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INTELLIGENT
Assembly Technologies
INTELLIGENT
AIR TOOLS
ADVANCING 40 YEARS OF PROVEN FASTENING METHODS WITH st
of pneumatic tools. Intelligent systems ensure that the process is completed correctly every time.
fastening cycle control. Control methods include air shutoff, clutch shutoff, transducer control and electronic cycle monitoring.
Stanley Assembly Technologies Quality Management System is registered to ISO 9001:2000 at its headquarters in Cleveland, Ohio.
available in geometries that can fit the operator and fit the job.
THREADED FASTENING
With torque capacity ranging from 0.5 to 2000 Nm, Stanleys threaded fastening solutions come in multiple geometries to fit the job. In addition to pneumatic solutions, Stanley offers QPM DC electric fastening systems with real-time monitoring, analysis, diagnostics, and configuration available plant-wide.
INTELLIGENT
ENGINEERED SYSTEMS.
Reducing cycle times, improving ergonomics, and ensuring quality, our systems are tailored to your needs and can include multiple spindles, automated tools, and data interfaces. Installed as projects, Stanley accepts responsibility for results from proposal to buy-off.
CONTENTS PSI-Qualifiers and Controllers . . . . . . . . . . . . . 4 Pulse and Impact Tools . . . . . . . . . . . . . . . 6 Air Shutoff Tools . . . . . . . . . 8 Clutch Shutoff Tools . . . . . . 9
MATERIAL HANDLING.
Stanleys Cobotics line is a leader in the growing global market for Intelligent Assist Devices (IADs). Improving productivity, quality, and ergonomic safety, Cobotics products are computer-controlled, servo-powered devices that assist workers in manipulating heavy and awkward parts.
Output Options . . . . . . . . . . . 10
www.StanleyAssembly.com
3
L COST
TO T
E R S
Flow
OF
Reduce Total Cost of Ownership as compared to error proofing with pressure feedback tubes
Plant Air
PSI-Q
Part Entry
Eliminates added cost for tool porting to connect pressure feedback tubes during installation. No pressure feedback system maintenance reduces cost.
Time
The PSI develops a rundown signature from a series of mass air flow measurements to detect OK vs. NOK fastening cycles.
PSI-Qc
PSI-C
PLC
Switch 1
Switch 2
Part Exit
PSI Benefits/Features
Simple menu driven programming; no laptop needed. Learn mode records normal cycle and rehit joint signatures Results display includes target torque, parameter set, bolt count, and OK/NOK Programming options include torque units, parameter setup, bolt count, target torque, and transducer scale. COUNT STATUS lights indicate total number of rundowns and rundowns OK. Batch OK outputs and resets the count and indicator lights. Discrete I/O for tie-in to local station controller, light tower or PLC. Ethernet and RS232 serial options for networking.
Ethernet RS232 Connector PSI displays programming options and assembly results Green cycle and batch OK and Red cycle and batch NOK LEDs Up/Down keys scroll menu options Front panel for Flashprogramming and Data Transfer Unit (DTU) access
PSI-Q/Qc
PSI-C
Pulse Tools with PSI Controllers/Qualifiers Minimize Total Cost of Ownership (TCO)
Stanley pulse and impact tools reduce the torque reaction allowing hand fastening without reaction devices for torque levels as high as 700 Nm on Pistol tools and 70 Nm on straight tools. For transducer-controlled pulse tools, the PSI-C controller monitors the dynamic torque at the joint and stops the tool at the target torque level. A unique pressure control method reduces torque variability as compared to use with line pressure.
Patented non-contact electronic transducer for closed loop control and improved torque accuracy Data Output for traceability - every fastening cycle date- and timestamped for output through serial or optional EtherNET communication. Virtually no torque reaction to the operator. High-Intensity light surrounds the spindle and illuminates the work surface GREEN (OK) or RED (NOK) after each tightening cycle
Torque Scatter
PSI-C Controllers and Transducer-Controlled Pulse Tools Enable High Torque Accuracy and Traceability of Results
PE TransducerControlled Pulse Tools
PSI-C
P2
3 10 15 30 50
P3
70 90
P4
115 150
P5
200 250 310 400
PA2
3 10 15 30 50
PA3
70 90
PA4
115 150 200 250 310
Pulse
400
Impact
KB5
550 700
KA3
3 10 15 30 50 70 90 115 150
KA4
200
KB4
250 310 400
PSI-Qc
Air Shutoff Tools Offer Robust Performance with Torque Capability from 1 to 2,000 Nm
Stanley continues to supply simple and highly reliable air shutoff tools that have been an industry standard for over 40 years. These tools use only one moving part to shutoff the motor. A wide range of handles, mounting options, and output types can fit the job. Models include pistol, swivel pistol, lever and fixured motors. Mounting options include reaction bars, base mount brackets, flanges, and springloaded spindles. Output types include the industry-leading
Straight Tools
A30U
A40SB
A40SB\3/5
Handheld or Fixtured
A40LB
Small Angle
Angle Tools
A40LB3/5
A2LA
Crowfoot/Tubenut
F30
F30
Handheld
A30LA
3 10 15 30 50 70 90 115 150 200 250 310
A40LA
400 600 800 1,000 1,500 2,000
Adjustable Clutch Shutoff Tools Improve Precision and Ergonomics with Torque Capability from 1.0 to 150 Nm
Clutch shutoff tools disengage the motor from the drive spindle at a torque level preset at the tool. The fast clutch shutoff minimizes
A32LB
A33LB2
Crowfoot/Tubenut
Angle Tools
F32
F33
Handheld or Fixtured
operator effects and torque level is not affected by supply pressure variations. Ergonomic
A32LA
3 10 15 30 50 70 90
A33LA
115 150 200
improvements result from a fast shutoff that lowers torque reaction impulse. The low torque reaction impulse makes clutch actuated shutoff tools ideal for hand-held applications.
PSI-Q
OUTPUT OPTIONS
STRAIGHT
Straight and pistol handle tools fit applications with direct access to the fastener. Multiple spindle fixtured straight tools use retractable spindles to help engage the spindles on the job. Offset spindles enable assembly of tight bolt centers.
Angle tools can access fasteners in spaces not accessible to straight tools. Multiple spindle fixtured angle tools use retractable spindles to help engage the spindles on the job.
Angle
Flush angle tools can access vertical spaces 50% lower than standard angle tools.
FlusH Angle
FLUSH ANGLE
H
Crowfoot nutrunners have a range of sizes and torque levels to access fasteners in unique, hard to reach applications.
CroWfoot
H W
Tubenut nutrunners have open sockets that enable the tool end to be put over a tube, hose, or other tubular connection to secure a fitting.
TuBenut
TUBENUT
H W
Hold and drive tools simultaneously hold the bolt while the nut is tightened. A formed end on the bolt interfaces with a mating tang or bit to prevent bolt rotation.
10
ANGLE
Torque "R" Side Clearance Range to Center Height Nm lb ft mm in mm in 3 - 15 2 - 11 13 0.5 72 2.8 7 - 30 5 - 22 14 0.55 73 2.9 19 - 40 14 -29 17.5 0.7 78 3.1 18 - 59 14 - 44 17.5 0.7 78 3.1 34 - 90 25 - 66 22 0.9 101 4 75 - 150 55 - 110 26 1.03 117 4.6
Torque Range Nm lb ft 2-20 13-15 12 - 33 9 - 25 17 - 54 12 - 40 16 - 126 12 - 93 63 - 156 47-115 103 - 450 75 - 330
"R" Side to Clearance Center Height mm in mm in 13 0.5 72 2.8 17.5 0.7 78 3.1 17.5 0.7 78 3.1 22 0.9 101 4 26 1.03 117 4.6 32 1.25 138 5.4
"R" Side Clearance to Center Height mm in mm in 13 0.5 34 1.32 17.5 0.7 40 1.56 22 0.9 50 1.95 26 1.03 60 2.37
"R" Side Clearance to Center Height mm in mm in 13 0.5 34 1.32 17.5 0.7 40 1.56 17.5 0.7 40 1.56 22 0.9 50 1.95 26 1.03 60 2.37 32 1.25 71 2.8
CROWFOOT
11
Assembly Technologies
GLOBAL LOCATIONS
WORLD HEADQUARTERS SALES AND SUPPORT AMERICAS/ASIA-PACIFIC FRANCE ITALY GERMANY UK CHINA JAPAN WEB ADDRESS
AIR0707 - ENU
STANLEY ASSEMBLY TECHNOLOGIES 5335 Avion Park Drive Cleveland, Ohio 44143-2328 USA Tel: +1 (440) 461-5500 Fax: +1 (440) 461-5592 STANLEY ASSEMBLY TECHNOLOGIES Applications and Productivity Center 1875 Research Drive Suite 200, Troy, MI 48083 USA Tel: 1 (248) 824-1100 Fax: +1 (248) 824-1110 Toll Free Service: (877) 787-7830 Toll Free Sales: (877) 709-8006 STANLEY ASSEMBLY TECHNOLOGIES Europe, China & India Headquarters Outils Portatifs et Systemes dAssemblage Zone Immoparc bat Loire 4, 78190 Trappes, France Tel: +33 (1) 3050 9100 Fax: +33 (1) 3051 0708 STANLEY ASSEMBLY TECHNOLOGIES (ITALY) Divisione Assembly Technologies 47 Via Parco, 20046 Biassono (MI) Tel: +39 (039) 2389.1 Fax: +39 (039) 2389970 STANLEY ASSEMBLY TECHNOLOGIES (GERMANY) Frankfurter Strae 74 D-64521 Gro-Gerau, Germany Tel: +49 (0) 6152 8052-0 Fax: +49 (0) 6152 8052-22 STANLEY ASSEMBLY TECHNOLOGIES (UK) Gowerton Road Brackmills, Northhampton NN4 7BW, England Tel: +44 (1604) 827247 Fax: +44 (1604) 827277 STANLEY ASSEMBLY TECHNOLOGIES (CHINA) Room 1908, Shanghaimart Tower 2299 Yan An Road West, Shanghai 200336, China Tel: 011-86-21-3208-4550 Fax: 011-86-21-6236-0191 STANLEY ASSEMBLY TECHNOLOGIES (JAPAN) 110 Sanmai-Cho Kanagawa-Ku Yokohama 221-0862, Japan Tel: 81 45 413 3030 Fax: 81 45 413 3031 www.StanleyAssembly.com