Beruflich Dokumente
Kultur Dokumente
Sokak, No:10 34510 Esenyurt-Istanbul-TURKEY Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr
A N D EN ITY V IR AL
MENTAL MAN ON
E AG
IEC 60439-2
MENT SYSTE M
ME 04
Catalogue 12-Eng. / Rev 05 1.000 pcs. 23/01/2013 ATA LTD. / A.C.E./ www.atamatbaa.net
EAE has full right to make any revisions or changes on this catalogue without any prior notice.
QU
E-LINE KX
Compact Busbar Distribution System 630...6300 A
E-LINE KB
Compact Busbar Distribution System 800...6300 A
E-LINE KO
Plug-in Busbar Distribution System 160...800A
E-LINE MK
Small Power Plug-in Busbar Distribution System 100-160-225A
E-LINE KAP
Plug-in Busbar Distribution System 40-63A
E-LINE DL
Multi-Conductor Lighting Busbar System 25-32-40A
E-LINE KAM
Lighting Busbar System 25-32-40A
E-LINE TB
Multi Conductor Trolley Busbar System 35...250A
E-LINE DK
Underfloor Ducting Systems
E-LINE DKY
Raised Floor Energy Distribution Systems 25...63A
E-LINE UK
Cable Tray Systems
Introduction Distribution & Horizontal Applications Riser & Vertical Applications Technical Characteristics Order Code System Straight Lengths Elbows Standard Components Expansions End Closer Panel Connections Transformer Connections & Flexible Tap-off Boxes Vertical & Horizontal Support Applications Feeder Boxes Fixing Elements Joint Structure Measuring a Special Length Inserting "Make-up Section" EC Conformity Certificate Certificates Product Specification
2-3 4 5 6-9 10 11 12-15 16 17-18 19 20-25 26-29 30-35 36-37 38-39 40-47 48 49 50 51 52 53-56
ELINEKX
Introduction
Transportation and distribution of electricity especially at high ampere ratings used to be provided by paralelling a number of large sized cables. In order to support these cables in the buildings, there were used a lot of cable trays, cable ladders, under-floor cable channels, etc. Applications of cables, such as, fixing to cable channels, branching, connecting, calculating distances between cables for heat dissipation, adjusting difference lengths, etc. need special expert workers, more time, more effort, which means more money. Even after all above difficulties and expense, the result is not efficient enough. For example, there is no flexibility in this solution. In order to eliminate all above disadvantages, modern BUSBAR SYSTEMS are developed. EAE manufactures E-LINE busbar systems from 25A up to 6.300A in order to convert above disadvantages to advantages. High technological, modular structured E-LINE busbar systems allow users to get safe energy how much and where ever they need by tap off boxes, easy and efficient planning, short installation time, better heat dissipation, automatic length adjustments, redesign / re-using capability, better electrical characteristics, etc. E-LINE busbar systems are designed and certified as per IEC 60439-2/1 standard.
Wire Systems
Standard Prefabricated Structure E-Line KX busbar system can be adapted to any kind of building structure using. Space-saving prefabricated components. All necessary components and fitting elements are manufactured items. * Special components can be manufactured in one week on request.
Rapid and Efficient Installation It has been important to keep abreast with the rapidly improving building technologies in civil engineering, the installation time was we have lowered by reducing the number of bolts on the joint points of the busbar.
Flexible Power Supply Tap-off points at short intervals make electrical power available in all locations; the power supply can be adapted to different production processes simply by relocating the tap-off unit.
ELINEKX
Technical Features
Hybrid Insulation The perfect design for high current busbar systems is the "compact structure" where tin plated and insulated with B class polyester film and epoxy coated on conductors are tightly placed into the extruded aluminium housing Epoxy Coated Extruded (Figure 1).
Aluminium Housing
High Short-Circuit Endurance As there are no support points in "compact structure" momentum levers are not formed (Figure 1). This feature ensures high short-circuit endurance (Figure 5).
PE
Isolated Layers
Figure 1
Figure 2
Heat Transfer "In compact structure" there is no empty space filled with air and heat is easily transferred to the environment by the housing that works like a heat-shink (Figure 2). Minimum Voltage Drop In E-Line KX, inductive reactance is very low due to closely placed conductors. The voltage drop comparison of compact and ventilated busbar that have same cross sectional area prove the importance of the compact structure.
Figure 5
One Bolt Joint Ensures Safety and Easy Installation E-Line KX Busbars are installed by tightening the "one bolt joint". Belleville spring washers on both ends of the bolt retains the original contact pressure, ensuring a more secure, reliable and maintenance - free joint. E-Line KX Busbar Systems are easily installed (Figures 3-4). * The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.
Easy and Safe Installation: Due to alignment piece on the joint point, block joint element and busbar tray are aligned. This makes installation easier and correct on the right axes. (Figure 6).
Figure 3
Figure 6
50
Figure 4
60
83Nm
ELINEKX
Distribution & Horizontal Applications
While designing an electrical distribution system with E-Line KX a few approximate details will be necessary. Rated Current
The current is calculated using the following equation:
Location, number, type and approximate ratings of loads, Transformer rates and short-circuit capacities, Utilization factor=a, System coordination with other distribution system (heat, water, etc ), Determining the route of E-Line KX on layout, If necessary, coordination of E-Line KX Busbar with E-Line KO-II runs, Deciding on suitable hanger types.
IB =
P .a 3.U.cos j
IB = Operation current (A) P = Installed load (W) a = Utilization factor U = Supply voltage (V)
Utilization factor (a) depends on the type and number of loads. It is usually around 0.7 or lower. The utilization factor of a line that supplies electricity to motors and lighting systems is usually lower than 0.6. It is as low as 0.30 in weld shops of car factories, it can be 1 in lines where only one big load is supplied. Voltage Drop For practical voltage drop calculation, necessary values, formula and easy calculation methods are given on the technical characteristics table on pages 6-9.
Busbar current rating is chosen as equal to or higher then the calculated IB current. After the voltage drop calculation if the chosen current rate is not convenient, a higher rating is chosen.
Short-Circuit Tested short-circuit capacities are given on technical characteristics table on pages 6-9. Busbar Installation Plan Our distributor's project & design departments will help you for preparing the installation plans on request.
1 2 3 4 5
KXA 20504 - STD Busbar (20 x 3m.) KXA 20504 - D KXA 20504 - R KXA 20504 - U KXA 20504 - L KXA 20504 - P11 KXA 20504 - S10 KXA 20504 - X95 Downwards Elbow Right Elbow Upwards Elbow Left Elbow Panel Connection End Closer Special Straight Length
60 m. 2 pcs. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 8 pcs. 6 pcs.
6 7 8 8 9 10 11 12 13
KXA 20504 - X120 Special Straight Length KXA 20504 - X122 Special Straight Length KXA 20504 - X200 Special Straight Length KXA 20504 - X174 Special Straight Length KXP 1650 KXB 2550 Tap-off Box Tap-off Box
: Demir Makine : II.OSB Tesisleri : 1128 : Abdullah ELDELEKL : 02 / 01 / 2009 : Project Sample
Prepared by
Name Date
Signature
ELINEKX
Riser & Vertical Applications
As each building's structure is different than the other for vertical applications of E-Line KX special projects has to be designed. The details on this page briefly explain the necessary information for drawing a vertical application project.
a= ......
Line end
a= ......
N L1 L2 L3 N L1 L2 L3
10. Floor
h= ......
I14 9. Floor
a= ......
rri er
e Fir
Ba
h= ......
I13 8. Floor
a= ......
150
Vertical Expansion ( 70 cm. )
150
h= ......
I12 7. Floor
a= ......
h= ......
h= ......
Tap-off Point
pTa in g- nt u l i P Po g Plu
o ff B
I11 6. Floor
a= ......
I10 5. Floor
a= ......
h= ......
a= ......
ar Jo
4. Floor
I9 I8
Bu
sb
h= ......
int
a= ......
3. Floor
I7 I6
h= ......
I5 2. Floor
a= ......
)C eil
ing
h= ......
(a
thi
ck
I4 1. Floor
ne
ss
(c
a= ......
Project Design
The details below should be sent to our Project & Design department. Location and dimensions of the floor penetration where busbar will be installed. Number, height and ceiling thickness of storeys. (a=..., h=...) Connected load for each storey. Supply type of the vertical line (busbar or cable). Please send the information to us by fax or e-mail with a sample drawing in Figure 1.
Busbar System Cable System n 11 10 9 8
h= ......
m.
I3 Ground Floor
a= ......
h= ......
I2 1. Basement
a= ......
6 5 4 3 2 1
Giri Bodrum
h= ......
a= ......
h= ......
Figure 1
ELINEKX
Technical Characteristics
In
630 06
800 08
1000 10
1250 12
1350 14
1600 17
2000 20
2500 25
2500
(2)
3000 32
3200 33
4000 40
5000 50
PE L3 L2 L1 N
27
IP55 Basic protection (HD 60364-4-41,clause A1) RAL 7038 epoxy polyester coated special aluminium alloy extruded housing. Icw Ipk Icw Ipk Icw Ipk kA rms kA kA kA kA kA 25 52,5 15 30 15 30 35 73,5 21 44,1 21 44,1 50 105 30 63 30 63 60 132 36 75,6 36 75,6 60 132 60 75,6 36 75,6 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 100 220 60 132 60 132 100 220 60 132 60 132 100 220 60 132 60 132 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 Voltage Drop Calculation Generally Voltage drop of a busbar system can be calculated with the following formula.
L3 L2 L1 N
Rated Peak Withstand Current For Protection Degree PHASE CONDUCTORS The Mean Ohmic Resistance at 20C and at In
Mean Ohmic Resistance at the Steady State Operation Temp. (q1) and at In Mean Ohmic Reactance at the Steady State Operation Temp. (q1) and at In Mean Ohmic Impedance at the Steady State Operation Temp. (q1) and at In
R 20 R1 X1 Z1
-3
SECTIONS L1, L2, L3, N PE (for 4 conductors) PE (for 5 conductors) Housing Cross Section (Aluminium) Conductor Size Weight - 4 Conductors Weight - 5 Conductors Method of Impedance Under Fault Conditions Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C
(Housing) (1)
2(6x140) 2(6x160) 2(6x200) 3(6x200) 32,5 37,5 35,9 41,6 42,9 50,0 63,9 74,6
S L
= Supply Point
Mean Ohmic Resistance at the Steady State Condition (q1) Mean Ohmic Resistance at the Steady State Condition (q1) Mean Ohmic Resistance at the Steady State Condition (q1) (Housing)
Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) (Housing)
(1)
Method of impedances had been used for determination of resistance, reactance and impedance values of the system under fault conditions (IEC 60439-2; N2b). (2) Short-circuit tests had been performed for busbars having 4 1/2 conductors.
ELINEKX
Technical Characteristics
In
800 08
1000 10
1250 12
1350 14
1600 16
2000 20
2250 21
2500 25
2000 22
2500 26
3300 32
3600 36
4000 40
4250 43
5000 50
6300 63
PE L3 L2 L1 N
IP55 Basic protection (HD 60364-4-41,clause A1) RAL 7038 epoxy polyester coated special aluminium alloy extruded housing. Icw Ipk Icw Ipk Icw Ipk kA rms kA kA kA kA kA 40 84 24 50,4 24 50,4 50 105 30 63 30 63 60 132 36 75,6 36 75,6 60 132 36 75,6 36 75,6 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 80 176 48 100,8 48 100,8 70 154 42 88,2 42 88,2 100 220 60 132 60 132 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 120 264 72 158,4 72 158,4 Voltage Drop Calculation
L3 L2 L1 N
Generally Voltage drop of a busbar system can be calculated with the following formula.
-3
R 20 R1 X1 Z1
SECTIONS L1, L2, L3, N PE (for 4 conductors) PE (for 5 conductors) Housing Cross Section (Aluminium) Conductor Size Weight - 4 Conductors Weight - 5 Conductors Method of Impedance Under Fault Conditions Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C Method Ohmic Resistance at 20C
(Housing) (1)
mm mm mm mm
6x140 6,1x160 6x200 2(6x55) 2(6x80) 2(6x110)2(6x125)2(6x140) 2(6,1x160) 2(6x200)3(6x200) 39,6 47,9 44,6 54,1 54,7 66,5 35,9 42,4 48,5 57,9 63,5 76,5 71,1 85,8 78,6 95,2 88,6 107,5 108,8 132,4 162,8 198,2 S = Supply Point
L S
14,4 16,8
R b0-ph-ph R b0-ph-N
Mean Ohmic Resistance at the Steady State Condition (q1) Mean Ohmic Resistance at the Steady State Condition (q1)
Mean Ohmic Resistance at the Steady State Condition (q1) (Housing)
Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) Mean Ohmic Reactance at the Rated Frequency (f) (Housing)
(1)
Method of impedances had been used for determination of resistance, reactance and impedance values of the system under fault conditions (IEC 60439-2; N2b).
ELINEKX
Order Code System
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX Busbar Type
16
5 04
TR41
COMPONENTS
STD X U D R L LH RH UV DV KUL KUR KDL KDR KLU KRU KLD KRD S RD TYL TYR TO YDT DDT FDM P10 P11 PU20 PU21 PD20 PD21 PR30 PR31 PL30 PL31 P40 P41 TR11 TU21 TD21 TR31 TR41 TR51 TL51 TR61 TR71 B10 B11 BO F
Upwards Elbow Downwards Elbow Right Elbow Left Elbow Left Horizontal Offset Right Horizontal Offset Upwards Vertical Offset Downwards Vertical Offset Upwards Left Combined Offset Upwards Right Combined Offset Downwards Left Combined Offset Downwards Right Combined Offset Left Upwards Combined Offset Right Upwards Combined Offset Left Downwards Combined Offset Right Downwards Combined Offset End Closer Reduction Left Side Feeder "T" Right Side Feeder "T" Central Feeder "T" Horizontal Expansion Vertical Expansion Phase Transposition Module Panel Connection Panel Connection Upwards Panel Connection Upwards Panel Connection Downwards Panel Connection Downwards Panel Connection Right Panel Connection Right Panel Connection Left Panel Connection Left Panel Connection Panel Connection Panel Connection Transformer Connection Upwards Transformer Connection Downwards Transformer Connection Transformer Connection Transformer Connection Right Transformer Connection Left Transformer Connection Transformer Connection Transformer Connection Feeder Box Feeder Box Central Feeder Box Flexible
KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63
Conductor Size
6x40* * Tap-off box can not be fixed to 6x55 this size busbar. 6x70 6x80 6x110 6x125 BUSBAR 6x140 CODE 6x160 6,1x160 6x200 6x250 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6,1 x160) 2(6x200) 3(6x200)
PROTECTION DEGREE
IP 55
Number of Conductors
3 Conductors 4 Conductors
4 Conductors 4 Conductors
03 04 07 08 05 09
5 Conductors 5 Conductors
*TYPE
Utilization Type
(B) Bolt-on Energy is supplied from the joints. (P) Plug-in Energy is supplied from the joints and the plug-in points.
10
ELINEKX
Standard Straight Length
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
Bolt-on
L3 L2 L1 N 3000
KX
Electrical energy up to 1000 A can be supplied from the joints of bolt-on type by bolt-on tap-off boxes.
L3 L2 L1 N
300
Note: Busbar energy should be turned off, before installing bolt-on type tap-off boxes.
Plug-in
Bolt-on Plug-in Plug-in Bolt-on
L3 L2 L1 N
Applications: As feeder or sub-feeder line, Where a load has to be supplied from the busbar.
950
1100 3000
950
Electrical energy up to 1000 A can be supplied from the joints and up to 630 A can be supplied from the plus. Note: Please, determine number and side of plug-in points (single or double side).
Sample Order: 1250 A, Copper, Plug-in, IP 55, 4 conductors KXC 12504 - P - STD
L3 L2 L1 N
300
KXA - Al Conductor
KXC - Cu Conductor
A (mm) 91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732 Applications: In application of bolt-on As vertical feeder line high rise buildings For frequent energy supply If continuous energy needed,while tap-offs installed.
Rated Busbar Rated Busbar Current Code Current Code 800 630 08 06 1000 10 800 08 1250 12 1000 10 1350 20 1600 16 1250 12 1350 14 2000 17 1600 2250 21 20 2500 25 2000 27 2500 2500 3000 3200 4000 5000 25 32 33 40 50 2000 2500 3300 3600 4000 4250 5000 6300 22 26 32 36 40 43 50 63
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 conductors, 147cm KXC 25504 - B - X - 147 Note:
L3 L2 L1 N
11
ELINEKX
Elbows
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
Upwards Elbow
- U
250 325
L3 L2 L1 N
25
0 5 32
Downwards Elbow
- D
32 25 0 5
Left Elbow
- L
Sample Order: 2000 A, Copper, Bolt-on, IP 55, 4 conductors KXA - Al Conductor Rated Busbar Current Code 06 630 08 800 10 1000 12 1250 14 1350 17 1600 2000 20 2500 27 25 2500 3000 32 33 3200 40 4000 5000 50 KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63 A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907 B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541 KXC 20504 - B - L
B
L3 L2 L1 N
Right Elbow
- R
A B
A B
12
250 325
A A
ELINEKX
Elbows
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- LH
Sample Order: X=60 cm, 3300 A, Copper Bolton, IP 55, 4 conductors KXC 32504-B-LH60
- LH
X
(cm)
L3 L2 L1 N
Note: X=min:28 cm, max: *Please see table. Used,if two horizontal elbows can not fit.
B A X B
- RH
- RH
(cm)
Note: X=min:28 cm, max: *Please see table. Used,if two horizontal elbows can not fit.
L3 L2 L1 N
- UV
32
5 25
KXA - Al Conductor Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 2500 2500 3000 3200 4000 5000 20 27 25 32 33 40 50
KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 43 4250 5000 50 6300 63
A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907
B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541
X (mm) 442 457 472 482 512 527 542 562 562 602 652 552 602 662 692 722 762 762 842 1082
L3 L2 L1 N
0 25 5 32
- DV
5 32 0 25
- DV
(cm)
L3 L2 L1 N
250
0 25 5 32
250
13
ELINEKX
Elbows
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- K U L
A B
3300 A, Copper Bolt-on, IP 55, 4 conductors KXC 32504 - B - KUL Note: Y=min. 30 cm
L3 L2 L1 N
0 25 5 32
- K U R
A B
25
0 32 5
KUR
- K D L
325 250
KXA - Al Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 20 2500 27 2500 25 3000 32 33 3200 40 4000 5000 50
KXC - Cu Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63
3300 A, Copper Bolt-on, IP 55, 4 conductors A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907 B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541 KXC 32504 - B - KDL Note: Y=min. 30 cm
B A
L3 L2 L1 N
KDL
- K D R
32 25
L3 L2 L1 N
3200 A, Aluminium Bolt-on, IP 55, 4 conductors KXA 33504 - B - KDR Note: Y=min. 30 cm
B A
14
KDR
ELINEKX
Elbows
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- K L U
KLU
Y
L3 L2 L1 N
325 250
B A B A
250 325
Y
- K R U
3300 A, Copper Bolt-on, IP 55, 4 conductors KXC 32504 - B - KRU Note: Y=min. 30 cm
L3 L2 L1 N
KRU
- K L D
Y
Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 20 2500 27 2500 25 3000 32 33 3200 40 4000 5000 50
Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63
(mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907
(mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541
Note: Y=min. 30 cm
B
250
KXA - Al Conductor
KXC - Cu Conductor
325
A
L3 L2 L1 N
- K R D
B A
Y
325
KRD
15
ELINEKX
Standard Components
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
Reduction Is used to change the busbar cross section. NOTE: Decisions and selection of reduction module and protection on lower side is under the customers responsibility.
KX
Reduction
Sample Order:
- RD
Reduced Busbar Current
7 0 0
L3 L2 L1 N
Reducers Table
KXA - Al Conductor Rated Current 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000 Reduced Busbar Current
06 08 10 12 14 17 20 25 27 32 33 40
KXC - Cu Conductor Rated Current 1000 1250 1350 1600 2000 2000 2250 2500 2500 3300 3600 4000 4250 5000 6300 Reduced Busbar Current
08 10 12 14 16 20 21 22 25 26 32 36 40 43 50
2
See table below for ratings and busbar codes. Right Side Feeder "T"
KXA - Al Conductor Rated Busbar Current Code 630 06 800 08 1000 10 1250 12 1350 14 1600 17 2000 2500 2500 3000 3200 4000 5000 20 27 25 32 33 40 50 KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 21 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 43 4250 5000 50 6300 63
A (mm) 267 282 297 307 337 352 367 387 387 427 477 377 427 487 517 547 587 587 667 907
4 7 5
2
- T Y R
C
B (mm) 222 229 236 241 256 264 271 281 281 301 351 276 301 331 346 361 381 381 421 541
C (mm) 442 456 470 480 510 525 540 560 560 602 702 552 602 662 692 722 762 762 842 1082 Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 conductors
B A
L3 L2 L1 N
2 2 5
A B
- T
Y L
L3 L2 L1 N
16
ELINEKX
Expansions
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- T O
A B
L3 L2 L1 N
Vertical Expansion Used for vertical applications in multi storey buildings. One vertical expansion unit is advised to be used at every floor between fixed support points.
Vertical Expansion
Sample Order:
- D D T
Horizontal Expansion Used at every 40m in long horizontal straight lines and building expansion points. Note:1) Horizontal expansion joint should be utilised if busbar line is crossing to adjacent through building expansion joints. 2) This module is used on the long busbar line (>75m.) where line is ended by end closure and is not fixed on the support rigidly. 3) Horizontal expansion joint has sufficient movement span of 25mm. max.
Horizontal Expansion
Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors KXA 25504 - B - YDT
- Y D T
L3 L2 L1 N
Attention!
35 35
The total length of the module should be adjusted to 1500 mm. after installation.
224
15
00
70
17
ELINEKX
Expansions
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- F D M
L3 L2 L1 N
15
00
N L1 L2 L3
290
Conductor
(mm)
6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6,1x160 6x200 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6,1 x160) 2(6x200) 410 410 410 510 510 510 610 610 610 610 410 510 510 510 610 610 610 610
(mm)
142 157 172 182 212 227 242 262 262 302 252 282 342 372 402 442 442 522
18
ELINEKX
End Closers
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
Cu Conductor
Rated Current Busbar Code
L1, L2, L3, N + Housing 04 L1, L2, L3, N, PE + Housing 07 L1, L2, L3, N, PE + Housing 05
End Closer
Sample Order:
- S
14
Dimensions (mm)
Order No
630 800 1000 1250 1350 1600 2000 2500 2000 2500 3000 3200
06 08 10 12 14 17 20 27 21 25 32 33
800 1000 1250 1350 1600 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250
08 10 12 14 16 16 20 21 25 22 26 32 36 40 43
6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6x200 6x250
50907B 50908B 50909B 50910B 50911B 50912B 50913B 50914B 50915B 50919B
2(6x55) 50916B 2(6x80) 50917B 2(6x110) 50918B 2(6x125) 50920B 2(6x140) 50921B 2(6x160) 50922B
Note: S10 or S11 modules shall be used for Clean Earth and / or 200% N applications.
L1, L2, L3, N + Housing
Al Conductor
Rated Current Busbar Code
Cu Conductor
Rated Current Busbar Code
04 07 05
End Closer
Sample Order: 6300 A, Copper Bolt-on,IP 55, 4 conductors KXC 63504 - B- S 10
- S10
Dimensions (mm)
4000 5000
40 50
5000 6300
50 63
2x(6x200) 3x(6x200)
L3 L2 L1 N
Al Conductor
Rated Current Busbar Code
Cu Conductor
Rated Current Busbar Code
L1, L2, L3, N + Housing 04 L1, L2, L3, N, PE + Housing 07 L1, L2, L3, N, PE + Housing 05
End Closer
Sample Order: 5000 A, Aluminium, Bolt-on,IP 55, 4 conductors KXA 50504 - B - S 11
- S11
Dimensions (mm)
4000 5000
40 50
5000 6300
50 63
2x(6x200) 3x(6x200)
L3 L2 L1 N
2 2 2 5
19
ELINEKX
Panel Connections
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
-P10
Sample Order: 2500 A, Copper, Bolt-on,4 conductors for Panel Feeder KXC 25504 - B - P10
L2 N L1 L3 L2
150
P10
L3 N
L1
-P11
Sample Order: 2500 A, Copper, Bolt-on,4 conductors for Busbar Feeder KXC 25504 - B -P11
L1 L2 N L3
150
P11
L3 N
L2 L1
325 250
-PU20
Panel Feeder
Sample Order:
150
3600 A, Copper, Bolt-on,4 conductors for Panel Feeder KXC 36504 - B - PU20
L2
N L1
PU20
L3
325 250
-PD20
Panel Feeder
Sample Order:
150
4250 A, Copper, Bolt-on,4 conductors for Panel Feeder KXC 43504 - B - PD20
L1
L3 L2
20
For connection dimensions please refer to tables on pages 23,24 and 25.
Distance between conductors can vary in 5 mm. Please call us for non-standard components.
PD20
ELINEKX
Busbar&Panel Connections
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
325 250
-PU21
Busbar Feeder
Sample Order: 3600 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 36504 - B - PU21
150
PU21
L3
L1 L2
325 250
200
275
-PD21
150
Sample Order: 4250 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 43504 - B - PD21
L2 1 L N
L3
PD21
A B B-125 A-125
- P R30
150
100
100
100
2500 A, Copper, Bolt-on, 4 conductors for Panel Feeder KXC 25504 - B - PR30
N L1
PR30
L2 L3
A B B-125 A-125
- P L30
150
100
100
100
2500 A, Copper, Bolt-on, 4 conductors for Panel Feeder KXC 25504 - B - PL30
L3
L2
PL30
L1 N
The "A" and "B" dimensions for PR30 and PL30 are the same dimensions as left and right elbows. Please refer to page 12 for the dimensions.
For connection dimensions please refer to tables on pages 24 and 25.
Distance between conductors can vary in 5 mm. Please call us for non-standard components. The dimensions given above are minumum values.
21
ELINEKX
Panel Connections
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
A B A-125
- PR 31
B-125
150
2500 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 25504 - B - PR31
L3 L2 L1
PR31
A B
- PL 31
B-125
A-125
100
100
100
2500 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 25504 - B - PL31
150
N L1
PL31
L2 L3
860
- P 40
3300 A, Copper, Bolt-on, 4 conductors for Panel Feeder KXC 32504 - B - P40
N L3 L1 L2 L2 L1
L3 N
P40
860
- P 41
165
165
165
min. 110
3300 A, Copper, Bolt-on, 4 conductors for Busbar Feeder KXC 32504 - B - P41
N L3 L1 L2 L2 L1
L3 N
The "A" and "B" dimensions for PR31 and PL31 are the same dimensions as left and right elbows. Please refer to page 12 for the dimensions.
P41
Distance between conductors can vary in 5 mm. Please call us for non-standard components.
22
ELINEKX
Panel Connections
Panel Connection Units Panel Connection Units (P10,P11,PL30,PR30,PL31,PR31)
KXA 06 KXC 08
KXA 08 KXC 10
KXC 12
KXA 10 KXC 14
KXA 12 KXC 16
KXA 14
KXC 20
1503
1503
1503
1503
1503
1503
1503
57
57
57
57
57
57
14
14
14
14
14
57
14
14
23
23
23
23
23
23
20 40
27,5 55
40 15 70
40 20 80
40 40 15 110
40 40 22,5 125
23
40 40 140
30
KXA 17 KXC 21
KXA 20 KXC 25
KXA 27
KXC 22
KXC 26
1503
1503
1503
1503
1503
57
57
23
23
14
14
23
14 40 40 150 35
14
23
23
40 40 40 20 160
40 40 40 40 20 200
25
40 40 40 40 40 25 250
35
20 40 40 40 40 20 200
KXA 25 KXC 32
KXC 36
KXA 32 KXC 40
KXA 33 KXC 43
1503
1503
1503
14 40 40 40 40 40 260 30
14
14
1503
23
14
23
23
25
40 40 40 40 40 40 290
25
20
40 40 40 40 40 40 40 320
20
23
20 40 40 40 40 40 40 40 40 360
30
20
KXA 40 KXC 50
KXA 50 KXC 63
Sample Connection
1503
1503
14
14
23
20
40 40 40 40 40 40 40 40 40 40 440
20
23
X
(Minimum X= 25 mm)
20
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 680
20
23
ELINEKX
Panel Connections
Panel Connection Units Panel Connection Units (PU20,PD20,PU21,PD21,P40,P41)
KXA 06 KXC 08
KXA 08 KXC 10
KXC 12
KXA 10 KXC 14
KXA 12 KXC 16
KXA 14
KXC 20
150
150
150
57
57
150
150
150
57
57
57
57
150
14
14
14
14
14
57
14
14
23
23
23
23
23
23
20 40
27,5 55
40 15 70
40 20 80
40 40 15 110
40 40 22,5 125
23
40 40 140
30
KXA 17 KXC 21
KXA 20 KXC 25
KXC 22
KXC 26
KXA 25 KXC 32
150
150
200
57
57
54 23
200
23
14
14
160
200
23
40 40 40 20
40 40 40 40 20
20
40 200
40 20
15 40 40 260
23 54
23 54
14
200
23
14
14
23
23
40 40 15
KXC 36
KXC 40
KXA 33 KXC 43
KXA 40 KXC 50
200
23
200
23
200
23
54
54
54
54
14
200
23
14
14
14
23
23
22,5 40 40 290
40 40 22,5
30
23
40 40 320
40 40
30
20 40 40 40 360
40 40 40 20
20 40 40 40 40 440
23
40 40 40 40 20
200
54
23
14
20 40 40 40 40
23
40 40 40 40 680
40 40 40 40 20
24
200
ELINEKX
Panel Connection Dimensions
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX Flange Dimensions Panel Connection Units are supplied with suitable flange as standard.
PE
L3
L2
L1
PE Housing
PE Housing
PE
L3 100
L2 100
L1 100
N 100
L3
L2
100
L1
100
N
100
E-Line KX Busbar
100
100
Aluminium (Al) Rated Current 630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000 Busbar Code 06 08 10 12 14 17 20 27 25 32 33 40 50
Copper (Cu) Rated Current 800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300 Busbar Code 08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63 Conductor Size 6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6,1x160 6x200 6x250 2x(6x55) 2x(6x80) 2x(6x110) 2x(6x125) 2x(6x140) 2x(6x160) 2x(6,1x160) 2x(6x200) 3x(6x200) A (mm) 135 150 165 175 205 220 235 255 255 295 345 245 295 355 385 415 455 455 535 775 B (mm) 180 195 210 220 250 265 280 300 300 340 390 290 340 400 430 460 500 500 580 820
Number of the holes along B length
2 2 2 2 3 3 3 3 3 4 4 3 3 4 4 5 5 5 6 8
25
ELINEKX
Transformer Connections
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
Transformer Connection
Sample Order:
- T R11
225
120
120
120
TR11
L3 N
L2 L1
L1 L2
325 250
200
N L3
200
275
200
L1 L2
120
120
120
TU21
L3
325 250
200
275
L2
L3
200
L1
120
120
120
TD21
Distance between conductors can vary in 5 mm. Please call us for non-standard components. The dimensions given above are minumum values.
26
ELINEKX
Transformer Connections
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
For the design, the following information is required; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings.
For connection dimensions please refer to tables on page 29.
L3 N 110
TR31
N L3 5 16
Flexibles
- T R51
A B
B-125
Z Y
*
X
B L
L2
L1 N
TR51
- T L51
A B
B-125
L1
TL51
Distance between conductors can vary in 5 mm. Please call us for non-standard components. The dimensions given above are minumum values.
200
A-125
200
A-125
200
For transformer and panel connection applications EAE design and planning department can prepare your projects upon request.
Transformer Connection
- T R31
860
27
ELINEKX
Transformer Connections
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTILIZATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX Transformer Connection
Sample Order: For transformer and panel connection applications EAE design and planning department can prepare your projects upon request. For the design, the following information is required; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. A and B dimensions of TR51 and TL51 are same as left and right elbows. Please refer to page 12 for the dimensions. 2500 A, Copper, Bolt-on, 4 conductors KXC 25504 - B - TR41
L1 N n. mi 0 5 2 29 0 67 0
- T R41
200
in. L3 m 0 11 L2 67 0
Transformer Connection
Sample Order: 3600 A, Copper, Bolt-on, 4 conductors KXC 36504 - B - TR61
- T R61
185 0
11 L1 90 2 67 0
N n. mi 0
L2
67
0
175 150 200
11
min. 100
- T R71
N L1 L2 L3
KXA - Al Conductor Rated Busbar Current Code 06 630 08 800 10 1000 12 1250 14 1350 17 1600 20 2000 27 2500 25 2500 32 3000 33 3200 40 4000
KXC - Cu Conductor Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2250 2500 2000 2500 3300 3600 4000 4250 5000 21 25 22 26 32 36 40 43 50
B
min
X
min
(mm)
6x40 6x55 6x70 6x80 6x110 6x125 6x140 6x160 6,1x160 6x200 6x250 2(6x55) 2(6x80) 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6,1 x160) 2(6x200) 270 277,5 285 290 305 312,5 320 330 330 350 375 277,5 290 305 312,5 320 330 330 350
(mm)
130 137,5 145 150 165 172,5 180 190 190 210 235 137,5 150 165 172,5 180 190 190 210
(mm)
100 115 130 140 170 185 200 220 220 260 310 115 140 170 185 200 220 220 260
TR71
200
A min
B min
28
200
TR41
ELINEKX
Transformer Connection
Transformer Connection Units Transformer Connection Units (TR11,TU21,TD21,TL31,TR31,TR41,TR51,TL51,TR61) Note: No flange supplied with transformer connection units.
KXA 06 KXC 08
KXA 08 KXC 10
KXC 12
KXA 10 KXC 14
KXA 12 KXC 16
KXA 14
KXC 20
2003
2003
2003
2003
2003
40 30
40 30
2003
40 30
40 30
40 30
40 30
2003
14
14
14
14
14
14
40 30
14
30
30
30
30
30
30
20 40
27,5 55
40 15 70
40 20 80
40 40 15 110
40 40 22,5 125
20
40 40 140
30
KXA 17 KXC 21
KXA 20 KXC 25
KXA 27
KXC 22
KXC 26
KXA 25 KXC 32
2003
2003
2003
2003
2003
2003
40 30
14
14
14
14
14
40 30
40 30
40 30
40 30
40 30
14
30
30
30
40 40 40 20 160
40 40 40 40 20 200
40 40 40 40 40 25 250
27,5 150
30
27,5
30
20
40 200
40 20
15 40 40 260
30
40 40 15
KXC 36
KXC 40
KXA 33 KXC 43
KXA 40 KXC 50
2003
2003
2003
40 30
40 30
2003
30
14
14
40 30
14
14
30
40
30
30
22,5 40 40 290
40 40 22,5
30
40 40 320
40 40
30
20 40 40 40 360
40 40 40 20
20 40 40 40 40 440
30
40 40 40 40 20
40 30
200
14
20 40 40 40 40
30
40 40 40 40 680
40 40 40 40 20
200
29
ELINEKX
Tap-off Boxes
Easy Installation System of Tap-off Boxes
The patented hinge system is designed to allow the installation of plug-in tap-off boxes simply and easily.
Fixing System of Tap-off Boxes to Busbars Hook system, which is used for fixing of tap-off boxes on busbars.
Locking Point
Universal Tap-off Boxes Tap off boxes can be equipped with any brand of switches, circuit breakers and etc. Please inform EAE the type and brand of choosen MCCB, when ordering.
30
ELINEKX
Technical Features
Side Opening Box Lids A new generation of tap-off box with side opening lids enables easier connection to protective devices and maintenance.
Bolt-on Tap-off Boxes Bolt-on tap-off boxes are designed to be installed at the joints without removing the joint block. The range of tap off boxes from 160A upto 1.000A. Busbar run must be de-energized before installing bolt-on tap-off boxes.
Effective Gasket Protection from dust and humidity due to effective gasket system. High IP Protection due to special forming.
Gasket
Special Forming
31
ELINEKX
Tap-off Boxes with Fused Switches (Bolt-on-KXB)
KX Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25 KX KX KX KX B B B B 1 2 4 6 651 551 051 351
BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 630 A-63 CONDUCTOR IP-55-5
4-0 5-1 Bolt on- B Plug in- P
Mat.
KX KX KX KX
B B B B
1 2 4 6
AA
AL AL
4xM40 8xM32
RP7 RP8
32 25
50
30
30
Notes: EAE Bolt-on tap off boxes are manufactured with electromechanical interlock system as per IEC 60439.
KXB 6351
Tap off boxes shall not be used empty. Fused switches,MCCBs or similar protection devices must be installed into tap-off boxes before they are installed to the busbar runs.
Tap-off Boxes
A (mm)
B (mm)
C (mm)
D (mm)
Gland Type
NH00 NH 1 NH 3 NH 3
Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.
18 26 33 39 45 60
32
ELINEKX
Tap-off Boxes with Fused Switches (Plug-in-KXP)
KX Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25 KX KX KX KX P P P P 1 2 4 5 651 551 051 051
BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 500 A-50 CONDUCTOR IP-55-5
4-0 5-1 Bolt on- B Plug in- P
Mat.
KX KX KX KX
P P P P
1 2 4 5
L1 2 L 3 L
AL AL
4xM40 8xM32
RP7 RP8
32 25
50
30
30
Notes: EAE Plug-in tap off boxes are manufactured with electromechanical interlock system as per IEC 60439.
KXP 5051
Tap off boxes shall not be used empty. Fused switches,MCCBs or similar protection devices must be installed into tap-off boxes before they are installed to the busbar runs.
Tap-off Boxes
A (mm)
B (mm)
C (mm)
D (mm)
Gland Type
NH00 NH 1 NH 3 NH 3
Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.
Please call us for non-standard tap-off boxes and detailed information.
18 26 33 39 45 60
33
ELINEKX
Tap-off Boxes for MCCB's (KXB)
BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 CONDUCTOR IP-55-5 630 A-63
4-0 5-1 Bolt on- B Plug in- P
SWITCH TYPE
B- Empty
Cable Gland Plates Mat. Sheet Sheet Sheet Sheet AL AL AL Cable Gland Type ---M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25
KX
Bolt-on Tap-off Boxes KX KX KX KX KX KX KX KX B B B B B B B B 1 2 4 6 1 2 4 6 650-B 550-B 050-B 350-B 650-M 550-M 050-M 350-M
A
B C
N 1 L 2 L 3 L Pl d s) n la e G sid le 3 b n Ca (o at e
Sample Order: Bolt-on / 630 A / IP-55 / 4 conductors, empty tap-off box KXB 6350 - B1
AL AL AL
32 25 63
KX KX KX KX KX KX KX KX
B B B B B B B B
1 2 4 6 1 2 4 6
Sample Order:
Special Cable Gland Plates Mat. Sheet Sheet Sheet Sheet Cable Gland Type ---M25 M32 M40 Order Inner Code Diameter (mm) RPK0 ---RPK1 RPK2 RPK3 RPK4
Standard Gland
30
18 25 32 63
KX B KX B KX B KX B
8 0 5 0 - B1 1 0 5 0 - B1 8 0 5 0 - M1 1 0 5 0 - M1
D
Sample Order: Bolt-on / 800 A / IP-55 / 4 conductors, empty tap-off box KXB 8050 - B1
Sheet 1xSpecial
Tap-off Boxes A (mm) B (mm) C (mm)
*D (mm)
KX B KX B KX B KX B
Gland Type
18 26 33 39 45 60
34
ELINEKX
Tap-off Boxes for MCCB's (KXP)
BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 CONDUCTOR IP-55-5 630 A-63
4-0 5-1 Bolt on- B Plug in- P
SWITCH TYPE
M- MCCB /
B- Empty
Cable Gland Plates Cable Gland Type Sheet ---Sheet Sheet Sheet AL AL AL M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18 25
KX
Mat.
Sample Order: Plug-in / 400 A / IP-55 / 4 conductors, empty tap-off box KXP 4050 - B1
N 1 L 2 L 3 L
AL AL
4xM40 8xM32
RP7 RP8
32 25
Special Cable Gland Plates Mat. Sheet Sheet Sheet Sheet Cable Gland Type ---M25 M32 M40 Order Inner Code Diameter (mm) RPK0 ---RPK1 RPK2 RPK3 RPK4 18 25 32 63
30
50
30
KX KX KX KX KX KX KX KX
P P P P P P P P
1 2 4 6 1 2 4 6
6 5 1 - B1 5 5 1 - B1 0 5 1 - B1 3 5 1 - B1 6 5 1 - M1 5 5 1 - M1 0 5 1 - M1 3 5 1 - M1
D
Sheet 1xSpecial
Sample Order: Plug-in / 400 A / IP-55 / 5 conductors, empty tap-off box KXP 4051 - B1
Tap-off Boxes
A (mm)
B (mm)
C (mm)
*D (mm)
Standard Gland
Gland Type
* D value varies as per the used switch. * Tap-off boxes can be equipped with any brand of MCCB's.
Please call us for non-standard tap-off boxes.
18 26 33 39 45 60
35
ELINEKX
Vertical and Horizontal Busbar Applications
SLAB WALL HOLE
L3 L2 L1 N
100
BUSBAR
SLAB WALL
100
BUSBAR-1
L3 L2 L1 N
200 (min.)
HOLE BUSBAR
WALL
BUSBAR-2
L3 L2 L1 N
100
JOINT POINT
100
min. (A/2)+50
BUSBAR-1
WALL
100
N L1 L2 L3
100
N L1 L2 L3
SLAB
BEAM
BUSBAR-2 100
L3 L2 L1 N
36
ELINEKX
Vertical and Horizontal Busbar Applications
SLAB
N L1 L2 L3 N L1 L2 L3
BEAM
20
N L1L2 L3
N L1L2 L3
N L1L2 L3
150
200
WALL
100
TAP-OFF BOXES
Table For Outer Dimension of Busbars KXA - Al Conductor KXC - Cu Conductor A (mm) 91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732 MDM= Minimum Distance from the wall A dimension = C dimension = All dimensions are for standard modules . Please see page 32-35 and special dimension for Tap-off box C dimension NOTE: In order to accomodate the busbar systems in the riser shaft;
Rated Busbar Rated Busbar Current Code Current Code 800 630 06 08 1000 10 800 08 1250 12 1350 14 1000 10 1600 16 1250 12 1350 14 2000 20 1600 17 21 2250 25 2500 20 2000 27 2500 2500 3000 3200 4000 5000 25 32 33 40 50 2000 2500 3300 3600 4000 4250 5000 6300 22 26 32 36 40 43 50 63
The dimensions given above are minumum values. All measures are given in mm.
WALL
200
SLAB
37
ELINEKX
Feeder Boxes (B10,B11)
Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- B 1
0
PE L3 L2 L1 N
2 B10
- B 1
B11
KXC - Cu Conductor
Anma Akm 800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300 Busbar Kodu 08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63
A (mm) 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 700 700 700 700 700
B (mm) 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520
C (mm) 355 355 355 355 355 555 555 555 555 555 555 555 555 555 555 770 770 770 770 950
D (mm) 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 550 550 550 550 550
Gland Type
225
38
1 1 1 1 1 2 2 2 2 2 3 2 2 3 3 3 3 3 3 4
150
40
40
4 conductors
225 A
150
40
40
5 conductors
ELINEKX
Feeder Boxes (Central Feeder Boxes BO )
Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type
BUSBAR TYPE CONDUCTOR MATERIAL BUSBAR CODE PROTECTION DEGREE CONDUCTOR CONFIGURATION UTIZILATION TYPE P - Plug-in / B - Bolt-on COMPONENT
KX
- B O
PE L3 L2 L1 N
BO
Gland Type
225
225
39
ELINEKX
Fixing Elements
Supports
FIXING ELEMENTS
Description
KX Fixing Clamp for Binrak(Unistrut) Channel
Order Code
31771
Description
KX Fixing Clamp for Steel Angle Profile
Order Code
31770
40
ELINEKX
Fixing Elements
Supports KX - BRA HANGER SET FOR EDGEWISE APPLICATION TO BINRAK (UNISTRUT) CHANNEL
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
A
(mm)
Order Code
06 08 10 12 14 17 20 27
08 10 12 14 16 20 21 25 -
350 350 350 350 350 350 350 350 350 350 350
91 106 121 131 161 176 191 211 211 251 301
70021 70021 70021 70021 70021 70021 70021 70021 70021 70021 70021
22 7,5 41 2 41
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
A
(mm)
Order Code
06 08 10 12 14 17 20 27
08 10 12 14 16 20 21 25 -
300 300 300 300 350 350 400 400 400 450 450
91 106 121 131 161 176 191 211 211 251 301
70021 70021 70021 70021 70025 70025 70035 70035 70035 70045 70045
22 7,5 41 2 41
41
ELINEKX
Fixing Elements
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
A
(mm)
Order Code
65 43 4
630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000
06 08 10 12 14 17 20 27 25 32 33 40 50
800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300
08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63
350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732
31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779 31779
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
A
(mm)
Order Code
65 43 4
630 800 1000 1250 1350 1600 2000 2500 2500 3000 3200 4000 5000
06 08 10 12 14 17 20 27 25 32 33 40 50
800 1000 1250 1350 1600 2000 2250 2500 2000 2500 3300 3600 4000 4250 5000 6300
08 10 12 14 16 20 21 25 22 26 32 36 40 43 50 63
300 300 300 300 350 350 400 400 400 450 450 400 450 500 550 550 600 600 700 900
91 106 121 131 161 176 191 211 211 251 301 202 252 312 342 372 412 412 492 732
31778 31778 31778 31778 31779 31779 31780 31780 31780 31781 31781 31780 31781 31782 31783 31783 31784 31784 31785 31786
42
ELINEKX
Fixing Elements
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
A
(mm)
Order Code
06 08 10 12 14 17 20 27
08 10 12 14 16 20 21 25 -
350 350 350 350 350 350 350 350 350 350 350
91 106 121 131 161 176 191 211 211 251 301
31775 31775 31775 31775 31775 31775 31775 31775 31775 31775 31775
50 5 50
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
A
(mm)
Order Code
06 08 10 12 14 17 20 27
08 10 12 14 16 20 21 25 -
300 300 300 300 350 350 400 400 400 450 450
91 106 121 131 161 176 191 211 211 251 301
31774 31774 31774 31774 31775 31775 31776 31776 31776 31777 31777
50 5 50
43
ELINEKX
Fixing Elements
Supports
Description
IDY 300 IDY 400 IDY 500 IDY 600 IDY 700 IDY 800 IDY 900 IDY 1000 IDY 1100 IDY 1200 IDY 1300 IDY 1400 IDY 1500 IDY 1600 IDY 1700 IDY 1800 IDY 1900 IDY 2000 IDD 300 IDD 400 IDD 500 IDD 600 IDD 700 IDD 800 IDD 900 IDD 1000 IDD 1100 IDD 1200 IDD 1300 IDD 1400 IDD 1500 IDD 1600 IDD 1700 IDD 1800 IDD 1900 IDD 2000 IDK Support Fitting
(mm)
Code
97516S 98749S 98748S 98747S 98746S 98745S 98744S 98743S 98742S 98741S 97510S 98740S 98739S 97515S 97514S 97513S 97512S 97511S 98773S 98772S 98771S 98770S 98769S 98768S 98767S 98766S 98765S 98764S 98763S 98762S 98761S 98760S 98759S 98758S 98757S 98756S 98738S
IDY
24
75
IDY
300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 -
IDD
105
155
1
L
5x3
IDD
IDT
IDD
IDT
IDY
IDT
44
ELINEKX
Fixing Elements
Supports
UPY
Steel Dowel
T
Threaded Rod
65
UPY
43
Description UPY 300 UPY 400 UPY 500 UPY 600 UPY 700 UPY 800 UPY 900 UPY 1000 UPY 1100 UPY 1200 UPY 1500
(mm)
T 4 4 4 4 4 4 4 4 4 4 4
(mm)
Code 65132S 65134S 65136S 65138S 65140S 65141S 65142S 65143S 65144S 65145S 65148S
300 400 500 600 700 800 900 1000 1100 1200 1500
45
ELINEKX
Fixing Elements
Supports
65 42
UDY
Description UDY 300 UDY 400 UDY 500 UDY 600 UDY 700 UDY 800 UDY 900 UDY 1000 UDY 1100 UDY 1200 UDY 1300 UDY 1400 UDY 1500 UDY 1600 UDY 1700 UDY 1800 UDY 1900 UDY 2000
(mm)
Code 95926S 95927S 95928S 95929S 95930S 95931S 95932S 95933S 95934S 95935S 95936S 95937S 95938S 95939S 95940S 95941S 95942S 95943S
300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
UDY
46
ELINEKX
Fixing Elements
Supports
Description
(mm)
Code 67127S 67126S 67125S 67124S 67123S 67122S 67121S 67120S 67119S
Threaded Rod
Threaded Rod
UAS-K5
L
UAS-K5 SUPPORT (1) UAS-K5 SUPPORT (2) UAS-K5 SUPPORT (3) UAS-K5 SUPPORT (4)
50
UAS-K5
UAS-K5 SUPPORT (6) UAS-K5 SUPPORT (7) UAS-K5 SUPPORT (8) UAS-K5 SUPPORT (9)
Connection Units
L
(mm)
Code 99356 98876 98706 98942 98874 98696 98703 98702 01445 02231 01424 01425
Threaded Rod Extension Unit Diameter of the hole to be drilled M10.....14 M12.....16
BRA 12-10 Threaded Rod (M10) BRA 14-05 Threaded Rod (M12) BRA 14-10 Threaded Rod (M12) BRA 13 Extension Unit (M10) BRA 13 Extension Unit (M12) BRA 9 Steel Dowel (M10) BRA 9 Steel Dowel (M12) M10 Steel Nut M12 Steel Nut M10 Washer M12 Washer
Steel Dowel
FRONT
47
ELINEKX
Joint Structure
12
13
7 3 1 4
10
2 8
11
9
1- Extruded Aluminium Housing 2- PE Fixing Piece 3- Insulation Layers (Epoxy+ B class polyester film) 4- Joint Insulators 5- Joint Cover 6- Belleville 7- Alignment Pin (removable) 8- Conductors 9- IP55 Nut Locking Piece 10- Protection Plastic (For the joint) 11- Protection Plastic (End) 12- IP55 Joint Cover Gasket 13- Alignment Pin Slot
Figure 3
Figure 4
Joint assembly
Figure 5 Figure 1
Block Joint The joint cover is closed by leverage.
Figure 2
ELINEKX
Measuring a Special Length
After installation of standard busbar 3m lengths, you will be in need of special lengths which are smaller than 3m.The minimum length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.
Length A is measured between housing of 2 busbars in cm. A. The special length is calculated by deducting 25 cm from this measured length. X=A-25 (cm) X=Length of Special Busbar (The busbar module will be manufactured as per X value.)
125
125
49
ELINEKX
Inserting "Make up Section"
1 2
Alignment Pin
2a
2a
2a
2- Insert the piece aligning conductors correctly. Fix back the Alignment pin.
3a
3a
4- Fix one of the joint cover to stabilize joint. Apply 83Nm to the main bolt.
5
First Torque: (20-30Nm) 1 4 3 2 Final Torque: (83Nm)
5 8 7 6
5- If there are more than one bolt for the same phase, bolts shall be tighten by hand approximately 20-30Nm as per above sequence, then 83Nm shall be applied at final torque with the same sequence.
6- Fix the remaning joint cover. Joint installation is completed. Note: If the final joint cover does not close correctly, it indicates the busbar is not completely aligned. Release the bolts and reapply the sequence from figure 4 to complete the joint. Please check related installation manual for details.
50
ELINEKX
Declaration
CE DECLARATION OF CONFORMITY
E-Line KX Busbar Energy Distribution System
Product Group
Manufacturer
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul
This is to attest, under our sole responsibility, that the aforementioned products conforms with the determined regulations,guidelines and the below standards.
Standard :
CE - Directive
Type Tests include verification of; 1- Temperature-rise Limits (8.2.1) 2- Dielectric Properties (8.2.2) 3- Short-circuit Strength (8.2.3) 4- The Effectiveness of The Protective Circuit (8.2.4) 5- Clearances and Creepage Distances (8.2.5) 6- Mechanical Operation (8.2.6) 7- Degree of Protection (8.2.7) 8- The Resistance of Insulating Materials to Abnormal Heat and Fire (8.2.9) 9- Structural Strength (8.2.10) 10- Crushing Resistance (8.2.12) 11- Resistance of Insulating Materials to Abnormal Heat (8.2.13) 12- Resistance to Flame Propagation (8.2.14) 13- Fire Resistance in Building Penetration (8.2.15)
E L E K T R K
07.04.2008
51
ELINEKX
Certificate
52
ELINEKX
Product Overview
630A ... 6300A COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KX)
1Standards & Certification: -Busbar system shall be designed and manufactured as per IEC 60439-2/1 standard, which requires below listed tests. Each busbar rating shall have a separate type test certificate from an independent internationally accredited laboratory including below tests: 8.2.1- Temperature Rise Limits, 8.2.2- Dielectric Features, 8.2.3- Short-circuit Duration, 8.2.4- Effectiveness of Protection Circuit, 8.2.5- Clearances and Creepage Distances, 8.2.6- Mechanical Operation, 8.2.7- Protection Degree, 8.2.9- Resistance of Insulation Material to Abnormal Heat , 8.2.10- Structural Duration, 8.2.12- Crushing Resistance, 8.2.13- Electrical Characteristics, 8.2.14- Flame Propagation, 8.2.15- Fire Resistance (Fire Barrier). - Busbar system shall have CE marking. -The manufacturer of busbar system shall have ISO 9001 and ISO 14001 certification. -Each product shall have a Type Label including coding system, which identifies the brand, type of the unit, number of conductors and electrical details. The same coding shall be on the related certificate and catalogue. Electrical Characteristics - Busbar systems nominal insulation voltage shall be 1000 V. - As per ampere rates, minimum short circuit values shall be as given below; 630A :1 sec/rms 25kA, Peak 52,5kA For Aluminium Conductors; 800A :1 sec/rms 35kA, Peak 73,5kA 1000A :1 sec/rms 50kA, Peak 105kA 1250-1350 :1 sec/rms 60kA, Peak 132kA 1600-2000A :1 sec/rms 80kA, Peak 176kA 2500A :1 sec/rms 100kA,Peak 220kA 3200A and above :1 sec/rms 120kA,Peak 264kA For Copper Conductors; 800A 1000A 1250-1350A 1600-2000-2250-2500A 2000A 2500A 3300A and above :1 sec/rms 40kA, Peak :1 sec/rms 50kA, Peak :1 sec/rms 60kA, Peak :1 sec/rms 80kA, Peak :1 sec/rms 70kA, Peak :1 sec/rms 100kA,Peak :1 sec/rms 120kA,Peak 84kA 105kA 132kA 176kA 154kA 220kA 264kA
2-
2.1- Housing -Busbar system shall have Sandwich-Compact structure. Conductors shall be packed and placed into the housing without leaving air gap in order to provide low reactance. -Housing shall be made of thermal processed, extruded aluminium, RAL7038-Electrostatic painted. -Compact structure of the housing shall be provided by M6 screws applied at every 19cm along the entire length. -The sandwich-compact structure shall continue at the plug-in points too. There shall not be air gap between conductors at the plug-in points. 2.2- Conductors Aluminium or Copper conductors shall be epoxy coated and tin plated at the joints upon the wire configuration and required numbers, which are described below. -Compact busbar system shall have aluminium conductors between 630A 5000A. - Compact busbar system shall have copper conductors between 800A 6300A. - Compact busbar system shall have the following number of conductors and wire configuration; a) 4 Conductors: (4 full size conductors + PE (housing)). b) 4 Conductors: (4 full size conductors + PE (50% earth conductor + housing)), c) 5 Conductors: (5 full size conductors + PE (100% earth conductor + housing)), -Phase conductors and neutral conductor shall have the same cross-section and they shall be insulated. - Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34simens. -Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56simens. 2.3- Insulation - Insulation system shall be suitable for 1.000V continuous operation. Conductors shall be minimum thermo-set epoxy coated. Conductor size shall be designed so that temperature rise on the conductors shall not exceed 100C degree at nominal current, which helps to global heating problem. With this reason, insulation class shall be B class. 2.4- Joint Structure - Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts. 2.5- Protection - Protection degree of the housing and joints shall be IP55/IP65. 2.6- Acessories - Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project conditions requires. -For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building. -For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor. 3Tap Off Boxes -Both, Feeder and Plug-In busbar systems shall be suitable for bolt-on type tap off box connections at the joints up to 1.000A. -Bolt-on tap off boxes shall be installed to the joints without changing or adding any piece. Bolt-on tap off boxes shall be able to be moved between different rated busbars. -Plug-In busbars shall have minimum 2 plug-in points on each 300cm length. Plug-in tap off box sizes shall be up to 630A. Unused plug-in points shall have covers, which can provide IP55 protection degree. -Plug-in tap off boxes shall be suitable to install or removed from busbars without switching off the power on the busbar. -Contacts of plug-in tap off box shall be plated by silver. -Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL3020 colour. -Plug-in tap off boxes shall have electromechanical safety interlock system. Which means; a-) Electromechanical interlock mechanism shall ensure that the tap off box cannot be removed mechanically from the busbar, when the switch is at ON position. b-) Electromechanical interlock mechanism shall ensure that, cover of the box can be opened only, when the switch is at OFF position. c-)When the cover is opened, inside protection degree shall be minimum IP2X against accessing to live conductors. d-) While inserting the contacts of plug-in tap off box, earth contact shall make the first touch. While removing, it shall be disconnected last. -Tap off boxes shall be suitable for any brand of MCCBs. Electromechanical interlock mechanism shall be suitable for all these MCCBs too. Installation and Commisioning -Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.
4-
53
Prepared by
54
Component List Item Component Quantity
ELINEKX
Project Design Form
E L E K T R K
ELINEKX
Project Design Form
E L E K T R K
55
Prepared by
56
Component List Item Component Quantity
ELINEKX
Project Design Form
E L E K T R K