NPQS

C3-20 Reinforcement
Version 1.0
National Productivity and Quality Specifications (NPQS)
C3-20 Reinforcement
NPQS
C3-20 Reinforcement
CONTENTS
Page
1. GENERAL 1
1.1 Scope 1
1.2 Related Sections 1
1.3 Standards 1
1.4 Trade Preambles 2
2. PERFORMANCE REQUIREMENTS 3
2.1 Detail Reinforcement Drawings and Workshop Drawings 3
2.2 Bar schedule 3
3.0 MATERIALS 4
3.1 Reinforcement 4
3.2 Welded Fabric Reinforcement 4
3.3 Couplers 4
3.4 Spacers 4
4.0 WORKMANSHIP 5
4.1 Storage 5
4.2 Cutting, Bending and Fixing 5
4.3 Tying and Welding of Reinforcement 5
4.4 Surface Condition 5
4.5 Cages for Precast Units 5
4.6 Cover 6
4.7 Ground Bearing Slabs 6
4.8 Laps 6
4.9 Anchorages 6
4.10 Exposed Reinforcement 6
4.11 Accuracy 6
5.0 VERIFICATION AND SUBMISSIONS 7
5.1 Submissions 7
5.2 Sample Tests 7
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1. GENERAL
Read with the General Requirements section, and all other contract documents.
1.1 Scope
This section covers general requirements for bars and welded fabric reinforcements used in
reinforced concrete elements.
This document specifies project specific data to be read in conjunction with section C3-20 of
NPQS. All modification and additions noted in this document take precedence over
clauses noted in NPQS. Clause references in this document tie with those in C3-20
with the same clause title.
1.2 Related Sections
No item.
1.3 Standards
1.3.1 Standards
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the Standards and Codes listed below or referenced in the body of
the Specification. Alternative Standards and Codes may be proposed for approval by
the SO, provided it can be demonstrated that the alternative Standards and Codes
comply with the requirements of the standards specified. All Standards and Codes
quoted are the current version, unless specific year references are noted.
Singapore Standards
SS 2 Steel for the reinforcement of concrete
Part 1 Plain bars (steel grade 300)
Part 2 Ribbed bars (steel grade 500)
Part 3 Plain and ribbed bars (steel grades 250 and 460)
SS 18 Cold-reduced steel wire for the reinforcement of concrete and
the manufacture of welded fabric
SS 32 Welded steel fabric for the reinforcement of concrete
Part 1 Steel grades 300 and 500
Part 2 Steel grade 485
SS CP 65 Structural use of concrete
Part 1 Design and construction
Part 2 Special circumstances
SS CP 83 Construction computer-aided design (CAD)
SS 117 Hot dip galvanized coatings on iron and steel articles
Other Standards
BS 6744 Stainless steel bars for the reinforcement of and use in concrete
requirements and test methods
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BS 7123 Metal arc welding of steel for concrete reinforcement
BS 8666 Specification for scheduling, dimensioning, bending and cutting
of steel reinforcement for concrete
BS ISO 4654 Epoxy-coated steel for the reinforcement of concrete
In the event that the standards or codes are revised or superseded, refer to the latest edition
or the appropriate substitution for the relevant subjects.
1.3.2 Technical Reference
Refer to the following technical reference for guidance in carrying out the works.
a. CIRIA Report 92 (1981) Reinforcement connector and anchorage methods
b. Concrete Society Technical Report No. 51 Guidance on the use of stainless steel
reinforcement
c. Spacers for reinforcement concrete by Concrete Society Report CS 101 (1989)
1.4 Trade Preambles
1.4.1 Detail Reinforcement Drawings
Refer to the PSD for requirement of producing detail reinforcement drawings based on
reinforcement schedules shown in the structural drawings.
Do / Do not produce detail reinforcement drawings based on reinforcement schedules shown
in the structural drawings. Produce the drawings for the following locations:
Location Structural Elements Reference Drawing No.
Submit ____ sets of detail reinforcement drawings to the SO for acceptance prior to
construction. Allow at least ____ days for review.
Engage qualified and experienced personnel to prepare the detail reinforcement drawings for
submission to the SO for acceptance prior to construction.
1.4.2 Workshop Drawings and Bar Schedules
Engage qualified and experienced personnel to prepare workshop drawings and bar
schedules prior to construction.
1.4.3 Quality Control Plan
No items.
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2. PERFORMANCE REQUIREMENTS
2.1 Detail Reinforcement Drawings and Workshop Drawings
To comply with SS CP 83.
2.2 Bar schedule
To comply with BS 8666.
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3.0 MATERIALS
3.1 Reinforcement
3.1.1 Reinforcing bars
Use the following types, to SS2.
a. Plain bar reinforcement: Grade 250 or 300 as specified in the drawings.
b. Deformed bar reinforcement: Grade 460 or 500 as specified in the drawings.
3.1.2 Galvanized Reinforcement
Comply with SS 117 after cutting and bending. Thickness of galvanised coating to be in
accordance with clause 6.2 of SS 117.
3.1.3 Stainless Steel Bar Reinforcement
To BS 6744, type 304 S31 and 316 S33, strength grade 250 for plain round bars and grade
460 for deformed high yield steel bars.
3.1.4 Epoxy Coated Bar Reinforcement
To BS ISO 14654, bond classification type 1 or 2 as indicated in the drawings. Handle and fix
so as to avoid damage to the coating, and avoid exposing the underlying steel.
3.2 Welded Fabric Reinforcement
To SS 32.
3.3 Couplers
Performance requirements of couplers shall be in compliance with CIRIA Report 92. Carry
out installation in strict accordance with the manufacturers recommendation, subject
to acceptance by the SO.
3.4 Spacers
Detail, supply and fix all spacers, in accordance with SS CP 65:Part 1, Clause 7.3. Seek SOs
acceptance for spacers where the concrete will be exposed subsequently.
Mortar spacers to have durability and strength characteristics not less than the surrounding
concrete.
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4.0 WORKMANSHIP
4.1 Storage
Store reinforcement clear of the ground, and protect from mud, oil and other substances that
may adversely affect its use in the works.
Deliver and store steel fabric in flat.
4.2 Cutting, Bending and Fixing
In accordance with SS CP 65: Part 1, Clauses 7.2 and 7.3.
4.3 Tying and Welding of Reinforcement
4.3.1 Tying Reinforcement
Tie reinforcement with black annealed mild-steel 16-gauge tying wire.
Tie stainless steel reinforcement using 16 swg annealed stainless steel wire.
4.3.2 Tying Wire
Bend all ends away from the concrete face and remove all loose ends before placing
concrete.
4.3.3 Welding of Reinforcement
Permitted only with the prior written approval of the SO. Where permitted, carry out in
accordance with BS SS CP 65: Part 1, Clause 7.6 and BS 7123.
4.3.4 Welding Procedures
All work is to be carried out by properly qualified welders using approved procedures.
4.3.5 Welding of Galvanised Reinforcement
Not permitted.
4.4 Surface Condition
At the time of placing concrete, ensure the reinforcement are clean, free of corrosive pitting,
loose rust and mill scale and other substances that may adversely affect the bond
with concrete. Light surface rust is acceptable.
4.5 Cages for Precast Units
Make up cages and fix securely in accordance with the reinforcement drawings to provide
adequate rigidity and to ensure that the specified cover and fit within the moulds are
achieved.
Reinforcement not exceeding 12mm in diameter which projects from the face of the units may
be bent to facilitate the casting or demoulding of the unit subject to approval for each
case.
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4.6 Cover
Maintain concrete cover to reinforcement as shown on reinforcement drawings. Ensure that
the actual cover to all reinforcement is not less than the nominal cover minus 5 mm.
Before concreting, check thoroughly that the specified cover dimensions have been obtained.
4.7 Ground Bearing Slabs
Where these are reinforced with a single layer of fabric in the upper part of the slab, the fabric
may be placed in position on top of the first compacted layer of concrete, followed by
the top layer of concrete, placed within 30 minutes of the first layer.
4.8 Laps
Lap reinforcement as shown on the drawings unless otherwise agreed with the SO.
Where laps required are not shown in the drawings, propose suitable location for SOs
acceptance. Comply with the requirements of SS CP 65: Part 1, Clause 3.12.8.
4.9 Anchorages
Protect all steel parts from corrosion and keep all threaded parts protected until used. Keep
all devices free from any coating or contamination.
Anchorages, including buried dead anchorages, shall be fixed with due regard to cover
requirements for corrosion resistance and fire protection.
4.10 Exposed Reinforcement
In the event that reinforcement are expected to be exposed for a prolonged period over three
months or such that loose rust and scale may form, apply a corrosion protection
coating to SOs acceptance. Ensure the coating is compatible with the concrete and
will not reduce the bond of the reinforcement.
4.11 Accuracy
4.11.1 Cover to Reinforcement
Unless otherwise specified, ensure tolerances to be in accordance with SS CP 65:Part 1,
Clause 7.3.
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5.0 VERIFICATION AND SUBMISSIONS
5.1 Submissions
5.1.1 Mill Certification
Prior to putting the reinforcement on site, provide mill certificate to confirm that each batch of
steel and mesh supplied to the site complies with SS 2, SS 18 or SS 32 as
appropriate. Include also information such as country of origin and the name of
supplier for review.
5.1.2 Details of Welding Works
Submit full details of welders qualifications, welding procedures and joint details for
acceptance prior to carrying out the works if required for the project.
5.2 Sample Tests
Carry out the following tests in an approved laboratory on every batch of reinforcement
delivered to site. Testing requirements and frequency to be in accordance with SS 2
for reinforcement bars and SS 32 for welded steel fabric.
a. Tensile test
b. Bend and Re-bend test
c. Weldability test