Beruflich Dokumente
Kultur Dokumente
Renewal Parts
Supersedes Renewal Parts Data 32-255A Pages 1-20 dated May 1996 Mailed to: C, D, E /32-000
Description
Procedure for Identifying Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Cubicle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Drawers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Power Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drawout Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Drawer Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Cubicle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories and Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technology Upgrades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Solid-State Meters and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pages
2 2 3 4 6 8 8 10 11 12 13 14 14 15 16 18 19
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WARNING!
HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH. TURN OFF POWER SUPPLY TO EQUIPMENT BEFORE WORKING ON IT.
2. This book identies those replacement parts which are most frequently ordered and which are readily available. These parts should be ordered by style number or catalog number to speed up processing and delivery. This Renewal Parts Data applies to the housing parts only. For the vacuum circuit breaker parts, refer to Price List 33-729.
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Gray
Black
Relay Cover
Typical Front Panel
Minalite Bulb
LED, Type E22 (48V, 10 mA) Red (Quantity 10) Green (Quantity 10) Yellow (Quantity 10) Amber (Quantity 10) Minalite Bulb
Table 2. Blank Front Panel (Includes Hinges and Standard Door Latches)
Panel Description 36-inch Upper Panel with Left Hand Hinge 36-inch Upper Panel with Right Hand Hinge 36-inch Lower Panel with Left Hand Hinge (1200A Breaker) 36-inch Lower Panel with Right Hand Hinge (1200A Breaker) 36-inch Lower Panel with Left Hand Hinge (When 2000/3000A Breaker Located in Lower Compartment) 36-inch Lower Panel with Right Hand Hinge (When 2000/3000A Breaker Located in Lower Compartment) 36-inch Lower Panel with Left Hand Hinge (When 3000A Breaker Located in Upper Compartment) 36-inch Lower Panel with Left Hand Hinge (No Grille) 36-inch Lower Panel with Right Hand Hinge (No Grille) Style Number A1000L A1000R B1000L B1000R B2000L B2000R B3000L B0000L B0000R
W2 Handles Pistol Grip Oval (T-Shape) Round Series 24 Handles Pistol Grip Oval (T-Shape) Round Door Latch Assemblies Gray Black
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Levering-In Assembly Stationary Secondary Contacts Secondary Slide Assembly Stationary Rail Assembly (L. H.)
Space Heater TOC Switch Assembly MOC Switch Assembly Kirk Key Interlock Assembly Padlock Interlock Assembly
Style Number 6529C21G03 6529C21G04 692C662G02 692C662G03 6510C49G03 698B822H01 6510C48G03 6510C50G02 6510C50G03 6510C50G04 6510C50G05 6510C50G06 6510C50G07 698B822H01 6510C01G02 6510C02G02 691C540G01 6510C61G02 691C573G01
When a Pan Assembly space heater is required, this is where it is mounted. Refer to Space Heater Table 35 on Page 17 for ratings and style numbers. Designed for Kirk Key type F (one or two locks) interlock with zero bolt projection. Key lock not included. Padlock not included. Includes the Left Hand and Right Hand Stationary Rail Assembly, the appropriate Levering-in Assembly and the Stationary Secondary Contacts. Includes mounting bracket, switch and wiring harness.
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TOC Switch
Wiring Harness
Pan Assembly
Levering-in Assembly
Includes the Left Hand and Right Hand Stationary Rail Assembly, the appropriate Levering-in Assembly and the Stationary Secondary Contacts. Includes mounting bracket, switch and wiring harness. Designed for Kirk Key type F (one or two locks) interlock with zero bolt projection. Key lock not included. Padlock not included.
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Application Bus Side Bus Side Bus Side Bus Side Bus Side Bus Side Line Side Line Side Line Side Line Side Line Side Line Side
Style Number 6437C76G01 6437C76G03 6355C65G02 6437C76G05 6437C76G07 6355C65G03 6437C76G02 6437C76G04 6355C65G02 6437C76G06 6437C76G08 6355C65G03
Each style provides for three poles of a breaker. Bus Side is dened as the bottom poles of a breaker mounted in the top location, and the top poles of a breaker mounted in the bottom location. Line Side is dened as the top poles of a breaker mounted in the top location, and the bottom poles of a breaker mounted in the bottom location. Glass polyester insulation is standard.
Shutter Assembly
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100/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5 600/5 (MR)
800/5 1000/5 1200/5 1200/5 (MR) 1500/5 2000/5 2000/5 (MR) 2500/5 3000/5 3000/5 (MR) 4000/5 4000/5 (MR) 50/5 75/5 100/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5 600/5 (MR) 800/5 1000/5 1200/5 1200/5 (MR) 1500/5 2000/5 2000/5 (MR) 2500/5 3000/5 3000/5 (MR) 4000/5 4000/5 (MR)
Zero Sequence CT
Each pole can accommodate up to two standard accuracy CTs or one high accuracy CT.
Each pole can accommodate up to two standard accuracy CTs or one high accuracy CT.
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Polyester Shown
Primary Fuses
The Voltage Transformer Chassis does not include the voltage transformer, the primary fuses and the secondary pull fuse assembly. Includes the mounting box, secondary pull fuse with 6A fuses and wiring harness.
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Table 14. VCP-W Line-to-Line Transformers Mounting Plate Assembly Including PTs and Stabs ITI Voltage Transformers (Two Primary Fuses per Transformer)
System Line-to-Line Volts 2400 4200 4800 7200 8400 12500 13200 14400 ITI Type PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 4800/120 7200/120 8400/120 12000/120 13200/120 14400/120 Style Number 1C17638G01 1C17638G02 1C17639G01 1C17639G02 1C17639G03 1C17639G04 1C17639G05 1C17639G06
Table 15. Line-to-Line Transformers (Two Primary Fuses per Transformer) Includes PT Only Fuses, Fuse Clips, and the Mounting Plate Assembly Are Not Included
System Line-to-Line Volts 2400 4200 4800 7200 8400 12500 13200 14400 ITI Type PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 4800/120 7200/120 8400/120 12000/120 13200/120 14400/120 Style Number 3A40266H01 3A40266H02 3A40266H03 3A40266H04 3A40266H05 3A40266H06 3A40266H07 3A40266H08
Table 16. VCP-W Line-to-Ground Transformers Mounting Plate Assembly Including PTs and Stabs ITI Voltage Transformers (One Primary Fuse per Transformer)
System Line-to-Line Volts 2400 4200 4200 4800 7200 7200 8400 8400 12500 12500 13200 13200 14400 14400 ITI Type PTW3 PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 2400/120 4800/120 7200/120 4200/120 8400/120 4800/120 12000/120 7200/120 13200/120 7620/120 14400/120 8400/120 Style Number 1C17613G01 1C17613G02 1C17613G04 Contact Factory 1C17654G01 1C17614G01 1C17654G02 1C17614G02 1C17654G03 1C17614G03 1C17654G04 1C17614G04 1C17654G05 1C17614G05
Table 17. Line-to-Ground Transformers (One Primary Fuse per Transformer) Includes PT Only Fuses, Fuse Clips, and the Mounting Plate Assembly Are Not Included
System Line-to-Line Volts 2400 4200 4200 4800 7200 7200 8400 8400 12500 12500 13200 13200 14400 14400 ITI Type PTW3 PTW3 PTW3 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 PTW5 Ratio 2400/120 4200/120 2400/120 4800/120 7200/120 4200/120 8400/120 4800/120 12000/120 7200/120 13200/120 7620/120 14400/120 8400/120 Style Number 3A40267H01 3A40267H02 3A40267H03 Contact Factory 3A40267H05 3A40267H06 3A40267H07 3A40267H08 3A40267H09 3A40267H10 3A40267H11 3A40267H12 3A40267H13 3A40267H14
Note: Please contact the factory for part numbers and pricing for replacement parts included in the ITI mounting plate assemblies.
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Auxiliary Drawer
ABB
2400 2400 2400 4160 4160 4160 4800 4800 4800 7200 7200 7200 8400 8400 8400 12470 12470 12470 13200 13200 13200 13800 13800 13800 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5 10 15 5.5 kV 5.0E 5.5 kV 10.0E 5.5 kV 10.0E 5.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.0E 15.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 10.0E 5.5 kV 10.0E 5.5 kV 3.0E 5.5 kV 5.0E 5.5 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 5.0E 8.3 kV 3.0E 8.3 kV 3.0E 8.3 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 3.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.5E 15.5 kV 3.0E 15.5 kV 1.0E 15.5 kV 1.0E 15.5 kV 3.0E 506A004H01 506A004H02 506A004H03 506A004H05 506A004H06 506A004H07 506A004H25 506A004H26 506A004H27 506A004H13 506A004H14 506A004H15 506A004H28 506A004H29 506A004H30 506A004H17 506A004H18 506A004H19 506A004H21 506A004H22 506A004H23 506A004H31 506A004H32 506A004H33 3A39136H01 3A39136H02 3A39136H03 3A39136H05 3A39136H06 3A39136H07 3A39136H25 3A39136H26 3A39136H27 3A39136H13 3A39136H14 3A39136H15 3A39136H28 3A39136H29 3A39136H30 3A39136H17 3A39136H18 3A39136H19 3A39136H21 3A39136H22 3A39136H23 3A39136H31 3A39136H32 3A39136H33
ITI
The Control Power Transformer Chassis does not include the control power transformer, the primary fuses or the secondary breaker. Required for Control Power Transformer primary fuses that are 8.12 and 11.50 inches in length.
2400 2400 2400 4160 4160 4160 4800 4800 4800 7200 7200 7200 8400 8400 8400 12470 12470 12470 13200 13200 13200 13800 13800 13800
All Control Power Transformers have 1 7.5% Primary Tap and a 120/240 volt secondary.
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Auxiliary Drawer
Table 22. Auxiliary Drawer Parts
Description Drawout Fuse Basic Chassis Fuse Link Extension Kit Fuse Barrier Used with 11 or 14-inch fuses Used with 16-inch fuses Fuse Stab Top Contact Fuse Stab Bottom Contact
Basic chassis does not include the high voltage fuse clips, fuses or the required key interlocking with the secondary load breaker. The chassis is designed for a Kirk Key type F interlock with zero projection. The chassis will accommodate the fuses listed below and the Voltage Transformer fuses listed on Page 8 and the Control Power Transformer fuses listed on Page 10. Required for drawout fuses that are 14 and 16 inches in length. Required one per fuse.
Fuse Barrier
15.5 kV 10E
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Chassis Handle
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Standoff Insulator
Shutter Assembly
Voltage Transformers Control Power Transformers Drawout Fuses
Ground Straps
For 15 kV Voltage Transformers For 5 kV Voltage Transformers For 5 and 15 kV Control Power Transformers For 5 and 15 kV Drawout Fuses
Assembly
Female Secondary Contact Assembly Left Hand Stationary Rail Assembly Right Hand Stationary Rail Assembly
Ground Strap
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Bus Compartment
For 3000A Bus Hardware Insulator Cap Insulator Spacer / Hardware Kit
Insulator
Bus Support
Main Bus
Splice Plate
Table 26. Bus Riser Support Kit (Includes Hardware and Hardware Insulator Cap)
Required per Unit 1 1 1 1 Size in Inches .250 x 6.00 .250 x 4.00 .500 x 6.00 .375 x 6.00 Ampere Rating 1200 1200 2000 3000 Style Number 6436C66G02 6436C66G02 6436C66G03 6436C66G04
Table 30. Main Bus with Required Drilling and Fluidized Insulation 1200A = One .250 x 6.00 or One .250 x 4.00 2000A = One .500 x 6.00 3000A = Two .375 x 6.00 (All Bus Bars are 34 inches in Length)
Required per Unit 3 3 3 6 3 3 3 6 Ampere Rating 1200 1200 2000 3000 1200 1200 2000 3000 Thickness in Inches .250 x 6.00 .250 x 4.00 .500 x 6.00 .375 x 6.00 .250 x 6.00 .250 x 4.00 ,500 x 6.00 .375 x 6.00 Type of Plating Tin Tin Tin Tin Silver Silver Silver Silver Style Number 509B044H01 1C18370H04 509B044H02 509B044H03 509B044H06 1C18370H01 509B044H07 509B044H08
6-inch Bus
.250-inch without Inserts .250-inch with Inserts .250-inch Spacer .375-inch Spacer
4-inch Bus
.250-inch without Inserts .250-inch with Inserts .250-inch Spacer
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Bus Compartment
Table 32. Boots
Description Style Number 1C14751H01 1C14751H02 1C14759H01 1C18509H01 6359C17H01 6359C90H01 6359C66H01 6359C97H01 6359C99H01 6359C98H01 6531C80H01 6531C81H01 6531C82H01 6531C83H01 6359C99H01 6359C98H01
1200A Stud 1200A Closure 2000A Stud 2000A Closure 3000A Stud 3000A Closure
1200A (RH) 1200A (LH) 1200A (CTR) 2000A (RH) 2000A (LH) 2000A (CTR) 3000A (RH) 3000A (LH) 3000A (CTR)
Note: Please note that no cable termination boots for 1200A .25-inch x 4-inch bus are available at this time.
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Maintenance Tool
Rail Extensions
Rail Clamps
Dockable Dolly
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Space Heater
Test Jumper
Used with internal power from breaker
Test Cabinet
Any DC Close and Trip Combination Standard Any AC/DC Close and Any DC Trip Separate Standard 120, 240V AC Close, Capacitor Trip Any DC Close, Trip Combination Separate Motor
Capacitor Trip
120V 240V
Used with internal power from breaker. Used with a separate power source.
Test Jumper
Test Cabinet
Capacitor Trip
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Technology Upgrades
New Replacement Front Panels
With a new replacement front panel, it is now possible to have state-of-the-art solid-state metering and relaying, with the capability to communicate to a PowerNet system. This upgrade also eliminates the need to cut and patch existing panels or replace the complete line-up. Medium voltage switchgear that was manufactured between 1963 and the present can now be upgraded with solid-state meters and relays to monitor and protect your distribution system. This replacement front panel upgrade capability applies to: DHP Switchgear 1963 1984 VCP Switchgear 1981 1986 I VCP-W Switchgear 1986 Present
I I
Older VCP-W Front Panel with Analog Metering and Induction Disk Type Relays
New front panels come with devices mounted and wired (See Optional SolidState Meters and Relays on Page 19). Wire markers and wiring diagrams for each hinge panel are provided for ease of installation. The existing panel is removed, the new panel is set in place, and the solid-state devices are wired into the switchgear unit. Communications can then be tied to PowerNet via a twisted pair. For availability and ordering instructions, contact the Aftermarket Products Center (APC) in Greenwood, SC 1-800-345-4072.
New VCP-W Front Panel with DT3000 and IQ DP-4000
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DT3000
IQ DP-4000
FP-5000
The DT3000 is a true rms sensing, diagnostic programmable medium voltage trip unit. It is designed to provide a wide range of circuit protection, monitoring and control capabilities for utility, industrial and commercial electric power distribution systems. It provides unparalleled protection and coordination for medium voltage switchgear. Only one trip per unit is required for each three-phase circuit. Current monitoring and operatorselectable protective functions are integral to each trip unit. A single trip unit replaces some 30 styles of conventional electromagnetic and induction disk overcurrent relays.
The IQ DP-4000 monitors the following parameters: Phase currents. Phase L-L and L-N voltages. I Power and energy: K Real K Reactive K Apparent
I I I I
MP-3000
The meter also provides several protective alarming functions as well as provides minimum and maximum values of metered parameters. Enhanced features of the IQ DP-4000 include:
I I I I I I I
Improved accuracy. % THD. VA. Var-hours. VA hours. Demand values. Min./Max. values.
Alarming
Alarming is available via communications, LED at device, or optional relay output contacts. Alarms can be set for over- and undervoltage, current and voltage phase loss, and voltage unbalance to alarm on potentially costly voltage and current conditions.
MP-3000
The MP-3000 motor protection relay is a multi-functional microprocessorbased protective relay for the protection of any size motor at all voltage levels. It is most commonly applied on medium voltage starters and on critical or larger motors. The MP-3000 relay is a current only device that provides complete and reliable motor protection, monitoring and starting control functions.
The FP-5000 Feeder Protection relay provides complete three phase and ground overcurrent and voltage protection plus metering in a single, compact drawout case. It may be used as primary protection on feeders, mains and tie circuit breaker applications, and as a backup protection for transformers, high voltage lines and differential protection. Protection functions are well suited for main and distribution feeder circuit applications. Programmable logic control functions make the FP-5000 relay ideally suited for main-tie-main and main 1/main 2 transfer schemes. The Zone Interlocking feature can be utilized for bus protection instead of an expensive and complicated bus differential (87B) scheme. The FP-5000 works directly with the Cutler-Hammer DT-3000 and Digitrip MV relays. New breaker failure logic provides faster remote backup clearing times for stuck breaker operation. The FP-5000 provides trip and close circuit monitoring and alarming features. It continually monitors the complete trip and close circuits for continuity and readiness to trip. Open and close pushbuttons are conveniently located on the front of the relay for local breaker operation. Loss-ofvacuum monitoring is activated when the breaker is open. Residual current is monitored and alarmed if detected.
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IQ Analyzer
IQ 300
IQ 200
IQ Analyzer
IQ 300
The IQ Analyzer is a complete solution for users who want to monitor all aspects of their electrical distribution system. Based on input from customers and consultants, the IQ Analyzer has been improved to provide:
I I I I I I
Extensive metering. Power quality analysis. Remote input monitoring. Control relaying. Analog inputs/outputs. Communications capability.
IQ 200
Its high performance metering complies with the rigid ANSI C12.16 Class 10 accuracy specication for revenue meters, provides quality true rms readings through the 50th harmonic, accurately measures nonsinusoidal waveforms up to a 3.0 crest factor, and displays even and odd multiples of the fundamental current and voltage through the 50th harmonic. Both magnitude and phase angle of the harmonics are displayed. The unique operator interface, which includes a reverse mode LCD display with LED illumination, easy-to-use Meter Menu screens and detailed Analysis screens,
The IQ 200s compact size and exible mounting capabilities make it perfectly suited for machine control panels such as panelboard and switchboard mains and feeders, low voltage metalenclosed switchgear feeders, motor control centers, and especially for individual load monitoring. The base module can be display mounted, panel-mounted, DIN-rail mounted or side mounted. The display ts into a standard 1/4 DIN cutout, and for retrot applications also mounts in a 100 mm ANSI cutout. One IQ 200 provides an alternative to an assortment of individually wired and mounted ammeters, voltmeters, ammeter and voltmeter switches, watt-meters, var-meters, power factor meters, frequency meters, watt hour and demand meters.
The new IQ 300 provides extensive multi-function metering capabilities along with a large LCD display with an LED backlight. The IQ 300 display ts into the standard IQ cutout providing customers a simple upgrade path. The new meter directly measures and calculates up to 51 different electrical system values and meets the rigid ANSI C12.16 accuracy requirements for energy measurements.
Eaton Corporation Cutler-Hammer business unit 1000 Cherrington Parkway Moon Township, PA 15108-4312 USA tel: 1-800-525-2000 www.cutler-hammer.eaton.com
2002 Eaton Corporation All Rights Reserved Printed in USA Publication No. RP02204001E July 2002