PD

F -X C h a n ge

bu

to

ETANK FULL REPORT - NEW JOB 1 w ETank2000 1.9.14 (26 Oct 2010) . c Full .d o ck c
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 1 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

u -tr a

TABLE OF CONTENTS ETANK SETTINGS SUMMARY SUMMARY OF DESIGN DATA AND REMARKS SUMMARY OF RESULTS ROOF DESIGN BOTTOM DESIGN ANCHOR BOLT DESIGN CAPACITIES AND WEIGHTS MAWP & MAWV SUMMARY

PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 15 PAGE 20 PAGE 23 PAGE 24

PD

F -X C h a n ge

bu

to

lic

lic

ETANK SETTINGS SUMMARY

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 2 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

To Change These ETank Settings, Go To Tools->Options, Behavior Tab. ---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : False Show MAWP / MAWV Calcs : True Enforce API Minimum thicknesses : True Enforce API Maximum Roof thickness : True Enforce Minimum Self Supp. Cone Pitch (2 in 12) : True Force Non-Annular Btm. to Meet API-650 5.5.1 : False Set t.actual to t.required Values : False Maximum 650 App. S or App. M Multiplier is 1 : True Enforce API Maximum Nozzle Sizes : True Max. Self Supported Roof thickness : 0.5 in. Max. Tank Corr. Allowance : 0.5 in. External pressure calcs subtract C.A. per V.5 : False Use Gauge Material for min thicknesses : False Enforce API Minimum Live Load : True Enforce API Minimum Anchor Chair Design Load = Bolt Yield Load : True

.d o

c u -tr a c k

.c

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

SUMMARY OF DESIGN DATA and REMARKS

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 3 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Job Date of Calcs. Mfg. or Insp. Date Design Basis

.d o

c u -tr a c k

.c

: : : :

NEW JOB 1 6/24/2013 , 06:38 AM 6/24/2013 API-653 4th Edition, April 2009, & API-620 10th Edition, Feb 2002

---------------------------------------------------------------------- TANK NAMEPLATE INFORMATION ---------------------------------------------------------------------- Operating Ratio: 0.4 - Design Standard: - API-620 10th Edition, Feb 2002 - (None) - Roof : A-36: 0.375in. - Shell (1): A-36: 0.1875in. - Bottom : A-36: 0.25in. ---------------------------------------------------------------------Design Internal Pressure = 0 PSI or 0 IN. H2O Design External Pressure = 0 PSI or 0 IN. H2O MAWP = 2.2320 PSI or 61.86 IN. H2O MAWV = -0.1780 PSI or -4.93 IN. H2O OD of Tank = 18 ft Shell Height = 20 ft S.G. of Contents = 1 Max. Liq. Level = 20 ft Re-Rate Temperature = 70 F Tank Joint Efficiency = 1 Ground Snow Load = 0 lbf/ft^2 Roof Live Load = 20 lbf/ft^2 Design Roof Dead Load = 0 lbf/ft^2 Basic Wind Velocity = 100 mph Wind Importance Factor = 1 Using Seismic Method: NONE DESIGN NOTES NOTE 1 : Tank is not subject to API-650 Appendix F.7

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

SUMMARY OF RESULTS
k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 4 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Shell Material Summary (Bottom is 1) -----------------------------------------------------------------------Shell Width Material Sts Sca Weight CA # (ft) (psi) (psi) (lbf) (in) -----------------------------------------------------------------------Ratio = (t-CA)/R = (0.1875 - 0)/108 = 0.0017 1 20 A-36 16,000 1,736 8,643 0 -----------------------------------------------------------------------Total Weight 8,643 Shell API 653 Summary (Bottom is 1) ----------------------------------------------------------------Shell t.design(Sd) t.test(St) t.external t.required t.actual # (in.) (in.) (in.) (in.) (in.) ----------------------------------------------------------------1 0.0585 0 0 0.1 0.1875 ----------------------------------------------------------------Self Supported Conical Roof; t.required = 0.2315 in. t.actual = 0.375 in. Roof Joint Efficiency = 1 Weight = 3,947 lbf Bottom Type: Flat Bottom: Non-Annular Bottom Floor Material = A-36 t.required = 0.1 in. t.actual = 0.25 in. Bottom Joint Efficiency = 1 Total Weight of Bottom = 2,692 lbf ANCHOR BOLTS: (6) 1in. UNC Bolts, A-193 Gr B7 Material = A-36

.d o

c u -tr a c k

.c

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

<Roof Design Per API 653>

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 5 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

CONICAL ROOF:

.d o

c u -tr a c k

.c

A-36

JEr = Roof Joint Efficiency = 1 Lr = Entered Roof Live Load = 20 lbf/ft^2 Lr_1 = Computed Roof Live Load, including External Pressure S = Ground Snow Load = 0 lbf/ft^2 Sb = Balanced Design Snow Load = 0 lbf/ft^2 Su = Unbalanced Design Snow Load = 0 lbf/ft^2 Dead_Load = Insulation + Plate_Weight + Added_Dead_Load = (8)(0/12) + 15.2982 + 0 = 15.3 lbf/ft^2 Roof Loads (per API-650 Appendix R) Pe = PV*144 = 0*144 = 0 lbf/ft^2 e.1b = DL + MAX(Sb,Lr) + 0.4*Pe = 15.3 + 20 + 0.4*0 = 35.3 lbf/ft^2 e.2b = DL + Pe + 0.4*MAX(Sb,Lr) = 15.3 + 0 + 0.4*20 = 23.3 lbf/ft^2 T = Balanced Roof Design Load (per API-650 Appendix R) = MAX(e.1b,e.2b) = 35.3 lbf/ft^2 e.1u = DL + MAX(Su,Lr) + 0.4*Pe = 15.3 + 20 + 0.4*0 = 35.3 lbf/ft^2 e.2u = DL + Pe + 0.4*MAX(Su,Lr) = 15.3 + 0 + 0.4*20 = 23.3 lbf/ft^2 U = Unbalanced Roof Design Load (per API-650 Appendix R) = MAX(e.1u,e.2u) = 35.3 lbf/ft^2 Lr_1 = MAX(T,U) = 35.3 lbf/ft^2 pt = Roof Cone Pitch = 2 in/ft Theta = = = Alpha = = Angle of Cone to the Horizontal ATAN(pt/12) = ATAN(0.1667) 9.4623 degrees 1/2 the Included Apex Angle of Cone 80.5377 degrees

R2 = 6*OD/SIN(Theta) = 656.94 in. Rc = R3 = OD/2 = 108 in.

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

<Weight, Surface Area, and Projected Areas of Roof>

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 6 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Ap_Vert = = = =

.d o

c u -tr a c k

.c

Vertical Projected Area of Roof pt*OD^2/48 2*18^2/48 13.5 ft^2

Horizontal Projected Area of Roof (Per API-650 5.2.1.f) Xw = = = = Ap = = = = Moment Arm of UPLIFT wind force on roof 0.5*OD 0.5*18 9 ft Projected Area of roof for wind moment PI*R^2 PI*9^2 254.469 ft^2

Roof_Area = 36*PI*OD^2/COS(Theta) = 36*PI*(18)^2/COS(9.4623) = 37,149 in^2 Weight = = = = (Density)(t)(Roof_Area) (0.2833)(0.375)(37,149) 3,947 lbf (New) 3,947 lbf (Corroded)

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

< API-620 >

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 7 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

.d o

c u -tr a c k

.c

<Actual Participating Area of Roof-to-Shell Juncture> (From API-620 5.12.4.2 Eqn. 25) Wc = 0.6 * SQRT[Rc * (t-CA)] (Top Shell Course) = 0.6 * SQRT[108 * (0.1875 - 0)] = 2.7 in. (From API-620 5.12.4.2 Eqn. 24) Wh = 0.6 * SQRT[R2 * (t-CA)] (Roof Plate) = 0.6 * SQRT[656.94 * (0.375 - 0)] = MIN(9.4174, 12) = 9.4174 in. Top End Stiffener: NONE Aa = (Cross-sectional Area of Top End Stiffener) = 0 in^2 Ashell = = = = Aroof = = = = A = = = = Contributing Area due to shell plates Wc*(t_shell - CA) 2.7 * (0.1875 - 0) 0.506 in^2 Contributing Area due to roof plates Wh*(t_roof - CA) 9.4174 * (0.375 - 0) 3.532 in^2

Actual Part. Area of Roof-to-Shell Juncture (per API-620) Aa + Aroof + Ashell 0 + 3.532 + 0.506 4.038 in^2

R3 = 108 in. At = PI*OD^2/4*144 = PI*18^2/4*144 = 36,644 in^2 (Cross-Sectional Area of Roof at Shell) < Internal Pressure > W = - (weight roof plates) = -3,947 lbf W/At = (-3,947 / 36,644) = -0.1077 PSI P = 0 PSI or 0 IN. H20 <Meridional and Latitudinal Forces> T1 = R3/[2*COS(Alpha)]*(P + W/At) = 108/[2*COS(80.5377)]*(0 + -0.1077) = -35.38 lbf/in T2 = R3/COS(Alpha)*(P + W/At) = 108/COS(80.5377)*(0 + -0.1077) = -70.75 lbf/in

w
w

w
w

PD

F -X C h a n ge

bu

to

< API-620 > w Minimum thickness (t) requirement: .c .d o ck c

k lic C
m
o
u -tr a

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 8 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Tp = MAX(ABS(T1),ABS(T2)) = 70.8 lb/in. Tpp = MIN(ABS(T1),ABS(T2)) = 35.4 lb/in. Rp = Infinity Rpp = R2 = 656.94 in. t_18 = Infinity t_19 = SQRT[Tpp*Rpp]/1000 + CA = 0.1525 in. (t_18 - CA)/Rp = 1 (t_19 - CA)/Rpp = 0.0002 t-Calc = MAX(t_18,t_19) Ratio = (t-CA)/R = (0.375 - 0)/656.94 = 0.0006 Sca = 10^6*Ratio (Per 5.5.4.3) = 571 PSI (Allowable Compressive Stress) t-Calc = 0.1525 in. Since t.actual > T620, Back-Calculating Pmax using t.actual as target, and T620 routine... Entry Condition: P_x = 0.1087, t-620 = 0.0001 Exit Condition: P_x = 9.242, t-620 = 0.375 P_max_int = 9.242 PSI, or 256.13 IN. H2O (limited by Roof Plate) <Minimum Participating Area> T2s = P*R3 = (0)(108) = 0 lbf/in Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha)) = (-70.75)(9.4174)+(0)(2.7)-(-35.38)(108)(SIN(80.5377)) = 3,103 lbf A_min = = = = Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27) Q/Sts 3,103/16,000 0.194 in^2

Back-Calculating PmaxQ using Actual Area (A-620) as target... Entry Condition: P_x = 1, A-620 = 0.194 Exit Condition: P_x = 2.232, A-620 = 4.038 P_max_int_Q = 2.232 PSI, or 61.86 IN. H2O (limited by Actual Participating Area)

PD

F -X C h a n ge

bu

to

P_max_int = MAX[MIN(9.242,2.232),0] w = 2.232 PSI or 61.86 IN. H2O .c .d o ck c

k lic C
m
o
u -tr a

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:55 AM

Page 9 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

< External Pressure > W = -(Lr + Dead_Load) * Roof_Area = -(20 + 15.3) * 257.9792 = -9,107 lbf W/At = (-9,107 / 36,644) = -0.2485 PSI P = PV_Entered = 0 PSI or 0 IN. H20 <Meridional and Latitudinal Forces> T1 = R3/[2*COS(Alpha)]*(P + W/At) = 108/[2*COS(80.5377)]*(0 + -0.2485) = -81.62 lbf/in T2 = R3/COS(Alpha)*(P + W/At) = 108/COS(80.5377)*(0 + -0.2485) = -163.25 lbf/in < API-620 > Minimum thickness (t) requirement: Tp = MAX(ABS(T1),ABS(T2)) = 163.3 lb/in. Tpp = MIN(ABS(T1),ABS(T2)) = 81.6 lb/in. Rp = Infinity Rpp = R2 = 656.94 in. t_18 = Infinity t_19 = SQRT[Tpp*Rpp]/1000 + CA = 0.2315 in. (t_18 - CA)/Rp = 1 (t_19 - CA)/Rpp = 0.0004 t-Calc = MAX(t_18,t_19) Ratio = (t-CA)/R = (0.375 - 0)/656.94 = 0.0006 Sca = 10^6*Ratio (Per 5.5.4.3) = 571 PSI (Allowable Compressive Stress) t-Calc = 0.2315 in. Since t.actual > T620, Back-Calculating Pmax using t-Calc as target, and T620 routine... Entry Condition: V_x = 0 PSI, t-620 = 0.2315 Exit Condition: V_x = -0.403, t-620 = 0.3749

PD

F -X C h a n ge

bu

to

.d o

P_max_ext = -0.403 PSI, or -11.17 IN. H2O (due to Roof Plate) .c ck c

m
o
u -tr a

lic

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 10 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

<Minimum Participating Area> T2s = P*R3 = (0)(108) = 0 lbf/in Q = (T2)(Wh) + (T2s)(Wc) - (T1)(Rc)(SIN(Alpha)) = (-163.25)(9.4174)+(0)(2.7)-(-81.62)(108)(SIN(80.5377)) = 7,158 lbf A_min = = = = Minimum Participating Area ( per API-620 5.12.4.3 Eq. 27) Q/Sts 7,158/16,000 0.447 in^2

Back-Calculating PmaxQ using Actual Area (A-620) as target... Entry Condition: P_x = -1, A-620 = 0.447 Exit Condition: P_x = -2.014, A-620 = 4.038 P_max_ext_Q = -2.014 PSI, or -55.82 IN. H2O (due to Actual Participating Area) P_max_ext = MAX(-0.403,-2.014) = -0.403 PSI or -11.17 IN. H2O t-Calc = MAX( 0.1525, 0.2315 ) = 0.2315 in. t.required = t-Calc = 0.2315 in. < ROOF DESIGN SUMMARY > t.required = 0.2315 in. t.actual = 0.375 in. P_max_internal = 2.232 PSI or 61.86 IN. H2O P_max_external = -0.403 PSI or -11.17 IN. H2O

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

SHELL COURSE RE-RATING

k
o

(Bottom Course is #1)

w
w
w

to

bu

N
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 11 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Course # 1; < API-620 >

.d o

c u -tr a c k

.c

Material: A-36;

Width = 20ft

R = R2 = Rc = 108 in. At = 36,644 in^2 < Internal Pressure - Full > W = - (roof plates + shell) = -12,598 lbf W/At = (-12,598 / 36,644) = -0.3438 PSI Px = P + P_liquid = 0 + 8.66 = 8.66 PSI <Meridional and Latitudinal Forces> T1 = Rc/2*(P + W/At) = 108/2*(8.66 + -0.3438) = 449.07 lbf/in T2 = P*Rc = 8.66*108 = 935.28 lbf/in < API-620 > Minimum thickness (t) requirement: (Per 5.10.3.2) T = MAX(T1, T2) = 935.3 lb./in. Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)

t-Calc = T/(Sts*E) + CA = 935.3/(16,000*1) + 0 = 0.0585 in. t-Calc = 0.0585 in. Since t.actual > T620, Back-Calculating Pmax using t.actual as target, and T620 routine... Entry Condition: P_x = 8.661, t-620 = 0.0585 Exit Condition: P_x = 27.776, t-620 = 0.1875 NOTE: Tank Limited to 15 PSI P_shell_int = 15 PSI (per API-620)

(due to Shell Course, without Liquid Head)

< External Pressure - Empty > Lr_shell (Total Roof Live Load weight supported by shell) = Ar * Lr / 144 = 37,149 * 20 / 144 = 5,160 LBF

w
w

PD

F -X C h a n ge

bu

to

W = - (Roof Plates + Shell + Lr_shell + Dead Load) w (3,947 + 8,651 + 5,160 + 0) .d o= - k.c c u -tr a c = -17,758 lbf W/At = (-17,758 / 36,644) = -0.4846 PSI PV = 0 PSI
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 12 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

<Meridional and Latitudinal Forces> T1 = Rc/2*(P + W/At) = 108/2*(0 + -0.4846) = -26.17 lbf/in T2 = P*Rc = 0*108 = 0 lbf/in < API-620 > Minimum thickness (t) requirement: Tp = MAX(ABS(T1),ABS(T2)) = 26.2 lb/in. Tpp = MIN(ABS(T1),ABS(T2)) = 0 lb/in. Rp = R2 = 108 in. Rpp = Infinity t_18 = SQRT[(Tp + 0.8*Tpp)*Rp]/1342 + CA = 0.0396 in. t_19 = Infinity (t_18 - CA)/Rp = 0.0004 (t_19 - CA)/Rpp = 1 t-Calc = MAX(t_18,t_19) Ratio = (t-CA)/R = (0.1875 - 0)/108 = 0.0017 Sca = 10^6*Ratio (Per 5.5.4.3) = 1,736 PSI (Allowable Compressive Stress) t-Calc = 0.0396 in. Since t.actual > T620, Back-Calculating Pmax using t-Calc as target, and T620 routine... Entry Condition: V_x = 0 PSI, t-620 = 0.0396 Exit Condition: V_x = -5.542, t-620 = 0.1875 P_shell_ext = -5.542 PSI (due to Shell Course) Wtr = Transposed Width of each Shell Course = Width*[ t_thinnest / t_course ]^2.5

Since there is only 1 Shell Course, Wtr = 20 ft.

PD

F -X C h a n ge

bu

to

INTERMEDIATE WIND GIRDERS (API 620 Section 5.10.6) w V Speed) = 100 mph .c . d o (Wind c u -tr a c k Ve = vf = Velocity Factor = (vs/100)^2 = (100/100)^2 = 1 Re-Rate PV = 0 PSI, OR 0 In. H2O
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 13 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

<TOP END STIFFENER CALCULATIONS> Z = Required Top Comp Ring Section Modulus (per API-650 5.1.5.9.e) = 0 in^3 Top Comp. Ring is not required for Self-Supported Roofs if the requirements of either Section 5.10.5 or 5.10.6 are met. <INTERMEDIATE STIFFENER CALCULATIONS> (PER API-620 Section 5.10.6) * * * NOTE: Using the thinnest shell course, t_thinnest, instead of top shell course. * * * NOTE: Not subtracting corrosion allowance per user setting. ME = 28,799,999/28,799,999 = 1 Hu = = = = Wtr Maximum Height of Unstiffened Shell {ME*600,000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve) {1*600,000*0.1875*SQRT[0.1875/18]^3} / 1 119.604 ft = Transposed Width of each Shell Course = Width*[ t_thinnest / t_course ]^2.5

Since there is only 1 Shell Course, Wtr = 20 ft. L_0 = Hts/# of Stiffeners + 1 = 20/1 = 20 ft. No Intermediate Wind Girders Needed Since Hu >= L_0 SHELL COURSE #1 SUMMARY ------------------------------------------t-Calc = MAX(t-Calc_620, t_min_ext, t.seismic) = MAX(0.0585, 0, 0) = 0.0585 in. Course Minimum t shall not be less than 0.1" + CA (per API-653 Section 4.3.3.1) t-653min = 0.1 in. t.required = MAX(t.design, t.min653) = MAX(0.0585,0.1) = 0.1 in.

PD

F -X C h a n ge

bu

to

< API-653 4.3.2.1 > t1 w . d (lowest average thickness in the shell course) .c o c u -tr a c k t1 must be >= t.required = 0.1 in. t2 (least min. thickness in an area of shell course) t2 must be >= 0.6*(t.required - CA) + CA = 0.060000 in. t.actual = 0.1875 in.
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 14 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Weight = = = =

Density*PI*[(12*OD) - t]*12*Width*t 0.2833*PI*[(12*18)-0.1875]*12*20*0.1875 8,643 lbf (New) 8,643 lbf (Corroded)

PD

F -X C h a n ge

bu

to

lic

lic

FLAT BOTTOM: NON-ANNULAR PLATE DESIGN

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 15 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Bottom Plate Material : A-36 Annular Bottom Plate Material : <Weight of Bottom Plate> Bottom_Area = PI/4*(Bottom_OD)^2 = PI/4*(220)^2 = 38,013 in^2 Weight = = = = < API-653 >

.d o

c u -tr a c k

.c

A-36

Density * t.actual * Bottom_Area 0.2833 * 0.25 * 38,013 2,692 lbf (New) 2,692 lbf (Corroded)

Calculation of Hydrostatic Test Stress & Product Design Stress (per API-653 Table 4-5 footnote b) t_1 : Original Bottom (1st) Shell Course thickness. H'= Max. Liq. Level + P(psi)/(0.433) = 20 + (0)/(0.433) = 20 ft St = = = = Sd = = = = Hydrostatic Test Stress in Bottom (1st) Shell Course (2.6)(OD)(H' - 1)/t_1 (2.6)(18)(20 - 1)/(0.1875) 4,742 PSI. (Within 24900 PSI limit for Non-Annular Bottom) Product Design Stress in Bottom (1st) Shell Course (2.6)(OD)(H' - 1)(G)/(t_1 - ca_1) (2.6)(18)(20 - 1)(1)/(0.1875) 4,742 PSI. (Within 23200 PSI limit for Non-Annular Bottom)

-------------------------<Non-Annular Bottom Plates> t_min = 0.1 + 0 = 0.1 in. (per API-653 Table 4-4) t-Calc = t_min = 0.1 in. t-Actual = 0.25 in. < Vacuum Calculations > (per ASME Section VIII Div. 1)

Weight of Corr. Bottom Plate Resisting External Vacuum P_btm = 0.2833 * 0.25 = 0.0708 PSI or 1.96 IN. H2O P_ext = PV + P_btm = 0 + 0.0708 = 0.0708 PSI or 1.96 IN. H2O Since P_ext > 0, P_ext = 0 td_ext = (t-Calc - CA) = (0.0585 - 0) = 0.0585 in. (1st course)

w
w

w
w

PD

F -X C h a n ge

bu

to

ts = (t.actual - CA) w - 0) .c . d o = (0.1875 c u -tr a c k = 0.1875 in.

k lic C
m
o

lic

(1st course)
w
w
w

to

bu

N
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 16 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

C = 0.33 * td_ext / ts = 0.33 * 0.0585 / 0.1875 = 0.103 since C < 0.2, set C = 0.2

t-Vac = OD*SQRT(C*P_ext/SE) + CA = (216)*SQRT[(0.2)(0)/(16,000)(1)] + 0 = 0 in. t-Calc = MAX(t-Calc, t-Vac) = MAX(0.1,0) = 0.1 in. P_max_external (Vacuum limited by bottom plate thickness) = -([(t - CA)/OD]^2*(S*E/C) + P_btm) = -([(0.25 - 0)/216]^2*(16,000*1/0.2) + 0.0708) = -0.178 PSI or -4.93 IN. H2O ------------------< FLAT BOTTOM: NON-ANNULAR SUMMARY > t.required = t-Calc = 0.1 in. t.actual = 0.25 in.

PD

F -X C h a n ge

bu

to

NET UPLIFT DUE TO INTERNAL PRESSURE w (See roof report for calculations) .c .d o c u -tr a c k Net_Uplift = -12,590 lbf Anchorage NOT required for internal pressure.
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 17 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

WIND MOMENT (Using API-650 SECTION 5.11) vs = Wind Velocity = 100 mph vf = Velocity Factor = (vs/100)^2 = (100/100)^2 = 1 Wind_Uplift = Iw * 30 * vf = 1 * 30 * 1 = 30 lbf/ft^2 API-650 5.2.1.k Uplift Check P_F41 = WCtoPSI(0.962*Fy*A*TAN(Theta)/D^2 + 8*t_h) P_F41 = WCtoPSI(0.962*36,000*4.038*0.1667/18^2 + 8*0.375) = 2.7041 PSI Limit Wind_Uplift/144+P to 1.6*P_F41 Wind_Uplift/144 + P = 0.2083 PSI 1.6*P_F41 = 4.3266 PSI Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41) Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P) Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144) = MIN(30,623.0246) = 30 lbf/ft^2 Ap_Vert = = = = Vertical Projected Area of Roof pt*OD^2/48 2*18^2/48 13.5 ft^2

Horizontal Projected Area of Roof (Per API-650 5.2.1.f) Xw = = = = Ap = = = = Moment Arm of UPLIFT wind force on roof 0.5*OD 0.5*18 9 ft Projected Area of roof for wind moment PI*R^2 PI*9^2 254.469 ft^2

M_roof (Moment Due to Wind Force on Roof) = (Wind_Uplift)(Ap)(Xw) = (30)(254.469)(9) = 68,707 ft-lbf Xs (Moment Arm of Wind Force on Shell) = H/2 = (20)/2 = 10 ft As (Projected Area of Shell) = H*(OD + t_ins / 6) = (20)(18 + 0/6) = 360 ft^2 M_shell (Moment Due to Wind Force on Shell) = (Iw)(vf)(18)(As)(Xs) = (1)(1)(18)(360)(10) = 64,800 ft-lbf

PD

F -X C h a n ge

bu

to

.d o

Mw (Wind moment) = M_roof + M_shell = 68,707 + 64,800 .c c u -tr a c k = 133,507 ft-lbf

m
o

lic

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 18 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

= Net weight (PER API-650 5.11.3) (Force due to corroded weight of shell and shell-supported roof plates less 40% of F.1.2 Uplift force.) = W_shell + W_roof - 0.4*P*(PI/4)(144)(OD^2) = 8,643 + 3,947 - 0*(PI/4)(144)(18^2) = 12,590 lbf

RESISTANCE TO OVERTURNING (per API-650 5.11.2) An unanchored Tank must meet these two criteria: 1) 0.6*Mw + MPi < (MDL + MF_min_liq)/1.5 2) Mw + 0.4MPi < (MDL + MF)/2 Mw = Destabilizing Wind Moment = 133,507 ft-lbf MPi = Destabilizing Moment about the Shell-to-Bottom Joint from Design Pressure. = P*(PI*OD^2/4)*(144)*(OD/2) = 0*(3.1416*18^2/4)*(144)*(9) = 0 ft-lbf MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and Roof weight supported by the Shell. = (W_shell + W_roof)*OD/2 = (8,643 + 3,947)*9 = 113,310 ft-lbf tb = Bottom Plate thickness less C.A. = 0.25 in. wl = = = = Circumferential loading of contents along Shell-To-Bottom Joint. 4.67*tb*SQRT(Sy_btm*H_liq) 4.67*0.25*SQRT(36,000*20) 990.66 lbf/ft

wl = 0.9 * H_liq * OD (lesser value than above) = 0.9*20*18 = 324 lbf/ft wl_min_liq = Circumferential loading of Minimum-Level contents along Shell-To-Bottom Joint. = 4.67*ta*SQRT(Sy_btm*H_min_liq) = 4.67*0.25*SQRT(36,000*0) = 0 lbf/ft MF_min_liq = wa_min_liq*PI*OD = 0*3.1416*18 = 0 lbf MF = = = = Stabilizing Moment due to Bottom Plate and Liquid Weight. (OD/2)*wl*PI*OD (9)(324)(3.1416)(18) 164,896 ft-lbf

w
w

w
w

PD

F -X C h a n ge

bu

to

Criteria 1 w 0.6*(133,507) + 0 < (113,310 + 0)/1.5 .c .d o c u -tr a c k Since 80,104 >= 75,540, Tank must be anchored.
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 19 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Criteria 2 133,507 + 0.4 * 0 < (113,310 + 164,896)/2 Since 133,507 < 139,103, Tank is stable. RESISTANCE TO SLIDING (per API-650 5.11.4) F_wind = vF * 18 * As = 1 * 18 * 360 = 6,480 lbf F_friction = Maximum of 40% of Weight of Tank = 0.4 * (W_Roof_Corroded + W_Shell_Corroded + W_Btm_Corroded + W_min_Liquid) = 0.4 * (3,947 + 8,643 + 2,692 + 0) = 6,113 lbf Bolt Shear Area Req'd = 0.006 in^2 <Anchorage Requirement> Anchorage required since Criteria 1, Criteria 2, or Sliding are NOT acceptable. Bolt Spacing = 10 ft, Min # Anchor Bolts = 6

PD

F -X C h a n ge

bu

to

lic

lic

ANCHOR BOLT DESIGN

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 20 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Bolt Material : A-193 Gr B7 Sy = 105,000 PSI < Uplift Load Cases, per API-650 Table 5-21b > D (tank OD) = 18 ft P (design pressure) = 0 INCHES H2O Pt (test pressure per F.4.4) = P = 0 INCHES H2O Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below) t_h (roof plate thickness) = 0.375 in. Mw (Wind Moment) = 133,507 ft-lbf Mrw (Seismic Ringwall Moment) = 0 ft-lbf W1 (Dead Load of Shell minus C.A. and Any Dead Load minus C.A. other than Roof Plate Acting on Shell) W2 (Dead Load of Shell minus C.A. and Any Dead Load minus C.A. including Roof Plate minus C.A. Acting on Shell) W3 (Dead Load of New Shell and Any Dead Load other than Roof Plate Acting on Shell) For Tank with Self Supported Roof, W1 = Corroded Shell + Shell Insulation = 8,643 + 0 = 8,643 lbf W2 = Corroded Shell + Shell Insulation + Corroded Roof Plates + Roof Dead Load = 8,643 + 0 + 3,947 + 37,149 * 15.3/144 = 16,537 lbf W3 = New Shell + Shell Insulation = 8,643 + 0 = 8,643 lbf Uplift Case 1: Design Pressure Only U = [(P - 8*t_h) * D^2 * 4.08] - W1 U = [(0 - 8*0.375) * 18^2 * 4.08] - 8,643 = -12,609 lbf bt = U / N = -2,101 lbf Sd = 15,000 PSI A_s_r = Bolt Root Area Req'd A_s_r = N.A., since Load per Bolt is zero. Uplift Case 2: Test Pressure Only U = [(Pt - 8*t_h) * D^2 * 4.08] - W1 U = [(0 - 8*0.375) * 18^2 * 4.08] - 8,643 = -12,609 lbf bt = U / N = -2,101 lbf Sd = 20,000 PSI A_s_r = Bolt Root Area Req'd A_s_r = N.A., since Load per Bolt is zero.

.d o

c u -tr a c k

.c

w
w

w
w

PD

F -X C h a n ge

bu

to

Uplift Case 3: Failure Pressure Only w applicable since if there is a knuckle on tank roof, . d o Not k . c c u -tr a c or tank roof is not frangible. Pf (failure pressure per F.6) = N.A.
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 21 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

Uplift Case 4: Wind Load Only PWR = Wind_Uplift/5.208 = 30/5.208 = 5.7604 IN. H2O PWS = vF * 18 = 1 * 18 = 18 lbf/ft^2 MWH = PWS*(D+t_ins/6)*H^2/2 = 18*(18+0/6)*20^2/2 = 64,800 ft-lbf U = PWR * D^2 * 4.08 + [4 * MWH/D] - W2 = 5.7604*18^2*4.08+[4*64,800/18]-16,537 = 5,478 lbf bt = U / N = 913 lbf Sd = 0.8 * 105,000 = 84,000 PSI A_s_r = Bolt Root Area Req'd A_s_r = bt/Sd = 913/84,000 = 0.011 in^2 Uplift Case 5: Seismic Load Only U = [4 * Mrw / D] - W2*(1-0.4*Av) U = [4 * 0 / 18] - 16,537*(1-0.4*0) = -16,537 lbf bt = U / N = -2,756 lbf Sd = 0.8 * 105,000 = 84,000 PSI A_s_r = Bolt Root Area Req'd A_s_r = N.A., since Load per Bolt is zero. Uplift Case 6: Design Pressure + Wind Load U = [(0.4*P + PWR - 8*t_h) * D^2 * 4.08] + [4 * MWH / D] - W1 = [(0.4*0+5.7604-8*0.375)*18^2 * 4.08]+[4*64,800 / 18] - 8,643 = 9,406 lbf bt = U / N = 1,568 lbf Sd = 20,000 = 20,000 PSI A_s_r = Bolt Root Area Req'd A_s_r = bt/Sd = 1,568/20,000 = 0.078 in^2 Uplift Case 7: Design Pressure + Seismic Load U = [(0.4*P - 8*t_h)*D^2 * 4.08] + [4*Mrw/D] - W1*(1-0.4*Av) U = [(0.4*0-8*0.375)*18^2*4.08]+[4*0/18]-8,643*(1-0.4*0) = -12,609 lbf bt = U / N = -2,101 lbf Sd = 0.8 * 105,000 = 84,000 PSI A_s_r = Bolt Root Area Req'd A_s_r = N.A., since Load per Bolt is zero.

PD

F -X C h a n ge

bu

to

Uplift Case 8: Frangibility Pressure w applicable since if there is a knuckle on tank roof, . d o Not k . c c u -tr a c or tank roof is not frangible. Pf (failure pressure per F.6) = N.A.
k lic C
m
o

lic

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 22 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

< ANCHOR BOLT SUMMARY > Bolt Shear Area Req'd = 0.006 in^2 Bolt Root Area Req'd = 0.078 in^2 d = Bolt Diameter = 1 in. n = Threads per inch = 8 A_s = Actual Bolt Root Area = 0.7854 * (d - 1.3 / n)^2 = 0.7854 * (1 - 1.3 / 8)^2 = 0.5509 in^2 Exclusive of Corrosion, Bolt Diameter Req'd = 0.408 in. (per ANSI B1.1) Actual Bolt Diameter = 1.000 in. Bolt Diameter Meets Requirements. <ANCHORAGE REQUIREMENTS> Minimum # Anchor Bolts = 6 NOTE: API-620 has no minimum spacing requirement, but per API-650 5.12.3, maximum spacing is 10 ft if anchorage required. Actual # Anchor Bolts = 6 Anchorage Meets Spacing Requirements. ANCHOR BOLT CHAIRS NOT SPECIFIED.

PD

F -X C h a n ge

bu

to

lic

lic

CAPACITIES and WEIGHTS

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 23 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

.d o

Maximum Capacity (to upper TL) Design Capacity (to Max Liquid Level) Minimum Capacity (to Min Liquid Level) NetWorking Capacity (Design - Min.)

c u -tr a c k

.c

: : : :

37,939 37,939 0 37,939

gal gal gal gal

New Condition Corroded ----------------------------------------------------------Shell 8,643 lbf 8,643 lbf Roof Plates 3,947 lbf 3,947 lbf Bottom 2,692 lbf 2,692 lbf Stiffeners 0 lbf 0 lbf Nozzle Wgt 0 lbf 0 lbf Misc Roof Wgt 0 lbf 0 lbf Misc Shell Wgt 0 lbf 0 lbf Insulation 0 lbf 0 lbf ----------------------------------------------------------Total 15,282 lbf 15,282 lbf Weight of Tank, Empty Weight of Tank, Full of Product (SG=1): Weight of Tank, Full of Water Net Working Weight, Full of Product Net Working Weight, Full of Water Foundation Area Req'd : : : : : 15,282 lbf 331,898 lbf 331,898 lbf 331,898 lbf 331,898 lbf 254 ft^2 60.17 lbf/ft^2 1,307 lbf/ft^2 1,307 lbf/ft^2

Foundation Loading, Empty : Foundation Loading, Full of Product (SG=1) : Foundation Loading, Full of Water : SURFACE AREAS Roof 258 ft^2 Shell 1,131 ft^2 Bottom 254 ft^2 Wind Moment Seismic Moment 133,507 ft-lbf 0 ft-lbf

MISCELLANEOUS ATTACHED ROOF ITEMS MISCELLANEOUS ATTACHED SHELL ITEMS

w
w

w
w

PD

F -X C h a n ge

bu

to

lic

lic

MAWP & MAWV SUMMARY FOR NEW JOB 1

k
o

to

bu

N
w
.d o

Exx company Ltd - NEW JOB 1 TANK REPORT: Printed - 6/24/2013 6:38:56 AM

Page 24 of 24 Ch
PD
F -X

ang

O W !

O W !
c u -tr a c k
.c
o

MAXIMUM CALCULATED INTERNAL PRESSURE MAWP = 15 PSI or 415.7 IN. H2O (per API-620) MAWP = Maximum Calculated Internal Pressure (due to shell) = 15 PSI or 415.7 IN. H2O MAWP = Maximum Calculated Internal Pressure (due to roof) = 2.232 PSI or 61.86 IN. H2O TANK MAWP = 2.232 PSI or 61.86 IN. H2O MAXIMUM CALCULATED EXTERNAL PRESSURE MAWV = Maximum Calculated External Pressure (due to shell) = -0.3987 PSI or -11.05 IN. H2O MAWV = Maximum Calculated External Pressure (due to roof) = -0.403 PSI or -11.17 IN. H2O MAWV = Maximum Calculated External Pressure (due to bottom plate) = -0.178 PSI or -4.93 IN. H2O TANK MAWV = -0.178 PSI or -4.93 IN. H2O

.d o

c u -tr a c k

.c

w
w

w
w