Beruflich Dokumente
Kultur Dokumente
Series Dispensers
4576A
Version
1.0
FEBRUARY 1996
MANU
AL HIST
OR
Y
MANUAL
HISTOR
ORY
Date of issue for original version and subsequent versions:
Form 4576A (revised from 4576)
Version 1.0 ...... February 1996 ....... Software Version N/A
Page
No.
Version
No.
Page
No.
Version
No.
NOTE:
11-1 11-14 ........... 1.0
12-1 12-3 ............. 1.0
Contents:
Introduction 1
Outer Shell 2
Discharge (Hyd. & Vapor) 3
Meter & Pulser 4
Suction System (Hyd.) 5
Remote Control (Hyd.) 6
Blender (Hyd.) 7
Electrical & Electronics 8
Dpt 9
Dials 10
Miscellaneous 11
Notes 12
Section
One
Introduction
and
Ordering Information
Page
Number
Introduction ..................................................................
1-2
1-4
1-5
T
C
S
D
I
S
P
E
N
S
E
R
1-1
INTRODUCTION
This document contains information proprietary to Tokheim Corporation. The data
contained herein may not be used or disclosed outside the recipient or purchaser for any
purpose other than to assist in the ordering of the equipment described within the
document.
This manual provides a parts breakdown of each model, unit, or subassembly of the TCS,
both A and non-A Series, Dispenser. A breakdown of individual parts is necessary to
ensure that the correct part is obtained when ordering replacements or spares. This
manual has been prepared to assist in the prevention of error through ordering.
TOKHEIM CORPORATION
Service Parts Division
P.O. Box 663
Fremont, IN 46737
(219) 470-4710
FAX: 219-495-3100
When ordering, ALWAYS give the serial and model number of your model or unit. Be
prepared to give the following information to ensure you receive the correct supplies:
INFORMATION ON YOUR UNIT(S)
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
Use the part number and description to order your new part(s). Do not order parts by
item number. Item numbers are used on the illustrations for location purposes only.
Failure to install any model, unit, or part of the TCS system per Tokheim specifications,
or if maintenance is performed by untrained personnel, may void the Tokheim Warranty.
1-2
BASIC
MODEL
NUMBER
HL
426
GENERATION
IDENTIFIER
FEATURE
CODES
DISPENSER
TYPE
EB
ACCESSORY
CODES
VH
CDELS
VALANCE
NO VALANCE
(INACTIVE)
D I G I T .................................... L E N G T H O F D I S P E N S E R
................................... N U M B E R O F S I D E S
D I G I T ................................... T O T A L N U M B E R O F
DIGIT
WITH HOSES
OR
8)
GENERATION IDENTIFIER
E X A M P L E : ................................... XXX - O R I G I N A L M O D E L (1 S T G E N E R A T I O N )
................................................... XXXA - R E V I S E D M O D E L (2 N D G E N E R A T I O N )
................................................... ( N O T E : X I N D I C A T E S B A S I C M O D E L N U M B E R )
DISPENSER TYPE
(N O E N T R Y ) ............................... S E L F - C O N T A I N E D P U M P I N G U N I T
R ................................................. R E M O T E D I S P E N S E R
B ................................................. B L E N D E R ; F I X E D ( O R I F I C E T Y P E )
E B .............................................. E L E C T R O N I C F I X E D B L E N D E R
B3,B4, O R B 5 .......................... E L E C T R O N I C V A R I A B L E B L E N D E R ( W I T H
FEATURE CODES
V ................................................. D I S P E N S E R
I V ................................................ D I S P E N S E R
VH .............................................. D I S P E N S E R
I V H ............................................. D I S P E N S E R
ACCESSORY CODES
A
C
D
E
F
G
H
K
L
N
P
S
T
W
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
ADVERTISING DISPLAY
CREDIT CARD READER
STAINLESS STEEL DOORS
SPECIAL END TRIM
FILTER
Internal Use Only
Reference Spec 6380 (rev.2)
SIGHT GLASS
HIGHLIGHTS CANOPY (5" WIDE COLUMN)
CASH/CREDIT OPTION
LONG HOSE (INACTIVE)
VALANCE PANELS
PRESET
SPEAKER
CREDIT CARD READER WITH TICKET PRINTER
START SWITCHES ON PRODUCT PANELS (2ND DESIGN "A" VERSION ONLY)
1-3
length of cabinet
number of sides used
total number of hoses
Model 628 =
60" Cabinet
2 Sides used
8 hoses (4 on each side)
30" Cabinet
30" Cabinet
Model 311 - 1 side, 1 hose
Model 322 - 2 sides, 2 hoses (1 on each side)
Model 312 - 1 side, 2 hoses
Model 324 - 2 sides, 4 hoses (2 on each side)
Variable Blenders - 2 sides, 2 hoses (1 on each side)
Model 322A-R-B5 - 5 products
Model 322A-R-B4 - 4 products
Model 322A-R-B3 - 3 products
30"
30"
45" Cabinet
45" Cabinet
Model 413 - 1 side, 3 hoses
Model 426 - 2 sides, 6 hoses (3 on each side)
Non-Blend, 1 hose per side
Model 411A - 1 side - 3 products
Model 422A - 2 sides- 3 products
45"
60" Cabinet
aaaa
45"
60"Cabinet
Model 614 - 1 side, 4 hoses
Model 628 - 2 sides, 8 hoses (4 on each side)
60"
1-4
To determine Side A:
1. Locate the Arming and
Manager Keyswitch on
the Dial Face.
2. This is found just
above and to the right
of the dollars window.
3. The side with the
Keyswitch is SIDE A.
MANAGER
To determine Side A:
1. Locate the Manager Key
on the side of the dispenser
2. Stand in front of the dispenser
3. If you can reach around the
side of the dispenser and
touch the Manager Key with
your left hand, you are facing
SIDE A.
1-5
Model 322A-R-B5
and H322A-R-B5
1-6
1-741396
1-741481
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1-741398
1-8
Drawing #
Page #
Drawing #
Page #
Drawing #
Page #
1-9
Drawing #
Page #
Drawing #
Page #
Drawing #
Page #
1-10
Section
Two
Outer
Shell
Trim Assembly
Serial No.
Serial No.
Serial No.
High Hose
Serial No.
Serial No.
Serial No.
Serial No.
Page
Number
T
C
S
Enclosure Assembly
Plastic Enclosure for TCS Non-A .......................................................................... 2-16
Plastic Enclosure for TCS-A ................................................................................. 2-17
Steel Enclosure ................................................................................................... 2-18
Chassis Assembly
Serial No. 119-50390 & Below ........................................................................... 2-20, 2-21
Serial No. 119-50391 & Above ........................................................................... 2-22, 2-23
D
I
S
P
E
N
S
E
R
2-1
2-2
3-741282
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
11
12
13
14
PART
NO.
06-50621
2-131460
1-223192
DESCRIPTION
Washer
Spacer
Lead Warning Decal
(Not Shown)
1-225094
Decal Unleaded (Not
Shown)
1-228380
Blind Rivet
1-228381
Stud Receiver Clip
1-228646
Self Threading Wing
Nut
2-317413
Upper Vertical Strip
1-317443
Gutter
Instruction Decals
1-317827
Cash/Credit
(45" High Hose)
2-317827
Cash
3-317827
Preset/Cash/Credit
(45" High Hose)
2-418020
Lower Vertical Strip
2-418025
Fixed Panel (2")
2-418030
Wide Trim Strip
2-419069
Wide Trim Strip (H3,
H4 & H6)
Stainless End Trim
1-418065
Serial Plate Side (Remote Control)
2-418065
Side Opposite Serial
Plate - (Remote
Control)
ITEM
NO.
14
15
16
17
PART
NO.
ITEM
NO.
DESCRIPTION
18
PART
NO.
20
Mid Stripping
2-418222
2-418233
2-418276
2-418277
Top Panels
1-418533
2-418533
174-50031
21
256-50031
22
23
24
25
26
04-50211
07-50621
04-50761
23-50761
10-51491
27
248-52851
28
252-52851
29
04-54742
30
03-54752
19
DESCRIPTION
30"
45"
Left 60"
Right 60"
Painted
Stainless
#8-32 X 1/2 Lg. Truss
Hd. Mach Screw
#10-24 X 3/4 Lg.
Truss Hd. Mach
Screw
#8-32 Hex Nut
1/4 Plain Washer
#8 Lockwasher
#10 Lockwasher
#14 X 1/2 Lg. P.K.
Self-Tapping Screw
#10-24 X 3/8 Lg. Hex
Hd. Mach Screw
#10-24 X 1/2 Lg. Hex
Hd. Mach Screw
1/4-20 X 3/8 Lg. M-F
Hex Hd. Whiz-Lock
Screw
#10-24 M-F Flange
Whiz-Lock Nut
2-3
3-741282
2-4
1-741406
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
10
11
12
13
14
15
PART
NO.
06-50621
2-131460
1-223192
DESCRIPTION
Washer
Spacer
Lead Warning Decal
(Not Shown)
1-225094
Decal Unleaded (Not
Shown)
1-227277
Notice Label
1-228380
Blind Rivet
2-317413
Upper Vertical Strip
1-317443
Gutter
Instruction Decals
1-317827
Cash/Credit
(45" High Hose)
2-317827
Cash
3-317827
Preset/Cash/Credit
(45" High Hose)
2-418020
Lower Vertical Strip
2-418025
Fixed Panel (2"0
Right Edge Strip
2-418066
Use 2-419646
2-419646
Left Edge Strip
2-418067
Use 2-419647
2-419647
Upper Stripping
2-418221
30"
2-418232
45"
2-418274
Left 60"
2-418275
Right 60"
Mid Stripping
2-418222
30"
2-418233
45"
2-418276
Left 60"
2-418277
Right 60"
ITEM
NO.
16
17
18
19
PART
NO.
DESCRIPTION
Top Panels
1-418533
Painted
2-418533
Stainless
Wide Trim Stripping
420312-1
Stainless
420312-2
Stainless (H3, H4 &
H6)
Painted End Trimming
5-420313
Painted Serial Plate
Side - (Remote
Control)
6-420313
Side Opposite
Serial Plate -(Remote
Control)
7-420313
Serial Plate Side (Suction)
8-420313
Side Opposite Serial
Plate - (Suction)
5-420325
Serial Plate Side (Remote Control
High Hose)
6-420325
Side Opposite
Serial Plate (Remote Control
High Hose)
7-420325
Serial Plate Side (Suction High Hose)
8-420325
Painted End Trim
Side Opposite Serial
Plate - (Suction High
Hose)
174-50031
#8-32 X 1/2 Lg. Truss
Hd. Mach Screw
ITEM
NO.
20
PART
NO.
256-50031
21
22
23
24
25
04-50211
07-50621
04-50761
23-50761
10-51491
26
248-52851
27
252-52851
28
04-54742
29
03-54752
DESCRIPTION
#10-24 X 3/4 Lg.
Truss Hd. Mach
Screw
#8-32 Hex Nut
1/4 Plain Washer
#8 Lockwasher
#10 Lockwasher
#14 X 1/2 Lg. P.K.
Self-Tapping
Screw
#10-24 X 3/8 Lg. Hex
Hd. Mach Screw
#10-24 X 1/2 Lg. Hex
Hd. Mach Screw
1/4-20 X 3/8 Lg. M-F
Hex Hd. Whiz- L o c k
Screw
#10-24 M-F Flange
Whiz-Lock Nut
NOTE:
For Stainless Steel End Trim & Painted
Wide Trim see drawing number 3-741282
For Wide Trim Strip (Models H3, H4 & H6)
see drawing number 3-741282
1-741406
2-5
2-6
2-741337
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
1-223192
2
3
4
5
6
7
9
10
11
12
13
DESCRIPTION
ITEM
NO.
14
15
16
17
PART
NO.
ITEM
NO.
DESCRIPTION
2-419647
Left Edge Strip
Top Trim Stripping
2-419260
45" (Mobil only)
2-419662
30"
2-419663
45"
2-419664
60"
420312-1
Stainless Wide Trim
Strip Weld Assembly
Painted End Trimming
5-420313
(Serial Plate Side Remote Control)
6-420313
(Side Opposite Serial
Plate - Remote
Control)
7-420313
(Serial Plate Side Suction)
8-420313
(Side Opposite Serial
Plate - Suction)
5-420325
High Hose - Serial
Plate Side - Remote
Control
6-420325
High Hose - Side
Opposite Serial Plate
- Remote Control
7-420325
High Hose - Serial
Plate Side - Suction
17
18
19
20
21
22
23
24
25
PART
NO.
1 of 1
DESCRIPTION
NOTE:
2-741337
2-7
2-8
2-741304
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
PART
NO.
419293-1
ITEM
NO.
DESCRIPTION
Post Assembly
Raceway Cover
1-419266
45"
1-419703
60"
1-419801
30"
(All H426)
(All H413)
(All H628)
(All H614)
(All
(All
(All
(All
H311)
H312)
H322)
H324)
PART
NO.
4
5
6
7
8
9
1-419279
1-229664
2-229663
1-229655
1-131282
5-126964
10
11
12
13
14
1-229690
64-52191
04-50611
03-50301
36-50361
15
16
17
18
19
20
1-131961
02-54752
1-318245
1-318258
1-229679
1-226268
DESCRIPTION
Post Cover
Spacer
Barrier Strip
Lift Bracket
Seal Screw
#8-32 X 1/2" Long Truss Head Thread
Cutting Screw
Decalcomania
3/8-16 X 1" Large Carriage Bolt
3/8 Plate Washer
3/8-16 Hex Nut
5/16-18 X 1-1/4 Large Hex Head Cap
Screw
Special Washer
5/16-18 M-F Flange Whiz-Lock Nut
Post Support
Post Spacer
Cushion (3-3/4 Lg.)
Decalcomania
2-741304
2-9
2-10
2-741338
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
PART
NO.
ITEM
NO.
DESCRIPTION
Post Assembly
419293-2
Stainless Steel
419293-3
Painted
Raceway Weld
419263-2
419263-3
419263-4
419263-5
419718-2
419718-3
419718-4
419718-5
419802-1
419802-2
419802-3
419802-4
419802-5
419802-6
419802-7
419802-8
Assemblies
All H426
All H413
W/O Valance
W/O Valance
All H628
All H614
W/O Valance
W/O Valance
All H311
All H312
All H322
All H324
W/O Valance
W/O Valance
W/O Valance
W/O Valance
2-11
Raceway Covers
1-419266
45"
1-419703
60"
1-419801
30"
(All H426)
(All H413)
(All H628)
(All H614)
(All
(All
(All
(All
H311)
H312)
H322)
H324)
4
5
6
7
8
9
1-419279
1-229664
2-229663
1-229655
1-131282
5-126964
10
11
12
13
14
1-229690
64-52191
04-50611
04-54752
36-50361
15
16
17
18
19
20
21
22
23
1-131961
02-54752
1-318245
1-318258
3-227852
1-226268
1-318365
1-230194
1-227277
DESCRIPTION
Post Cover
Spacer
Barrier Strip
Lift Bracket
Seal Screw
#8-32 X 1/2" Long Truss Head Thread
Cutting Screw
Decalcomania
3/8-16 X 1" Large Carriage Bolt
3/8 Plate Washer
3/8-16 M-F Flange Whiz-Lock Nut
5/16-18 X 1-1/4 Large Hex Head Cap
Screw
Special Washer
5/16-18 M-F Flange Whiz-Lock Nut
Post Support
Post Spacer
Cushion
Decalcomania
Post Liner
Spacer
Notice Label
2-741338
2-12
16
PART
NO.
DESCRIPTION
2-13
2-741409
16
17
18
19
20
21
PART
NO.
DESCRIPTION
Washer
04-50611
11-50622
23
02-54752
24
25
36-50361
26
27
1-319346
1-319404
28
08-50621
22
1 of 1
2-14
1-741411
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
PART
NO.
6-126964
1-131282
1-131961
1-131995
1-226268
1-227277
3-227852
1-229655
2-229663
1-229664
1-229690
1-230194
1-230705
Post Support
1-318245
1-421136
DESCRIPTION
#8-32 X 1/2 Long Truss Head Self-Tapping
Screw
Seal Screw
Special Washer
Washer
Decalcomania
Notice Label
Cushion
Lift Bracket
Barrier Strip
Spacer
Decalcomania
Spacer
Cover Plate
All Models Except Those Listed Below
H413A & H426A Serial No. 068546 & Above
15
1-318258
16
Raceway
1-419118
All 45" (Except Mobil, 411 & 422)
7-419118
All & 422
8-419118
45" Mobil
1-419702
60"
1-419798
30"
1-420010
45" (Lighted)
1-420107
30" (Lighted)
1-420126
60" (Lighted)
1-420199
45" (17" Raceway)
1-420782
HL322A-R-B5-V (Lighted)
1-4208181
H322A-R-B5-V
For MaxVac Raceway, see drawing 72295
17
2-15
Raceway Covers
1-419266
1-419703
1-419801
1-420201
1-421446
PART
NO.
DESCRIPTION
18
19
20
420326-1
21
420326-2
22
39-52198
23
Carriage Bolt
39-52198
64-52198
24
Washer
04-50611
11-50622
25
02-54752
26
27
28
29
36-50361
1-319346
1-319404
30
08-50621
Post Spacer
2-741411
2-16
2-17
2-18
Notes
2-19
2-20
4-741277
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
CHASSIS ASSEMBL
Y - Serial No. 119-50390 & Below
ASSEMBLY
ITEM
NO.
1
2
3
4
5
6
8
9
PART
NO.
1-120751
1-228370
1-317405
1-317471
1-418034
DESCRIPTION
Washer
Meter Support Bracket
Center Column
Motor Mtg. Bracket
End Frame
30"
60"
45"
Swivel Support
ITEM
NO.
10
PART
NO.
DESCRIPTION
ITEM
NO.
PART
NO.
21
35-54742
22
01-54752
11
418176-1
23
02-54752
12
418178-1
24
1-131585
13
25
26
27
1-229005
1-228978
1-128281
14
418204-1
28
29
1-130590
1-130613
15
16
1-418580
418611-1
30
31
1-228645
1-229482
17
01-50361
32
1-230443
33
34
08-50621
1-132757
18
32-50361
19
10-51491
20
11-51491
DESCRIPTION
5/16-18 X 5/8 Lg. M-F
Hex Hd Whiz-lock
Screw
1/4-20 M-F Flange
Whiz-Lock Nut
5/16-18 M-F Flange
Whiz-Lock Nut
5/16 Washer
Decal
Decal
Pop Rivet (for Serial
No. 079-019082 &
Above)
Conduit Nut
Conduit Washer
Conduit Hole Plug
Warning Plate (For
Serial No.079019082 &
Above)
Warning Plate Support
Bracket (For Serial No.
079-019082 & Above)
5/16" Plain Washer
5/16-18 Hex Head
Locknut (Nylon Insert)
2-21
4-741277
2-22
2-741328
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
CHASSIS ASSEMBL
Y - Serial No. 119-50391 & Above
ASSEMBLY
ITEM
NO.
PART
NO.
1
2
1-120751
1-228370
3
4
5
1-317405
1-317471
1-418034
DESCRIPTION
Washer
Meter Support
Bracket
Center Column
Motor Mtg. Bracket
End Frame
1-418117
Barrier Plate
420232-6
420232-7
420232-8
420232-9
420232-10
419982-4
420338-4
420338-5
420338-6
ITEM
NO.
10
PART
NO.
11
418176-1
12
418178-1
13
2-23
14
418204-1
15
16
1-418580
418611-1
17
02-50361
18
32-50361
19
10-51491
20
11-51491
21
35-54742
22
01-54752
23
02-54752
Swivel Support
Weld Assemblies
30"A & 30"A-RC
45"A
60"A
45"A-RC
60"A-RC
45"A-RC (Mobil)
30"-RC
45"-RC
60"-RC
DESCRIPTION
ITEM
NO.
PART
NO.
24
25
26
27
28
29
30
31
32
1-131585
1-229005
1-228978
1-128281
1-130590
1-130613
1-228645
1-229482
1-230443
33
14-51491
34
35
08-50621
1-132757
1 of 1
DESCRIPTION
Whiz-Lock Nut
5/16 Washer
Decal
Decal
Pop Rivet
Conduit Nut
Conduit Washer
Conduit Hole Plug
Warning Plate
Warning Plate
Support Bracket
#14 X 5/8 Lg. P.K.
Self-Tapping Screw
5/16" Plain Washer
5/16-18 Hex Head
Locknut (Nylon
Insert)
3-741328
2-24
Item No.
1
2
3
4
Part No.
1-126182
1-131515
1-131947
228150-1
Description
Washer
Actuator
Nozzle Boot Seal
Switch Sensor Assembly
Door Shaft
2-228349
1-228350
Standard
Vapor Recovery
6
7
1-228352
1-228353
Actuator Arm
Pin
Boot Door
1-228354
1-317424
Standard
Vapor Recovery
1-317420
Spring
10
Boot Cap
1-317450
1-317451
Standard
Vapor Recovery
11
12
Nozzle Boot
2-418109
2-418110
Standard
Vapor Recovery
28-50001
252-50001
01-50761
24-51321
25-51321
05-52532
04-54742
13
14
15
16
17
18
19
Notes
2-25
2-26
3-73789
1 of 1
PART
NO.
1
2
3
4
1-126182
1-131515
1-131947
228150-1
Door Shaft
2-228349
1-228350
2-228350
DESCRIPTION
Washer
Actuator
Nozzle Boot Seal
Switch Sensor Assembly
Standard, Mobil, and
Amoco V1
Interim Vapor & Vapor
Mobil Interim Vapor &
Vapor
Actuator Arm
1-228352
Standard, Amoco V1,
Interim Vapor & Vapor
2-228352
Mobil Interim Vapor &
Vapor
1-228353
Boot Door
1-228354
1-317424
2-317424
1-230727
1-317420
10
11
ITEM
NO.
PART
NO.
DESCRIPTION
13
28-50001
14
252-50001
15
16
01-50761
24-52840
17
25-52840
18
19
04-54742
20
1-420362
21
2-129956
22
03-50761
23
07-50750
Pin
12
Spring
For complete Nozzle Boot Assembly order:
232359-1
MaxVac Kit
418237-5
Non Vapor (Standard,
Mobil & Amoco V1)
418669-4
Vapor Recovery
418669-6
Interim Vapor
420373-1
Mobil Interim Vapor &
Vapor
3-73789
2-27
2-28
ITEM
NO.
PART
NO.
1
2
3
4
1-228367
1-228368
1-228379
2-418026
Instruction Decal
1-317827
Press Cash or Credit
2-317827
Press Start
3-317827
Press Preset Sale
244-50001
248-50001
05-50761
DESCRIPTION
Latch Bracket
Panel Retainer
Flat Spring
Plastic Removable Panel (6")
2-29
2-30
2-31
2-32
3-73787
DOOR ASSEMBL
Y FOR TCS
ASSEMBLY
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
1-127656
1-131381
1-131584
3-217160
4-227630
1-228637
231141-1
Lock Gasket
Key
Warning Label
Spring Clip
Rubber Cushion
Totalizer glass
Lock Assembly (Includes Item #2 & #4)
Narrow Door
1-418160
4-418160
418236-9
418236-10
Painted
Stainless Steel
Painted (Totalizer)
Stainless Steel (Totalizer)
Wide Door
418236-11
418236-12
1-418522
2-418522
Painted (Totalizer)
Stainless Steel (Totalizer)
Painted
Stainless Steel
1 of 1
2-33
2-34
1-72295
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
TCS MaxV
ac RACEW
AY ASSEMBL
Y
MaxVac
RACEWA
ASSEMBLY
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
2-132721
1-226268
1-229690
1-230705
1-230783
1-319586
1-421136
Snap Rivet
Decalcomania
Decalcomania
Cover Plate
Speaker Baffle
Post Spacer
Post Support
Raceway
1-421256
1-421405
1-421863
45"
30"
60"
1-421257
03-50611
11-50622
39-52198
02-54752
9
10
11
12
13
Raceway Assembly
319828
30"
421591
45"
421874
60"
1-72295
1 of 1
2-35
2-36
Section
Three
Discharge Hydraulics Internal Vapor Piping
Page Number
Hydraulic Assembly
High Discharge ........................................................................................................................................... 3-2
Low Discharge ............................................................................................................................................ 3-3
Discharge Hydraulics for High Hose
Serial No.109-628-40692 & Below
119-426-50383, 030-324-52339 ............................................................................................... 3-4
Serial No.109-628-40693 & Above
119-426-50384, 030-324-52340 ............................................................................................... 3-5
Vapor Recovery
Low Discharge for Suction System ............................................................................................................ 3-6
Low Discharge for Remote Control ........................................................................................................... 3-7
Vapor Recovery for High Hose .................................................................................................................. 3-8. 3-9
Vapor Recovery for High Hose (most recent version) .............................................................................. 3-10
3 5 Product Variable Blender
H322A-R-B5 Discharge Hydraulics .......................................................................................................... 3-12, 3-13
VH322A-R-B5 Discharge & Vapor Recovery .......................................................................................... 3-14, 3-15
H322A-R-B5 Vapor Recovery ................................................................................................................... 3-16, 3-17
Vapor Recovery System with Blackmer Pump
Models H413A & H426A-R-V1 ................................................................................................................ 3-18, 3-19
17" High Hose
Vapor Recovery for NH413A & NH426A ................................................................................................ 3-20
Discharge Hydraulics
Serial No. 109-628-40692 & Below
119-426-50383, 030-324-52339 ............................................................................................... 3-21
Serial No. 109-628-40693 & Above
119-426-50384, 030-324-52340 ............................................................................................... 3-22
H411/H422A-R-V
Discharge Hydraulics ................................................................................................................................. 3-23
Vapor Recovery - High Discharge ............................................................................................................. 3-24
Vapor Recovery - Low Discharge .............................................................................................................. 3-25
MaxVac Low Discharge System
30" TCSA ................................................................................................................................................... 3-26, 3-27
45" & 60" TCSA ......................................................................................................................................... 3-28, 3-29
H413A & H426A Discharge Assembly
Serial No. 068546 & Above ....................................................................................................................... 3-30, 3-31
Discharge Assembly (MaxVac)
H311A, H312A, H322A, & H324A ........................................................................................................... 3-32, 3-33
H311A-RB3/5 & H322A-RB3/5 ................................................................................................................ 3-34, 3-35
H411A & H422A ........................................................................................................................................ 3-36, 3-37
H413A & H426A
Serial No. 068545 & Below ..................................................................................................... 3-38, 3-39
Serial No. 068546 & Above ..................................................................................................... 3-40, 3-41
H614A & H628A ........................................................................................................................................ 3-42, 3-43
Outlet Adapter Assembly ............................................................................................................................................. 3-44
Vapor Return Line Assembly ....................................................................................................................................... 3-46, 3-47
Check Valve Assembly ................................................................................................................................................ 3-48, 3-49
MaxVac Discharge System .......................................................................................................................................... 3-50, 3-51
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
T
C
S
A
D
I
S
P
E
N
S
E
R
3-1
3-2
3-3
3-4
ITEM
NO.
PART
NO.
DESCRIPTION
Outlet Adapter
2-318241
Standard
2-318229
Vapor Recovery
2
3
419605-1
419609-1
5
6
7
17-318940
35-50361
02-54752
O Ring
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 M-F Flange Whiz-Lock Nut
9
10
11
419607-1
419608-1
1-229672
12
13
14
10-51491
1-120751
15
16
17
18
1-227373
11-318940
27-318940
ITEM PART
NO. NO.
DESCRIPTION
1
2
3
1-120751
1-227373
1-229672
Washer
5/8" x 45 Hose Swivel
Support Bracket
Outlet Adapter
2-318229
2-318241
2-318996
Vapor Recovery
Standard
Vapor Recovery Healy
6
7
11-318940
17-318940
419605-1
3-5
10
11
12
13
419607-1
419608-1
419609-1
14
15
16
17
18
19
35-50361
10-51491
39-52198
02-54752
27-318940
3-6
3-7
3-8
3-741314
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
VAPOR RECOVER
Y FOR HIGH HOSE
RECOVERY
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
13-313235
1-227588
3-227588
285-50510
286-50510
287-50510
288-50510
73-50560
Gasket
Slip Joint
Slip Joint
3/4 X 8-3/4 Lg. Pipe
3/4 X 13" Lg. Pipe
3/4 X 83-1/2 Lg. Pipe
3/4 X 85-1/2 Lg. Pipe
3/4 X 3-1/2 Lg. Pipe Nipple
Tees
1-318230
1-318282
289-50510
1-227588
04-51780
1-318276
05-51700
05-51900
1-230118
1-318272
32-50361
10-51491
02-54752
291-50510
10
11
12
13
14
15
16
17
18
19
20
ITEM
NO.
PART
NO.
DESCRIPTION
21
22
23
24
25
14-51740
292-50510
05-51720
294-50510
293-50510
Straight Coupling
3/4 X 3-5/8 Lg. Pipe
Tee - Banded
3/4 X 17-3/4 Lg. Pipe
3/4 X 3-3/4 Lg. Pipe
26
27
28
1-318361
1-318364
11-318940
1-227838
29
27-318940
3-741314
3-9
3-10
Notes
3-11
3-12
3-741489
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
1
2
3
4
5
1-120731
1-120733
1-120751
213168-1
1-227838
229228-2
7
8
9
10
1-229672
6-313235
13-313235
11-318940
Support Bracket
Gasket
Gasket
"O" Ring (Vapor & Interim Vapor)
11
Outlet Adapter
2-318229
Vapor Recovery
4-318241
Standard
12
13
14
15
16
1-319134
2-418686
1-420611
420670-1
420672-1
DESCRIPTION
Manifold Bracket
Check Valve
Blend Manifold
Tube Assembly
Tube Assembly
ITEM
NO.
PART
NO.
1 of 1
DESCRIPTION
17
35-50361
18
10-51491
19
20
21
39-52198
02-54752
27-318940
3-741489
3-13
3-14
1-741492
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART
NO.
1-120751
1-229668
1-229672
1-231030
1-231031
DESCRIPTION
Washer
Hose Breakaway Coupling
Support Bracket
Double Hose Clamp
Blending Swivel
13-313235
Gasket
419609-1
Tube Weld Assembly
2-315615
3/4" Nozzle
2-420463
Twin Outlet Adapter
420504-1
Tube Weld Assembly
35-50361
5/16-18 X 1" Lg. Hex. Hd. Cap Screw
10-51491
#14 X 1/2" Lg. P.K. Self Tapping Screw
39-52198
5/16-18 X 1" Lg. Carriage Bolt
02-54752
5/16-18 M-F Flange Whiz Lock Nut
001-547714-00
3/4" I.D. Black Hose (3/4" Male Coupling)
001-553014-00
3/4" I.D. Red Hose (3/4" Male Coupling)
1-741492
1 of 1
3-15
3-16
1-741490
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
H322A-R-B5 V
APOR RECOVER
Y SYSTEM
VAPOR
RECOVERY
ITEM
NO.
1
2
3
4
5
6
7
8
PART
NO.
1-319053
1-319054
420631-1
31-50361
307-50510
10-51491
06-51700
02-54752
DESCRIPTION
Pipe Clamp
Pipe Support
Manifold Weld Assembly
5/16-18 X 1/2 Lg. Hex. Hd. Cap Screw
1" X 83-1/2" Lg. Pipe
#14 X 1/2 Lg. P.K. Self Tapping Screw
1" X 90 Elbow (Banded)
5/16-18 M-F Flange Whiz Lock Nut
1-741490
1 of 1
3-17
3-18
1-741477
VAPOR RECOVER
Y SYSTEM WITH BLACKMER PUMP
RECOVERY
(Models H413A-R-V1 & H426A-R-V1)
ITEM
NO.
1
2
3
4
5
6
PART
NO.
1-120751
1-131282
2-217867
1-229672
1-230993
1-230994
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
13-313235
27-317638
28-317638
5-318229
11-318940
1-319053
1-319054
1-319160
1-319166
319177-1
319177-2
319177-3
319180-1
319181-1
319182-1
319183-1
319186-1
24
319187-1
25
319188-1
319228-1
26
319189-1
319228-1
DESCRIPTION
Washer
Seal Screw
Hose Flange
Support Bracket
Elbow - Inverted Flare
Connector - Inverted
Flare
Gasket
Cushion (49-3/8 Lg.)
Cushion (23-7/8 Lg.)
Outlet Adapter (Vapor)
O Ring
Pipe Clamp
Pipe Support
Pump Mounting Bracket
Lifting Bracket
Fuel Inlet Tube Asy.
Fuel Inlet Tube Asy.
Fuel Inlet Tube Asy.
Fuel Discharge Tube Asy.
Fuel Discharge Tube Asy.
Fuel Discharge Tube Asy.
Fuel Discharge Tube Asy.
Vapor Discharge Tube
Asy.
Vapor Discharge Tube
Asy.
Vapor Discharge Tube
Asy.
Outlet Adapter & Tube
Asy. (Includes #10 & #11)
Vapor Discharge Tube
Asy.
Outlet Adapter & Tube
Asy. (Includes #10 & 11)
ITEM
NO.
PART
NO.
27
319208-1
28
319227-1
29
30
31
32
33
34
35
36
ITEM
NO.
DESCRIPTION
PART
NO.
37
35-50361
38
39
40
41
42
308-50510
86-50560
94-50560
03-50611
10-51491
43
44
06-51700
39-52198
45
35-54742
46
02-54752
1 of 1
DESCRIPTION
5/16-18 X 1" Lg. Hex. Hd.
Cap Screw
1" NPT X 72" Pipe (Steel)
1" NPT X 2" Pipe (Steel)
1" NPT X 6" Pipe (Steel)
5/16 Plain Washer
#14 X 1/2 Lg. P.K. SelfTapping Screw
1" NPT 90 Elbow - Banded
5/16-18 X 1" Lg. Carriage
Bolt
5/16-18 X 5/8 Lg. Whiz Lock
Screw
5/16-18 Whiz Lock Nut
NOTES:
For complete Pump, Support Bracket & Manifold
Asy. order:
420783-1
H413A-R
(Includes items # 15, 29, 30,
32, 33, 35, 41 & 45)
420783-2
H426A-R
(Includes items # 15, 29,
30, 32, 33, 34, 35, 41 & 45)
For complete Raceway Asy. order:
420791-1
H413A-R-V1
420791-2
H426A-R-V1
420791-3
H413A-R-V1-N
420791-4
H426A-R-V1-N
(Reference drawing 420792 Final Assembly)
1-741477
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
1-73978
MaxV
ac LOW DISCHARGE SYSTEM
MaxVac
1 of 1
30" TCS A
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
1-132767
1-132777
1-132791
1-218941
1-218941
04-51901
6
7
8
9
10
1-219892
1-232277
1-232281
2-232281
1-232364
11
12
13
14
15
16
1-319636
2-319636
3-319636
4-319636
17
18
Man1fold Assembly
319860-1
311A & 322A Side A
319860-2
311A-RB3/5, 322A-RB3/5 & 322A Side B
319860-3
312A & 324A
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1-319861
319910-2
421473-4
421473-5
1-421490
421740-1
421741-1
421754-1
421777-1
32-50361
14-50641
05-51692
35-54742
02-54752
40-54752
02-55472
Reference:
319910 Conduit Assembly
421836 30" Vapor Recovery Kit
1-73978
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
3-27
3-28
1-73977
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
DESCRIPTION
1
2
3
1-132767
1-132777
1-132791
1-218941
1-218941
04-51901
6
7
8
9
10
2-218941
2-219892
1-232277
1-232281
2-232281
11
12
13
14
232288-1
232316-1
319695-1
15
319696-1
16
628A Side B
422A Side B & 426A Side B
60"
45" Used With Item #8
45" Used With Item #30
17
18
3-29
Manifold Assembly
319707-1
413A, 426A, 614A & 628A
319788-1
411A & 422A
ITEM
NO.
19
20
21
22
23
PART
NO.
1 of 1
DESCRIPTION
25
26
27
1-319725
Conduit
1-319636
3/4 NPTF Male Connector (1/2" Tube)
2-319636
1/2 NPTF Male Connector (1/2" Tube)
3-319636
3/8 NPTF Male Connector (3/8" Tube)
Pump Assembly (Includes Items 9 & 10) (411A, 413A, 614A, 422A Side "A",
426A Side "A"
421476-2
NuovoPignone
2-421736
Thomas
1-232793
Filter Screen (used on both)
Pump Assembly (Includes Item 9 & 10)(422A Side "B", 426A Side B & 628A
Side "B")
421476-3
Nuovo Pignone
2-421736
Thomas
1-232793
Filter Screen (used on both)
1-421490
Cover & Junction Box
1-421492
Motor Bracket
421517-2
Conduit & Harness Assembly
28
29
30
31
32
33
34
35
32-50361
14-50641
05-51692
35-54742
02-54752
04-54752
55-55132
02-55472
Reference:
319517
319729
320122
Conduit Assembly
45" Vapor Recovery Kit
60" Vapor Recovery Kit
24
1-73977
3-30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART
NO.
DESCRIPTION
63-230486
63-230486
64-230486
64-230486
1-230993
1-230994
1-231845
1-231855
319359-1
319359-2
421044-1
421044-1
421045-1
421045-1
421046-1
421046-1
10-51491
Reference:
420501
Trim Assembly
1-73976
1-73976
1 of 1
3-31
3-32
DISCHARGE ASSEMBL
Y
ASSEMBLY
ac)
(MaxVac)
(H311A, H312A, H322A & H324A) (MaxV
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
DESCRIPTION
1-120751
1-229672
78-230486
78-230486
13-313235
421504-1
421504-1
421504-2
421504-2
35-50361
10-51491
Washer
Support Bracket
Vapor Tube (H312A & H324A Side A)
Vapor Tube (H324A Side B)
Gasket
Discharge Tube Assembly (H312A & H324A)
Discharge Tube Assembly (H322A & H324A)
Discharge Tube Assembly (H311A, H312A, H322A & H324A)
Discharge Tube Assembly (H324A)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw
Reference:
319828
319840
Raceway Assembly
Vapor Recovery Kit
1-73971
1-73971
1 of 1
3-33
3-34
DISCHARGE ASSEMBL
Y
ASSEMBLY
ac)
(H311A-RB3/5 & H322A-RB3/5) (MaxV
(MaxVac)
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
1-73972
DESCRIPTION
1-120751
1-229672
13-313235
319680-1
319680-1
319817-1
319817-1
319818-1
319818-1
35-50361
10-51491
Washer
Support Bracket
Gasket
Fuel Tube Assembly (H311A-RB3/5 & H322A-RB3/5 Side A)
Fuel Tube Assembly (H322A-RB3/5 Side B)
Tube Discharge Assembly (H311A-RB3/RB5 & H322A-RB3/RB5 Side A)
Tube Discharge Assembly (H322A-RB3/5 Side B)
Tube Discharge Assembly (H311A-RB3/RB5 & H322A-RB3/RB5 Side A)
Tube Discharge Assembly (H322A-RB3/5 Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw
Reference:
319828
319840
Raceway Assembly
Vapor Recovery Kit
1-73972
1 of 1
3-35
3-36
1-73974
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1
2
3
4
5
6
7
8
9
10
11
12
13
PART
NO.
DESCRIPTION
1-120751
1-229672
13-313235
319421-1
319421-1
319779-1
319779-1
319782-1
319782-1
319784-1
319784-1
35-50361
10-51491
Washer
Support Bracket
Gasket
Outlet Tube Assembly (H411A & H422A Side A)
Outlet Tube Assembly (H422A Side B)
Inlet Fuel Tube Assembly (H411A & H422A Side A)
Inlet Fuel Tube Assembly (H422A Side B)
Inlet Fuel Tube Assembly (H411A & H422A Side A)
Inlet Fuel Tube Assembly (H422A Side B)
Inlet Fuel Tube Assembly (H411A & H422A Side A)
Inlet Fuel Tube Assembly (H422A Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw
Reference:
319775
421591
1-73974
1 of 1
3-37
3-38
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART
NO.
DESCRIPTION
1-120751
1-229672
67-230486
67-230486
68-230486
68-230486
13-313235
421504-1
421504-1
421504-2
421504-2
421508-1
421508-1
35-50361
10-51491
Washer
Support Bracket
Vapor Tube (10.27 Long)(H413A & H426A Side A)
Vapor Tube (10.27 Long)(H426A Side B)
Vapor Tube (28.27 Long)(H413A & H426A Side A)
Vapor Tube (28.27 Long)(H426A Side B)
Gasket
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Outlet Tube Assembly (H413A & H426A Side A)
Outlet Tube Assembly (H426A Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw
Reference:
319775
421591
1-73973
1-73973
1 of 1
3-39
3-40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART
NO.
DESCRIPTION
67-230486
67-230486
68-230486
68-230486
1-230993
1-230994
1-231845
1-231855
319359-8
319359-8
421044-1
421044-1
421045-1
421045-1
421046-1
421046-1
10-51491
Reference:
319775
420501
421591
1-73975
1 of 1
3-41
3-42
1-73979
DISCHARGE ASSEMBL
Y
ASSEMBLY
(H614A & H628A)
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART
NO.
1 of 1
DESCRIPTION
1-120751
1-229672
67-230486
67-230486
69-230486
69-230486
92-230486
92-230486
13-313235
421504-1
421504-1
421504-2
421504-2
421508-1
421508-1
421867-1
421867-1
35-50361
10-51491
Washer
Support Bracket
Copper Tube Nipple
Copper Tube Nipple (H628A Side B)
Copper Tube Nipple
Copper Tube Nipple (H628A Side B)
Copper Tube Nipple
Copper Tube Nipple (H628A Side B)
Gasket
Outlet Tube Assembly
Outlet Tube Assembly (H628A Side B)
Outlet Tube Assembly
Outlet Tube Assembly (H628A Side B)
Outlet Tube Assembly
Outlet Tube Assembly (H628A Side B)
Discharge Tube Assembly
Discharge Tube Assembly (H628A Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw
Reference:
319956
421874
3-43
3-44
Notes
3-45
3-46
1-72297
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
DESCRIPTION
Vapor
1-132494
1-231836
Vapor
1-132494
1-231836
3
4
65-230486
66-230486
1-231170
04-51900
6
7
8
9
10
2-231170
20-313235
1-319053
1-319054
1-319344
11
12
13
14
15
319345-1
319348-1
1-319405
33-50361
307-50510
ITEM
NO.
PART
NO.
1 of 1
DESCRIPTION
16
17
18
19
20
309-50510
310-50510
52-50560
29-51370
10-51491
21
22
23
24
25
26
06-51700
06-51710
04-51720
05-51780
02-54752
05-55132
90 Banded Elbow
1" x 90 Street Elbow
1/2" Banded Tee
1" Female Union
5/16-18 M-F Flange Whiz Lock Nut
1/4-20 x 5/8" Long M-F Flange Whiz-Lock
Screw
1-72297
3-47
3-48
1-72298
1 of 1
30" CHECK V
AL
VE ASSEMBL
Y
VAL
ALVE
ASSEMBLY
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
1-120731
1-120733
1-230993
1-230993
1-230994
05-51901
6
7
8
9
10
11
12
1-230994
232244-1
232244-1
232245-1
6-313235
1-319400
1-421055
13
14
05-51710
1-230994
15
16
17
39-52198
35-55132
02-54752
3-49
3-50
1-72299
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
MaxV
ac DISCHARGE SYSTEM
MaxVac
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
1-114468
1-114469
1-114470
1-132767
2-230994
8
9
1-319643
Pump Assembly
421473-1
2-421736
1-232793
03-50611
14-50641
39-52198
02-54752
10
11
12
13
Grommet Cushion
Cushion Washer
Cushion Retainer
M8 x 20MM Long Hex Head Machine Screw
Connector Inverted Flare
Pump Bracket
Nuovo Pignone
Thomas
Filter Screen (used on both)
5/16" Plate Washer
5/16" Lockwasher
5/16-18 x 1" Long Carriage Bolt
5/16-18 M-F Flange Whiz-Lock Nut
3-51
3-52
Section
Four
Meter and
Pulser Assemblies
Page Number
Meter & Hydraulic Assembly
322, 324, 422, 426 & 628 Series ..................................................................... 4-2, 4-3
311 P.1, 312 P.1, 411 P.1, 413 P.1, 614 P.1&3 .............................................. 4-4, 4-5
312 P.2, 411 P.2&3, 413 P.2&3, 614 P.2&4 ................................................... 4-6, 4-7
T
C
S
A
Pulser Assembly
Model 88D .......................................................................................................... 4-10, 4-11
Totalizer Assembly
Serial No. ... 107-11826 & Below ...................................................................... 4-14
Serail No. ... 107-11827 & Above ...................................................................... 4-15
P=Product
D
I
S
P
E
N
S
E
R
4-1
4-2
2-741377
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
DESCRIPTION
1
2
3
4
1-19167
4-126976
1-128035
1-130465
5
6
8
9
10
11
1-217337
1-218941
1-229409
13-313235
1-38082
2-313235
12
Control Valve
1-319410
110 Volt
2-319410
220 Volt
3-319410
Rebuild Kit
13
1-317421
4-3
14
15
16
17
18
19
1-318310
2-406857
410796-2
410796-22
1-418064
Conduit
Meter Transfer Body
Cable Reel Assembly (Model 826A)
Reel Assembly (Includes Item #2, 14, 17 & 23)
Meter Discharge (322, 324, 422, 426, 628)
ITEM
NO.
PART
NO.
20
421111-3
21
22
23
24
25
26
35-50361
296-50361
08-50621
01-50710
03-50761
35-54742
27
28
29
02-54752
26-50710
229288-1
30
31
32
33
34
1-120731
1-120733
213168-1
6-313235
1-418686
1 of 1
DESCRIPTION
Note:
Assembly applies to all product fueling points for models
322, 324, 422, 426 & 628 series.
2-741377
4-4
1-741496
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
DESCRIPTION
1
2
3
4
5
1-120731
1-120733
4-126976
1-128035
1-130465
6
7
8
9
1-19167
213168-1
1-219892
229288-1
10
11
12
13
14
1-229409
2-313235
6-313235
13-313235
1-317421
15
16
Control Valve
1-319410
110 Volt
2-319410
220 Volt
3-319410
Rebuild Kit
4-5
17
18
1-38082
2-406857
ITEM
NO.
PART
NO.
19
20
410796-2
410796-22
21
22
23
24
25
26
27
28
29
30
1-418064
1-418686
35-50361
296-50361
08-50621
01-50710
26-50710
03-50761
02-54752
35-54742
31
421111-1
1 of 1
DESCRIPTION
Note: P. = Product
1-741496
4-6
1-741495
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
1
2
3
4
5
1-120731
1-120733
4-126976
1-128035
1-130465
6
7
8
9
1-19167
213168-1
1-219892
229288-1
10
11
12
13
14
1-229409
2-313235
6-313235
13-313235
1-317421
15
16
DESCRIPTION
ITEM
NO.
PART
NO.
17
18
19
20
21
1-318310
1-38082
2-406857
410796-2
410796-22
22
23
24
25
26
27
28
29
30
1-418064
1-418686
35-50361
296-50361
08-50621
01-50710
03-50761
02-54752
35-54742
31
421111-2
1 of 1
DESCRIPTION
Conduit
Meter Transfer Body Gasket
Meter Transfer Body
Cable Reel Assembly (Model 826A)
Reel Assembly (Includes Item #3, 15, 20 &
26)
Meter Discharge
Check Valve
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 x 1-1/8" Long Hex Head Cap Screw
5/16" Plain Washer
Conduit Nipple
#6 Lockwasher
5/16-18 M-F Flange Whiz-lock Nut
5/16-18 x 5/8" Long M-F Hex Head WhizLock Screw
Wire Harness Assembly (312, 411, 413 &
614)
Note: P. = Product
1-741495
4-7
4-8
2-73780
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
1-114401
1-117885
1-117901
1-122316
1-130195
1-130234
1-130280
9
10
11
12
13
225042-1
Meter Pinion
1-225133
Gallons
1-225756
Liters
Idler Gear Assembly
225136-1
Gallons
225136-2
Imperial Gallons
225136-3
Liters
Totalizer Gear Assembly
225138-1
Gallons
225138-3
Imperial Gallons
225138-4
Liters
Gear Assembly
225140-1
Gallons
225140-2
Imperial Gallons
225140-3
Liters
14
15
ITEM
NO.
PART
NO.
1 of 1
DESCRIPTION
16
17
176-50011
18
19
24-50761
08-51221
20
09-51221
21
40-51221
22
2-73780
4-9
4-10
3-73782
PULSER ASSEMBL
Y FOR TCS
ASSEMBLY
ITEM
NO.
PART
NO.
DESCRIPTION
ITEM
NO.
1
2
3
4
1-120282
1-126182
1-128035
1-130465
1-130590
6
7
8
9
10
1-130613
1-131508
1-228106
228114-1
228154-1
Conduit Washer
Washer
Gear
Shaft Assembly
Disc & Bearing Assembly
11
12
1-316688
1-317097
13
Box Support
1-317099
All Except Mobil
1-318916
Mobil
14
15
317101-1
417694-1
16
17
03-50361
18
20-50721
19
20
21
03-50761
04-52482
03-52920
#6 Shakeproof Lockwasher
Truarc Retaining Ring
Truarc Retaining Ring
22
23
24
25
07-52922
1-132479
4-317420
1-319219
PART
NO.
231052-1
1 of 1
DESCRIPTION
Pulser Conduit
1-228629
All Except Listed Below
3-228629
Mobil With 45 Elbow
28
29
1-219892
30
3-73782
4-11
4-12
11-74372
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
DESCRIPTION
4-13
1
2
3
4
5
6
7
8
9
10
1-19592
1-19602
1-19743
1-114815
1-118849
1-119064
1-124144
1-124588
1-125069
1-125071
11
12
13
14
15
16
17
18
19
20
1-125095
1-125103
125118-1
125154-1
1-125243
1-125308
1-125309
1-125315
1-125357
1-125360
Washer
Washer
Upper Bearing Assembly
Bearing Assembly
Compensator Index Disc
Seal Half
Seal Wedge
Washer
Packing Spring
Seal
21
22
23
24
25
26
27
125420-1
125478-1
1-125966
1-126898
1-126902
1-129607
65-50361
28
29
30
31
218236-2
218769-1
1-219330
219331-1
32
33
34
35
1-219377
1-219378
219407-2
219800-1
ITEM
NO.
PART
NO.
36
221403-1
37
38
39
40
41
42
43
44
45
46
47
1-224081
224709-5
1-226085
125079-1
1-38083
5-318940
6-318940
420557-1
287-50001
48
326-50001
49
399-50001
50
51
52
53
54
55
56
01-50301
02-50301
13-50641
24-50761
42-50761
01-51911
28-55431
57
58
59
13-52870
10-52922
12-53420
ITEM
NO.
DESCRIPTION
Compensator Shaft
Bracket & Pin Assembly
Index Plate
Main Pivot Assembly
Meter Body Gasket
O Ring (.362 Dia.)
O Ring (.487 Dia.)
Meter Cover And Gear Post Assy
#10-32 x 3/8" Long Round Head
Machine Screw
#12-24 x 1/2" Long Round Head
Machine Screw
1/4-20 x 3/4" Long Round Head
Machine Screw
1/4-20 Hex Nut
5/16-18 Hex Nut
1/4" Lockwasher
#12 Lockwasher
#14 Lockwasher
1/8" Square Head Pipe Plug
#10-32 x 3/8" Long Phillips Pan
Head Sems Fastener
1/16" Dia x 1/4" Long Cotter Pin
Truarc Retaining Ring
Truarc E Retaining Ring
PART
NO.
1 of 1
DESCRIPTION
60
232332-1
61
62
63
64
407488-11
1-130905
04-50600
1-217934
11-74372
4-14
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
1-131438
1-130195
1-131468
224992-10
Totalizer Assembly
227470-2
No Longer Available Use 1-230837
227470-3
No Longer Available Use 3-230837
1-230837
Gallon
3-230837
Liter
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1-227752
1-229438
2-317004
318130-1
97-50001
174-50001
03-50211
03-50621
03-50761
22-50761
08-51221
10-51491
04-52901
07-50621
3-73781
4-15
4-16
Section
Five
Suction
System
Page Number
Suction System
............................................................................................................................ 5-2
Motor Assembly
............................................................................................................................ 5-4, 5-5
T
C
S
D
I
S
P
E
N
S
E
R
5-1
5-2
Notes
5-3
5-4
2-741384
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
MOTOR ASSEMBL
Y FOR TCS
ASSEMBLY
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
1-19167
1-114468
1-114469
1-114470
Motor Pulley
1-119529
115/230 Volt Motor
1-220878
380 Volt Motor
6
7
8
9
10
1-128035
1-130590
1-130613
1-23661
1-219892
11
12
13
14
15
16
17
02-50301
37-50361
03-50611
14-50641
01-50710
ITEM
NO.
PART
NO.
18
65-50721
19
05-51890
DESCRIPTION
2-741384
5-5
5-6
1-741385
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
ROT
AR
Y PUMP ASSEMBL
Y FOR TCS
ROTAR
ARY
ASSEMBLY
ITEM
NO.
PART
NO.
1
2
3
4
5
1-114468
1-114469
1-114470
1-119636
1-125865
6
7
8
9
1-127786
1-129618
1-216295
1-217902
10
11
12
13
14
1-217903
8-220383
1-221668
1-224019
Vent Tubes
1-228628
1-418234
1-419614
1-419615
15
16
37277-16
1-38403
DESCRIPTION
Cushion Grommet
Cushion Washer
Cushion Retainer
Key
1" X 1-1/8" Length
Nipple
Grommet
Flange
Pump Pulley
Pump Inlet
Connection Gasket
Idler Arm
Coupling Nipple
Idler Pulley
Coupling
5-7
ITEM
NO.
PART
NO.
17
18
19
6-313235
14-313235
16-313235
20
21
22
23
24
1-318183
19-318940
2-418039
03-50301
32-50361
25
33-50361
26
35-50361
27
36-50361
28
67-50361
29
297-50361
30
117-50560
31
32
33
03-50611
14-50641
15-50641
ITEM
NO.
DESCRIPTION
Coupling Gasket
Filter Adapter Gasket
Filter Adapter Cap
Gasket
Cap
O Ring
Filter Adapter
3/8-16 Hex Nut
5/16-18 X 5/8
Length Hex Head
Cap Screw
5/16-18 X 3/4
Length Hex Head
Cap Screw
5/16-18 X 1"
Length Hex Head
Cap Screw
5/16-18 X 1-1/4
Length Hex Head
Cap Screw
3/8-16 X 1-1/2
Length Hex Head
Cap Screw
3/8-16 x 1-1/8
Length Hex Head
Cap Screw
1-1/2 X 1-3/4
Length Pipe
5/16 Plate Washer
5/16 Lockwasher
3/8 Lockwasher
PART
NO.
34
65-50721
35
36
37
38
39
40
27-51780
05-51901
06-51901
05-52020
05-52040
14-52040
DESCRIPTION
5/16-18 X 1/4
Length Hex Socket
Headless Cup Point
Set Screw
1-1/2 Female Union
3/4 Pipe Plug
1" Pipe Plug
Compression Elbow
Compression Sleeve
Compression Nut
NOTE:
FP = Fuel Point
1-741385
5-8
15-75063
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 2
ROT
AR
Y PUMP & AIR SEP
ARA
TOR
ROTAR
ARY
SEPARA
ARATOR
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
1-17526
1-18654
1-18655
1-18716
1-18717
1-18718
1-18719
1-18720
1-18721
1-18722
1-18731
1-18734
13
14
15
1-18750
1-18792
16
17
18
19
1-18799
1-18860
1-18961
25664-1
5-9
20
1-25879
Gasket
Float Lever Pin
Valve Pin
Guide Plate
Spring Plate
Plunger Head
Plunger Plate
Plunger Follower
Valve Cylinder
Cylinder Head
Clamp Plate
Float Valve Body
Vent Screw
Valve Cylinder
Gasket
Vent Screw Guard
Float Valve Needle
Float Valve Gasket
Pump Rotor Shaft
Assembly
Bottom Head Gasket
ITEM
NO.
PART
NO.
DESCRIPTION
ITEM
NO.
Separator Cover
Cover Gasket
Retainer
Bearing
Regulating Poppet
Assembly
Oil Well Felt
Float Assembly
Gasket
39
41
43
44
45
46
47
48
50
2-120731
1-120733
1-121394
1-126295
1-126343
1-126344
1-210024
1-211816
213168-1
52
53
54
217898-2
55
56
2-313235
403-54921
21
22
23
24
25
1-32089
2-113691
1-113698
1-113703
113776-1
26
27
29
1-113819
114064-1
21-313235
30
Suction Screen
1-115075
Gasoline
2-115075
Diesel
31
1-115642
32
1-116628
33
34
35
1-117475
1-117660
118335-1
36
1-118590
37
38
1-118591
1-118640
Regulating Valve
Spring
By-Pass Valve
Poppet
Packing Gland
Packing Spring
Rotary Pump &
Separator Body
With Gasket,
Bearing, Screws &
Spring
Regulating Valve
Seat
Valve Seat Guide
By-Pass Valve Seat
PART
NO.
DESCRIPTION
Regulating Valve
Assembly
Gasket
1/4-20 x 1" Long
Phillips Pan Head
Machine Screw
15-75063
5-10
2 of 2
ROTAR
Y PUMP & AIR SEP
ARA
TOR - Contin
ued
ARY
SEPARA
ARAT
Continued
ITEM
NO.
PART
NO.
57
01-50360
58
34-50360
DESCRIPTION
59
72-50360
60
297-50360
61
15-50641
62
17-51210
63
02-51911
64
38-51911
65
01-52321
67
ITEM
NO.
PART
NO.
68
211818-1
69
27-51901
70
71
72
1-132735
1-232164
05-52020
DESCRIPTION
Rotary Pump
Head Assembly
1" Pipe Plug
(855-CC)
Valve Stem
Float Assembly
3/8" Tube 90
Elbow
ITEM
NO.
PART
NO.
DESCRIPTION
15-75063
Section
Six
Remote Control
System
Page Number
Remote Control Hydraulics Assembly
Dual Filter Design ......................................................................................................... 6-2, 6-3
Single Filter Design ...................................................................................................... 6-4, 6-5
T
C
S
D
I
S
P
E
N
S
E
R
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
6-1
6-2
3-741375
1 of 1
PART
NO.
DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1-121564
1-124296
1-125865
1-126871
2-212443
1-212444
1-215030
216132-1
216133-1
1-227765
1-228345
2-313235
13-313235
16-313235
1-317410
1-317411
1-317456
Poppet Spring
Gasket
1" x 1-1/8" Long Nipple
Poppet Spring Washer
Valve Seat
Poppet Guide
Suction Strainer Cap
Valve Poppet Assembly
Check Valve Assembly (Includes Items #2, 5, 6, 7, 9 & 31)
Gasket
Manifold Cap
Gasket
Gasket
Gasket (Used Only With Cap)
Inlet Adapter
Check Valve Adapter
Filter Body Bracket
19
1-318183
1-218950
1-226999
2-226999
3-226999
Cap
Wix Filter
Water Alert Filter (Gas)
Water Alert Filter (Diesel)
Water Alert Filter (Alcohols)
20
1-417286
21
22
23
24
25
26
27
28
29
30
31
32
1-418022
32-50361
35-50361
296-50361
08-50621
14-50641
128-50560
27-51780
02-51891
04-51891
08-53270
02-54752
Filter - Strainer Body (No longer available, use single filter design
dwg. no. 73966)
Manifold
5/16-18 x 5/8" Long Hex Head Cap Screw
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 x 1-1/8" Long Hex Head Cap Screw
5/16" Plain Washer
5/16" Lockwasher
1-1/2" x 8" Long Pipe Nipple
1-1/2" Female Union
1/4-18 Pipe Plug
1/2-14 Pipe Plug
Reliance Square Snap Ring (Closed)
5/16-18 M-F Flange Whiz Lock Nut
3-741375
6-3
6-4
1-73966
1 of 1
PART
NO.
DESCRIPTION
1-125865
Filter
1-218950
1-226999
2-226999
3-226999
Wix
Water Alert (Gasoline)
Water Alert (Diesel)
Water Alert (Alcohol)
1-228345
231848-1
1-232102
1-232289
2-313235
13-313235
16-313235
2-418051
1-420888
1-421041
38-50361
130-50560
27-51780
02-51891
04-51891
02-54752
Manifold Cap
Filter Body Assembly
Warning Label
Strainer Cap
Gasket
Gasket
Gasket
Manifold
Filter Body
Strainer Body
5/16-18 x 1-3/4" Long Hex Head Cap Screw
Pipe 1-1/2" x 10" Long
1-1/2" Female Union
1/4-18 Pipe Plug
1/2-14 Pipe Plug
5/16-18 M-F Flange Whiz-Lock Nut
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1-73966
6-5
6-6
Section
Seven
Blender
Mechanical Blender System
Page
Number
T
C
S
D
I
S
P
E
N
S
E
R
7-1
7-2
7-3
7-4
FIRST DESIGN
1-741390
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
DESCRIPTION
1-130590
1-130613
1-318807
318876-1
318875-1
1-318886
17-318940
Tube Assembly
420291-1
420302-1
420595-1
35-50361
35-54742
02-54752
Nut
Washer
Tee
Tube Assembly (Right)
Tube Assembly (Left)
Slip Joint Bracket
O Ring
Low Profile (use 420595-1)
High Hose
Low Profile
5/16-18 X 1" Large Hex Head Cap Screw
5/16-18 X 5/8" Large M-F Flange Whiz-Lock Screw
5/16-18 M-F Flange Whiz-Lock Nut
1-741390
FIRST DESIGN
1 of 1
7-5
7-6
1-741494
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
1 of 1
DESCRIPTION
1
2
3
4
5
6
7
1-130590
1-130613
13-313235
1-318807
318876-1
318875-1
1-318886
Nut
Washer
Gasket
Tee
Tube Assembly (Left)
Tube Assembly (Right)
Slip Joint Bracket
Tube Assembly
420302-1
420595-1
420595-2
H426A-R-EB, H628A-R-EB
426A-R-EB
426A-R-EB-V
Tube Assembly
420302-1
420556-1
420595-1
420595-2
35-50361
35-54742
02-54752
10
11
12
1-741494
7-7
7-8
2-741376
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
PART
NO.
DESCRIPTION
2
3
4
5
6
7
8
9
10
1-121564
1-124296
1-125865
1-126871
2-212443
1-212444
1-215030
216132-1
216133-1
11
12
13
14
15
16
17
18
Poppet Spring
Gasket
1" x 1-1/8" Long Nipple
Poppet Spring Washer
Valve Seat
Poppet Guide
Suction Strainer Cap
Valve Poppet Assembly
Check Valve Assembly (Includes
Items #2, 5, 6, 7, 9 & 31)
1-227765 Gasket
1-228345 Manifold Cap
2-313235 Gasket
13-313235 Gasket
16-313235 Gasket (Used Only With Cap)
1-317410 Inlet Adapter
1-317456 Filter Body Bracket
1-318183
1-218950
1-226999
2-226999
3-226999
Cap
Wix Filter
Water Alert Filter (Gas)
Water Alert Filter (Diesel)
Water Alert Filter (Alcohols)
ITEM
NO.
PART
NO.
DESCRIPTION
19
20
1-417286
1-418022
21
22
32-50361
23
24
25
26
27
28
29
30
31
32
2-741376
7-9
7-10
FIRST DESIGN
1-741367
MODULA
TING V
AL
VE & CONDUIT ASSEMBL
Y
MODULATING
VAL
ALVE
ASSEMBLY
1 of 1
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1-19167
1-120731
1-120733
1-128035
213168-1
1-217337
1-218941
1-219892
1-229409
1-230651
6-313235
1-318861
318873-1
318874-1
318874-2
13-313235
1-418686
1-420183
19
1-420241
3-420241
4-420241
Modulating Valve
Coil Replacement (Normally Closed)
Coil Replacement (Normally Open)
20
21
22
420262-1
420278-1
35-50361
23
01-50710
Mounting Plate
Tube Assembly
5/16-18 x 1" Long Hex Head Cap
Screw
1/2" Close Nipple
ITEM
NO.
PART
NO.
24
25
26
15-50710
20-50710
40-54742
27
28
02-54752
420306-3
DESCRIPTION
1-741367
FIRST DESIGN
7-11
7-12
SECOND DESIGN
MODULA
TING V
AL
VE & CONDUIT ASSEMBL
Y
MODULATING
VAL
ALVE
ASSEMBLY
1-741493
1 of 1
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1-120731
1-120733
1-128035
213168-1
1-217337
1-218941
229228-1
6-313235
13-313235
1-318861
318873-1
318874-1
318874-2
1-318995
1-319004
1-418686
1-420183
1-420241
420262-1
420278-1
03-50361
22
35-50361
23
24
25
26
15-50700
16-50700
18-50700
40-54742
DESCRIPTION
7-13
ITEM
NO.
27
28
PART
NO.
02-54752
421111-4
DESCRIPTION
1-741493
SECOND DESIGN
7-14
MODULA
TING V
AL
VE & CONDUIT ASSEMBL
Y
MODULATING
VAL
ALVE
ASSEMBLY
1-741491
1 of 1
30 " TCS
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1-120731
1-120733
1-128035
213168-1
1-217337
1-218941
1-219892
229228-1
6-313235
13-313235
17-313235
1-318985
1-318990
1-318995
1-319004
319012-1
1-319021
1-418686
1-420241
420466-1
1-420537
22
Tube Assembly
420638-1 H322A-R-B5 With Out Check Valve
420684-1 322A-R-B5
420743-1 VH322A-R-B5
ITEM
NO.
PART
NO.
DESCRIPTION
23
Tube Assembly
420667-1 H322A-R-B5 With Out Check Valve
420768-1 VH322A-R-B5
420682-1 322A-R-B5
24
05-50361
25
35-50361
26
27
01-50710
35-54742
28
29
02-54752
231168-1
1-741491
7-15
7-16
Section
Eight
Electronics
Connection Box Assembly
Page
Number
Relay Assembly
TCS Non-A ...................................................... 8-13
T
C
S
Cage & Power Supply Assembly for TCS Non-A .......................... 8-14, 8-15
Power Supply TCS Non-A ........................................................... 8-16, 8-17
Valve Power Supply for Electronic Blender TCSA ....................... 8-18, 8-19
Electrical Component & Power Supply Assembly TCSA .............. 8-20, 8-21
TCS Card Cage Assembly (System Boards) .................................8-22 8-25
Wiring Schematics
Model 300, 400, 600 Non-A .......................................................8-34,
Model 300A, 400A, 600A ........................................................... 8-36,
Model 300A-B3/B5 .................................................................... 8-38,
Model 411A, 422A .....................................................................8-40,
MaxVac, All Models Except 30" Variable Blenders ......................8-42,
MaxVac, TCS A 30" Variable Blender .......................................8-44,
8-35
8-37
8-39
8-41
8-43
8-45
MaxVac Assemblies
Motor Control Assembly, Model 400A & 600A ............................8-46,
Power Supply & Motor Control Assembly, Model 300A ...............8-48,
Options Power Supply Assembly, Model 300A ............................8-50,
Options Power Supply Assembly, Model 400A & 600A ...............8-52,
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
8-47
8-49
8-51
8-53
D
I
S
P
E
N
S
E
R
8-1
8-2
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
1-131270
1-131322
1-218941
1-219892
Special Screw
Cup Washer
Expansion Union (Male-Female)
Expansion Union (Female-Female)
Wire Connector
3-224492
16-22 Gauge (AC & DC)
6-224492
14-16 Gauge (AC Only)
6
7
8
4-224494
1-227938
1-228342
Label
1-228397
2-228397
AC
DC
10
11
12
13
14
15
16
1-228647
1-228945
1-317834
416806-42
1-417378
1-418048
1-418245
Conduit
Jumper (AC Only)
Insulator
Lead Assembly
Connection Box Cover
Connection Box
Conduit
17
Wire Harness
319993-1
319993-2
319993-3
319993-4
319993-5
319993-6
319993-7
319993-10
319993-11
18
19
20
21
22
23
24
92-50001
02-50361
04-50361
35-50361
13-50641
04-51901
06-51901
Assembly
AC (120/240 Volt)
DC (30" & 45")
DC (60" A)
DC (60")
DC (30" A)
DC (45" A)
AC (30" Brazil)
AC (380 Volt)
AC (380 Volt)(45" A Mobil)
#6-32 x 3/8" Long Round Head Machine Screw
1/4-20 x 5/8" Long Hex Head Cap Screw
1/4-20 x 7/8" Long Hex Head Cap Screw
5/16-18 x 1" Long Hex Head Cap Screw
1/4" Lockwasher
1/2" Pipe Plug
1" Pipe Plug
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
1-118345
1-131270
1-131322
1-218941
Wire Connector
3-224492
16-22 Gauge (AC & DC)
6-224492
14-16 Gauge (AC Only)
6
7
4-224494
1-227938
Label
1-228397
2-228397
AC
DC
9
10
11
12
13
14
15
1-228662
1-228945
1-317834
416806-42
1-417378
1-418048
1-418246
Conduit
Jumper (AC Only)
Insulator
Lead Assembly
Connection Box Cover
Connection Box
Conduit
16
17
18
19
20
21
22
23
92-50001
02-50361
04-50361
35-50361
13-50641
04-51901
06-51901
8-3
8-4
PART
NO.
1 of 1
DESCRIPTION
Fluorescent Lamp
12-219435
30" & 60" (Case)
13-219435
45" (Case)
2
3
4
5
1-221379
1-228666
2-228666
2-228671
Starter Strip
1-418298
2-418298
182-50001
04-50211
04-50621
04-50761
8
9
10
11
2741415
Lamp Holder
Left Lamp Mounting Bracket
Right Lamp Mounting Bracket
#10-24 Capped Washer Locknut
2-741415
8-5
8-6
PART
NO.
1 of 1
DESCRIPTION
Fluorescent Lamp
12-219435
30" & 60" (Case)
13-219435
45" (Case)
2
3
4
5
1-221379
1-228666
2-228666
2-228671
Starter Strip
1-418298
2-418298
182-50001
04-50211
05-50211
04-50621
04-50761
23-50761
9
10
11
12
13
14
2741427
Lamp Holder
Left Lamp Mounting Bracket
Right Lamp Mounting Bracket
#10-24 Capped Washer Locknut
2-741427
8-7
8-8
PART
NO.
Ballast
1-315556
3-315556
4-315556
2741416
1 of 1
DESCRIPTION
110 Volt
240 Volt 50Hz
240 Volt 60Hz
3
4
05-50211
23-50761
2-741416
8-9
8-10
2ASSEMBLY741417
PART
NO.
DESCRIPTION
Fluorescent Lamp
12-219435
30" & 60" (Case)
13-219435
45" (Case)
2
3
4
5
1-221379
2-228671
1-318962
2-318962
Lamp Holder
#10-24 Capped Washer Locknut
Right Lamp Mounting Bracket
Left Lamp Mounting Bracket
Reflector
2-420464
2-420531
All 45"
All 30" & 60"
8
9
10
11
1 of 1
2-741417
8-11
8-12
Notes
8-13
8-14
2-741405
1 of 1
PART
NO.
1
2
3
4
5
6
7
8
9
1-128725
6-130217
2-131006
23-220949
1-226445
1-227818
227885-1
228398-1
228614-1
10
DESCRIPTION
ITEM
NO.
PART
NO.
DESCRIPTION
18
19
20
1-418121
418145-1
21
Fan Assembly
228665-1 120 Volt
228665-3 220 Volt
22
88-50001
23
90-50001
11
12
13
1-229652
317476-6
317481-1
24
25
26
05-50211
13-50211
31-50361
14
15
16
417333-4
417812-2
417815-3
17
Mother Board
417829-1 All Models Except Listed Below
417829-2 Mechanical Blender only
27
28
29
30
31
03-50761
05-50761
21-50761
02-54752
2-228671
Plastic Rivet
Junction Wire Harness Assembly
Power Control Wire Harness
Assembly
Multiplex Board Assembly
Interface Board Assembly
Computer Board Assembly
Base Plate
Card Cage Weld Assembly
8-15
2-741405
8-16
Notes
8-17
8-18
PART
NO.
1
2
3
4
5
6
7
1-130404
1-225460
1-227360
2-228671
3-230395
4-230395
5-230395
Warning Label
Bushing
Circuit Breaker
#10-24 Capped Washer Locknut
Faston Tab
Faston Tab
Faston Tab
Fan
1-230737
2-230737
115 Volt
230 Volt
9
10
11
12
230743-1
1-230758
1-230983
318823-1
13
14
15
16
17
18
19
20
21
22
23
24
25
1-318887
318915-1
420165-10
420350-1
178-50001
252-50001
03-50211
04-50211
04-50621
03-50761
04-50761
109-50001
2741442
1 of 1
DESCRIPTION
Terminal Bracket
Transformer Assembly
Fan Lead Assembly
Heat Sink/Board Mounting Assembly
#8-32 x 3/4" Long Round Head Machine Screw
#10-24 x 3/8" Long Round Head Machine Screw
#6-32 Hex Nut
#8-32 Hex Nut
#8 Plain Washer
#6 Shakeproof Lockwasher
#8 Shakeproof Lockwasher
#6-32 x 1-3/8" Long Round Head Machine Screw
2-741442
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
8-19
8-20
3-741310
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
419629-1
419223-1
DESCRIPTION
Base Plate Weld
Assembly
Card Cage Weld
Assembly
Fan Assembly
228665-2
110 Volt
228665-3
220 Volt
419628-1
Battery Bracket
Weld Assmbly
Battery Assembly
Relay Cover
Power Relay
Transformer
Assembly (HV)
Transformer
Assembly (LV)
Thermostat
Thermostat
1.5A Circuit
Breaker
3.5A Circuit
Breaker
Card Guide
5
6
7
8
318349-3
1-318217
6-315684
230104-1
230105-1
10
11
12
6-130217
3-130217
3-129138
13
1-227360
14
2-227818
15
ITEM
NO.
16
17
PART
NO.
230101-1
DESCRIPTION
Wire Harness
Assembly (312A,
324A, 413A, 426A,
426A-REB, 614A &
628A)
ITEM
NO.
26
27
28
29
30
18
230108-1
32
33
19
20
8-21
21
22
1-132468
2-228671
23
24
25
1-229652
1-226445
1-130404
Label
#10-24 Capped
Washer Lock Nut
Plastic Rivet
Warning Label
Warning Label
31
34
35
36
37
38
39
PART
NO.
1 of 1
DESCRIPTION
1-227816
318269-1
Label
Fan Shroud Weld
Assembly
92-50021
#6-32 x 3/8" Long
Phillips Round
Head Machine Screw
03-50211
#6-32 Mach Nut
88-50001
#6-32 x 1/4" Long
Round Head
Machine Screw
170-50001
#8-32 x 3/8" Long
Round Head
Machine Screw
04-50211
#8-32 Hex Nut
166-52851
#8-32 x 1/4" Long
Hex Head Machine
Screw
03-50381
#8-32 Wing Nut
03-50761
#6 Lockwasher
04-50761
#8 Lockwasher
1-319232
Card Retainer
19-51441
#6 x 3/8" Long Round
Head Self Tapping
Screw
35-54742
5/16-18 x 5/8" Long
M-F Hex Head
Whiz-Lock Screw
3-741310
8-22
1-741527
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 3
1
2
PART
NO.
ITEM
NO.
DESCRIPTION
4
6
419175-3
420322-6
1
2
1
2
3
4
6
PART
NO.
DESCRIPTION
1
2
417815-2
420760-1
Board Assembly
417333-4 Multiplex (220 Volt United Kingdom -
A)
419844-1
420322-5
4
6
419175-3
420333-5
1
2
3
4
6
1
2
3
417815-2
420760-1
417333-4
8-23
8-24
1-741527
1
2
PART
NO.
4
5
6
419175-3
420322-6
420322-5
ITEM
NO.
DESCRIPTION
4
5
6
419175-3
420322-6
420322-5
PART
NO.
2of 3
DESCRIPTION
1
2
3
4
5
6
1
2
3
4
5
6
1
2
4
5
6
419175-3
420545-3
420322-3
1-741527
PART
NO.
2
3
4
5
6
1
2
3
4
5
6
ITEM
NO.
DESCRIPTION
PART
NO.
3 of 3
DESCRIPTION
4
5
6
419175-3
420322-5
420322-6
1
2
3
4
5
6
1
2
4
5
6
419175-3
420545-1
420322-3
1-741527
8-25
8-26
8-27
8-28
Notes
8-29
8-30
2-741485
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1-128725
3-129138
3-130217
1-130404
1-132449
3-225460
1-226445
1-227360
1-227816
2-227818
227887-3
227887-4
5-229606
1-229652
1-230689
Cable Tie
Breaker (1.5 Amp)
Thermostat
Warning Label
Terminal Strip Cover
Bushing
Warning Label
Breaker (3.5 Amp)
Label
Card Guide
Transformer Assembly (T-1)
Transformer Assembly (T-2)
Spacer
Plastic Rivet
#6 Self Tapping Screw
16
Fan
1-230737
2-230737
115 Volt
230 Volt 50/60Hz
ITEM
NO.
1-230998
5-315628
318349-5
1-318739
319109-1
2-319232
Wire Saddle
Filter
Battery Assembly
Terminal Strip
Battery Retainer Weld Assembly
Card Retainer
DESCRIPTION
23
24
25
26
27
28
29
30
420545-2
420606-1
420662-1
1-420691
420760-1
421124-3
88-50001
31
32
34
35
36
17
18
19
20
21
22
PART
NO.
1 of 1
2-741485
8-31
8-32
2-741487
1 of 1
(MODEL 322A-R-B5)
ITEM
NO.
PART
NO.
1-132459
End Cap
3-228397
Label
2-228671
3-228674
Prop Rod
1-319191
Terminal Strip
2-420657
100-50001
03-50211
05-50211
10
21-50761
#6 Shakeproof Lockwasher
11
23-50761
12
05-52532
DESCRIPTION
2-741487
8-33
8-34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART
NO.
DESCRIPTION
8-35
ITEM
NO.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NO.
3-741285
1 of 1
DESCRIPTION
8-36
2-741327
PART
NO.
ITEM
NO.
DESCRIPTION
1
2
229684-1
229683-1
5
6
7
1-129223
1-131360
318350-1
Wire Connector
Wire Connector
Wire Harness Assy. (45"A &
60"A)
PART
NO.
1 of 1
DESCRIPTION
413A
628A
614A
10
11
12
13
14
15
318362-1
318362-2
318362-3
8-37
2-741327
8-38
1-741500
WIRING SCHEMATIC
For 30" 3 & 5 PRODUCT DISPENSER
ITEM
NO.
PART
NO.
DESCRIPTION
ITEM
NO.
PART
NO.
1 of 1
DESCRIPTION
230682-1
12
230683-2
13
230934-1
14
230934-2
230937-1
15
231002-1
16
231002-2
231012-1
318883-3
10
319194-1
11
319194-2
1-741500
8-39
8-40
WIRING SCHEMA
TIC FOR DISPENSER
SCHEMATIC
Model 411A & 422A
ITEM
NO.
PART
NO.
DESCRIPTION
229683-1
229684-1
230124-3
230819-1
318262-3
318262-4
318350-1
419617-2
1-741517
1-741517
1 of 1
8-41
8-42
1-741608
MaxV
ac WIRING SCHEMA
TIC
MaxVac
SCHEMATIC
ariable Blender)
(All TCS "A" Models Except 30" V
Variable
ITEM
NO.
PART
NO.
DESCRIPTION
230682-1
1
2
3
230187-3
232306-1
232307-1
4
5
6
7
8
9
10
232308-1
232309-1
232310-1
232312-1
232313-1
232314-1
319500-2
11
12
13
319774-1
ITEM
NO.
PART
NO.
1 of 1
DESCRIPTION
14
15
421646-1
Reference:
Vapor Recovery Kits
319729
400A
319775
H400A
System Wiring Diagram 421592
1-741608
8-43
8-44
1-741609
MaxV
ac WIRING SCHEMA
TIC
MaxVac
SCHEMATIC
ariable Blender)
(TCS "A" 30" V
Variable
ITEM
NO.
PART
NO.
DESCRIPTION
231011-2
232306-2
232307-1
232308-1
232309-2
232312-1
232313-1
232314-1
319500-2
10
319685-3
ITEM
NO.
PART
NO.
1 of 1
DESCRIPTION
11
319685-4
12
319774-1
13
319776-2
14
421646-1
Reference:
Vapor Recovery Kits
319836
300A
319840
H300A
System Wiring Diagram 421835
1-741609
8-45
8-46
1-73967
PART
NO.
DESCRIPTION
1
2
3
1-128725
1-130404
1-227816
Circuit Breaker
6-228135
2 Amp (120 Volt AC)
11-228135
1 Amp (240 Volt AC)
5
6
7
8
9
10
11
12
13
14
15
12-228135
13-228135
2-228671
232309-1
1-232334
1-232394
318942-2
319500-2
420226-2
421449-2
421449-2
16
17
18
19
20
21
22
23
24
25
421522-1
421579-3
421646-1
88-50001
170-50001
04-50211
09-50361
04-50761
03-50762
01-54752
1 of 1
For complete Circuit Breaker Harness Assembly order: (Includes Item #4, 5, 6 & 12)
319500-3
120 Volt AC
319500-4
240 Volt AC
For complete Motor Control Assembly order:
421579-1
411A-R, H413A-R/REB & H614A-R/REB
421579-2
422A-R, H426A-R/REB & H628A-R/REB
1-73967
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
8-47
8-48
POWER SUPPL
Y & MOTOR CONTROL ASSEMBL
Y
SUPPLY
ASSEMBLY
ac)
(300A MaxV
MaxVac)
ITEM
NO.
2
3
4
5
6
7
8
PART
NO.
DESCRIPTION
Circuit Breaker
6-228135 2 Amp (120 Volt AC)
11-228135 1 Amp (240 Volt AC)
12-228135
13-228135
232309-1
1-232334
318942-2
319500-2
319947-1
421449-2
10
421449-2
11
421646-1
12
ITEM
NO.
PART
NO.
13
88-50001
14
09-50361
15
16
03-50762
01-54752
1-741970
1 of 1
DESCRIPTION
1-73970
8-49
8-50
PART
NO.
DESCRIPTION
6-228135
9-228135
319500-2
319582-1
Transformer Assembly
319839-2
01-54752
1-73969
1-73969
1 of 1
8-51
8-52
1
2
3
4
5
6
7
8
9
10
11
12
13
PART
NO.
1-130404
1-227816
6-228135
9-228135
2-228671
318813-1
319500-2
319582-1
420226-2
421578-2
312-50361
01-54752
23-55392
DESCRIPTION
Warning Label
Label
Circuit Breaker (2 Amp)
Circuit Breaker (3 Amp)
#10-24 Capped Washer Locknut
Left Adapter Weld Assembly
Circuit Breaker Harness Assembly
Transformer Assembly
Support Weld Assembly
Options Power Supply Board Assembly
1/4-20 x 4" Long Hex Head Cap Screw
1/4-20 M-F Flange Whiz Lock Nut
#8 x 3/8" Long Hex Washer Head Tapping Screw
1-73968
1-73968
1 of 1
8-53
8-54
Section
Nine
Dispenser
Payment
Terminal
Page
Number
T
C
S
Printer Assembly
Model 426A-T & 628A-T ............................................................ 9-6, 9-7
D
I
S
P
E
N
S
E
R
9-1
9-2
DISPENSER P
AYMENT TERMINAL ASSEMBL
Y
PA
ASSEMBLY
FOR TCS 45" & 60"
ITEM
NO.
1
2
3
4
5
PART
NO.
3-130217
1-226442
2-228671
1-229652
20-55392
DESCRIPTION
230744-1
8
9
10
1-318922
420226-1
420292-2
11
12
88-50001
13
Circuit Breaker
Support Weld Assembly
Computer Board Assembly
ITEM
NO.
PART
NO.
14
15
05-50211
23-55392
16
17
18
03-54752
1-230492
3-50761
2-741372
1 of 1
DESCRIPTION
2-741372
9-3
9-4
1-741370
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
PART
NO.
1
2
3
4
5
6
7
2-127291
1-130217
7-130217
15-220944
5-226395
9-226395
3-227937
8
9
10
11
12
13
14
15
16
17
18
1-228918
2-229276
3-229276
3-229606
4-229606
1-229652
2-230368
1-230480
2-230480
1-230610
1-230689
19
1-230740
20
230755-1
21
230806-1
22
23
24
25
318839-1
318878-1
318880-1
318894-1
DESCRIPTION
Cable Clamp
Thermostat (Runaway)
Thermostat (Heater)
Resister
Strainer Relief Bushing
Strainer Relief Bushing
Sealed Touch Switch (MH426AR-ST
only)
Cable Clamp
3/8" Hex x 1/2" Long Standoff
3/8" Hex x 1/4" Long Standoff
1/2" Dia x 1.28" Long Spacer
1/2" Dia x 1.34" Long Spacer
Plastic Rivet
Terminal Block
Heat Sink
Heat Sink
Heater Plate
#6 x 3/8" Long Phillips Head SelfTapping Screw
Display Interconnect Wire Harness
Assembly
Display Backlight Interconnect Wire
Harness Assembly
Switch Harness Assembly
(MH426AR-ST only)
Box Cover Weld Assembly
Heater Assembly
Fan Assembly
External Wire Harness Assembly
ITEM
NO.
26
27
28
29
30
31
32
33
34
35
PART
NO.
1 of 1
DESCRIPTION
3-420234
420250-3
34-50001
Slide
Printer Box Weld Assembly
#4-40 x 1/2" Long Round Head
Machine Screw
90-50001 #6-32 x 5/16" Long Round Head
Machine Screw
182-50001 #8-32 x 1" Long Round Head Machine
Screw
190-50001 #8-32 x 1-3/4" Long Round Head
Machine Screw
291-50001 #10-32 x 1/2" Long Round Head
Machine Screw
299-50001 #10-32 x 1" Long Round Head
Machine Screw
02-50211 #4-40 Hex Nut
04-50211 #8-32 Hex Nut
9-5
9-6
1-741371
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
1 of 1
PRINTER ASSEMBL
Y FOR TCS DPT
ASSEMBLY
ITEM
NO.
PART
NO.
1
2
3
1-128725
2-130330
5-227633
4
5
6
7
8
9
10
229407-2
2-229606
5-229606
6-229606
230482-1
1-230491
1-230689
11
12
13
14
15
16
17
18
19
20
21
22
23
1-230733
230745-1
318819-1
1-318824
1-318825
1-318826
1-318832
2-318832
1-318833
1-318834
1-318835
318893-1
1-420219
DESCRIPTION
Cable Tie
Pivot Pin
M3 X 5mm Phillips Pan Head
Machine Screw
Paper Cutter Assembly
7/16 Diameter X 2.26 Large Spacer
1/4 Diameter X 1/8 Large Spacer
3/16 Diameter X 3/16 Large Spacer
Paper Guide Weld Assembly
Interface Board Cover
#6 X 3/8 Large Phillips Head SelfTapping Screw
Label
Paper Sensor Assembly
Paper Bracket Weld Assembly
Printer Cover
Printer Bracket
Cutter Bracket
Ticket Printer
Interface Circuit Board Assembly
Printer Side Plate
Lower Receipt Chute
Upper Receipt Chute
Internal Wire Harness Assembly
Printer Side Frame
ITEM
NO.
PART
NO.
24
25
2-420234
09-50001
26
32-50001
27
28
29
30
31
01-50211
02-50211
01-50761
03-50761
06-52482
DESCRIPTION
Inner Slide
#2-56 X 3/8 Large Round Head
Machine Screw
#4-40 X 7/16 Large Round Head
Machine Screw
#2-56 Hex Nut
#4-40 Hex Nut
#4 Shakeproof Lockwasher
#6 Shakeproof Lockwasher
Retaining Ring
NOTE:
Order 420240-1 for complete Printer Assembly
1-741371
9-7
Notes
9-8
9-9
9-10
PART
NO.
DESCRIPTION
2
3
318892-1
318903-1
5
6
7
8
9
420165-11
420165-12
420165-13
318893-1
318894-1
Lead Assembly
Lead Assembly
Lead Assembly
Internal Printer Harness Assembly
External Printer Harness Assembly
2-741373
2-741373
1 of 1
9-11
9-12
Section
Ten
Dials
Page
Number
..................................................................................................... 10-2
Dial Assembly
Three Piece
Front Lit; Model 300, 400 & 600 Series (non-A)
Dial Assembly ............................................................. 10-4
Price Per Gallon Panel Assembly ................................. 10-5
Money/Volume Panel Assembly
Serial No. 108-15757 & Below .......................... 10-6, 10-7
Serial No. 108-15758 & Above .......................... 10-8, 10-9, 10-10
Back Lit; Model 300A, 400A & 600A Series (TCSA)
Dial Assembly (Three Piece) ........................................ 10-11
Price Per Gallon Panel Assembly ................................. 10-12, 10-13
Money/Volume Panel Assembly .................................. 10-14, 10-15, 10-16
One Piece
TCS A Speaker & Presets Assembly ...................................... 10-17
TCS High Cash/Credit Button Assembly ................................. 10-18, 10-19
TCS Low Cash/Credit Button Assembly .................................. 10-20, 10-21
TCS A Money Volume/Dial Assembly; Back Lit ..................... 10-22, 10-23
Mobil One Piece
TCS Mobil; Money/Volume ...................................................... 10-38, 10-39
TCS Mobil; Cash/Credit/Preset & Speaker .............................. 10-40, 10-341
DPT
Dial Assembly for 45" & 60" DPT ............................................. 10-24, 10-25
Model 322A-B3/B5 Product Variable Blender - One Piece
Model 322A-B3/B5 One Piece Dial Assembly .......................... 10-26, 10-27, 10-28
Model 411A & 422A - One Piece
Speaker & Presets Assembly ................................................... 10-29
Dial Assembly, Back Lit .......................................................... 10-30, 10-31
Wiring Schematic
For 30" 3 & 5 Product Dial ...................................................... 10-32, 10-33
For TCS "A" Mobil Product Dial ............................................... 10-36, 10-37
..................................................................................................... 10-34
T
C
S
A
D
I
S
P
E
N
S
E
R
..................................................................................................... 10-35
10-1
10-2
10-3
10-4
10-5
10-6
1-741424
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
MONEY/VOLUME P
ANEL ASSEMBL
Y (Fr
ont Lit)
PANEL
ASSEMBLY
(Front
1 of 1
For Models 300, 400, & 600 - Serial No. 108-15757 & Below
ITEM
NO.
PART
NO.
1
2
3
4
5
6
7
8
3-131460
1-131941
11-219435
1-226278
2-227359
1-227766
3-227766
1-228676
228677-1
10
228678-2
2-228667
4-228667
4-224893
230157-1
DESCRIPTION
Spacer
Assistance Plate
Fluorescent Lamp
Starter
Connector (2 Pin)
Lamp Holder
Lamp Holder
Starter Socket
Mounting Bracket
Buzzer Assembly
(Annunciator)
Push Button Switch
Assy.(Preset)
Red Lens Only
Bezel & Seal
Assembly
Lamp Only
Push Button Seal Kit
12
13
1-228918
229459-1
14
6-38210
Cable Clamp
Push Button Switch
Assembly
"O" Ring
15
Ballast
1-315556
3-315556
4-315556
110 Volt
240 Volt 50Hz
240 Volt 60Hz
16
17
1-315557
317653-1
Starter Socket
Dial Interconnect
Board Assembly
ITEM
NO.
PART
NO.
DESCRIPTION
18
1-318170
Speaker
19
20
21
1-418189
22
23
30-50001
24
90-50001
25
26
27
28
29
02-50211
05-50211
03-50761
05-50761
19-50761
Mask
(Money/Volume)
ITEM
NO.
30
PART
NO.
DESCRIPTION
1-741424
10-7
10-8
1-741426
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996
MONEY/VOLUME P
ANEL ASSEMBL
Y (Fr
ont Lit)
PANEL
ASSEMBLY
(Front
1 of 2
Model 300, 400, & 600 - Serial No. 108-15758 & Above
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
PART
NO.
3-131460 Spacer
1-131941 Assistance Plate
11-219435 Fluorescent
Lamp
1-226278 Starter
2-227359 Connector (2 Pin)
1-227766 Lamp Holder
3-227766 Lamp Holder
1-228676 Starter Socket
Mounting Brckt
228677-1 Buzzer Assembly
(Annunciator)
228678-2
2-228667
4-228667
4-224893
230157-1
12
13
DESCRIPTION
1-228918
229459-1
Push Button
Switch
Assy.(Preset)
Red Lens Only
Bezel & Seal
Assembly
Lamp Only
Push Button
Seal Kit
Cable Clamp
Push Button
Switch Assy
ITEM
NO.
14
PART
NO.
Key
2-229680
3-229680
DESCRIPTION
ITEM
NO.
23
Attendents (372I)
Managers (592T)
24
15
229681-1
16
17
6-38210
7-38210
18
Ballast
1-315556
3-315556
4-315556
110 Volt
240 Volt 50Hz
240 Volt 60Hz
19
20
1-315557
317653-1
21
1-318170
22
Starter Socket
Dial Interconnect
Board Assembly
Speaker
Money/Volume Board
Assembly (Includes Item #23)
418047-1 110 Volt
418047-2 220 Volt
PART
NO.
DESCRIPTION
25
26
30-50001
27
90-50001
28
29
30
31
32
02-50211
05-50211
03-50761
05-50761
19-50761
#4-40 x 3/8"
Long Round Head
Machine Screw
#6-32 x 5/16"
Long Round Head
Machine Screw
#4-40 Hex Nut
#10-24 Hex Nut
#6 Lockwasher
#10 Lockwasher
#4 Lockwasher
10-9
1-741426
10-10
MONEY/VOLUME P
ANEL ASSEMBL
Y (Fr
ont Lit) - Continued
PANEL
ASSEMBLY
(Front
2 of 2
Model 300, 400, & 600 - Serial No. 108-15758 & Above
ITEM
NO.
33
PART
NO.
DESCRIPTION
ITEM
NO.
PART
NO.
DESCRIPTION
ITEM
NO.
PART
NO.
DESCRIPTION
1-741426
10-11
10-12
PART
NO.
1
2
3
4
5
6
7
8
9
1-128791
11-219435
1-226278
1-227766
3-227766
2-228671
1-228676
1-229621
1-315557
10
DESCRIPTION
ITEM
NO.
PART
NO.
3-741423
1 of 1
DESCRIPTION
13
14
15
2-419225
30-50001
16
90-50001
11
1-318319
17
18
19
02-50211
03-50761
19-50761
12
3-741423
10-13
10-14
MONEY/VOLUME P
ANEL ASSY
PANEL
ASSY.. (BACK LIT)
2-741422
1 of 2
PART
NO.
1
2
3
4
5
6
7
8
1-128791
3-131460
1-131941
11-219435
2-227359
1-227766
3-227766
228677-1
9
10
1-229621
229459-1
11
Key
2-229680
3-229680
12
230187-1
13
14
6-38210
7-38210
15
Ballast
1-315556
3-315556
4-315556
16
317653-1
17
1-318152
18
1-318170
DESCRIPTION
#6-32 Special Nut
Spacer
Assistance Plate
Fluorescent Lamp
Connector (2 Pin)
Lamp Holder
Lamp Holder
Buzzer Assembly
(Annunciator)
Switch Grommet
Push Button Switch
Assembly
ITEM
NO.
PART
NO.
19
20
21
3-419225
22
23
30-50001
24
90-50001
110 Volt
240 Volt 50Hz
240 Volt 60Hz
25
26
27
02-50211
05-50211
2-228671
Dial Interconnect
Board Assembly
Money/Volume Light
Bracket
Speaker
28
29
30
03-50761
05-50761
19-50761
31
Attendents (372I)
Managers (592T)
Keylock Switch &
Harness Assembly
(Includes Item # 11)
"O" Ring
"O" Ring
ITEM
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
420248-1
420248-2
420248-3
420248-4
420248-5
420248-6
420248-7
420248-8
420248-9
420248-10
420248-11
420248-12
420248-13
420248-14
420248-15
420248-16
420248-17
420248-18
420248-19
420248-20
420248-21
420248-22
420248-23
420248-24
420248-25
Liquid Crystal
Display
#4-40 x 3/8" Lg Rd
Hd Mach Screw
#6-32 x 5/16" Lg Rd
Hd Mach Screw
#4-40 Hex Nut
#10-24 Hex Nut
#10-24 Capped
Washer Lock Nut
#6 Lockwasher
#10 Lockwasher
#4 Lockwasher
31
30"A Front
30"A Rear
45"A Front
45"A Rear
60"A Front
60"A Rear
30"A-S Front
30"A-S Rear
45"A-S Front
45"A-S Rear
60"A-S Front
60"A-S Rear
30"A-P Front
30"A-P Rear
30"A-SP Front
30"A-SP Rear
45"A-P Front
45"A-P Rear
45"A-SP Front
45"A-SP Rear
60"A-P Front
60"A-P Rear
60"A-SP Front
60"A-SP Rear
45"A-S Front
(No Assistance Button)
420248-26
45"A-S Rear
(No Assistance Button)
420248-27
45"A-SP Front
(No Assistance Button)
420248-28
45"A-SP Rear
(No Assistance Button)
Dial & Window Assembly (continued)
10-15
10-16
MONEY/VOLUME P
ANEL ASSY
PANEL
ASSY.. (BACK LIT) - Continued
2-741422
2 of 2
PART
NO.
420248-29
31
DESCRIPTION
45"A Front
(No Stop Button)
420248-30
45"A Rear
(No Stop Button)
420248-31
60"A-S Front
(No Assistance Button)
420248-32
60"A-S Rear
(No Assistance Button)
420248-33
60"A-SP Front
(No Assistance Button)
420248-34
60"A-SP Rear
(No Assistance Button)
420248-35
30"A-S Front
(No Assistance Button)
420248-36
30"A-S Rear
(No Assistance Button)
420248-37
30"A-SP Front
(No Assistance Button)
420248-38
30"A-SP Rear
(No Assistance Button)
420248-39
30"A Front
(No Stop Button)
420248-40
30"A Rear
(No Stop Button)
420248-41
45"A-T Front
420248-42
45"A-T Rear
420248-43
45"A-PT Front
420248-44
45"A-PT Rear
420248-45
45"A-ST Front
420761-1
45"A-ST Rear
420761-2
45"A-SPT Front
420761-3
45"A-SPT Rear
Dial & Window Assembly (continued)
ITEM
NO.
PART
NO.
420761-4
420761-5
420761-6
420761-7
420761-8
420761-9
420761-10
420761-11
420761-12
420761-13
420761-14
420761-15
420761-16
420761-17
420761-18
420761-19
DESCRIPTION
45"A-ST Front
(No Assistance Button)
45"A-ST Rear
(No Assistance Button)
45"A-SPT Front
(No Assistance Button)
45"A-SPT Rear
(No Assistance Button)
60"A-T Front
60"A-T Rear
60"A-PT Front
60"A-PT Rear
60"A-ST Front
60"A-ST Rear
60"A-SPT Front
60"A-SPT Rear
60"A-ST Front
(No Assistance Button)
60"A-ST Rear
(No Assistance Button)
60"A-SPT Front
(No Assistance Button)
60"A-SPT Rear
(No Assistance Button)
2-741422
10-17
10-18
PART
NO.
DESCRIPTION
1
2
3
1-229621
1-230432
1-230810
Switch Grommet
#10-24 Capped Washer Locknut (With Seal)
Light Filter
Push Button
1-319195
2-319195
3-319195
2-419225
9
10
11
12
90-50001
03-50211
03-50761
1-230798
Switch Assembly
Red (Unlighted
Red (Lighted)
Gray (Unlighted)(Mobil)
10-19
2-741431
2-741431
1 of 1
10-20
PART
NO.
DESCRIPTION
1
2
3
1-229621
1-230432
1-230810
Switch Grommet
#10-24 Capped Washer Locknut (With Seal)
Light Filter
2-419225
9
10
11
12
90-50001
03-50211
03-50761
1-318975
10-21
2-741432
2-741432
1 of 1
10-22
2-741421
1 of 1
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2-128725
1-128791
1-129223
1-131006
2-131473
11-219435
1-226278
2-227359
1-227766
3-227766
1-228606
1-228640
1-228641
1-231143
228677-1
16
17
1-229621
1-229652
Cable Tie
#6-32 Special Nut
Wire Connector
Pop Rivet
Socket
Flourescent Lamp
Starter
Connector
Lamp Holder
Lamp Holder
Connector Housing
Bracket
Link
Pin
Buzzer Assembly
(Annunciator)
Switch Grommet
Plastic Rivet
18
Key
2-229680
3-229680
Attendents (372I)
Managers (592T)
10-23
19
230187-1
20
230196-1
21
1-230432
22
23
7-229606
7-38210
ITEM
NO.
24
PART
NO.
Ballast
1-315556
3-315556
4-315556
ITEM
NO.
DESCRIPTION
110 Volt
220 Volt 50Hz
220 Volt 60Hz
25
26
1-315557
317653-1
Starter Socket
Dial Interconnect
Board Assembly
27
28
318974-1
29
Dial Rail
1-319013
2-319013
3-319013
60"
45"
30"
30
1-319029
Dial Guide
31
32
2-419225
33
34
Hd
420165-21
90-50001
Liquid Crystal
Display
Lead Assembly
#6-32 x 5/16" Lg Rd
Mach Screw
PART
NO.
DESCRIPTION
35
96-50001
#6-32 x 1/2" Lg Rd Hd
Mach Screw
#10-24 x 3/4" Lg Rd Hd
Mach Screw
#6 Shakeproof
Lockwasher
Truarc Retaining Ring
#4 x 3/8" Lg Round Head
Machine Screw
#4-40 Hex Nut
#4 Shakeproof Lockwasher
36
256-50001
37
03-50761
38
39
06-52482
30-50001
40
41
02-50211
01-50761
42
2-741421
10-24
DIAL ASSEMBL
Y FOR DPT For Models 400A, & 600A
ASSEMBLY
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
2-127656
1-128725
Lock Gasket
Cable Tie
10-25
4
5
6
7
1-132428
1-228470
3-228918
2-228997
Pop Rivet
Card Reader Gasket
Cable Clamp
Rod
Card Reader
3-229424
4-229424
Mobil
All Except Mobil
9
10
11
12
13
14
15
7-229606
1-230461
230618-1
1-230681
1-230684
1-230685
2-230685
Spacer
Keypad Reflector
Internal Card Reader Wire Harness Assembly
Receipt Door
1/4" Standoff (Male-Female)
Lock
Key (TPX 88)
16
ITEM
NO.
PART
NO.
3-741368
1 of 1
DESCRIPTION
17
18
19
20
21
22
23
24
1-230688
231180-1
24-317638
25-317638
1-318827
318838-1
2-318895
1-318898
25
26
Membrane Keypad
2-421173
Texaco & Generic DPT
3-421173
SuperAmerica
4-421173
Phillips
5-421173
Southland
6-421173
Amoco
7-421173
Amoco Start
8-421173
Clark & Generic
10-421173
Texaco Non Generic DPT
2-421176
Mobil
3-421176
Emro
88-50001
#6-32 x 1/4" Long Round Head Machine Screw
90-50001
#6-32 x 5/16" Long Round Head Machine Screw
98-50001
#6-32 x 5/8" Long Round Head Machine Screw
03-50211
#6-32 Hex Nut
06-50641
#6 Lockwasher
03-50761
#6 Shakeproof Lockwasher
20-55392
#4 x 3/8" Long Hex Washer Head Tapping Screw
For parts callout of Dial Assembly see:
731007
One Piece (Mobil)
741313
Three Piece
741421
One Piece
27
28
29
30
31
32
33
34
LCD Window
DPT Display Replacement Kit
Cushion
Cushion
Printer Box Gasket
Box Assembly
Receipt Door Hinge
LCD Cover
3-741368
10-26
1-741488
1 of 2
PART
NO.
1
2
3
4
5
(Case)
6
7
8
9
10
11
1-122705
1-128791
1-131006
1-131941
12-219435
Washer (K)
#6-32 Special Nut
Pop Rivet
Assistance Plate
Fluorescent Lamp
1-221379
2-225470
1-228640
1-228641
3-228918
229459-1
12
13
1-229621
1-229652
Lamp Holder
Standoff
Bracket
Link
Cable Clamp
Push Button Switch
Assembly (SP)
Switch Grommet
Plastic Rivet
14
15
Key
2-229680
3-229680
1-230432
DESCRIPTION
ITEM
NO.
231011-1
23
24
25
26
1-231143
1-318170
1-319029
1-319101
27
28
3-319013
29
Button
2-319120
3-319120
5-319120
16
10-27
17
18
19
20
21
Standoff (Male-Female)
1-230684
1/4" Long
(B-3 & B-5)
3-230684
3/8" Long (B-3)
1-230810
1-230959
1-230973
1-230999
1-231007
Light Filter
Light Bracket
Price Per Unit Lens
Insulator
Cable Clamp
Keylock Switch
Harness Assembly
(Includes Items #14)
Pin
Speaker (SP)
Dial Guide
PC Board Bracket
30
31
1-319161
1-319171
32
33
34
35
2-319195
6-38210
1-418298
2-419225
36
3-419225
37
PART
NO.
DESCRIPTION
Volume)
Price/Unit Board Assembly
(Includes Item #35)
420507-1
Cash/Credit
(Decimals)
420507-2
Cash (Decimals)
420507-3
Cash/Credit (Commas)
420507-4
Cash (Commas)
38
39
420566-1
40
41
2-420673
182-50001
42
256-50001
43
88-50021
44
45
46
47
48
03-50211
04-50211
03-50621
04-50621
03-50761
49
04-50761
50
06-52482
Dial Rail
Credit
Cash-No Printing
(VH322A-R-B5-SP/
KSP)
4-319120
ITEM
NO.
DESCRIPTION
22
Attendant's
Manager's
Capped Washer
Locknut (With Seal)
PART
NO.
Credit-No Printing
(VH322A-R-B5-K-SP)
Push To Start
Money/Volume Lens
Reflector (Money/
Volume Lens)
Push Button Switch
"O" Ring
Starter Strip
Liquid Crystal
Display (Price/Unit)
Liquid Crystal
Display (Money/
10-28
1-741488
2 of 2
51
PART
NO.
DESCRIPTION
ITEM
NO.
PART
NO.
DESCRIPTION
ITEM
NO.
PART
NO.
DESCRIPTION
10-29
10-30
1-741515
1 of 1
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1-128725
1-128791
1-129223
1-131006
2-131473
11-219435
1-226278
2-227359
1-227766
3-227766
1-228606
1-228640
1-228641
228677-1
15
16
17
7-229606
1-229621
1-229652
18
Key
2-229680
3-229680
10-31
19
230187-1
20
230196-1
21
1-230432
22
23
24
1-230810
1-231143
7-38210
25
Ballast
1-315556
3-315556
4-315556
DESCRIPTION
Cable Tie
#6-32 Special Nut
Wire Connector
Pop Rivet
Socket
Flourescent Lamp
Starter
Connector
Lamp Holder
Lamp Holder
Connector Housing
Bracket
Link
Buzzer Assembly
(Annunciator)
Spacer
Switch Grommet
Plastic Rivet
Attendents (372I)
Managers (592T)
Keylock Switch &
Harness Assembly
(Includes Item # 18)
Wire Harness
Assembly
#10-24 Capped
Washer Locknut
(With Seal)
Light Filter
Pin
"O" Ring
110 Volt
220 Volt 50Hz
220 Volt 60Hz
ITEM
NO.
PART
NO.
ITEM
NO.
DESCRIPTION
26
1-315557
Starter Socket
27
40
30-50001
42
43
29
317653-1
Dial Interconnect
Board Assembly
Push Button Switch
Assembly
Bracket & Standoff
Assembly
Dial Rail
Dial Guide
30
2-319195
31
318974-1
32
33
2-319013
1-319029
34
35
36
37
2-419225
419763-9
38
420165-21
DESCRIPTION
39
41
28
PART
NO.
44
45
46
47
48
49
1-741515
10-32
WIRING SCHEMA
TIC FOR 30" 3 & 5 PRODUCT DIAL
SCHEMATIC
ITEM
NO.
PART
NO.
DESCRIPTION
2-229447
3
4
5
230933-1
1-230968
231017-1
8
9
10
319081-2
319116-1
319194-3
1-741501
1-741501
1 of 1
10-33
10-34
Item
No.
Part
No.
1
2
3
4
5
1-131006
1-228640
1-228641
1-229652
1-230432
1-231143
Dial Rail
1-319013
2-319013
3-319013
1-319029
256-50001
Name of Part
Pop Rivet
Bracket
Link
Plastic Rivet
#10-24 Capped Washer
Locknut (With Seal)
Pin
10
06-52482
60"
45"
30"
Dial Guide
#10-24 X 3/4 Long Round
Head Machine Screw
Truarc Retaining Ring
11
Dial Blank
3-418129
7-420427
7-420515
30"
45"
60"
8
9
10-35
1-741518
10-36
PART
NO.
1-127473
1-128725
2-128725
1-129223
230196-1
318363-2
DESCRIPTION
419763-3
M/MH426AR-KS/KSP (Front)
419763-4
M/MH426AR-KS/KSP (Rear)
419763-7
MH426AR-ST (Front)
419763-8
MH426AR-ST (Rear)
10
008-552604
Flexible Loom
10-37
1-731009
1-731009
1 of 1
10-38
1-741515
1 of 1
(TCS MOBIL)
ITEM PART
NO.
NO.
1
Hex Nut
1-128791
05-50211
DESCRIPTION
ITEM PART
NO.
NO.
1-128791
2-228671
3
4
1-131006
1-131382
Pop Rivet
Pushnut Bolt Retainer (Low Hose
Only)
Spacer
3-131460
7-229606
High Hose
Low Hose
6
7
8
9
10
11
12
11-219435
1-226278
2-227359
1-227766
3-227766
1-228640
1-228641
Fluorescent Lamp
Starter
Connector (2 Pin Jumper)
Lamp Holder
Lamp Holder
Bracket
Link
13
10-39
15
16
1-229652
Plastic Rivet
17
Key
2-229680
3-229680
Attendants (372I)
Managers (592T)
DESCRIPTION
230187-1
33
34
2-419225
3-419225
19
20
21
1-230439
1-231143
1-231182
35
22
Ballast
1-315556
3-315556
4-315556
110 Volt
220 Volt 50 Hz
220 Volt 60 Hz
23
24
1-315557
317653-1
Starter Socket
Dial Interconnect Board Assembly
25
26
Money/Volume Bracket
1-318152
Low Hose
2-318152
High Hose
36
30-50001
37
88-50001
38
256-50001
39
40
02-50211
03-50761
41
Shakeproof Lockwasher
03-50761
#6 (High Hose)
05-50761
#10 (Low Hose)
42
43
19-50761
06-52482
27
14
ITEM PART
NO.
NO.
18
#6-32 (High Hose)
#10-24 (Low Hose)
DESCRIPTION
28
29
30
31
3-318940
2-319013
1-319029
418714-1
O Ring
Dial Rail
Dial Guide
Price Per Gallon Board Assembly
(Includes Item #33)
32
#4 Shakeproof Lockwasher
Truarc Retaining Ring
1-731007
10-40
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
1-128791
2-228671
1-229621
230196-1
1-230432
1-318170
318787-1
3-319195
10
11
03-50761
731007
#6 Shakeproof Lockwasher
For parts callout of One Piece Dial Assembly see dwg. 731007
1-731008
1 of 1
10-41
10-42
Section
Eleven
Miscellaneous
Page
Number
T
C
S
D
Sight Glass Assembly
I
.................................................................................................11-10
S
Valance Assembly - Lighted
.................................................................................................11-12, 11-13, 11-14
P
E
N
S
E
R
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0 February 1996
11-1
11-2
Notes
11-3
11-4
VALANCE ASSEMBL
Y (TCS HIGH HOSE)
ASSEMBLY
(SERIAL NO. 069-20027 & ABOVE)
ITEM
NO.
PART
NO.
DESCRIPTION
Side Panel
1-419239
2-419239
1-419743
2-419743
1-419756
2-419756
45"
45"
30"
30"
60"
60"
(Painted)
(Stainless Steel)
(Painted)
(Stainless Steel)
(Painted)
(Stainless Steel)
End Panel
1-419815 Painted
2-419815 Stainless Steel
03-50611
11-5
3-741420
3-741420
1 of 1
11-6
1-741340
1 of 1
PART
NO.
Channel Weld
419034-4
419034-5
419034-6
DESCRIPTION
Assemblies
H3
H4
H6
H4
H3
H6
ITEM
NO.
11
12
13
14
15
16
17
18
19
20
4
5
1-226859
2-226859
Flourescent Lamps
6-226895
H4
7-226895
H6
8-226895
H3
8
9
10
Cover Plates
2-419004
2-419015
2-419016
1-318146
Lampholder
Lampholder
H4
H3
H6
Prop Rod
Ballast Assemblies
318157-1
H3
318157-2
H4
318157-3
H6
Top Panels
1-419071
2-419071
3-419071
H3
H4
H6
21
22
23
24
25
26
27
28
29
30
31
32
PART
NO.
DESCRIPTION
3-225460
419044-3
Bushing
Column Weld & Insert
Assembly
419044-4
Column Weld & Insert
Assembly
291-50012
#10-32 X 1/2 Large Flat
Head Machine Screw
35-50451
#10-24 Round Head
Threaded Cutting Screw
05-50762
#10 Shakeproof Lockwasher
1-131934
Waterproof Rivet
1-229283
Column Seal
64-50361
3/8-16 X 7/8 Large Hex
Head Cap Screw
65-50361
3/8-16 X 1" Large Hex
Head Cap Screw
09-50621
3/8 Plain Washer
15-50641
3/8 Split Lockwasher
295-50001
#10-32 X 3/4 Large Round
Head Machine Screw
318161-1
Wire Harness Assembly
1-127473
Wire Connector
#18 White Conductors
018-548904-09
H3
036-548904-09
H4
070-548904-09
H6
318158-1
Wire Harness Assembly
Diffuser Panels
1-419027
H3
2-419027
H4
3-419027
H6
1-229205
Clip
10-54722
#10 Pan Head Self Tapping
Screw
1-229281
Captive Panel Screw
1-131937
Retainer
1-741340
11-7
11-8
PART
NO.
DESCRIPTION
3
4
5
6
7
8
9
24-410796
2-420102
1-223979
4-228630
08-50621
4-126976
28-54568
10
11
12
1-73774
1-73774
1 of 1
11-9
11-10
Notes
11-11
11-12
2-741341
1 of 2
LIGHTED V
ALANCE ASSEMBL
Y
VALANCE
ASSEMBLY
ITEM
NO.
PART
NO.
318348-1
318348-2
1-419743
2-419743
420113-1
420113-2
1-419239
2-419239
419992-1
419992-2
1-419756
2-419756
420132-1
420132-2
ITEM
NO.
DESCRIPTION
Right Support Weld
Assembly
Left Support Weld
Assembly
11-13
Side Panel
(Painted)(30")
Side Panel
(Stainless)(30")
Side Panel Weld
Assy. (Painted)
(HL 30" only)
Side Panel Weld
Assy. (Stainless)
(HL 30" only)
Side Panel
(Painted)(45")
Side Panel
(Stainless)(45")
Side Panel Weld
Assy. (Painted)
(HL 45" only)
Side Panel Weld
Assy. (Stainless)
(HL 45" only)
Side Panel
(Painted)(60")
Side Panel
(Stainless)(60")
Side Panel Weld
Assy. (Painted)
(HL 60" only)
Side Panel Weld
Assy. (Stainless)
(HL 60" only)
PART
NO.
1-419815
2-419815
Lexan Panel
1-420114
1-419996
1-420133
DESCRIPTION
End Panel (Painted)
End Panel (Stainless)
DESCRIPTION
2-226859
Lampholder
13
Tube Cover
1-420111
1-419983
1-420130
HL 30"
HL 45"
HL 60"
14
1-227691
Spring
15
Fluorescent Lamp
3-226895
HL 60"
4-226895
HL 30"
5-226895
HL 45"
16
Lamp Cover
1-316833
3-316833
4-316833
HL 60"
HL 45"
HL 30"
Cushion
1-420007
2-420007
3-420007
HL 30"
HL 45"
HL 60"
Cushion
11-317638
12-317638
13-317638
HL 45"
HL 60"
HL 30"
14-317638
15-317638
Cushion
Cushion
Ballast
17
10
18
11
PART
NO.
12
HL 30"
HL 45"
HL 60"
1-316575
ITEM
NO.
19
20
11-14
2-741341
2 of 2
LIGHTED V
ALANCE ASSEMBL
Y
VALANCE
ASSEMBLY
ITEM
NO.
21
PART
NO.
DESCRIPTION
ITEM
NO.
Cushion
16-317638
17-317638
18-317638
HL 45"
HL 30"
HL 60"
22
19-317638
Cushion
23
Barrier Assembly
230399-1
(HL 30" & HL 60")
230399-2
(HL 45")
24
Barrier Assembly
230399-1
(HL 45")
230399-2
(HL 30" & HL 60")
40
41
42
43
44
25
Barrier Assembly
230400-1
All Except
HL322A-R-B5-V
230400-2
HL322-R-B5-V
45
26
27
28
29
230401-1
71-37106
1-131282
4-227858
30
32-50361
31
32
33
1-131585
1-130613
1-230384
Barrier Assembly
O Ring
Seal Screw
#8-32 X 5/16 Length
Phillips Pan Head
Screw
5/16-18 X 5/8
Length Hex Head
Cap Screw
Aluminum Washer
Conduit Washer
Conduit Washer
PART
NO.
34
05-50761
35
05-50621
36
37
38
39
02-50301
1-130590
05-50211
03-54752
DESCRIPTION
#10 Shakeproof
Lockwasher
#10 Plain Washer
2-741341
ITEM
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part Number
Description
Quantity
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
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_____________
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_____________
_____________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
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________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
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________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part Number
Description
Quantity
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
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_____________
_____________
_____________
_____________
_____________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part Number
Description
Quantity
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
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_________
_________
_________
_________
_________
_________
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_________
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_________
_________
_________
_________
_________
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_________
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_________
_________
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_________
_________
_________
YES_____
NO_____
NO_____
3. Section _____ of this manual was the MOST helpful. (briefly state why)
______________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
4. Section _____ of this manual was the LEAST helpful. (briefly state why)
______________________________________________________________________________
_______________________________________________________________________________
________________________________________________________________________________
5. What errors, if any, did you find? (Please identify by page number)
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
Date: ______________________________________
Name: _____________________________________
Title: _____________________________________
Company: __________________________________
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