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11122 3 Hours/100 Marks Seat No.

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Instructions : (1) All questions are compulsory. (2) Answer each next main question on a new page. (3) Illustrate your answers with neat sketches wherever necessary. (4) Use of Non-programmable Electronic Pocket Calculator is permissible. (5) Mobile Phone, Pager and any other Electronic Communication devices are not permissible in Examination Hall. MARKS 1. Write short notes on any ten : a) Job Hazard Analysis (JHA) b) Accident Investigation c) Total Loss Control (TLC) d) Managerial Oversight Review Technique (MORT) e) Major Accident Hazard (MAH) f) HAZOP g) FMEA h) Hazard i) Reportable Accident
P.T.O.

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j) Total Disablement k) Risk Analysis l) Safety Check List m) Near Miss Accident n) Safe-T-Score Formula. 2. Solve any two questions : a) Explain Safety Tags and its different types with neat and standard sketches. b) What is Job Safety Analysis ? Explain with JSA sheet for any one job : i) Centrifuge operation ii) Lathe machine operation. c) Prepare a safety inspection checklist for an Engg. Industry. 3. Solve any two questions : a) Carry out HAZOP STUDY for the process carrying out chemical reaction in a reactor in which reactant A and reactant B react with each other to produce product C. Nature of reaction is such that if reactant B is in excess, there is chance of explosion. Draw a diagram of reactor pipeline and use all guidewords and prepare HAZOP sheet. b) Explain Fault Tree Analysis and Event Tree Analysis. Compare their advantages and disadvantages. c) As per IS 3786, discuss the differents factors of Accident Analysis in details with relevant examples. 16 16

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4. Solve any two questions : a) Explain Major Accident Hazard Control and Maximum Credible Accident Analysis (MCAA). b) Explain Incident Recall Technique used for identification of Hazard and Risk with suitable example. c) As per BIS : 14489, Safety Audit Checklist, write important points / elements for carrying out Audit. 5. Solve any two questions : a) Explain Accident Investigator should have critical eye and various professional qualities. b) Explain different types of Plant Safety Inspections. c) What are the different points or elements required for Accident Reporting and Investigation Form ? Prepare a sample accident report-cum-investigation form with all elements. 6. Solve any two questions : a) Why Accident Reporting is essential. Also explain why Accident Records are needed ? b) Write a short note on Frequency Severity Index explaining their use for determining safety performance of the unit.

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c) Compare the Safety Performance of Factory A and B with the help of following data given in the table.

Factory A Company Workmen Contract Workmen B Company Workmen Contract Workmen

Man Hours Worked

Non Fatal Accident

Fatal Accident

Man Days Lost

12,00,000 2,50,000

10 02

400 100

30,00,000 5,00,000

24 08

01

1000 120