Beruflich Dokumente
Kultur Dokumente
Member of Environmental
group of companies
Konstantinos Stampedakis, General Director May 4 2011, HEPHAESTUS, EUGENIDES Foundation
4 May 2011 ERMA FIRST ESK Engineering Solutions S.A 1
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ERMA FIRST ESK Engineering Solutions S.A established in 2009 Scope: The development, design, certification and production of ERMA FIRST BWMS
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$10 mn from 2007 till today for control in $12 mnCalifornia by end $7 mn 2000-2007 for eradication in SoCal 2010 for control in San Francisco bay $10 mn annually for control in Great Lakes
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Others
Pennsylvania: exceeds D-2 Illinois, Indiana, Minnesota and Ohio
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More confusion
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USCG 1
NY
California
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OUR SOLUTION:
ERMA FIRST BALLAST WATER TREATMENT
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System consists of: Pre- filter Cyclonic separator Electrolytic cell Neutralization unit Modular design. Each module has capacity of 100 m3/hr and consists of a separator and an electrolytic cell. For systems with hydraulic load more than 500 m3/hr, then a 500 m3/hr electrolytic cell is used instead of 5 x 100 m3/hr
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Electrolytic Cell:
Low voltage direct current electrode. Specially coated electrodes. Production of Sodium Hypochlorite.
Advantages
No chemicals added Low Power Consumption VERY LOW chlorine concentration (10 ppm) No corrosion risks Low Hydrogen production No need for chemical storage & handling
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Neutralization Unit:
Activation only during de-ballasting. Neutralizes free chlorine. Dosing Pump Aqueous Sodium Bisulfite solution Free chlorine sensor Amplifier/Controller Consumption: less than 1ltr/100m3 BW
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Compact Skid-mounted Modular Design Containerized Design Small Footprint, Low Power
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System requirements:
Inlet pressure >3 bars, maximum 5 bars Power requirement/ 100m3/hr: 3 kW Control air: 6 bars Fully automatic operation Neutralization solution consumption <1 lit /100 m3
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Operating Costs
only for Sodium Bisulfite appx 30-40 cents/ltr Estimation for this cost : 0.013 / m3 discharged water Zero moving parts wear/replacement. Very long life time of hydrocyclones. Long lifetime for electrolytic cell anodes replacement easy replacement by the crew.
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Maintenance Costs
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Basic Approval
GESAMP recommended to MEPC that Basic Approval should be granted expect to receive during MEPC 62.
Final Approval
Land base tests completed successfully in June 2010 at Royal Netherlands Institute for Sea Research (NIOZ). Sea board test from January 2011 till June 2011 The final approval is expected to be issued in March 2012 (MEPC 63) LR will witness the tests for the Type approval of the system
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Started at 24/1/11 on board container vessel COSCO GUANGZHOU. A 500 m3/hr Test Unit installed on board. Sampling Test performed by Dr. Stephan Gollasch, GoConsult
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Corrosion issues
-Is free chlorine corrosive?
can be at high concentrations and at long disposure (Michigan Department of Environmental Quality, 2002) -Coating manufacturers statement
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-It
Coatings may loose their durability when disposed at ballast water with free chlorine concentration 3-5 ppm
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3.7 3.7
ND ND ND ND ND
1.99
1.7
1.27
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High Salinity
Test 2 Test 3 Test 4 Test 5
1 0 50 100 150
0,1
0,1
0,01
Holding Time, hr
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Corrosion testing
The corrosion effects of the treated ballast water from ERMA FIRST BWTS on pipes and ballast tank coatings are being evaluated according to MEPC.59/2/16 guidelines. According to these guidelines different substrates coated ( MSC.215.82) and uncoated made by different materials commonly found in the ballasting piping and tanks ( such as low carbon steel, Stainless Steel, Cu and Ni alloys and non metals such as gasket and seal materials) are exposed to treated an un treated water for a minimum duration of 6 months.
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Corrosion Results
Untreated: Before treatment Treated: Before treatment
Corrosion Results
Untreated: Before treatment Treated: Before treatment
Corrosion Results
Untreated: Before treatment Treated: Before treatment
Vessel inspection and choice of suitable installation area Virtual 3-D presentation of the installed system at the chosen area Consultation on Ballast pumps and Generator Sets choice Design of the required piping modifications for the BWTS Design of the sampling points according to convention guidelines System Installation Commissioning and Start- up Prepare vessels documentation for the Ballast Water Management Certificate
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The Reasons:
High Sediment Removal efficiency. Stable Operation in Flow & Pressure, no clogging. Effective operation even in very low salinity (>5 PSU). Compact Installation, Small Footprint. Zero Chlorine in Discharged Waters. Low Power Consumption Energy Efficiency. Very Low Hydrogen Production no explosion risk. No corrosion risk in Ballast Tanks. No chemical storage & handling. Fully Automated, simple operation. Very small maintenance & operating costs.
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Information:
www.ermafirst.com info@ermafirst.com
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