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VALVE INSTALLATION MANUAL

FOR KNIFE GATE VALVE MODEL: BV48


1. The valve can be assembled in any position, vertical , horizontal , or upside down
but however, we recommend suitable position as graph below
Normal Use nnn:unn
Occasional Use nntuu
Not Recommend 1uuuu
2. Valve Handing:
Before assembling ,
please handle the valve
with care.
nuannnn:n1:u uau:nua
u a nnaanuuuu1vnnn:1unuvu:n: q
tu uun: uuuau vannn:nauv un1nunu
nnna: 1nuuunnnn: nun:nHnua:
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice. P.1
naunnnn: ntnunua 1vau1uuv: uaaan
: tnunu u 1avt1uaauau1u au uaua
:1va1n tua:ntnu1av1unn aa:a
1unnanun vaaaaantuuu qtua:nauunu
va:a:uauuta 1 u nnan1vvunaunuunu
nunauuvunun tuuna:1 Lifting belt u1nunaa:ua
uau uau nunn:a van:a nuaantunnnvan
tanuuaannu1un11unnunn:a au :uau nuanau
vataa
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
3. The valve is unidirectional it must be installed with the pressure which push the knife on
the seat and seal ring. The flow direction is user responsibility. Please assemble the valve
following the arrow on the valve body .
u a uBV48 tuuannaa1uun va Knife gate valve :aanuuuu taunua1vanutnu
Hydraulic application - na1 u:nua:a1vanuaua 1uunuua uaaanu nnnn:
na:nann a1vana::1un:tnununuann:nn:a
nnnn:uaun
nnnn:nnna:
u:nuu
nuaua
1vuunnua
u:nuu
nuaua
1vnnnuua
4. For Valve End connection or Bottom line
assembling the valve must be installed between flanges
avuauau: vaanun: au1n11a
atuuna:nnn: 1nuuvuu: 2 nuunutaua
untua un Fully Lug type va Double Flange type
:nnaanuuuutuu auau:1n
anuna1uun
ununu1u1na
Non-Rising stem
P.2
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
FLANGE : JIS 10K
unju vuu aunnna:11ununauvuu
un
vuu
1000 40" 1235 1160 28 x 39.0
795.0 662.0 24 x 33.0
40 x M 36 - 140 40 x M 36 - 90 23
K
M
A
D
K
L
Valve Size 24"
28 x M 30 - 110 24 x M 30 6 x M 30 - 250 28 x M 30 -75
Pink Pink
10
Yellow
75
110
110
250
8 x M 36 - 280
Valve size 40"
Non-Rising stem
Non-Rising stem
280
140
P.3
5. Flange dimensions and valve connection details
uuuntaan1 uan ua an 1unnnn: Screw type 2 na:1uvu n:nu vuutnauutnu
unu A tua:n 1vtnau1un:n:an unnvn1n vaan1v nn:aunn1n
Screw type 1 uaannun avu:unnn: na:nnuunvuu uant
90
screw type 2
screw+nut type 1
Bolt type 1
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
P.4
5. Flange dimensions and valve connection details
unju u:un a: Bolt & Nut an1av Forged Steel No.8-8
Used with flange JIS 10K
M 22 M 22 M 22 M 30 M 30 M 36
6. Instructions auuunnnn:a tuua:a1uun u BV48 Class JIS 10K wafer type tuu
BV 48
Stainless Steel Seat
Resileant Seal
Double Taper Groove
Mechanical Lock seat
Punching Curve
Correct
Flow direction
Bleeding Seat ring
warrantee seal never
loose out
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
P.5
7. Installation process
Flange JIS 10K Wafer type valve with
point
ISO 5208 / MSS - S 81
x 1.1 (Seat Test)
x 1.5 Packing (Shell Test)
Shell Test
ISO 5208

Safety factor API 598 , ANSI B16.34
Packing Grand Packing

Packing


Grand Packing
Raising stem
Knife gate valve
= O
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
P.5
ntaaunju ISO 5208 / MSS- SP81 tvuavu Knife Gate Valve Metal Seat
tnvun uanunun Leakage rate avua unu1nuta 1nuuuataunna
unju MSS-SP 81 angn1vnanna:a1uununua1av Metal Seat
tuu uann 40 CC nauna 1" nau u:nu 40 psi
METAL SEAT KNIFE GATE VALVE
Valves Design & Testing : AS PER MSS - SP 81
MSS - SP 81 has an allowable leakage rate metal seat only of 40 cc per inch of diameter, per minute at 40 psi pressure.
Maximum allowable leakage of 0.6 GPM when tested with water at 40 psi applied in the normal flow direction.
For Soft Seated Knife Gate valves : No visible leakage when tested with water at 40 psi. Above 24" Size and Renewable seat
design Knife Gate valves is not covered in MSS-SP 81
Remarks: aa:tnn
nnnn:a1vu aun Grand Packing 1n tua:n nn:nu:nnutnunta uaau
n1:ua: n Packing uatua:nnnaun autnnnntnu1una:aun uanu1n n
n1uuu:nunn1:u
A5
A4
nnnuan Packing untnu1u unanau:un ntunuauna uau:n:anaun1:ua:Packing nu
Figure 1
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
P.7
8. Valve Working Pressure:
2
Bar/cm
2

KV value
BV 48
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
P.8
o.:.au.+a.
u+.+a. u::nu.+a.
auaavu anunaua una1uun u BV 48 tuu ua1tantaan1a1vnnna:nua1va
BV Valve 1uaunuunu nuaua1u1 nuaunau va1uu:1vnnanu 1unn1n q
9. Valves Materials & Temperature Property
n:auannauuna:annanau BV48
t
v
a
n
v
a
a
a
t

t
v
a
n
n
a

t
v
u
u

a
u
n
u
t
a
a
a
n
a
S
u
p
e
r
l
e
n
e
M
o
n
e
l
VALVE INSTALLATION MANUAL
Valve installation manual is special made by BV Valve / All rights reserve and not recommend to use with other Brand or design.
BV valve reserves the right to alter technical specifications without prior notice.
P.9
3
4
4
3
10. PACKING REPLACEMENT:
1. Check your pipe is without pressure and close valve.
2. Disconnect the gate (1) and stem.
3. Unscrew the nuts of the packing gland (2) and take it off (8)
4. Take out the old braids and O-ring (5) (6) and clean the inside (7)
5. Put the new braids and O-ring alternating the joints (see fig.A)
6. Put the packing gland (8) and its nuts (2)
7. Fix the stem on the gate (1)
8. Put the pipe under pressure while tightening the nuts of the
packing gland (2) until you get tightness.
11. REPLACEMENT OF THE VALVE SEAT
1. Take the valve out.
2. Take the operator out.
3. Take the gate of (1)
4. Take the Stainless Steel ring off (4)
5. Take the used gasket (3) and clean its place.
6. Put the new shaped gasket (3) in the place.
7. Assemble the support ring (4) hammering it on
its place (see fig. B)
8. Put the gate back without damaging the seat(1)
9. Fix the operator and make few openings and
closings before replacing the valve on the pipe
figure B
Packing


Packing


Seat and Seal Valve

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