Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

The Clarkson KGF and KGF-HP slurry knife gate valves provide proven slurry valve technology in higher pressures.
Features
High pressure designs: - KGF: 300 psi CWP - KGF-HP: 740 psi CWP for the most challenging applications. Patented, field replaceable elastomer sleeves. Dynamic, self-adjusting secondary seal. Long lasting lubrication. No metal parts in contact with the flowing slurry. Unobstructed flow helps eliminate turbulence and minimizes pressure drop across valve. 100% Isolation bubble-tight shutoff results in absolute zero downstream leakage. Double-seated design provides bi-directional flow and shutoff. No seat cavity where solids can collect and prevent full gate closure. No gate or stem packing is required, eliminating packing leakage and maintenance. Adaptable frame (yoke) design, featuring a top-removal stem nut, can be field modified to an air cylinder or bevel gear in the field.

General Applications
Mining Power Pulp and paper Alumina Chemical Cement

Technical Data
Size range: 3" to 36" or larger Pressure range: KGF: 300 psi CWP KGF-HP: 740 psi CWP Sleeve: Temperatures: Natural rubber standard Standard sleeve rated to 160F, up to 300F with proper elastomer selection

Patent 5,890,700 and others pending

Flow Control

Clarkson is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Copyright 2009 Tyco Flow Control. All rights reserved. CLKMC-0110-US-0906

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

How the KGF Sleeves Work

Matching sleeves are placed in the KGF valve housing to seal against the gate when the valve is closed and seal against each other when the valve is open. This tight seal contains the high internal line pressure, precluding direct pressure against the secondary seal. As the gate moves from open to closed position, it separates the facing sleeves. The unique KGF sleeve assembly provides positive sealing action when the valve gate is closed. When the gate is open, the sleeves provide an unobstructed port and protection for the metal parts from the flowing slurry.

Standard Available Sleeve Materials

Natural Rubber: This category includes all natural gum elastomers, both filled and unfilled, and synthetic polyisoprene. Has high tensile strength, superior resistance to tear and abrasion, and good resistance to heat build-up. Maximum continuous operating temperature 160F. EPDM-HTP: Advantages excellent resistance to heat, ozone and sunlight, very good flexibility at low temperature, good resistance to alkalis, acids, and oxygenated solvents and superior resistance to water and steam. Limitations poor resistance to oil, gasoline, and hydrocarbon based solvents. Maximum continuous operating temperature 300F.

Open Position:
Gate positioned above seals. Tight fit between sleeves contains internal pressure. Metal parts not in contact with slurry. Unobstructed port area eliminates turbulence, minimizes pressure drop across valve. No seat cavity where solids can collect and prevent full gate closure.

Closed Position:
Gate travels through sleeves to provide blind flange shutoff and expel solids that could potentially clog or jam the valve. 100% Isolation bubble-tight shutoff results in absolute zero downstream leakage. Double-seated design provides bi-directional flow and shutoff. Controlled stroke prevents gate from penetrating too far, minimizing stress on sleeve.

Optional Available Sleeve Materials

Tyco Flow Control offers optional elastomers for use in the KGF and KGF-HP, including those listed below. These are available upon request and after review of application and the installation by Tyco Flow Control. Please contact your sales representative for additional information. NBR (Nitrile) and HNBR (Nitrile-HTP): Advantages very good resistance to petroleum based greases/oils, silicone greases/oils and nonoxidizing chemicals. Good resistance to hydrocarbon based fuels. Limitations inferior resistance to ozone and oxygenated solvents. Maximum continuous operating temperature is 200F for NBR and 225F for HNBR.

Secondary Seal
The one-piece, self-adjusting, molded elastomer secondary seal eliminates any leakage between the knife gate and top of the valve body in any orientation. The seal also prevents any outside contaminants from getting inside the valve. It is dynamically self-adjusting, eliminating the need for continual adjustment required with conventional style packing. The secondary seal is also used to lubricate the gate as it cycles through the seal, providing smoother gate movement and longer seal life, as well as reducing the force required to actuate the gate. Silicon-based lubricant is held inside a series of rib cavities built into the seal. Each time the gate passes through the seal, a small amount of the long-lasting lubricant is released. The seal is replaceable and can be changed while the valve is in the line.

Lubricant

Contact Ribs

Copyright 2009 Tyco Flow Control. All rights reserved.

CLKMC-0110 2

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

Heavy-duty angle operator frame (yoke) designed to accept top removal stem nut, bevel gear or cylinder actuator

The standard stainless steel gate is completely withdrawn from the process flow in the open position and can be inspected or replaced without taking the valve out of service

Body housing to suit ASME B16.5/300 or 150 as required

Dynamic self-adjusting secondary seal retains long lasting internal lubrication

Flush ports Field replaceable, double elastomer sleeved design provides a zero leakage shutoff when the gate is closed. The tight fit between the sleeves contains the high internal pressure

Enlarged internal flush area

Unobstructed flow area, fully lined with elastomer sleeves, no metal to metal contact, no guides or wedges

KGF Standard Configuration

Ductile iron body or cast or fabricated carbon steel housings 300 psi stainless steel gate Universal body housing drilled and tapped to match ASME B16.5 Class 300 High tear strength gum rubber sleeves with integral support rings EPDM secondary seal

Options
Various gate materials: - Jessop 700 - 316L SS - 317L SS - 317L MN - Ferralium 255 - 410 S - 17-4 PH - Alloy 20 - Alloy C276 - Others Body housing drilled and tapped to match ASME B16.5 Class 150 Body housing drilled and tapped to match PN10 or PN16 Sleeves (see page 2) Stem covers Actuators (see page 4) Control accessories

KGF-HP Standard Configuration

Ductile iron body or cast or fabricated carbon steel housings 740 psi stainless steel gate with SSEC coating Universal body housing drilled and tapped to match ASME B16.5 Class 300 High tear strength gum rubber sleeves with integral support rings EPDM secondary seal

Notes
1. Not all options are available on both the KGF and KGF-HP; contact your sales representative for confirmation. 2. KGF-HP is not available with ANSI B16.5/150 or PN10 drilling.

Copyright 2009 Tyco Flow Control. All rights reserved.

CLKMC-0110 3

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

KGF and KGF-HP Valve Specifications

Clarkson KGF Slurry Knife Gate Valve
High pressure, slurry knife gate valve, 300 psi CWP design shall be packingless, rubber lined, bi-directional valve suitable for a wide range of industrial applications. Isolation shall be provided by the gate passing through the sleeves in such a manner that any solids that could potentially clog or jam the valve are pushed out to atmosphere through the bottom of the valve housing, providing complete isolation. The full port design shall have no internal obstructions and will provide a zero leakage shutoff when the gate is closed. The valves sealing surface is to be between two elastomer sleeves that are compressed into the valve housings. Each sleeve will be molded with an integral, internal stiffener ring that locates the sleeve in the valve housing and helps the sleeves resist the high shearing forces present when the gate is driven between them. Valve shall have a one-piece, molded, replaceable elastomer secondary seal to eliminate any leakage between the knife gate and top of the valve body in any orientation and prevent any outside contaminants from getting inside the valve housing. The secondary seal shall be dynamically selfadjusting, eliminating the need for continual adjustment. It is used to retain a Silicon-based lubricant to lubricate the gate as it cycles through the seal, providing smoother gate movement and longer seal life, as well as reducing the force required to actuate the gate. The valve is provided with a heavy duty stainless steel gate that can be completely withdrawn from the valve housing for inspection and may be replaced, if necessary, without taking the valve out of service. The valve body housing to be drilled and tapped to suit ASME B16.5/300 or 150 as required, with optional drilling to PN10 or PN16. Valve is equipped with a heavy steel fabricated handwheel operator stand (yoke) which can be converted to bevel gear or cylinder operator in the field, complete with a stainless steel rising stem. All ferrous exterior surfaces shall be painted to factory standard. Specify Clarkson KGF slurry knife gate valve from Tyco Flow Control.

Clarkson KGF-HP Slurry Knife Gate Valve

High pressure, slurry knife gate valve, 740 psi CWP design shall be packingless, rubber lined, bi-directional valve suitable for a wide range of industrial applications. Isolation shall be provided by the gate passing through the sleeves in such a manner that any solids that could potentially clog or jam the valve are pushed out to atmosphere through the bottom of the valve housing, providing complete isolation. The full port design shall have no internal obstructions and will provide a zero leakage shutoff when the gate is closed. The valves sealing surface is to be between two elastomer sleeves that are compressed into the valve housings. Each sleeve will be molded with an integral, internal stiffener ring that locates the sleeve in the valve housing and helps the sleeves resist the high shearing forces present when the gate is driven between them. Valve shall have a one-piece, molded, replaceable elastomer secondary seal to eliminate any leakage between the knife gate and top of the valve body in any orientation and prevent any outside contaminants from getting inside the valve housing. The secondary seal shall be dynamically selfadjusting, eliminating the need for continual adjustment. It is used to retain a Silicon-based lubricant to lubricate the gate as it cycles through the seal, providing smoother gate movement and longer seal life, as well as reducing the force required to actuate the gate. The valve is provided with a heavy duty stainless steel gate with SSEC coating to reduce drag and operating thrust. Gate can be completely withdrawn from the valve housing for inspection and may be replaced, if necessary, without taking the valve out of service. The valve body housing to be drilled and tapped to suit ASME B16.5/300 as required, with optional drilling to PN16. Valve is equipped with a heavy steel fabricated handwheel operator stand (yoke) which can be converted to bevel gear or cylinder operator in the field, complete with a stainless steel rising stem. All ferrous exterior surfaces shall be painted to factory standard. Specify Clarkson KGF-HP slurry knife gate valve from Tyco Flow Control.

Actuation
Note: Not all actuators shown are available on all valve sizes.

MH Manual Handwheel

BG Manual Bevel Gear

AC Air Cylinder

HC Hydraulic Cylinder

EM Electro-mechanical

RA-Ratchet

Copyright 2009 Tyco Flow Control. All rights reserved.

CLKMC-0110 4

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

Special Coatings to Enhance Service Life

SSEC: Synergistic Surface Enhancement Coating
Well suited for use in applications where corrosive media or abrasion is a problem, SSEC is ideal for applications with sticky, viscous media, scaling/plating, or where galling is a problem. The low coefficient of friction reduces drag and increases sleeve life. SSEC is a synergistic coating that combines the advantages of anodizing, plating or thermal spraying with the controlled infusion of polymers, dry lubricants and other materials to provide an entirely new composite with improved properties to the base metal. This coating will work on most metal surfaces and creates a harder-than-steel surface, excellent release (non-stick) properties, protects against wear, corrosion and chemical attack and provides permanent lubricity and a superior resistance to static buildup of material.

PBSEC: Polymer-Based Surface Enhancement Coating

PBSEC is a polymer-based, impregnated surface enhancement coating ideal for applications where maximum corrosion resistance on ferrous and nonferrous metals is needed over a broad temperature range. Like SSEC, PBSEC exhibits a very low coefficient of friction, providing improved lubricity and reducing friction as the gate slides through the sleeves, thus increasing the sleeve life. It is ideal for applications where galling or sticky media and scaling/ plating is a problem. It will work on most all metal surfaces and has excellent release (non-stick) properties. PBSEC features excellent abrasion and galling resistance and a superior resistance to static buildup of material.

TBSEC: Tungsten-Based Surface Enhancement Coating

For applications where maximum wear resistance on ferrous and nonferrous metals is needed over a broad temperature range, Tyco Flow Control introduces TBSEC Tungsten-based surface enhancement coating. TBSEC is a specific combination of ceramics, metals and proprietary polymers that produces a moisture proof and nonporous structural integrity matrix. Adding TBSEC improves the base metal surface properties and is ideal for applications where galling or sticky media and scaling/plating is a problem. Applied by a thermal spray process, this coating will work on most all metal surfaces and has excellent release (non-stick) properties. Protects against wear and chemical attack and features excellent abrasion and galling resistance, and provides permanent lubricity and a superior resistance to static buildup of material.

Technical Data
Coefficient of friction Static can be as low as 0.4 while the dynamic can be as low as 0.3. Temperatures Operating range Cryogenic to 275F [135C] with short term up to 350F [177C]. Corrosion resistance Excellent chemical and abrasion resistance as well as high oxidative stability. Thickness of PBSEC 3 to 5 mils pH Range Below 0 to 14 Applications Steel, stainless, copper, brass, bronze, titanium, and aluminum are the basic metals that can be enhanced by the using PBSEC. Abrasion resistance, lubricity, corrosion resistance and anti-stick plus galling can be obtained through use of PBSEC.

Technical Data
Hardness/wear and abrasion Up to Rc 68. Equilibrium Wear Rate (EWR) using Taber abrasion testing methods (CS-10 wheel): 2.0 to 4.0 mg per 1000 cycles. Coefficient of friction As low as 0.09. Eliminates stick-slip problems. Often improves micro finish of a gate or body. Temperatures Operating range of -250F to +550F. Coating will survive temperatures of +1400F, but all lubricant will dissipate above +800F. Corrosion resistance SSEC will survive 500 hours in ASTM B-117 salt spray. Selected types can withstand over 1,000 hours. Coating thickness will affect corrosion resistance. Special types can survive in hydrogen sulfide encountered in oil field applications. Thickness of SSEC Surface build-up from 0.0002" to 0.003" (control tolerances as low as 0.0002"). Applications Steel, stainless, copper, brass, bronze, titanium, and aluminum are the basic metals that can be enhanced by the using SSEC. Abrasion resistance, lubricity, corrosion resistance and anti-stick plus galling can be obtained through use of SSEC.
Note: SSEC coated gates are standard on the
KGF-HP.

Technical Data
Coefficient of friction As low as 0.06. Environmental resistance Excellent abrasion resistance and lubricity as well as various chemical and acid resistances. Temperatures Working temperature range is -200F to 550F [-129C to 288C] Thickness of TBSEC 2 to 10 mils pH Range 4 to 10 Applications - Steel, stainless, copper, brass, bronze, titanium, and aluminum are the basic metals that can be enhanced by the using TBSEC. Abrasion resistance, lubricity and anti-stick plus galling can be obtained through use of TBSEC.

Coating Selections
Abrasion SSEC TBSEC PBSEC Good Excellent Not Recommended Anti-Stick (Lubricity) Good Excellent Good Chemical Resistance Good Not Recommended Excellent

Note: Tyco Flow Control does not recommend any coating be used as an attempt to reduce metallurgy of the base gate material required for the application.

Copyright 2009 Tyco Flow Control. All rights reserved.

CLKMC-0110 5

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"
MH
N P

MG
R K

AC
M

HC

G D E F

C A B* J. Inlet diameter H. Port diameter

Dimensions Imperial
Valve Size
3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36"

A
10.50 11.75 14.25 16.75 19.50 22.00 26.50 32.50 34.75 37.25 44.50 53.50 56.00

B
6.92 7.13 7.25 7.25 8.91 9.54 9.90 11.29 12.25 14.69 14.26 16.26 18.37

C
5.25 6.00 7.25 8.50 10.00 11.00 13.88 15.50 16.50 17.75 21.50 26.00 28.00

D
19.59 27.27 33.61 39.55

E
22.83 28.27 36.57 40.68 47.52 53.56 60.81 66.57 70.75 80.19 89.35

F
16.07 26.13 30.43 39.16 47.15 51.19 59.81 64.69 68.25 78.50 89.35

G
23.44 30.25 36.56 43.29 50.76 55.81 75.75 83.13 91.97 112.63 131.00

H
2.42 3.36 5.75 7.34 9.10 10.75 12.50 14.25 15.00 16.56 21.19 26.75 31.88

J
2.81 3.88 5.83 7.86 9.80 11.50 13.30 14.75 17.00 18.50 22.70 29.00 35.00

K
10.56 12.63 14.75 17.50 17.02 17.00 17.00 19.00 17.00 23.00 22.00 21.00 25.00

M
6.94 9.15 10.32 13.40 17.00 17.00 17.00 18.88 17.00 21.03 18.96 20.06 18.88

N
16.62 17.69 18.75 23.87 25.60 25.60 25.60 26.60 25.60 30.73 28.10

P
12.00 16.00 20.00 20.00

R
12.00 12.00 12.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00

Notes
1. Universal flanges drilled and tapped to ASME B16.5 Class 300 or Class 150, as required.
2. Face-to-face includes the retainer flanges, all sizes.

3. Contact your local sales representative for dimensions of additional sizes.

Dimensions Metric
Valve Size
3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36"

A
266.70 298.50 362.00 425.50 495.30 558.80 673.10 825.50 882.70 946.20 1130.30 1358.90 1422.40

B
175.80 181.10 184.20 184.20 226.30 242.30 251.50 286.80 311.20 373.10 362.20 413.00 466.60

C
133.40 152.40 184.20 215.90 254.00 279.40 352.60 393.70 419.10 450.90 546.10 660.40 711.20

D
497.60 692.70 853.70

E
579.90 718.10 928.90

F
408.20 663.70 772.90 994.70

G
595.40 768.40 928.60 1099.60 1289.30 1417.60 1924.10 2111.50 2336.00 2860.80 3327.40

H
61.50 85.30 146.10 186.40 231.10 273.10 317.50 362.00 381.00 420.60 538.20 679.50 809.80

J
71.40 98.60 148.10 199.60 248.90 292.10 337.80 374.70 431.80 469.90 576.60 736.60 889.00

K
268.20 320.80 374.70 444.50 432.30 431.80 431.80 482.60 431.80 584.20 558.80 533.40 635.00

M
176.30 232.40 262.10 340.40 431.80 431.80 431.80 479.60 431.80 534.20 481.60 509.50 479.60

N
422.10 449.30 476.30 606.30 650.20 650.20 650.20 675.60 650.20 780.50 713.70

P
304.80 406.40 508.00 508.00

R
304.80 304.80 304.80 609.60 609.60 609.60 609.60 609.60 609.60 609.60 609.60

1004.60 1033.30

1207.00 1197.60 1360.40 1300.20 1544.60 1519.20 1690.90 1643.10 1797.10 1733.60 2036.80 1993.90 2269.50 2269.50

Notes
1. Universal flanges drilled and tapped to PN10 and PN16 or others, as required. 2. Face-to-face includes the retainer flanges, all sizes. 3. Contact your local sales representative for dimensions of additional sizes.
Copyright 2009 Tyco Flow Control. All rights reserved. CLKMC-0110 6

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

Well Suited for Aggressive Applications

Clarkson slurry valves are installed in a broad range of applications. With a long and successful history, Clarkson slurry valves are well suited for the most challenging applications. Mining, power, steel, pulp and paper, Clarkson slurry valves cross many industries and have proven their worth time and time again. The Clarkson slurry valve literally grew up in the mining industry. The original KGA slurry valve was developed in 1978 and was immediately successful, gaining worldwide recognition as a problem-solving, innovative isolation valve in extremely difficult applications. Building upon that success, the KGD, KLB, KGL, KGF, and C-Valve followed, bringing the most comprehensive line of slurry valve products to the mining industry. While mining methods around the world vary depending on the material being extracted, many similar processes exist, all of which are well suited for the Clarkson slurry valve. Tailings collection SAG mill thickener underflow Process water Cyclone isolation Ball mill isolation and diversion Tailings discharge Isolation feed valve Secondary cyclone manifold Coal fired power plants are another process where you find thousands of Clarkson valves installed. The undisputed leader in wet flue-gas desulfurization, the Clarkson valve is also well suited for many other power plant applications. Scrubber isolation Slurry diversion Bottom ash slurry Fly ash Bottom ash Pyrite separation Pump discharge isolation Bottom ash isolation Sluice line Lime slurry isolation Reaction slurry Pump isolation Lime storage diversion Absorber tower isolation

Clarkson valves are also found in many other industries installed in aggressive, abrasive applications that require the positive action and 100% shutoff found in the Clarkson slurry valve. Alumina Pulp and paper Phosphates Steel/Metals Chemical Cement

Copyright 2009 Tyco Flow Control. All rights reserved.

CLKMC-0110 7

Clarkson KGF and KGF-HP Slurry Knife Gate Valve

3" to 36"

Global Leader in Slurry Valve Technology

Field proven, heavy duty, trouble-free slurry valves for abrasive, corrosive and coarse slurries. The Clarkson slurry valves from Tyco Flow Control feature elastomer sleeves offering the ultimate in protection against heavy slurries. They provide both high performance and long life in the toughest of environments.

KGA Slurry Valve

The original KGA slurry knife gate valve is the ultimate in protection against heavy slurries. It has the largest installed base of any elastomer sleeved slurry valve in the world. Standard operating pressures up to 100 psi; higher pressures available Sizes 3" to 60" KGA

KGD Wafer Slurry Knife Gate Valve

MSS face-to-face dimension 100% full port Double-seated, bi-directional shutoff design Exclusive, dynamic self-adjusting sleeve design Standard operating pressures up to 150 psi; higher pressures available Sizes 2" to 24"

KGD

KLB and KGL Linear Line Blinds

The KLB is based on the KGD and the KGL is derived from the KGA. Both provide man-safe isolation in a blanking application. Man-safe line blind No downstream leakage even with sleeve failure KLB: Sizes 2" to 24" KGL: Sizes 3" to 60"

C-Valve Slurry Throttling Valve

Unique and unsurpassed in the industry, the Clarkson C-Valve is a true slurry throttling valve that provides both high performance and long life in the toughest of environments. Sizes 1" to 8" Operating pressure 100 psi Gum rubber sleeve standard Temperatures to 4000F KLB and KGL

C-Valve

Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.

Copyright 2009 Tyco Flow Control. All rights reserved.

CLKMC-0110 8

www.tycoflowcontrol.com