).3.1.2 (lean the machine area under maintenance after performing the necessar repair work. ).3.1.10 $nsure removal of tools# removed parts# cleaning cloth etc.# from the machine before starting the machine. ).3.1.11 (arefull # take the trial run of the machine in the 0ogging or slowest speed possible. ).3.1.12 (omplete the trial b ensuring successful rectification of the breakdown.
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Department: Maintenance Issue Date: 01.03.06 Su"#ect $rea%&o'n Maintenance.

DOC. No. : AV/ME/SOP/003 Page No. : Page 5 of 5 Revision No. Date : !00)-01.03.06

).3.1.13 8eturn unused spares# if an # to the engg. %tores. ).3.1.1' :andover machine for operation. ).3.1.1) (omplete 9ob 6ssignment card and :istor card. ).3.1.1/ 3ather feedback from the concerned machine operators# in charges. ).3.1.10 7atch the machine for normal operation. ).3.1.11 (onduct root cause 6nal sis and prepare (orrective 6ction "lan for ma0or breakdowns. /.0 Docu*entation% ;reak <own 'aintenance 8ecords. 0.0 References 'aintenance checklist.

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