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Thank you for choosing DELTAs high-performance VFD-B Series. The VFD-B Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for reference. To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-B series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury and equipment damage. If you have any questions, please contact your dealer. PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. 2. AC input power must be disconnected before any wiring to the AC motor drive is made. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off. To prevent personal injury, please ensure that power has been turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels. 3. 4. Never reassemble internal components or wiring. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply. 5. 6. 7. Ground the VFD-B using the ground terminal. The grounding method must comply with the laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram. VFD-B series is used only to control variable speed of 3-phase induction motors, NOT for 1phase motors or other purpose. VFD-B series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. 2. DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor drive is easily damaged by high-pressure. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands. 3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. 2. Some parameter settings will cause the motor to run immediately after applying power. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. 3. 4. 5. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock. To prevent personal injury, please keep children and unqualified people away from the equipment. When the motor cable between the AC motor drive and motor is too long, the layer insulation of the motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details. 6. The rated voltage for the AC motor drive must be 240V ( 480V for 460V models, 600V for 575V models) and the mains supply current capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
Table of Contents
Preface ............................................................................................................. i Table of Contents .......................................................................................... iii Chapter 1 Introduction ................................................................................ 1-1 1.1 Receiving and Inspection ................................................................... 1-1 1.1.1 Nameplate Information................................................................ 1-1 1.1.2 Model Explanation ...................................................................... 1-1 1.1.3 Series Number Explanation ........................................................ 1-2 1.1.4 Drive Frames .............................................................................. 1-2 1.2 Appearances ...................................................................................... 1-2 1.3 Preparation for Installation and Wiring ............................................... 1-4 1.3.1 Remove Keypad ......................................................................... 1-4 1.3.2 Remove Front Cover................................................................... 1-6 1.4 Lifting.................................................................................................. 1-7 1.5 Storage............................................................................................... 1-8 Chapter 2 Installation and Wiring .............................................................. 2-1 2.1 Ambient Conditions ............................................................................ 2-1 2.2 Installation .......................................................................................... 2-1 2.3 Dimensions......................................................................................... 2-3 2.4 Wiring ............................................................................................... 2-12 2.4.1 Basic Wiring .............................................................................. 2-13
2.4.2 External Wiring .......................................................................... 2-18 2.4.3 Main Terminals Connections ..................................................... 2-19 2.4.4 Control Terminals ...................................................................... 2-21 2.4.5 Main Circuit Terminals............................................................... 2-26 Chapter 3 Start Up .......................................................................................3-1 3.1 Preparations before Start-up...............................................................3-1 3.2 Operation Method ...............................................................................3-2 3.3 Trial Run .............................................................................................3-2 Chapter 4 Digital Keypad Operation ..........................................................4-1 4.1 Description of the Digital Keypad VFD-PU01......................................4-1 4.2 How to Operate the Digital Keypad VFD-PU01 ..................................4-3 Chapter 5 Parameters..................................................................................5-1 5.1 Summary of Parameter Settings.........................................................5-2 5.2 Parameter Settings for Applications..................................................5-18 5.3 Description of Parameter Settings ....................................................5-23 Chapter 6 Fault Code Information ..............................................................6-1 6.1 Common Problems and Solutions ......................................................6-1 6.2 Reset ..................................................................................................6-4 Chapter 7 Troubleshooting .........................................................................7-1 7.1 Over Current (OC) ..............................................................................7-1 7.2 Ground Fault.......................................................................................7-2 7.3 Over Voltage (OV) ..............................................................................7-2 7.4 Low Voltage (Lv).................................................................................7-3 7.5 Over Heat (OH)...................................................................................7-4 7.6 Overload .............................................................................................7-4
7.7 Display of PU01 is Abnormal.............................................................. 7-5 7.8 Phase Loss (PHL) .............................................................................. 7-5 7.9 Motor cannot Run............................................................................... 7-6 7.10 Motor Speed cannot be Changed..................................................... 7-7 7.11 Motor Stalls during Acceleration....................................................... 7-8 7.12 The Motor does not Run as Expected .............................................. 7-8 7.13 Electromagnetic/Induction Noise ...................................................... 7-9 7.14 Environmental Condition .................................................................. 7-9 7.15 Affecting Other Machines ............................................................... 7-10 Chapter 8 Maintenance and Inspections ................................................... 8-1 Appendix A Specifications ........................................................................ A-1 Appendix B Accessories ........................................................................... B-1 B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1 B.1.1 Dimensions and Weights for Brake Resistors ............................ B-4 B.1.2 Specifications for Brake Unit ...................................................... B-6 B.1.3 Dimensions for Brake Unit .......................................................... B-7 B.2 AMD - EMI Filter Cross Reference.....................................................B-8 B.2.1 Dimensions............................................................................... B-12 B.3 PG Card (for Encoder) .....................................................................B-20 B.3.1 PG02 Installation ...................................................................... B-20 B.3.1.1 PG Card and Pulse Generator (Encoder) ......................... B-21 B.3.1.2 PG-02 Terminal Descriptions............................................ B-23 B.3.2 PG03 ........................................................................................ B-25 B.3.2.1 Installation......................................................................... B-25
B.3.2.2 PG Card and Pulse Generator (Encoder)..........................B-26 B.3.2.3 PG-03 Terminal Descriptions ............................................B-27 B.4 Remote Controller RC-01 ................................................................ B-30 B.5 Remote Panel Adapter (RPA 01) .................................................... B-31 B.6 AC Reactor...................................................................................... B-32 B.6.1 AC Input Reactor Recommended Value ...................................B-32 B.6.2 AC Output Reactor Recommended Value ................................B-33 B.6.3 Applications for AC Reactor......................................................B-35 B.7 Zero Phase Reactor (RF220X00A) ................................................. B-37 B.8 DC Choke Recommended Values................................................... B-36 B.9 No-fuse Circuit Breaker Chart ......................................................... B-38 B.10 Fuse Specification Chart ............................................................... B-39 B.11 PU06 ............................................................................................. B-40 B.11.1 Description of the Digital keypad VFD-PU06 ..........................B-40 B.11.2 Explanation of Display Message .............................................B-40 B.11.3 Operation Flow Chart..............................................................B-41 Appendix C How to Select the Right AC Motor Drive .............................. C-1 C.1 Capacity Formulas ............................................................................ C-2 C.2 General Precaution ........................................................................... C-4 C.3 How to Choose a Suitable Motor....................................................... C-5
Chapter 1 Introduction
MODE : VFD007B23A INPUT : 3PH 200-240V 50/60Hz 5.7A OUTPUT : 3PH 0-240V 5.0A 1.9kVA 1HP Freq. Range : 0.1~400Hz ENCLOSURE: TYPE 1
007B23A0T5011230
Production number Production week Production year 2007 Production factory (Taoyuan) Model
If the nameplate information does not correspond to your purchase order or if there are any problems, please contact your distributor.
1.2 Appearances
(Refer to chapter 2.3 for exact dimensions)
3-5HP/2.2-3.7kW (Frame B)
1-2
7.5-15HP/5.5-11kW (Frame C)
20-30HP/15-22kW (Frame D)
1-3
75-100HP/55-75kW (Frame F)
1-4
7.5-15HP/5.5-11kW (Frame C)
20-30HP/15-22kW (Frame D)
75-100HP/55-75kW (Frame F)
1-5
7.5-15HP/5.5-11kW (Frame C)
20-30HP/15-22kW (Frame D)
1-6
75-100HP/55-75kW (Frame F)
1.4 Lifting
Please carry only fully assembled AC motor drives as shown in the following. For 40-100HP (Frame E, E1 and F) Step 1 Step 2
1-7
Step 3
Step 4
1.5 Storage
The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time. Storage conditions are: Store in a clean and dry location free from direct sunlight or corrosive fumes. Store within an ambient temperature range of -20 C to +60 C. Store within a relative humidity range of 0% to 90% and non-condensing environment. Store within an air pressure range of 86 kPA to 106kPA.
CAUTION!
1. 2. 3. DO NOT store in an area with rapid changes in temperature. It may cause condensation and frost. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding environment is humid, you should put exsiccator in the package. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors. 4. When the AC motor drive is not used for a long time after installation on building sites or places with humidity and dust, its best to move the AC motor drive to an environment as stated above.
1-8 Revision July 2008, BE16, SW V4.08 & V5.00
Storage Transportation
Pollution Degree
CAUTION!
1. 2. Operating, storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive. Failure to observe these precautions may void the warranty!
2.2 Installation
1. 2. 3. 4. Mount the AC motor drive vertically on a flat vertical surface by using bolts or screws. Other directions are not allowed. The AC motor drive will generate heat during operation. Allow sufficient space around the unit for heat dissipation. The heat sink temperature may rise to 90C when running. The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature. When the AC motor drive is installed in a confined space (e.g. cabinet), the surrounding temperature must be within 10 ~ 40C with good ventilation. DO NOT install the AC motor drive in a space with bad ventilation.
2-1
5.
When installing multiple AC motor drives in the same cabinet, they should be adjacent in a row with enough space in-between. When installing one AC motor drive below another one, use a metal separation barrier between the AC motor drives to prevent mutual heating.
6.
Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the heatsink. Minimum Mounting Clearances
Air Flow
FWD REV
PROG DAT A
2-2
2.3 Dimensions
(Dimensions are in millimeter and [inch]) Frame A: VFD007B23A/43A/53A
145.0 [5.71]
173.0 [6.81]
0.87] 22.0[
10](2X) 28.0[ 1.
R2 . . 75[0 11]
185.0 [7.28]
8.7 [0.34]
5.5[0.22]
2-3
173.0 [6.81]
0.87] 22.0[
10](2X) 28.0[ 1.
1] 5[0.1 R2.7
185.0 [7.28]
8.7 [0.34]
5.5[0.22]
2-4
173.0 [6.81]
185.0 [7.28]
0.87]
22.0[
10](2X 28.0[ 1.
)
.11] 75[0 R2.
8.7 [0.34]
5.5[0.22]
2-5
5 6.
0.
26
160.2 [6.31]
[ .0 22
] 87 0.
3] 0.1 5[R 2 . R3
28
.0[
1.1
0]( 2X )
UNIT : mm(inch)
2-6
11.3 [0.44]
6.5[0.26]
0[ 7.
] 28 0.
183.2 [7.22]
303.0 [11.93]
323.0 [12.72]
[R 0. 14 ]
7.0 [0.28]
13.5 [0.53]
R3 .5
2-7
10.0 [ 0.39]
205.4 [8.08]
1.1 0]
384.0 [15.12]
1 .6
403.8 [15.90]
5 ]( 2 X)
28 .0 [
[ 2.0
R 5.
0. 2 0[R
0]
13.0 [0.51]
10.0 [0.39]
2-8
260.0 [10.24]
560.0 [22.05]
589.0 [23.19]
18.0 [0.71]
R6.5[0.25]
13.0[0.51]
2-9
260.0 [10.24]
560.0 [22.05]
595.0 [23.43]
589.0 [23.19]
18.0 [0.71]
R6.5[0.25]
13.0[0.51]
2-10
2-11
VFD-PU01
F H U
V F D -P U 01
R U N S T O P JO G F W D R E V
JO G
M O D E
P R O G D A T A
R U N
S T O P R E S E T
2.4 Wiring
After removing the front cover, check if the power and control terminals are clear of debris. Be sure to observe the following precautions when wiring. General Wiring Information Applicable Codes All VFD-B series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC). Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard. Follow all local codes that exceed UL and cUL requirements. Refer to the technical data label affixed to the AC motor drive and the motor nameplate for electrical data. The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each VFD-B Series part number. These fuses (or equivalent) must be used on all installations where compliance with U.L. standards is a required.
2-12