VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts

Supersedes Renewal Parts Data 32-255A Pages 1-20 dated May 1996 Mailed to: C, D, E /32-000

Description
Procedure for Identifying Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Cubicle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Drawers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Power Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drawout Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Drawer Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Cubicle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories and Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technology Upgrades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Solid-State Meters and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pages
2 2 3 4 6 8 8 10 11 12 13 14 14 15 16 18 19

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Renewal Parts
Page 2 Effective: July 2002

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Procedure for Identifying Parts

1. Refer to the listing below and turn to the proper section in this book to identify standard parts and components. Front Panel Components . . . . . . . . . . . . . . . . . . . . . . . Breaker Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Cubicle Components . . . . . . . . . . . . . . . . . . . . Auxiliary Drawers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Transformers . . . . . . . . . . . . . . . . . . . . . . . . Control Power Transformers . . . . . . . . . . . . . . . . . . Drawout Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Drawer Components . . . . . . . . . . . . . . . . . . . Auxiliary Cubicle Components . . . . . . . . . . . . . . . . . . . Bus Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories and Miscellaneous Parts . . . . . . . . . . . . . Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 6 8 8 10 11 12 13 14 14 15 16 18

Customer Ordering Instructions

1. Specify the part by style or catalog number, description and quantity required. 2. Contact your local Cutler-Hammer sales ofce or authorized Cutler-Hammer distributor.

Distributor Ordering Instructions

1. Specify quantity and enter the order on Vista by style or catalog number. Contact the Aftermarket Products Center (APC) in Greenwood, SC at 1-800-345-4072 when ordering relay covers. 2. Contact APC for availability at 1-800-345-4072.

WARNING!
HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH. TURN OFF POWER SUPPLY TO EQUIPMENT BEFORE WORKING ON IT.

2. This book identies those replacement parts which are most frequently ordered and which are readily available. These parts should be ordered by style number or catalog number to speed up processing and delivery. This Renewal Parts Data applies to the housing parts only. For the vacuum circuit breaker parts, refer to Price List 33-729.

For more information visit: www.cutler-hammer.eaton.com

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
Effective: July 2002 Page 3

Front Panel Components

Typical Front Panel

W2 and Series 24 Handles

E22 Lights W2 or Series 24 Handle Round

Pistol Grip Oval (T-Shape) Round

W2 and Series 24 Handles

Door Latch Assemblies

Door Latch Assembly Relay Covers

Gray

Black

Door Latch Assemblies

Relay Cover
Typical Front Panel

E22 and Minalite Bulbs

Table 1. E22 and Minalite Bulbs

Description Incandescent, Type E22 (48/50V, 1W) (Quantity 25) Part Number 28-2468-19G01

Minalite Bulb

LED, Type E22 (48V, 10 mA) Red (Quantity 10) Green (Quantity 10) Yellow (Quantity 10) Amber (Quantity 10) Minalite Bulb

35-2158-17G01 35-2158-20G01 35-2158-19G01 35-2158-18G01 1124156

Relay Cover E22 Bulb (Incandescent)

Note: Order by description. Provide type of relay and style number.

Table 3. Handles and Assemblies

Description Style Number 310C624H02 501B787H01 310C624H01 02000-12 02000-11 02000-10 8244A12G01 8346A76H01

E22 Bulb (LED)

Table 2. Blank Front Panel (Includes Hinges and Standard Door Latches)
Panel Description 36-inch Upper Panel with Left Hand Hinge 36-inch Upper Panel with Right Hand Hinge 36-inch Lower Panel with Left Hand Hinge (1200A Breaker) 36-inch Lower Panel with Right Hand Hinge (1200A Breaker) 36-inch Lower Panel with Left Hand Hinge (When 2000/3000A Breaker Located in Lower Compartment) 36-inch Lower Panel with Right Hand Hinge (When 2000/3000A Breaker Located in Lower Compartment) 36-inch Lower Panel with Left Hand Hinge (When 3000A Breaker Located in Upper Compartment) 36-inch Lower Panel with Left Hand Hinge (No Grille) 36-inch Lower Panel with Right Hand Hinge (No Grille) Style Number A1000L A1000R B1000L B1000R B2000L B2000R B3000L B0000L B0000R

W2 Handles Pistol Grip Oval (T-Shape) Round Series 24 Handles Pistol Grip Oval (T-Shape) Round Door Latch Assemblies Gray Black

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Page 4 Effective: July 2002

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Breaker Pan Assembly

Levering-In Assembly Stationary Secondary Contacts Secondary Slide Assembly Stationary Rail Assembly (L. H.)

Space Heater TOC Switch Assembly MOC Switch Assembly Kirk Key Interlock Assembly Padlock Interlock Assembly

Stationary Rail Assembly (R.H.) Pan Assembly

Breaker Pan Assembly Parts

Table 4. Breaker Pan Assembly Parts

Description Pan Assembly (1200/2000A) Pan Assembly (3000A) Levering-in Assembly (1200/2000A) Levering-in Assembly (3000A) TOC Switch Assembly TOC Switch Only (10 contacts) Kirk Key Interlock Assembly MOC Switch Assembly, 5A/4B, 1 Sw. Connect & Test MOC Switch Assembly, 5A/4B, 1 Sw. Connect Only MOC Switch Assembly, 10A/8B, 2 Sw. Connect & Test MOC Switch Assembly, 10A/8B, 2 Sw. Connect Only MOC Switch Assembly, 15A/12B, 3 Sw. Connect & Test MOC Switch Assembly, 15A/12B, 3 Sw. Connect Only MOC Switch Only Stationary Rail Assembly, Left Hand Stationary Rail Assembly, Right Hand Padlock Interlock Assembly Stationary Secondary Contacts and Wiring Harness Secondary Contact Slide Assembly

Style Number 6529C21G03 6529C21G04 692C662G02 692C662G03 6510C49G03 698B822H01 6510C48G03 6510C50G02 6510C50G03 6510C50G04 6510C50G05 6510C50G06 6510C50G07 698B822H01 6510C01G02 6510C02G02 691C540G01 6510C61G02 691C573G01

When a Pan Assembly space heater is required, this is where it is mounted. Refer to Space Heater Table 35 on Page 17 for ratings and style numbers. Designed for Kirk Key type F (one or two locks) interlock with zero bolt projection. Key lock not included. Padlock not included. Includes the Left Hand and Right Hand Stationary Rail Assembly, the appropriate Levering-in Assembly and the Stationary Secondary Contacts. Includes mounting bracket, switch and wiring harness.

Note: See Breaker Pan Assembly Parts photos on Page 5.

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
Effective: July 2002 Page 5

Breaker Pan Assembly Parts

Mounting Brackets

TOC Switch

Wiring Harness

Pan Assembly

Levering-in Assembly

TOC Switch Assembly

Mounting Bracket MOC Switch Wiring Harness

Kirk Key Interlock Assembly

MOC Switch Assembly

Stationary Rail Assembly

Padlock Interlock Assembly

Stationary Secondary Contacts and Wiring Harness

Secondary Contact Slide Assembly

Includes the Left Hand and Right Hand Stationary Rail Assembly, the appropriate Levering-in Assembly and the Stationary Secondary Contacts. Includes mounting bracket, switch and wiring harness. Designed for Kirk Key type F (one or two locks) interlock with zero bolt projection. Key lock not included. Padlock not included.

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Page 6 Effective: July 2002

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Breaker Cubicle Components

Table 5. Stab Molding Assembly
Description 1200A Porcelain 2000A Porcelain 3000A Porcelain 1200A Glass Polyester 2000A Glass Polyester 3000A Glass Polyester 1200A Porcelain 2000A Porcelain 3000A Porcelain 1200A Glass Polyester 2000A Glass Polyester 3000A Glass Polyester

Application Bus Side Bus Side Bus Side Bus Side Bus Side Bus Side Line Side Line Side Line Side Line Side Line Side Line Side

Style Number 6437C76G01 6437C76G03 6355C65G02 6437C76G05 6437C76G07 6355C65G03 6437C76G02 6437C76G04 6355C65G02 6437C76G06 6437C76G08 6355C65G03

Stab Molding Assembly

Each style provides for three poles of a breaker. Bus Side is dened as the bottom poles of a breaker mounted in the top location, and the top poles of a breaker mounted in the bottom location. Line Side is dened as the top poles of a breaker mounted in the top location, and the bottom poles of a breaker mounted in the bottom location. Glass polyester insulation is standard.

Table 6. Mounting Kits and Assemblies

CT Barrier Mounting Kit
Description CT Barrier Mounting Kit Shutter Assembly Style Number 3A38291G01 6529C22G01

Shutter Assembly

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
Effective: July 2002 Page 7

Breaker Cubicle Components

Table 7. Current Transformer Mounting Hardware Kit

Description With No CTs With One Type ABB SCV or ITI 780/Pole With Two Type ABB SCV or ITI 780/Pole With One Type ABB SCV-D or ITI 785/Pole With One Type ABB BYZ or ITI 143

Style Number 3A38292G01 3A38292G02 3A38292G03 3A38292G04 3A38292G05

Used for mounting to Stab Molding Assembly (see Page 6).

Table 8. ABB Current Transformers

Ratio Accuracy Class C10 C20 C20 C20 C20 C50 C50 C100 C100 C100 C100 C200 C200 C200 C200 C200 C200 C200 C200 C200 C200 C10 C20 C20 C50 C50 C50 C100 C100 C200 C200 C200 C200 C200 C400 C400 C400 C400 C400 C400 C400 C400 C400 C400 Style Number 6353C88H01 6353C88H02 6353C88H03 6353C88H04 6353C88H05 6353C88H06 6353C88H07 6353C88H08 6350C23H01 6353C88H09 6353C88H10 6353C88H11 6350C24H01 6353C88H12 6353C88H13 6350C25H01 6353C88H14 6353C88H15 6350C26H01 6353C88H16 6350C27H01 6353C89H01 6353C89H02 6353C89H03 6353C89H04 6353C89H05 6353C89H06 6353C89H07 6353C89H08 6353C89H09 6353C89H10 6436C46H01 6353C89H11 6353C89H12 6353C89H13 6436C47H01 6353C89H14 6353C89H15 6436C48H01 6353C89H16 6353C89H17 6436C49H01 6353C89H18 6436C50H01

Table 10. ITI Current Transformers

Ratio Accuracy Class C10 C20 C20 C20 C50 C50 C50 C100 C100 C100 C100 C200 C200 C200 C200 C200 C200 C200 C200 C200 C200 C10 C20 C50 C50 C50 C100 C100 C100 C200 C200 C200 C200 C400 C400 C400 C400 C400 C400 C400 C400 C400 C400 C20 C20 Style Number 3A40263H01 3A40263H02 3A40263H03 3A40263H04 3A40263H05 3A40263H06 3A40263H07 3A40263H08 3A40263H09 3A40263H10 3A40263H11 3A40263H12 3A40263H13 3A40263H14 3A40263H15 3A40263H16 3A40263H17 3A40263H18 3A40263H19 3A40263H20 3A40263H21 3A40264H01 3A40264H02 3A40264H03 3A40264H04 3A40264H05 3A40264H06 3A40264H07 3A40264H08 3A40264H09 3A40264H10 3A40264H11 3A40264H12 3A40264H13 3A40264H14 3A40264H15 3A40264H16 3A40264H17 3A40264H18 3A40264H19 3A40264H20 3A40264H21 3A40264H22 3A40265H01 3A40265H02

Type SCV Narrow Prole Standard Accuracy

Narrow Prole Standard Accuracy

100/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5 600/5 (MR) 800/5 1000/5 1200/5 1200/5 (MR) 1500/5 2000/5 2000/5 (MR) 2500/5 3000/5 3000/5 (MR) 4000/5 4000/5 (MR) 50/5 100/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5 600/5 (MR) 800/5 1000/5 1200/5 1200/5 (MR) 1500/5 2000/5 2000/5 (MR) 2500/5 3000/5 3000/5 (MR) 4000/5 4000/5 50/5 100/5

CT Mounting Hardware Kit

100/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5 600/5 (MR)

Current Transformers Mounted on Stab Molding Assembly

800/5 1000/5 1200/5 1200/5 (MR) 1500/5 2000/5 2000/5 (MR) 2500/5 3000/5 3000/5 (MR) 4000/5 4000/5 (MR) 50/5 75/5 100/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5 600/5 (MR) 800/5 1000/5 1200/5 1200/5 (MR) 1500/5 2000/5 2000/5 (MR) 2500/5 3000/5 3000/5 (MR) 4000/5 4000/5 (MR)

Type SCV-D Thick Prole High Accuracy

Thick Prole High Accuracy

Zero Sequence CT

ITI Zero Sequence CT

Each pole can accommodate up to two standard accuracy CTs or one high accuracy CT.

Note: (MR) = Multi-Ratio Transformers.

Table 9. Type ABB BYZ Zero Sequence CT

Ratio 50/5 100/5 Accuracy Class C10 C20 Style Number 6353C97H01 6353C97H02

Each pole can accommodate up to two standard accuracy CTs or one high accuracy CT.

Note: (MR) = Multi-Ratio Transformers.

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Page 8 Effective: July 2002

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Auxiliary Drawer ABB Transformers

Voltage Transformer Basic Chassis

Line-to-Ground Voltage Transformer

Line-to-Line Voltage Transformer

Polyester Shown

Primary Fuses

Secondary Pull Fuse Assembly

Primary Contact Insulator Assembly

Table 11. Voltage Transformers

System Volts 2400 4200 4200 4800 7200 7200 8400 8400 12500 12500 13200 13200 14400 14400 2400 4200 4800 7200 8400 12500 14400 ABB Type VIY-60 VIY-60 VIY-60 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIY-60 VIY-60 VIZ-11 VIZ-11 VIZ-11 VIZ-11 VIZ-11 Ratio Style Number 7525A61G01 7525A61G03 7525A61G02 7525A65G05 7525A65G07 7525A65G06 7525A65G09 7525A65G10 7525A65G12 7525A65G13 7525A65G15 7525A65G16 7525A65G18 7525A65G19 7525A60G01 7525A60G02 7525A64G03 7525A64G04 7525A64G05 7525A64G06 7525A64G08

Table 12. Voltage Transformer Primary Fuses

Fuse Rating 5.5 kV 1.0A 5.5 kV 1.0A 8.3 kV 1.0A 15.5 kV 1.0A Fuse Size in Inches Length 9.50 9.50 9.50 12.88 Diameter 1.63 1.63 1.63 1.63 Style Number 5981C05G05 5981C05G05 5981C06G05 5981C07G05

Line-to-Ground Transformers One Primary Fuse per Transformer

2400/120 4200/120 2400/120 4800/120 7200/120 4200/120 8400/120 4800/120 12000/120 7200/120 13200/120 7620/120 14400/120 8400/120 2400/120 4200/120 4800/120 7200/120 8400/120 12000/120 14400/120

Table 13. Auxiliary Drawer Chassis and Assemblies

Description Voltage Transformer Basic Chassis Secondary Pull Fuse Assembly 2-Pole 3-Pole Primary Contact Insulator Assembly Polyester Porcelain

Style Number 1C14523G03 3A38297G01 3A38297G02 3A38295G01 3A38295G02

Line-to-Line Transformers Two Primary Fuses per Transformer

The Voltage Transformer Chassis does not include the voltage transformer, the primary fuses and the secondary pull fuse assembly. Includes the mounting box, secondary pull fuse with 6A fuses and wiring harness.

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
Effective: July 2002 Page 9

Auxiliary Drawer ITI Transformers

Table 14. VCP-W Line-to-Line Transformers Mounting Plate Assembly Including PTs and Stabs ITI Voltage Transformers (Two Primary Fuses per Transformer)
System Line-to-Line Volts 2400 4200 4800 7200 8400 12500 13200 14400 ITI Type PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 4800/120 7200/120 8400/120 12000/120 13200/120 14400/120 Style Number 1C17638G01 1C17638G02 1C17639G01 1C17639G02 1C17639G03 1C17639G04 1C17639G05 1C17639G06

ITI Line-to-Line PT Plate Assemblies

Table 15. Line-to-Line Transformers (Two Primary Fuses per Transformer) Includes PT Only Fuses, Fuse Clips, and the Mounting Plate Assembly Are Not Included
System Line-to-Line Volts 2400 4200 4800 7200 8400 12500 13200 14400 ITI Type PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 4800/120 7200/120 8400/120 12000/120 13200/120 14400/120 Style Number 3A40266H01 3A40266H02 3A40266H03 3A40266H04 3A40266H05 3A40266H06 3A40266H07 3A40266H08

ITI Line-to-Ground PT Plate Assemblies

Table 16. VCP-W Line-to-Ground Transformers Mounting Plate Assembly Including PTs and Stabs ITI Voltage Transformers (One Primary Fuse per Transformer)
System Line-to-Line Volts 2400 4200 4200 4800 7200 7200 8400 8400 12500 12500 13200 13200 14400 14400 ITI Type PTW3 PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 2400/120 4800/120 7200/120 4200/120 8400/120 4800/120 12000/120 7200/120 13200/120 7620/120 14400/120 8400/120 Style Number 1C17613G01 1C17613G02 1C17613G04 Contact Factory 1C17654G01 1C17614G01 1C17654G02 1C17614G02 1C17654G03 1C17614G03 1C17654G04 1C17614G04 1C17654G05 1C17614G05

Table 17. Line-to-Ground Transformers (One Primary Fuse per Transformer) Includes PT Only Fuses, Fuse Clips, and the Mounting Plate Assembly Are Not Included
System Line-to-Line Volts 2400 4200 4200 4800 7200 7200 8400 8400 12500 12500 13200 13200 14400 14400 ITI Type PTW3 PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 2400/120 4800/120 7200/120 4200/120 8400/120 4800/120 12000/120 7200/120 13200/120 7620/120 14400/120 8400/120 Style Number 3A40267H01 3A40267H02 3A40267H03 Contact Factory 3A40267H05 3A40267H06 3A40267H07 3A40267H08 3A40267H09 3A40267H10 3A40267H11 3A40267H12 3A40267H13 3A40267H14

Note: Please contact the factory for part numbers and pricing for replacement parts included in the ITI mounting plate assemblies.

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Auxiliary Drawer

Control Power Transformer Basic Chassis

Control Power Transformer

Control Power Transformer Secondary Breaker (2-Pole)

Table 21. Control Power Transformers

Rated Primary Voltage kVA Rating Recommended Fuse Rating Style Number

ABB
2400 2400 2400 4160 4160 4160 4800 4800 4800 7200 7200 7200 8400 8400 8400 12470 12470 12470 13200 13200 13200 13800 13800 13800 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5.5 kV 5.0E 5.5 kV 10.0E 5.5 kV 10.0E 5.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.0E 15.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 10.0E 5.5 kV 10.0E 5.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.0E 15.5 kV 3.0E 506A004H01 506A004H02 506A004H03 506A004H05 506A004H06 506A004H07 506A004H25 506A004H26 506A004H27 506A004H13 506A004H14 506A004H15 506A004H28 506A004H29 506A004H30 506A004H17 506A004H18 506A004H19 506A004H21 506A004H22 506A004H23 506A004H31 506A004H32 506A004H33 3A39136H01 3A39136H02 3A39136H03 3A39136H05 3A39136H06 3A39136H07 3A39136H25 3A39136H26 3A39136H27 3A39136H13 3A39136H14 3A39136H15 3A39136H28 3A39136H29 3A39136H30 3A39136H17 3A39136H18 3A39136H19 3A39136H21 3A39136H22 3A39136H23 3A39136H31 3A39136H32 3A39136H33

Fuse Link Extension Kit

Table 18. Control Power Transformers Primary Fuses

Rating Fuse Size in Inches Length 5.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 10.0E 8.3 kV 3.0E 8.3 kV 5.0E 8.3 kV 10.0E 15.5 kV 1.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 5.0E 8.12 8.12 8.12 11.50 11.50 11.50 11.50 11.50 16.12 16.12 Diameter 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 Style Number 677C453G07 677C453G01 677C453G04 677C453G08 677C453G02 677C453G05 5981C07G05 677C452G10 677C453G09 677C453G03

ITI

Table 19. Auxiliary Drawer Chassis and Extension Kits

Description Control Power Transformer Basic Chassis Fuse Link Extension Kit

Style Number 6511C30G04 8276A95G01

The Control Power Transformer Chassis does not include the control power transformer, the primary fuses or the secondary breaker. Required for Control Power Transformer primary fuses that are 8.12 and 11.50 inches in length.

Table 20. Control Power Transformers Secondary Breaker (2-Pole)

CPT (kVA Rating) 5 10 15 Breaker Rating 25 50 80 Catalog Number GHC2025 GHC2050 GHC2080

2400 2400 2400 4160 4160 4160 4800 4800 4800 7200 7200 7200 8400 8400 8400 12470 12470 12470 13200 13200 13200 13800 13800 13800

All Control Power Transformers have 1 7.5% Primary Tap and a 120/240 volt secondary.

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Renewal Parts
Effective: July 2002 Page 11

Auxiliary Drawer
Table 22. Auxiliary Drawer Parts
Description Drawout Fuse Basic Chassis Fuse Link Extension Kit Fuse Barrier Used with 11 or 14-inch fuses Used with 16-inch fuses Fuse Stab Top Contact Fuse Stab Bottom Contact

Style Number 6511C24G04 3A38293G01 8244A04G01 8244A04G02 8276A25H01 8276A27H02

Drawout Fuse Basic Chassis

Basic chassis does not include the high voltage fuse clips, fuses or the required key interlocking with the secondary load breaker. The chassis is designed for a Kirk Key type F interlock with zero projection. The chassis will accommodate the fuses listed below and the Voltage Transformer fuses listed on Page 8 and the Control Power Transformer fuses listed on Page 10. Required for drawout fuses that are 14 and 16 inches in length. Required one per fuse.

Table 23. Primary Fuses

Fuse Link Extension Kit
Rating Fuse Size in Inches Length 5.5 kV 15E 5.5 kV 20E 5.5 kV 25E 8.3 kV 15E 8.3 kV 20E 8.3 kV 25E 11.50 11.50 11.50 14.00 14.00 14.00 16.12 Diameter 2.00 2.00 2.00 2.00 2.00 2.00 1.62 Style Number 678C240G04 678C240G05 678C240G06 678C240G07 678C240G08 678C240G09 677C453G06

Fuse Barrier

15.5 kV 10E

See Primary Fuses photo on Page 8.

Fuse Stab Top Contact

Fuse Stab Bottom Contact

RP02204001E

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Auxiliary Drawer Components

Table 24. Auxiliary Drawer Components
Description Fuse Clip Mounting Kit Drawout Fuse Chassis (1.62 Fuse Diameter) Drawout Fuse Chassis (2.00 Fuse Diameter) CPT Chassis (1.62 Fuse Diameter) Bearing Wheel Assembly Chassis Handle Male Secondary Contact Assembly Style Number 3A38296G01 3A38296G02 3A38296G03 3A38294G01 8341A34H01 6511C08G02

Fuse Clip Mounting Kit

Bearing Wheel Assembly

Chassis Handle

Male Secondary Contact Assembly

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RP02204001E

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
Effective: July 2002 Page 13

Auxiliary Cubicle Components

Finger Assembly Spacer and Plate

Table 25. Auxiliary Cubicle Components

Description Style Number 5227B11H06 8289A17H01 8080A24H01 8080A59H01 3755A05H01 6511C10G02 6511C10G02 6511C10G03 8346A74G01 8346A74G05 8346A74G02 8346A74G03 6511C09G02 6511C25G01 6511C26G01

Standoff Insulator Parts

Insulator 6-inch Glass Polyester Insulator 6-inch Porcelain Insulator Spacer Plate Finger (Two Required per Assembly)

Standoff Insulator

Shutter Assembly
Voltage Transformers Control Power Transformers Drawout Fuses

Ground Straps
For 15 kV Voltage Transformers For 5 kV Voltage Transformers For 5 and 15 kV Control Power Transformers For 5 and 15 kV Drawout Fuses

Assembly
Female Secondary Contact Assembly Left Hand Stationary Rail Assembly Right Hand Stationary Rail Assembly

Shutter Assembly (CPT Assembly Shown)

Required one per fuse.

Ground Strap

Female Secondary Contact Assembly

Stationary Rail Assembly

RP02204001E

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Bus Compartment

For 1200A and 2000A Bus

For 3000A Bus Hardware Insulator Cap Insulator Spacer / Hardware Kit

Bus Riser (shown for reference only)

Insulator

Bus Support Snubbers

Bus Riser Support Kit

Bus Support

Main Bus

Splice Plate

Table 26. Bus Riser Support Kit (Includes Hardware and Hardware Insulator Cap)
Required per Unit 1 1 1 1 Size in Inches .250 x 6.00 .250 x 4.00 .500 x 6.00 .375 x 6.00 Ampere Rating 1200 1200 2000 3000 Style Number 6436C66G02 6436C66G02 6436C66G03 6436C66G04

Table 30. Main Bus with Required Drilling and Fluidized Insulation 1200A = One .250 x 6.00 or One .250 x 4.00 2000A = One .500 x 6.00 3000A = Two .375 x 6.00 (All Bus Bars are 34 inches in Length)
Required per Unit 3 3 3 6 3 3 3 6 Ampere Rating 1200 1200 2000 3000 1200 1200 2000 3000 Thickness in Inches .250 x 6.00 .250 x 4.00 .500 x 6.00 .375 x 6.00 .250 x 6.00 .250 x 4.00 ,500 x 6.00 .375 x 6.00 Type of Plating Tin Tin Tin Tin Silver Silver Silver Silver Style Number 509B044H01 1C18370H04 509B044H02 509B044H03 509B044H06 1C18370H01 509B044H07 509B044H08

Table 27. Bus Riser Support Parts

Description 3.5-inch Glass Polyester Insulator 3.5-inch Porcelain Insulator Insulator Spacer/Hardware Kit Hardware Insulator Cap Style Number 8289A17H13 8289A17H03 8346A75G01 3A37452H01

Table 31. Splice Plates (Silver-Plated Copper)

Description Style Number 8080A40H01 8080A47G01 8080A38H01 8080A39H01 3A39347H05 3A39347G02 1C16096H10

Table 28. Bus Support

Description Glass Polyester 5 and 15 kV Porcelain 15 kV Style Number 6355C58H01 6355C77G01

6-inch Bus
.250-inch without Inserts .250-inch with Inserts .250-inch Spacer .375-inch Spacer

Table 29. Bus Support Snubbers

Description For .250-inch x 6-inch bus 1200A For .250-inch x 4-inch bus 1200A For .500-inch x 6-inch bus 2000A For Two .375-inch x 6-inch bus 3000A Style Number 6362C41H01 1C17655H01 6359C19H01 6359C20H01

4-inch Bus
.250-inch without Inserts .250-inch with Inserts .250-inch Spacer

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RP02204001E

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Renewal Parts
Effective: July 2002 Page 15

Bus Compartment
Table 32. Boots
Description Style Number 1C14751H01 1C14751H02 1C14759H01 1C18509H01 6359C17H01 6359C90H01 6359C66H01 6359C97H01 6359C99H01 6359C98H01 6531C80H01 6531C81H01 6531C82H01 6531C83H01 6359C99H01 6359C98H01

Main Bus or Butt Joint Boot

1200/2000A, 1/2/3 Way, 6-inch Bus 1200/2000A, 4 Way, 6-inch Bus 3000A, 6-inch Bus 1200A, 4 Way, 4-inch Bus

Breaker Stud Boot Bus Side and Closure

Main Bus or Butt Joint Boot

1200A Stud 1200A Closure 2000A Stud 2000A Closure 3000A Stud 3000A Closure

Breaker Stud Boot Line Side and Closure

Closure 1200A Stud 1200A Closure 2000A Stud 2000A Closure 3000A Stud 3000A Closure

Breaker Stud Boot Bus Side and Closure

Three sets required per breaker.

Table 33. Boots

Description Style Number 6438C25H01 6438C26H01 6438C27H01 6438C32H01 6438C33H01 6438C34H01 6438C28H01 6438C29H01 6438C30H01 6364C01H01 6364C02H01 SC00471H01 SC00472H01 SC00471H02 SC00472H02 1C17370H01 1C17371H01 1C17370H02 1C17371H02

Copper to Bus Run Boot

Closure

Breaker Stud Boot Line Side and Closure

1200A (RH) 1200A (LH) 1200A (CTR) 2000A (RH) 2000A (LH) 2000A (CTR) 3000A (RH) 3000A (LH) 3000A (CTR)

90 Turn Lap Joint Boot

1200A 2000A

Copper to Bus Run Boot

User Cable Termination Boot

1200A Single Row of Terminals Solid Copper Riser and Terminal Adapter 1200A Double Row of Terminals Solid Copper Riser and Terminal Adapter 2000A Single Row of Terminals Solid Copper Riser and Terminal Adapter 2000A Double Row of Terminals Solid Copper Riser and Terminal Adapter 1200A 1 and 2 Cables Per Phase-Bolted Terminal Adapter 1200A 3 Cables Per Phase-Bolted Terminal Adapter 2000A 1 and 2 Cables Per Phase-Bolted Terminal Adapter 2000A 3 Cables Per Phase-Bolted Terminal Adapter

Note: Please note that no cable termination boots for 1200A .25-inch x 4-inch bus are available at this time.

90 Turn Lap Joint Boot

User Cable Termination Boot

RP02204001E

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Accessories and Miscellaneous Parts

Maintenance Tool

Levering Crank with Clutch

Breaker Lifting Yoke

Rail Extensions

Rail Clamps

Portable Lifting Crane

Breaker Ramp Assembly

Dockable Dolly

Table 34. Accessories and Miscellaneous Parts

Description VCP-W Maintenance Tool Arc Resistant Maintenance Tool Standard Levering Crank with Clutch Through Door Levering Crank with Clutch Breaker Lifting Yoke Portable Lifting Crane Right Hand Rail Extension Left Hand Rail Extension Rail Clamps Breaker Ramp Assembly Indoor Dockable Dolly Outdoor Aisleless Dockable Dolly Style Number 8064A02G01 3A71173G01 701B601G01 701B601G13 691C607G01 3A40094H11 7813C41G01 7813C41G02 6511C83G01 1C14163G12 6510C71G01 6510C71G03

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RP02204001E

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
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Accessories and Miscellaneous Parts

Table 35. Space Heaters
Volts 125 250 125 250 Watts 250 250 95 100 Style Number 3614A50H01 3614A50H02 3614A50H04 3614A50H05

Table 36. Accessories and Miscellaneous Parts

Description

Space Heater
Test Jumper
Used with internal power from breaker

Style Number 6526C23G01 8346A28G01 8346A28G02 8346A28G03 8346A28G04 CTD-2 CTD-4-240

Test Cabinet
Any DC Close and Trip Combination Standard Any AC/DC Close and Any DC Trip Separate Standard 120, 240V AC Close, Capacitor Trip Any DC Close, Trip Combination Separate Motor

Capacitor Trip
120V 240V

Used with internal power from breaker. Used with a separate power source.

Test Jumper

Test Cabinet

Capacitor Trip

RP02204001E

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Technology Upgrades
New Replacement Front Panels
With a new replacement front panel, it is now possible to have state-of-the-art solid-state metering and relaying, with the capability to communicate to a PowerNet system. This upgrade also eliminates the need to cut and patch existing panels or replace the complete line-up. Medium voltage switchgear that was manufactured between 1963 and the present can now be upgraded with solid-state meters and relays to monitor and protect your distribution system. This replacement front panel upgrade capability applies to: DHP Switchgear 1963 1984 VCP Switchgear 1981 1986 I VCP-W Switchgear 1986 Present
I I

Older VCP-W Front Panel with Analog Metering and Induction Disk Type Relays

New front panels come with devices mounted and wired (See Optional SolidState Meters and Relays on Page 19). Wire markers and wiring diagrams for each hinge panel are provided for ease of installation. The existing panel is removed, the new panel is set in place, and the solid-state devices are wired into the switchgear unit. Communications can then be tied to PowerNet via a twisted pair. For availability and ordering instructions, contact the Aftermarket Products Center (APC) in Greenwood, SC 1-800-345-4072.
New VCP-W Front Panel with DT3000 and IQ DP-4000

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RP02204001E

VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

Renewal Parts
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Optional Solid-State Meters and Relays

DT3000 IQ DP-4000 FP-5000

DT3000

IQ DP-4000

FP-5000

The DT3000 is a true rms sensing, diagnostic programmable medium voltage trip unit. It is designed to provide a wide range of circuit protection, monitoring and control capabilities for utility, industrial and commercial electric power distribution systems. It provides unparalleled protection and coordination for medium voltage switchgear. Only one trip per unit is required for each three-phase circuit. Current monitoring and operatorselectable protective functions are integral to each trip unit. A single trip unit replaces some 30 styles of conventional electromagnetic and induction disk overcurrent relays.

The IQ DP-4000 monitors the following parameters: Phase currents. Phase L-L and L-N voltages. I Power and energy: K Real K Reactive K Apparent
I I I I

Demand power and current. % Total Harmonic Distortion (THD).

MP-3000

The meter also provides several protective alarming functions as well as provides minimum and maximum values of metered parameters. Enhanced features of the IQ DP-4000 include:
I I I I I I I

Improved accuracy. % THD. VA. Var-hours. VA hours. Demand values. Min./Max. values.

Alarming
Alarming is available via communications, LED at device, or optional relay output contacts. Alarms can be set for over- and undervoltage, current and voltage phase loss, and voltage unbalance to alarm on potentially costly voltage and current conditions.

MP-3000

The MP-3000 motor protection relay is a multi-functional microprocessorbased protective relay for the protection of any size motor at all voltage levels. It is most commonly applied on medium voltage starters and on critical or larger motors. The MP-3000 relay is a current only device that provides complete and reliable motor protection, monitoring and starting control functions.

The FP-5000 Feeder Protection relay provides complete three phase and ground overcurrent and voltage protection plus metering in a single, compact drawout case. It may be used as primary protection on feeders, mains and tie circuit breaker applications, and as a backup protection for transformers, high voltage lines and differential protection. Protection functions are well suited for main and distribution feeder circuit applications. Programmable logic control functions make the FP-5000 relay ideally suited for main-tie-main and main 1/main 2 transfer schemes. The Zone Interlocking feature can be utilized for bus protection instead of an expensive and complicated bus differential (87B) scheme. The FP-5000 works directly with the Cutler-Hammer DT-3000 and Digitrip MV relays. New breaker failure logic provides faster remote backup clearing times for stuck breaker operation. The FP-5000 provides trip and close circuit monitoring and alarming features. It continually monitors the complete trip and close circuits for continuity and readiness to trip. Open and close pushbuttons are conveniently located on the front of the relay for local breaker operation. Loss-ofvacuum monitoring is activated when the breaker is open. Residual current is monitored and alarmed if detected.

RP02204001E

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VacClad-W Type VCP-W 5 and 15 kV, 36-inch Wide Switchgear Components

is designed to allow a wealth of real time and recorded information to be accessed easily by an operator. All programming can be accomplished through the faceplate or the communications port. The on-line Help feature provides useful information on device operation, programming and troubleshooting.

IQ Analyzer

IQ 300

IQ 200

IQ Analyzer

IQ 300

The IQ Analyzer is a complete solution for users who want to monitor all aspects of their electrical distribution system. Based on input from customers and consultants, the IQ Analyzer has been improved to provide:
I I I I I I

Extensive metering. Power quality analysis. Remote input monitoring. Control relaying. Analog inputs/outputs. Communications capability.

IQ 200

Its high performance metering complies with the rigid ANSI C12.16 Class 10 accuracy specication for revenue meters, provides quality true rms readings through the 50th harmonic, accurately measures nonsinusoidal waveforms up to a 3.0 crest factor, and displays even and odd multiples of the fundamental current and voltage through the 50th harmonic. Both magnitude and phase angle of the harmonics are displayed. The unique operator interface, which includes a reverse mode LCD display with LED illumination, easy-to-use Meter Menu screens and detailed Analysis screens,

The IQ 200s compact size and exible mounting capabilities make it perfectly suited for machine control panels such as panelboard and switchboard mains and feeders, low voltage metalenclosed switchgear feeders, motor control centers, and especially for individual load monitoring. The base module can be display mounted, panel-mounted, DIN-rail mounted or side mounted. The display ts into a standard 1/4 DIN cutout, and for retrot applications also mounts in a 100 mm ANSI cutout. One IQ 200 provides an alternative to an assortment of individually wired and mounted ammeters, voltmeters, ammeter and voltmeter switches, watt-meters, var-meters, power factor meters, frequency meters, watt hour and demand meters.

The new IQ 300 provides extensive multi-function metering capabilities along with a large LCD display with an LED backlight. The IQ 300 display ts into the standard IQ cutout providing customers a simple upgrade path. The new meter directly measures and calculates up to 51 different electrical system values and meets the rigid ANSI C12.16 accuracy requirements for energy measurements.

Eaton Corporation Cutler-Hammer business unit 1000 Cherrington Parkway Moon Township, PA 15108-4312 USA tel: 1-800-525-2000 www.cutler-hammer.eaton.com

2002 Eaton Corporation All Rights Reserved Printed in USA Publication No. RP02204001E July 2002