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FRP Solutions for Cable Management Systems

Cable Tray

Instrumentation Tray

Accessories

www.endurocomposites.com

Welcome to Enduro.
This product catalog and guide provides the information you need to design your cable management solution. Should you need additional information feel free to contact us at 800-231-7271 or at sales@endurocomposites.com. Please also visit our website at www.endurocomposites.com Thank you for your interest in Enduro cable tray systems. We look forward to working with you.

Over 35 Years Experience Quality & Consistency

Enduro is the world leader in the manufacture and development of berglass cable tray and other FRP systems.

With a world-class quality testing laboratory, Enduro ensures consistent and reliable product performance through comprehensive programs of quality control.

Single Source Responsibility

Because we have been providing FRP cable management solutions for over three decades, our product offering is one of the broadest in the industry. Combined with our other manufacturing, engineering and design capabilities, this enables us to offer application-specic solutions to just about any design problem. And, since we are vertically integrated, we can deliver these solutions on time and on budget, at the quality level our customers expect. Enduros experienced technical staff can provide engineering and design assistance for your project. If you have a unique design problem, chances are good we have encountered something similar before.

Engineering & Design Assistance

Specication Assistance

The specication phase of a project is the most important to ensure the success of a composite cable management solution. With our broad history of installations in a wide variety of challenging environments, we can help you specify the best resin system and the right structural properties to ensure long life and low cost of ownership.

AutoCAD, PDMS

We can assist you in the design process with AutoCAD details. In addition, Enduros cable tray offering is available in PDMS. Contact us today for more information.

Customer Service & Sales Support

Our Customer Service desk is available to assist with questions, product selection or quotes. Please call us today at 800-231-7271 or email sales@endurocomposites.com.

Our Broad Experience


Offshore, Floating Platforms Offshore, Subsea Applications FPSOs / Other Vessels Reneries Liquied Natural Gas (LNG) Chemical Plants Petrochemical Complex Fertilizer, Potash Plants Pulp & Paper Copper Reneries Aluminum Reneries Zinc Reneries Metal Plating Facilities Desalination Plants Salt Processing Grain Rening Food Processing Water & Wastewater Treatment Electronics Etching/Clean Rooms Tunnels, Bridges, Causeways Non-Conductivity Applications

Quick Find Index


Quick Find Index Ladder Cable Tray Page 8-12 Ladder Cable Tray Fittings Page 13-19
Channel-Type Instrumentation Tray & Fittings
page 26-27

Quick Find Index

Flat Cover
page 23

Ladder Cable Tray Splice Plates Page 20-22

Ladder Cable Tray Accessories Page 23-25

Inside & Outside 90 Vertical Molded Radius Bends


page 13

Horizontal Adjustable Bend 45 thru 135


page 17

Cover Hold Down Clamp


page 24

Drop Out
page 25

Channel-Type Instrumentation Tray Page 26-28

Flanged-Type Instrumentation Tray Page 29-30

Instrument Support Stands


page 41

Wireway Page 31-34

Support Systems & Strut Page 35-38

45 Horizontal Molded Radius Bend

Fastener & Hanger Systems Page 39-40

Instrument & Push Button Stands Page 41

page 14

CABLE TRAY SYSTEMS

Quick Find Index


Quick Find Index

Push Button Support Stand


page 41

Horizontal Molded Radius Tee


page 15

Peaked Ventilated Lift Off Cover


page 23

Lay-In Wireway with Cover


page 31

Expansion Splice Plate


page 21

Horizontal Molded Radius Cross


page 15

Splice Plate
page 21

Straight Sections
pages 8-9

Channel Framing & Support Systems with Fastener & Hanging Systems
page 35-39

Outside Vertical Adjustable Molded Radius Bend


page 15

Divider Strip
page 25

30 Joining Vertical Molded Bends


page 14

Blind End
page 25

Mitered Right Hand Reducer


page 19

This illustration is for parts visualization only and does not represent an actual layout. Not all parts are pictured here.

CABLE TRAY SYSTEMS

FRP Technical Data


Typical Properties of Structural FRP
Longitudinal Direction Transverse Direction FR-P
30,000 30,000 30,000 2.5 2.5 1.6 5,500 30,000 25

Technical Data

Mechanical (coupon)
Ultimate Tensile Strength, PSI (ASTM D638) Ultimate Compressive Strength, PSI (ASTM D695) Ultimate Flexural Strength, PSI (ASTM D790) Tensile Modulus, PSI x 106 Compressive Modulus, PSI x 10 6 Flexural Modulus, PSI x 106 Ultimate Shear Strength, PSI Ultimate Bearing Stress, PSI Izod Impact Strength, Ft.-Lbs. per inch of notch (ASTM D256) (sample thickness 18 except 14 for rod)

FR-VE
35,000 35,000 35,000 3.0 2.5 2.0 7,000 35,000 30

Mechanical (coupon)
Ultimate Tensile Strength, PSI Ultimate Compressive Strength, PSI Ultimate Flexural Strength, PSI Tensile Modulus, PSI x 106 Compressive Modulus, PSI x 10 6 Flexural Modulus, PSI x 106 Ultimate Shear Strength, PSI Ultimate Bearing Stress, PSI Izod Impact Strength, Ft.-Lbs. per inch of notch (ASTM D256) Barcol Hardness (ASTM D2583-75

FR-P
7,000 15,000 10,000 0.8 1.0 0.8 5,500 30,000 4 50

FR-VE
10,000 20,000 14,000 1.0 1.2 1.0 6,000 35,000 5 50

Electrical Mechanical (coupon)


Electric Strength, short term in oil, 8, vpm (ASTM D149)* Electric Strength, short term in oil, KV per inch Dielectric Constant, 60 Hz.(ASTM D150)* Dissipation Factor, 60 Hz. (ASTM D150)* Arc Resistance, seconds (ASTM D495)**
1

Full Section in Bending FR-P


200 35 5.6 0.03 120

FR-VE
200 35 5.2 0.03 120

Mechanical (coupon)
Modulus of Elasticity, PSI x 10 Tensile Strength, PSI Compressive Strength, PSI
6

FR-P
2.5 20,000 20,000

FR-VE
3.0 25,000 25,000

Thermal Mechanical (coupon) FR-P FR-VE


5 x 10-6 4 0.28

Fire Retardant Properties Mechanical (coupon)


Flame Resistance, ign/burn, seconds (FTMS 406-2023) Intermittent Flame Test, rating (HLT-15) Flammability Test

FR-P

FR-VE

Thermal Coefficient of Expansion Inches/Inch/F (ASTM D696)** 5 x 10-6 Thermal Conductivity, BTU per Sq. Ft./Ht./F/In. (ASTM C-177-76) 4 Specific Heat, BTU/Lb./F 0.28

75/75 75/75 100 100 average time of burning 5 seconds, average extent of burning 15mm (ASTM D635) 15 15

Other Mechanical (coupon)


Density, Lbs./In. (ASTM D792) Specific Gravity (ASTM D792) Water Absorption, Max. % by weight (24 hour immersion) (ASTM D570)
3

FR-P
0.065 1.80 .50

FR-VE
0.065 1.80 .50

Surface Burning Characteristics, maximum (ASTM E84)

Note: 1 PSI = 6.894 K Pa; 1 Ft.-Lb./In. = 5.443 kg-m/m; * Specimen tested perpendicular to laminate face ** Indicates reported value measured in logitudinal direction; Depending on the specific glass content and resin, the strength and stiffness properties may be significantly higher. Contact us for specific values on Halogen-Free Low Smoke Plus resin properties.

Concentric Static Load (if required)


A concentrated static load is not included in the table on page 9. Some user applications may require that a given concentrated static load be imposed over and above the working load. Such concentrated static load represents a static weight applied between the side rail at midspan. When so specied, the concentrated static load may be converted to an equivalent load (We) in pounds per linear foot (kg/m) using the formula to the below right and added to the static weight of cable in the tray. This combined load may be used to select a suitable load/span designation (table on page 9). If the combined load exceeds the working load shown, please contact us. This data was obtained from the NEMA and NEC Standards Publications and other sources to assist in the proper selection of the most appropriate cable tray type offered by Enduro. We = 2 x (Concentrated Static Load) span length (ft or m)

Thermal Contraction & Expansion


The table to the right compares the thermal contraction and expansion based on various temperature differentials for berglass, steel and aluminum cable trays. The values shown represent the length of cable tray that will produce a 58 movement between expansion connectors for the indicated temperature differential. Fiberglass has the least movement. Enduro has expansion connectors to provide for total movement of 58.

Fiberglass vs Steel vs Aluminum Temp. Fiberglass Ft. (m) Differential


25F (-4C) 50F (10C) 75F (24C) 100F (38C) 125F (52C) 150F (66C) 175F (79C) 417 (126) 208 (63) 138 (42) 104 (32) 83 (25) 69 (21) 59 (17)

Steel
Ft. (m) 320 (97) 160 (48) 106 (32) 80 (24) 63 (19) 53 (16) 45 (13)

Aluminum
Ft. (m) 162 (49) 81 (25) 54 (16) 40 (12) 32 (10) 26 (8) 23 (6)

CABLE TRAY SYSTEMS

FRP Technical Data


Effect of Temperature - FRP
Strength properties of reinforced plastics are reduced when continuously exposed to elevated temperatures. Working loads shall be reduced when based on the table to the right. Percentages shown are approximate. If unusual temperature conditions exist, please contact us for consultation. Below freezing temperatures do not adversely affect the load rating capability of the tray. Fiberglass does not become brittle at below freezing temperatures. Careful review should be made of applications involving service temperatures over 200F.

Temp.
75F (24C) 100F (38C) 125F (52C) 150F (66C) 175F (79C) 200F (93C)

Polyester Strength %
100% 90% 78% 68% 60% 52%

Vinyl Ester Strength %


100% 100% 100% 90% 90% 75%

Technical Data

The test values in the chart below were obtained from tests conducted by Enduros vinyl ester resin supplier. The values shown, although obtained from an actual coupon test, are intended for illustrative purposes only, and not for use in design calculations. The values for polyester are slightly lower.

Test Temp. F (C)


Flex. St., PSI, ASTM D790 Flex. Mod., PSI x 10 6, ASTM D790 Tensile St., PSI, ASTM D638

-100 (-73)
101,500 3.36 84,100

-50 (-46)
86,400 3.32 70,400

0 (-18)
79,500 3.42 63,900

50 (10)
72,300 3.38 58,000

77 (25)
68,100 3.24 56,100

100 (38)
66,300 3.29 54,600

150 (66)
58,700 3.07 49,900

200 (93)
27,400 1.98 41,800

250 (121)
13,200 0.98 29,600

300 (149)
9,200 0.83 22,000

Corrosion Resistance of Resin Systems


Enduro has two standard resin systems available. For most applications, isophthalic polyester re-retardant (FR-P) is the more widely used. A vinyl ester composite re-retardant resin system (FR-VE) is recommended where strong acids (such as hydrochloric acid), strong alkalies (such as caustic soda), organic solvents and halogenated organic conditions exist. An abbreviated guide is provided below to assist in the selection of the proper resin system for individual application. Polyester and vinyl ester resin systems are available in conductive formulation. Contact us for corrosion resistance information for halogen-free and halogen-free low smoke plus resins. All composite materials have an ultra-violet light inhibiting chemical additive and has a maximum ame spread of 25 or less, per ASTM E-84 (Class 1 ame spread). All pultruded products have complete Nexus Veil Coverage (outer surfacing fabric) to provide maximum chemical and UV protection.

Chemicals

75F (24C)
FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P-140 FR-P

160F (71C)
FR-P FR-VE-210 (*) FR-P FR-VE-150 FR-P FR-P FR-P FR-VE-100 (*) FR-VE-150 (*) FR-VE-150 (*call) FR-P FR-P FR-P FR-P FR-P FR-P FR-VE (call) FR-P FR-VE-180 (*) FR-VE-150 (*) FR-VE-210 FR-P

Chemicals
Magnesium Chloride Methyl Alcohol 10% Naphtha Nitric Acid 5% Nitric Acid 20% Phosphoric Acid 10% Phosphoric Acid 30% Phosphoric Acid 85% Sodium Bicarbonate 10% Sodium Bisulfate Sodium Carbonate Sodium Chloride Sodium Hydroxide 1-50% Sodium Hypochlorite 5% Sodium Nitrate Sodium Silicate Sodium Sulfate Sulfuric Acid 0-30% Sulfuric Acid 30-50% Sulfuric Acid 50-70% Trisodium Phosphate 25% Trisodium Phosphate - All Water, Distilled

75F (24C)
FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-P FR-P FR-P FR-P FR-VE FR-VE FR-P FR-VE FR-P

160F (71C)
FR-P FR-VE-150 (*) FR-P FR-P FR-VE-120 (*) FR-P FR-P FR-P FR-P FR-P FR-VE FR-P FR-VE-120 (*) FR-VE-120 (*) FR-P FR-VE-210 (*) FR-P FR-P FR-VE FR-VE-180 (*) FR-VE-210 (*) FR-VE-210 (*) FR-P

Acetic Acid 5% Acetic Acid 25% Aluminum Potassium Sulfate 5% Ammonium Hydroxide 10% Ammonium Nitrate Benzenesulfonic Acid 5% Calcium Chloride Carbon Tetrachloride Chlorine Dioxide 15% Chromic Acid 5% Copper Sulfate Diesel Fuel No. 1 Diesel Fuel No. 2 Ethylene Glycol Fatty Acids 100% Ferrous Sulfate Fluosilicic Acid 0-20% Hydrochloric Acid 1% Hydrochloric Acid 15% Hydrochloric Acid 37% Hydrogen Sulfide Kerosene

FR = Fire-Retardant; P = Polyester Resin; VE = Vinyl Ester Resin; (*) = Not recommended to exceed this temperature; call = Call for recommendations Information contained in this chart is based on data from raw material suppliers and collected from several years of actual industrial applications. Temperaturers are not the minimum nor the maximum (except where specically stated) but represent standard test conditions. The products may be suitable at higher temperatures, but individual test data should be required to establish such suitability. The recommendations or suggestions contained in this chart are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory or by actual eld trial prior to use.

CABLE TRAY SYSTEMS

Ladder Cable Tray Selection Guide


Imperial Straight Section Part Numbers Example: ELL3 - 06 - 06 - 20 - MR
System No. Width
06 09 12 18 24 30 36 = = = = = = = 6 9 12 18 24 30 36

System Diagrams
FLANGE WIDTH

Selection Guide

See Ladder Cable Tray Selection Guide Below

06 09 12 18

= = = =

6 9.25 12 18.5

10 = 10 Ft. 20 = 20 Ft.

SR = Strut Rung MR = Marine Rung MR2 = Marine Rung every other


1

SIDE RAIL HEIGHT

Length

Rung

LOADING DEPTH

Rung Spacing

ELL3 ETL4 EHL4 ETL6 ELL6

EHL6 D-EHL6 EHL8 D-EHL10

1 (25mm)

Solid bottom available upon request. Rung connections are made with a mechanical and chemical lock. See specication page 12, item 5.1.2 for details. Please contact us for any other custom modications. 18.5 rung spacing not available for 30 and 36 widths

4 (6mm) FLANGE WIDTH

EHZ6

Metric Straight Section Part Numbers Example: ELL3 - 150 - 150 - 6M - MR


System No.
See Ladder Cable Tray Selection Guide Below

SIDE RAIL HEIGHT

LOADING DEPTH

Width
150 225 300 450 600 750 900 = = = = = = = 150mm 225mm 300mm 450mm 600mm 750mm 900mm

Rung Spacing
150 235 300 470 = = = = 150mm 235mm 300mm 470mm

1 (25mm)

Length
3M = 3m 6M = 6m

Rung
SR = Strut Rung MR = Marine Rung MR2 = Marine Rung every other

4 (6mm)

Solid bottom available upon request. Rung connections are made with a mechanical and chemical lock. See specication page 12, item 5.1.2 for details. Please contact us for any other custom modications. 470mm rung spacing not available for 750mm and 900mm widths

Ladder Cable Tray Selection Guide


Standard System No.
(polyester resin)

Optional System No.

( ) = insert code; see bottom of pg.

Side Rail Loading Flange Height Depth Width


In. (mm)* In. (mm) In. (mm)

Min. Channel Thickness


In. (mm)
3 16 (4.8) 1 4 (6.4) 1 4 (6.4) 5 32 (4.0)

NEMA Class
FG-1

Safety Factor

Listing Class A Class A Class C Class C Class C -

ELL3 ETL4 EHL4 ETL6 ELL6 EHL6 D-EHL6 EHZ6 EHL8

EL( )3 ET( )4 EH( )4 ET( )6 EL( )6 EH( )6 D-EH( )6 EHZ( )6 EH( )8

3 (75) 4 (100) 4 (100) 6 (150) 6 (150) 6 (150) 6 (150) 6 (150) 8 (200) 10 (250)

1 16 (46) 2 7 8 (73) 2 3 4 (70) 4 13 16 (122) 4 13 16 (122) 4 3 4 (121) 4 11 16 (119) 4 11 16 (119) 6 11 16 (170) 8 5 8 (219)

13

1 (25) 1 3 8 (35) 1 1 8 (28) 1 5 8 (41) 1 5 8 (41) 1 5 8 (41) 1 5 8 (41) 2 (51) 1 3 4 (44) 2 3 4 (70)

8A 8A 12A 18A 20A 20B 20C 20C 20C 20C 30C

1.5 1.5 1.5 1.5 2.0 2.0 1.5 2.0 2.0 1.5 2.0

16 (4.8) 4 (6.4) 16 (8.0) 16 (8.0) 16 (8.0) 8 (9.5)


3 5 5 5 1

D-EHL10 D-EH( )10

() = Insert one of the following letters for resin designation


V = Vinyl Ester; S = Halogen-Free Polyester; VS = Halogen-Free Vinyl Ester; Y = Halogen-Free Low Smoke Plus; RT = Conductive

* (mm) value is nominal Contact us for lead times on all Halogen-Free systems.

CABLE TRAY SYSTEMS

Ladder Cable Tray Selection Guide


Resin Systems
Below is an overview of the common resin systems we offer. When choosing a resin type for your application, we highly recommend consulting with us regarding the application to be sure the proper resin is specied. Considerations include corrosion environment, temperature, re resistance, smoke and smoke toxicity requirements and conductivity / resistivity requirements. Regarding the corrosion environment, certain chemical concentrations and temperatures will dictate whether a polyester or epoxy vinyl ester system is preferred for optimum durability.

Selection Guide

Isophthalic Polyester Vinyl Ester

This industrial-grade polyester resin system offers very good weathering performance (resistance to UV) and corrosion resistance. This system is especially suitable for seawater environments.

This resin system also delivers good weathering performance, but is superior to a polyester with respect to corrosion resistance and high heat environments. Epoxy vinyl ester resins provide greater toughness and considerably higher strength at elevated temperatures. They also provide superior resistance to chemical attack in corrosive chemical service.

Conductive Halogen-Free Polyester Halogen-Free Vinyl Ester Halogen-Free Low Smoke Plus

This Isophthalic Polyester-based resin is formulated to comply with ABS requirements for conductivity. To provide superior resistance to chemical attack, the conductive formulation is also available in a Vinyl Ester base. This system offers similar performance attributes as our standard Isophthalic Polyester, but without the use of halogens.

This system offers similar performance attributes as our Vinyl Ester, but without the use of halogens.

This modied-acrylic based resin is suitable for applications which require extremely low-smoke development in the case of re. This resin system is commonly used in tunnel applications.

Lbs/Ft. (kg/m) 2 side rails, 12 rung spacing

Tray Weight

8 (2.4m) 50 (74) 50 (74)

10 (3m)

Working (Allowable) Load Lbs./Ft. (kg/m) 12 14 16 18 (3.7m) (4.3m) (4.9m) (5.5m)

20 (6.1m)

30 (9.1m)

1.97 (2.93) 2.56 (3.81) 3.06 (4.55) 2.94 (4.37) 2.94 (4.37) 4.47 (6.66) 4.94 (7.34) 4.79 (7.13) 6.45 (9.60) 9.39 (13.98)

224 (333) 243 (361) 200 (298)

176 (262) 168 (251) 139 (207)

134 (199) 124 (184) 100 (149) 200 (298) 200 (298) 200 (298)

103 (153) 94 (141) 78 (116) 156 (232) 156 (232) 156 (232) 156 (232)

76 (113) 50 (74) 61 (90) 123 (183) 123 (183) 123 (183) 123 (183) 277 (412)

50 (74)

50 (74) 100 (148) 100 (148) 100 (148) 100 (148) 225 (335) 100 (148)

The Enduro straight sections listed above that are UL Listed are for 10 Ft. and 20 Ft. lengths. All molded and mitered ttings associated with these tray types are also UL listed. NEMA classes and UL listings in this table are for polyester and vinyl ester resin systems only. Values in Working (Allowable) Load are applicable to all resin systems, where possible. For more tray weight values, please contact us. For CSA class, please contact us.

CABLE TRAY SYSTEMS

Installation Guide - Ladder Cable Tray


Installation
The installation of Enduro Cable Tray should be made in compliance with the standards set forth by the National Electric Code and NEMA Publications VE-2 (current issue). Enduro supplies made to order, pre-fabricated cable ladder tray and ttings as specied by the purchaser. Always observe common safety practices when assembling tray and ttings in the eld. Assemble in wellventilated areas as dust from eld cuts can accumulate. This presents no serious health hazard but can cause skin irritation and, if allowed to accumulate with grease and other machining lubricants, can become abrasive. Personnel should wear safety goggles, dust mask, coveralls or a shop coat when sawing, machining and/or sanding. Caution should also be noted when cutting as dust from carbon ber is also electrically conductive and additional considerations apply. Avoid generating excessive heat in any machining operation, as heat softens the bonding resin in the berglass, resulting in a ragged rather than a clean-cut edge. Avoid excessive pressure when sawing, drilling, routing, etc. Use carbide-tipped drill bits and saw blades for extended tool life. The use of lubricant during machining is not recommended. To avoid chipping of material at cut edges, secure cable tray and ttings properly during eld cut operations. We recommend the use of Enduro sealant for sealing surfaces and cut edges after eld cuts are made. When using adhesives, be sure to prepare the surface properly before applying. Follow label instructions carefully. A combination of mechanical fasteners and adhesives make the strongest most reliable connections.

Installation

Support Location Guidelines*

Correct

Incorrect

* These guidelines apply when using standard splice plates. For location exibility, heavy duty splice plates (pg. 22) allow for support location anywhere in the span.

WARNING! CABLE TRAYS ARE NOT DESIGNED FOR USE AS WALKWAYS


Reference NEMA VE-2 (current issue) In as much as berglass cable tray is designed as a support for power or control cables, or both; it is not intended or designed to be a walkway for personnel. The user is urged to display appropriate warning cautioning against the use of this support as a walkway.

Actual Size Label

10

CABLE TRAY SYSTEMS

Ladder Cable Tray - Installation Guide


Straight Sections
Supports must be located so that connector (splice joints) between horizontal runs fall between the support point and the quarter point of the span. Standard engineering practice requires that the splice joints be located where they will resist little or no bending moment. This allows the cable tray system to act as a continuous member with spans working in conjunction with one another to resist loading. When a cable tray system is installed with the splice joints located directly over the support, the previous continuous span condition is changed to one of a number of simple spans.
Splice at L/4 Length of Span = L in multiple span condition Splice at L/4

SUPPORT

SUPPORT

These spans act independently of each other and excessive stress will occur at substantially less loading. Vertical straight lengths should be supported at intervals dictated by the building structure not exceeding 24 Ft. on centers. A support should be located 2 Ft. on each side of an expansion connection.

Installation

Horizontal Fitting Supports


Supports should should be placed within 2 Ft. (.61m) of each tting extremity, and as follows: 90 degree supports at the 45 degree point of the arc, 45 degree supports at the 22.5 degree point of the arc (except for the 12 radii), 30 degree supports at the 15 degree point of the arc (except for the 12 radii).

Vertical Fitting Supports


Vertical ttings at the top runs should be supported at each end. Fittings at the bottom of runs should be supported at the top of the tting, and within 2 Ft. (.61m) of the lower extremity of the tting.

2 -0 (.6 M 1 m ax )

2-0 Max (.61 m)

30 , 45 , 60 , 90

2-0 Max (.61 m)

1/2 30 , 45 , 90

Horizontal Tee Supports


Supports should be placed within 2 Ft. (.61m) of each of the three openings connected to other cable tray items for 12 (305mm) radius. On all other radii, at least one support should also be placed under each side rail of the tee.
L 1/2 L 2-0 Max TYP

Reducer Fitting Supports


Straight reducer and right/left hand reducer ttings should be supported within 2 Ft. (.61m) of each tting extremity. 2-0 Max
TYP (.61 m) 2-0 Max TYP (.61 m)

2-0 Max TYP (.61 m)

2-0 Max TYP (.61 m)

2/3 R

TYP

2-0 Max

Vertical Tee Supports


Vertical tee ttings should be supported within 2 Ft. (.61m) of each tting extremity.

2-0 Max TYP (.61 m)

2-0 Max TYP (.61 m)

CABLE TRAY SYSTEMS

TYP

Horizontal Cross Supports


Supports should be placed within 2 Ft. (.61m) of the four openings connected to other cable tray items for the 12 (305mm) radius. On all other radii, at least one support should also be placed under each side rail of the cross.
2/3 R TYP

2-0 Max TYP (.61 m)

2-0 Max

2-0 Max

TYP (.61 m)

TYP (.61 m)

11

Specication - Ladder Cable Tray


1.0 Scope 1.1 The cable tray system shall conform to the material and fabrication requirements as per this specication. 2.0 Standards 2.1 The cable tray system shall conform to applicable sections of: 2.1.1 NEMA Standard FG-1 (latest edition) 2.1.2 National Electric Code (NEC) 2.1.3 ASTM E-84 (Class 1 Rating) 2.1.4 UL (Underwriters Laboratories, Inc.) Standards for Non-Metallic Cable Trays. 2.1.5 CSA INTERNATIONAL (National Standard of Canada) CAN/CSA-C22.2 No. 126 Cable Tray Systems 3.0 General 3.1 Tray Requirements 3.1.1 Tray widths 6 (152mm), 9 (229mm), 12(305mm), 18 (457mm), 24 (610mm), 30 (762mm), and 36 (914mm) 3.1.2 Lengths (as required): 10 ft, 20 ft, 3m, and 6m 3.1.3 Rung spacing (as required): 6 (152mm), 9.25 (235mm), 12 (305mm), and 18.5 (470mm) Rung Type (as required): Standard Rung, Marine Rung or Strut Rung 3.1.4 Radius of ttings (as required): 12 (305mm), 24 (610mm), and 36 (914mm) 3.1.5 Resin Systems (as required): Isophthalic Polyester, Vinyl Ester, Halogen-Free Polyester, Halogen-Free Vinyl Ester, Phenolic, or Halogen-Free Low Smoke Plus 3.2 Loading Requirements 3.2.1 There shall be three working load classications of berglass cable tray based on 20 Ft. (6m) support span: 4.2 All composite material shall have an ultraviolet light inhibiting chemical additive to resist UV degradation. 4.3 All composite material shall be re retardant and have a ame spread rating of 25 or less (Class 1 Rating) when tested in accordance with ASTM E-84. 4.4 All pultruded products shall have a complete surfacing veil to provide maximum chemical and UV protection. 5.0 Construction 5.1 Straight section tray shall be berglass reinforced meeting all the requirements herein described. 5.1.1 The side rail members must turn in. 5.1.2 All rung to side member connections shall have both a mechanical and a chemical (adhesive) lock. The tray shall be assembled by the use of a locking pin made of berglass reinforced thermoplastic. The locking pin shall be inserted under pressure with a high strength, chemical resistant adhesive. 5.1.3 All bonded connections must be sanded to maximize adhesion and structural integrity. 5.1.4 The tray interior shall be clear of all projections or sharp objects. 5.1.5 All straight section lengths shall be pre-drilled to accept connector plates. 5.1.6 All cut ends and drilled holes (factory and eld) shall be resin coated. 5.2 Fittings are to be pre-fabricated and shall meet all the requirements herein described. 5.2.1 All ttings shall have a nominal 9.25 rung spacing. 5.2.2 All ttings shall be pre-drilled to accept connector plates. 5.2.3 All ttings shall be designed and installed so as to have the same load carrying capacity as the straight sections. 5.2.4 Rung to side member connections shall have both a mechanical and/or chemical (adhesive) lock. Fittings shall be assembled by use of a locking pin made of berglass reinforced thermoplastic and/or a stainless steel rivet. The locking pin shall be inserted under pressure with a high strength chemical resistant adhesive. All radius 90 and 45 horizontal and vertical bends, all tees and crosses for tray types using 6 (152mm), and most 4 (101mm) and 8 (202mm), C-channel members shall be of concentric curved molded design and made by resin transfer molding. 5.3 Connector Plates and Fasteners: 5.3.1 Connector plates shall be berglass and designed with sufcient strength so they may be installed between 0.2 and 0.3 of the length of the span from the support without derating the load carrying capacity of the tray. 5.3.2 Fasteners for connector plates shall be 3/8 (9.5mm) diameter Type 316 Stainless Steel, Monel, Silicon, Bronze, or FRP studs & hex nuts as required. 5.4 Accessories 5.4.1 The manufacturer shall be capable of providing all necessary parts (i.e. clamps, support assemblies, etc.) for the installation of a complete berglass tray system. 6.0 Acceptable Manufacturer 6.1 The berglass ladder-type cable tray system shall be manufactured - pultrusion, compression molded, resin transfer molded and/or fabricated by Enduro Systems, Inc., of Houston, Texas USA.

Cable Tray

Specication

Class
A B C

Working Load
50 Lbs./Lineal Ft. 75 Lbs./Lineal Ft. 100 Lbs./Lineal Ft.

FOS
1.5 1.5 1.5

3.2.2 Span support criteria shall be as specied (Reference the following table)

Support Span (Ft.)


30 20 18 16 14 12 10

Working Load in Lbs./Lineal Ft. Class A Class B Class C


50 61 78 100 139 200 75 92 117 150 208 100 100 123 156 200 -

Independent test reports in conformance to NEMA FG-1 are required. 3.2.3 Nominal loading depth (as required): 2 (51mm), 3 (76mm), 5 (127mm), 7 (178mm) and 9 (229mm) 4.0 Materials 4.1 The glass ber to resin content shall be maintained between 45 to 55 percent by weight in all pultruded components except at sheet which shall be 35 to 45 percent; and, 25 to 45 percent by weight in all molded components.

12

CABLE TRAY SYSTEMS

Ladder Cable Tray - Molded Fittings


Enduro concentric curved molded ttings are available in polyester, vinyl ester as well as conductive and halogen-free formulations. Please contact us for availability and lead time. It is recommended to use expansion splice plates and 114 long assembly fasteners when connecting to other ttings or straight lengths. Refer to page 11 in the Recommended Support Locations section. Rung connections are made with a mechanical and/or chemical lock. Please see page 12, item 5.2.4 for details.
Standards & Listings NEMA: All 6 and 8 molded ttings = Class C. EHL 4 molded ttings = Class 20A UL: All the following molded ttings are UL listed in 4, 6, and 8 in Polyester/Vinyl Ester.

Imperial Molded Fittings Part Numbers Example: EHB - MC6 - 90 - 24 - 24


EHB = Horizontal Bend EIV = Vertical Inside EOV = Vertical Outside EHT = Horizontal Tee EHC = Horizontal Cross EVT = Vertical Tee

For vertical tee specify up or down at end of catalog code Covers = EC before part number; example EC-EHBMC6-90-24-24. Fasteners for covers are separate order item, see page 39. Strut Rung = SR after part number; example EHB-MC690-24-24-SR Marine Rung = MR after part number; example EHB-MC690-24-24-MR

Type

MC = Polyester MV = Vinyl Ester MRT = Conductive MS = Halogen-Free

Resin ()

Side Rail Height (H)


4 = 4 6 = 6 8 = 8

30 45 60 90

Angle
= = = =

30 45 60 90

Width (W)
6 9 12 18 24 30 36 = = = = = = = 6 9 12 18 24 30 36

Radius (R)
12 = 12 24 = 24 36 = 36

Molded Fittings

Metric Molded Fittings Part Numbers Example: EHB - MC6 - 90 - 600 - 600
EHB=Horizontal Bend EIV=Vertical Inside EOV=Vertical Outside EHT=Horizontal Tee EHC= Horizontal Cross EVT=Vertical Tee

* = (mm) values are nominal For vertical tee specify up or down at end of catalog code

Type

MC=Polyester MV=Vinyl Ester MRT=Conductive MS=Halogen-Free

Side Rail Resin () Height* (H)


4=100mm 6=150mm 8=200mm

Angle
30=30 45=45 60=60 90=90

Width (W)
150=150mm 225=225mm 300=300mm 450=450mm 600=600mm 750=750mm 900=900mm

Radius (R)
300=300mm 600=600mm 900=900mm

Covers = EC before part number; example EC-EHBMC6-90-600-600. Fasteners for covers are separate order item, see page 39. Strut Rung = SR after part number; example EHB-MC690-600-600-SR Marine Rung = MR after part number; example EHB-MC690-600-600-MR

90 Vertical Bend
Part No. Key*
INSIDE: EIV-()(H)-90-(W)-(R)

Part No. Key*


OUTSIDE: EOV-()(H)-90-(W)-(R) Radius

Channel Depth Inches (mm)

4 Tray
A L 12 NA NA (305) 24 321316 463 8 (610) (833) (1178) 36 (914) NA NA

6 Tray
A
3

8 Tray
A L

L
3

A A

22 4 32 16 NA NA (578) (818) 3434 4918 36 1116 51 7 8 (883) (1356) (932) (1318) 46 34 6618 (1187) (1680) NA NA

90 Horizontal Bend
Part No. Key*
EHB-()(H)-90-(W)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)

Dimension Inches (mm)

12 (305) Radius
A 2234 (578) 2534 (654) 28 34 (405) 34 34 (883) 40 34 (1035) 46 34 (1187) 52 34 (1340) L 32316 (818) 36 716 (926) 401116 (1033) 4918 (1248) 5758 (1464) 6618 (1680) 7458 (1895)

24 (610) Radius
A 3434*** (882) 37 34 (959) 4034** (1035) 4634** (1187) 5234** (1340) 5834 (1492) 6434 (1645) L 4918 (1248) 533 8 (1356) 5758 (1464) 6618 (1680) 7458 (1895) 8318 (2111) 9112 (2324)

36 (914) Radius
A 4634 (1187) 4934 (1264) 5234 (1340) 5834 (1492) 6434 (1645) NA NA L 66 1 8 (1680) 703 8 (1787) 745 8 (1895) 831 8 (2111) 911 2 (2324) NA NA

W A R

* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; **Also available in 4 and 8 side rail; *** Also available in 4 side rail; Also available in 8 side rail

CABLE TRAY SYSTEMS

13

Molded Fittings - Ladder Cable Tray


45 Horizontal
Part No. Key*
EHB-()(H)-45-(W)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) Dimension Inches (mm)

12 (305) Radius
A 9 1516 (227) 12 1516 (329) 15 1516 (405) 21 1516 (557) 27 1516 (710) 33 1516 (862) 39 1516 (1014) L 173 8 (441) 1912 (495) 21 5 8 (549) 257 8 (657) 3018 (765) 343 8 (873) 38 5 8 (981)

24 (610) Radius
A 13 716*** (341) 16716 (418) 19 716** (494) 25 716** (646) 31716** (798) 37716 (951) 43 716 (1103) L 25 7 8 (657) 28 (711) 301 8 (765) 34 3 8 (873) 38 58 (981) 42 7 8 (1089) 471 8 (1197)

36 (914) Radius
A 17 (432) 20 (508) 23 (584) 29 (737) 35 (889) NA NA L 343 8 (873) 361 2 (927) 38 58 (981) 4278 (1089) 471 8 (1197) NA NA

L R

Molded Fittings

45 Vertical
Part No. Key*
INSIDE: EIV-()(H)-45-(W)-(R)
R R 5 45 A 45 5 R L R 5 5 A

Channel Depth Inches (mm)

Part No. Key*


OUTSIDE: EOV-()(H)-45-(W)-(R)
L

4 Tray
Radius 12 (305) 24 (610) 36 (914) A NA NA NA L NA NA NA

6 Tray
A 13 (330) 16 12 (419) NA L

8 Tray
A L

21 116 NA NA (535) 29916 1812 301516 (751) (470) (786) NA NA NA

30 Vertical Bend
Part No. Key*
INSIDE: EIV-()6-30-(W)-24
R=24 R=24 30 111116 5 6

Part No. Key*


OUTSIDE: EOV-()6-30-(W)-24
24316

111116 30

5 24316

R=24 R=24

Available in 6 and 24 radius depth channel.

Joining 45 Horizontal Bends Joining 45 Vertical Bends


X = 2A - .707 (W + .5) Y = 2L - .707 (W + .5) Y X 6 Side Rail X = 2L - 4.24 Y = 2A - 4.24

Joining 30 Vertical Bends


X = 2L - 3 Y = 2A - 5.20 X

Contact us for assembly method. Y

8 Side Rail X = 2L - 5.66 Y = 2A - 5.66

* In Part No. Key, any parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Also available in 4 and 8 side rail; *** Also available in 4 side rail; Also available in 8 side rail

14

CABLE TRAY SYSTEMS

Ladder Cable Tray - Molded Fittings


Vertical Adjustable Bend
Part No. Key*
INSIDE: EIVA-()(H)-45-(W)-(R)
L

Part No. Key*


OUTSIDE: EOVA-()(H)-45-(W)-(R)
11

Dimensions Inches (mm)


Radius 12 (305) 24 (610)
A

A 18 (457) 21 (533) 25 (635)

L 35 (889) 43 (1092) 52 (1321)

45 11

11 R

45

36 (914)

11

Dimensions apply at 45 setting. For travel dimensions, contact us.

Horizontal Tee
Part No. Key*
EHT-()(H)-(W1)-(W2)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)

Dimension Inches (mm)

12 (305) Radius 24 (610) Radius** 36 (914) Radius


A 22 34 (578) 2534 (654) 28 34 (730) 34 34 (883) 40 34 (1035) 46 34 (1187) 52 34 (1340) L 39 (991) 42 (1067) 45 (1143) 51 (1295) 57 (1448) 63 (1600) 69 (1753) A 34 34 (883) 37 34 (959) 40 34 (1035) 46 34 (1187) 52 34 (1340) 58 34 (1492) 64 34 (1645) L 63 (1600) 66 (1676) 69 (1753) 75 (1905) 81 (2057) 87 (2210) 93 (2362) A 4634 (1187) 4934 (1264) 5234 (1340) 5834 (1492) 6434 (1645) 7034 (1797) 7634 (1949) L 87 (2210) 90 (2286) 93 (2362) 99 (2515) 105 (2667) 111 (2819) 117 (2972)

Molded Fittings

W1

A R R R R

W2 L Contact us for dimension on reducing tee.

Horizontal Cross
Part No. Key*
EHC-()(H)-(W1)-(W2)-(R)
Contact us for dimension on reducing cross. Due to overall size of the 24 wide thru 36 wide, 36 radius cross assemblies are unable to be shipped via regular motor freight lines.

Dimension Inches (mm)

12 Radius 24 Radius 36 Radius


Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 39 (991) 42 (1067) 45 (1143) 51 (1295) 57 (1448) 63 (1600) 69 (1753) A** 63 (1600) 66 (1676) 69 (1753) 75 (1905) 81 (2057) 87 (2210) 93 (2362) A 87 (2210) 90 (2286) 93 (2362) 99 (2515) 105 (2667) 111 (2819) 117 (2972)

R R A

W1

R R W2

90 Vertical Tee
Part No. Key*
Up: EVT-()(H)-90-(W)-(R)-Up Down: EVT-()(H)-90-(W)-(R)-Down
A R R L

Dimensions Inches (mm)


Radius 12 (305) 24 (610) 36 (914) A 22 4 (578) 34 34** (833)
3

L 39 12 (1003) 63 12 (1613) 87 12 (2223)

46 34 (1187)

Tap Down

* In Part No. Key, any parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Also available in 4, 6 and 8 side rail

CABLE TRAY SYSTEMS

15

Mitered Fittings - Ladder Cable Tray


Pre-assembled mitered ttings are available for all tray types. Fittings are assembled using 316 SS fasteners unless specied otherwise. When connecting to molded ttings or straight sections, expansion splice plates are recommended. For conductive and halogen-free low smoke plus cable tray, splice plates must be stainless steel. Rung connections are made with a mechanical and/or chemical lock (see specication, pg. 12, item 5.2.4). For assistance with other sizes and widths including 10 mitered ttings, please contact us.
Listings & Approvals UL: All the following mitered ttings are UL listed in 4, 6, and 8 in Polyester/Vinyl Ester.

Imperial Mitered Fittings Part Numbers Example: EHB - HL6 - 90 - 24 - 24


Type of Fitting Tray Type/Resin () Side Rail Height (H) Angle Width (W) Radius (R)

Tray Type/Resin Selection Table


12 = 12 24 = 24 36 = 36
Resin Tray Type (see page 8) EHL4 EHL6 ELL3 EHL8 ELL6 EIL6 D-EHL10 EHZ6 LL LV LS LY LRT IL IV IS IY IRT HL HV HS HY HRT MZ VZ HSZ YZ -

Mitered Fittings

See Selection Table EHB = Horizontal Bend 3 = 3 30 = 30 6= to the Right EIV = Vertical Inside 4 = 4 45 = 45 9= EOV = Vertical Outside 6 = 6 60 = 60 12 = EHT = Horizontal Tee 8 = 8 90 = 90 18 = EHC = Horizontal Cross 10 = 10 24 = EVT = Vertical Tee 30 = ER = Right Reducer 36 = For vertical tee specify up or down at end of part code EL = Left Reducer Covers = EC before catalog number; example EC-EHB-MC6-90-24-24. Fasteners for covers are separate order item, see page 39. ESR = Straight Reducer Strut Rung = SR after part number; example EHB-MC6-90-24-24-SR EHBD = Horiz. Direct Bend Marine Rung = MR after part number; example EHB-MC6-90-24-24-MR

6 9 12 18 24 30 36

Polyester Vinyl Ester Halogen-Free Halogen-Free Low Smoke Plus Conductive

Look at left column to select resin, then look at top row to select tray type. Then, insert corresponding letters into tting part no.

Metric Mitered Fittings Part Numbers Example: EHB - HL6 - 90 - 600 - 600
Type of Fitting
EHB = Horizontal Bend EIV = Vertical Inside EOV = Vertical Outside EHT = Horizontal Tee EHC = Horizontal Cross EVT = Vertical Tee ER = Right Reducer EL = Left Reducer ESR = Straight Reducer EHBD = Horiz. Direct Bend

Side Rail Tray Type/Resin () Height* (H)


See Selection Table to the Upper Right
3 = 75mm 4 = 100mm 6 = 150mm 8 = 200mm 10 = 250mm

Angle
30 45 60 90 = = = = 30 45 60 90

Width (W)
150 225 300 450 600 750 900 = = = = = = = 150mm 225mm 300mm 450mm 600mm 750mm 900mm

Radius (R)
300 = 300mm 600 = 600mm 900 = 900mm

* (mm) value is nominal For vertical tee specify up or down at end of part code Covers = EC before part number; example EC-EHB-MC6-90-600-600. Fasteners for covers are separate order item, see page 39. Strut Rung = SR after part number; example EHB-MC6-90-600-600-SR Marine Rung = MR after part number; example EHB-MC6-90-600-600-MR

90 Horizontal Bend
Part No. Key*
EHB-()(H)-90-(W)-(R)

Dimension Inches (mm)

12 (305) Radius
Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 33 58 (854) 3658 (930) 39 58 (1006) 45 58 (1159) 51 58 (1311) 57 58 (1464) 63 58 (1616) L 47 12 (1207) 51 34 (1314) 56 (1422) 64 1 2 (1638) 73 (1854) 81 1 2 (2070) 90 (2286)

24 (610) Radius
A 45 58 (1159) 48 58 (1235) 5158 (1311) 57 58 (1464) 6358 (1616) 69 58 (1768) 7558 (1921) L 64 1 2 (1638) 68 3 4 (1746) 73 (1854) 81 1 2 (2070) 90 (2286) 98 1 2 (2502) 107 (2718)

36 (914) Radius
A 5758 (1464) 6058 (1540) 6358 (1616) 69 58 (1768) 7558 (1921) 81 58 (2073) 8758 (2226) L 81 12 (2070) 85 3 4 (2178) 90 (2286) 98 12 (2502) 107 (2718) 11538 (2931) 123 78 (3146)

R R W A

90 Vertical Inside Bend


Part No. Key*
EIV-()(H)-90-(W)-(R)
R L W A Dim. Inches (mm)

12 Radius
Depth** 4 6 8 20 78 (530) 2912 (749) 2078 (530) 29 1 2 (749)

24 Radius
Depth** 4 6 8 3278 (835) 46 1 2 (1181)

36 Radius
4 Depth** 6 8 44 58 (1133) 63 516 (1608)

A L

2078 32 78 (530) (835) 2912 46 1 2 (749) (1181)

3278 44 58 44 58 (835) (1133) (1133) 46 1 2 63516 63 5 16 (1181) (1608) (1608)

* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Contact us for availability of 3 (76mm)

16

CABLE TRAY SYSTEMS

Ladder Cable Tray - Mitered Fittings


90 Vertical Outside Bend
Part No. Key*
EOV-()(H)-90-(W)-(R)
A W L Dim. Inches (mm)

12 Radius
Depth** 4 6 8

24 Radius
Depth** 4 6 8 33 78 (860) 4715 16 (1218)

36 Radius
4 Depth** 6 8 47 78 (1216) 67 34 (1721)

A
R

19 78 2178 2378 3178 (505) (555) (606) (810) 2818 30 15 16 33 34 45116 (714) (786) (857) (1145)

3578 4378 45 78 (911) (1114) (1165) 50 3 4 62116 647 8 (1289) (1576) (1648)

90 Horizontal Direct Bend


Part No. Key*
EHBD-()(H)-90-(W)

Horizontal Adjustable Bend 45-135


Dimensions Inches (mm)
W 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 13 (330) 16 (406) 19 (483) 25 (635) 31 (787) 37 (940) 43 (1092)

Part No. Key*


EHAB-()(H)-(W)
L (Varies)

Mitered Fittings

W 14 (406)

W A

30, 45, 60 Horizontal Direct Bend


Part No. Key*
EHBD-()(H)-30/45/60-(W)
The 60 tting is fabricated with the horizontal adjustable splice plates. Please contact us for other 30/60 radius mitered ttings.

Dimension Inches (mm)

30 Angle ( )
Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 14116 (357) 17116 (433) 20116 (510) 26 916 (675) 32916 (827) 38916 (979) 44916 (1132) L 3112 (800) 33 (838) 3412 (876) 39516 (999) 42516 (1075) 45516 (1151) 48516 (1227)

45 Angle ( )
A 17 (432) 20 (508) 23 (584) 2934 (756) 3634 (933) 4134 (1060) 4734 (1213) L 30 (762) 321 16 (814) 3414 (870) 403 16 (1021) 447 16 (1129) 481116 (1237) 52 15 16 (1345)

60 Angle ( )
A 19316 (487) 22 316 (564) 25316 (640) 32 (813) 38 (965) 44 (1118) 50 (1270) L 27 9 16 (700) 30 3 16 (767) 323 4 (832) 397 16 (1002) 445 8 (1133) 49 7 8 (1267) 551 16 (1399)

45 Horizontal Bend
Part No. Key*
EHB-()(H)-45-(W)-(R)
Joining 45 Horizontal Bend X = 2A - .707 (W + .5) Y = 2L - .707 (W + .5)

Dimension Inches (mm)

12 (305) Radius
Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) A 20 1116 (525) 23 1116 (602) 26 1116 (678) 32 1116 (830) 38 1116 (983) 44 1116 (1135) 50 1116 (1287) L 38 78 (987) 41 (1041) 43 18 (1095) 47 38 (1203) 51 58 (1311) 55 78 (1419) 60 18 (1527)

24 (610) Radius
A 2414 (616) 27 14 (692) 3014 (768) 36 14 (921) 4214 (1073) 4814 (1226) 5414 (1378) L 47 38 (1203) 4912 (1257) 51 58 (1311) 5578 (1419) 6018 (1527) 6438 (1635) 6858 (1743)

36 (914) Radius
A 27 34 (705) 3034 (781) 3334 (857) 3934 (1010) 4534 (1162) 5134 (1314) 5734 (1467) L 557 8 (1419) 58 (1473) 601 8 (1527) 643 8 (1635) 685 8 (1743) 72 13 16 (1846) 771 16 (1957)

L R

W A

* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Contact us for availability of 3 (76mm)

CABLE TRAY SYSTEMS

17

Mitered Fittings - Ladder Cable Tray


30/45 Vertical Inside Bend
Part No. Key*
EIV-()(H)-30 or 45-(W)-(R)
R All dimensions are to the nearest 14

3 4 6 8 3 4 6 8 8 9 10 12 9 10 12 14 A (203) (229) (254) (305) (229) (254) (305) (356) 30 18 18 18 18 24 24 24 24 L (457) (457) (457) (457) (610) (610) (610) (610)
W

Dim. Inches (mm)

12 Radius Depth

24 Radius Depth

36 Radius Depth
3 4 6 8 11 12 14 15 (279) (305) (356) (381) 30 30 30 30 (762) (762) (762) (762) ** ** 18 18 (470) 3678 (937) 1912 (495) 3678 (937) 20 1516 (532) 36 78 (937)

45

A L

** **

11116 (281) 19 78 (505)

12 12 (318) 1978 (505)

1378 (352) 1978 (505)

** **

14 916 16 17716 (370) (406) (443) 2838 2838 2838 (721) (721) (721)

30/45 Vertical Outside Bend


Part No. Key*
EOV-()(H)-30 or 45-(W)-(R)
L All dimensions are to the nearest 14

Mitered Fittings

3 4 6 8 3 4 6 8 7 8 10 10 9 10 12 12 A (178) (203) (254) (254) (229) (254) (305) (305) 30 17 17 18 18 23 23 24 24 L (432) (432) (457) (457) (584) (584) (610) (610) 45 A L ** ** 10 34 (273) 19 316 (487) 1234 1434 (324) (375) 20 916 22 (522) (559) ** ** 14 516 (364) 271116 (703) 16 516 (414) 29116 (738) 18 516 (465) 3012 (775)

Dim. Inches (mm)

12 Radius Depth

24 Radius Depth

36 Radius Depth
3 4 6 8 11 12 14 14 (279) (305) (356) (356) 29 29 30 30 (737) (737) (762) (762) ** ** 17 1316 (452) 3618 (918) 19 1316 21 1316 (503) (554) 37916 39 (954) (991)

A R W

30/45 Vertical Inside Direct Bend


Part No. Key*
EIVD-()(H)-30 or 45-(W)

30/45 Vertical Outside Direct Bend


Part No. Key*
EOVD-()(H)-30 or 45-(W)
L
(4 16. 25 75 m m )
15 (381mm)

15 (381mm)

(3 13. 43 5 m m )

W L

A W

30 Angle ( )
Dim. Inches (mm)

45 Angle ( )
Depth** 4 6 8
Dim. Inches (mm)

30 Angle ( )
Depth** 4 6 8 11 1316 13 916 (300) (344) 2912 29 12 (749) (749)

45 Angle ( )
4 Depth** 6 8

Depth** 4 6 8

10 316 111516 131116 1238 131316 15 316 (259) (303) (348) (314) (351) (386) L 261116 261116 261116 249 16 249 16 249 16 (678) (678) (678) (624) (624) (624)

A L

16 116 14 1116 16 116 1858 (408) (357) (408) (473) 30 78 26 78 26 78 271516 (784) (683) (683) (710)

Straight Reducer
Part No. Key*
ESR-()(H)-(W1)x(W2) 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762)

W1 Inches (mm)
36 (914) 30 (762) 24 (610) 18 (457) 12 (305) 43 12 40 12 37 12 34 12 26 34 (1105) (1029) (953) (876) (679) 42 39 36 33 26 38 (1067) (991) (914) (838) (670) 40 12 37 12 36 26 34 (1029) (953) (914) (679) 35 34 26 34 37 12 (953) (908) (679) 35 34 26 34 (908) (679) 26 34 (679) 9 (229) 26 3 8 (670)

W1

L W2

W2 Inches (mm)

Dimension L Inches (mm)


* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall; ** Contact us for availability of 3 (76mm)

18

CABLE TRAY SYSTEMS

Ladder Cable Tray - Mitered Fittings


Right or Left Hand Reducer
Part No. Key*
RIGHT: ER-()(H)-(W1)x(W2) LEFT: EL-()(H)-(W1)x(W2) 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762)
Right hand reducer is shown

W1 Inches (mm)
36 (914) 30 (762) 24 (610) 18 (457) 12 (305) 55 12 46 14 4614 37 37 (1410) (1175) (1175) (940) (940) 4614 4614 37 37 2734 (1175) (1175) (940) (940) (705) 4614 37 37 2734 (1175) (940) (940) (705) 37 37 2734 (940) (940) (705) 37 2734 (940) (705) 2734 (705) 9 (229) 273 4 (705)

W1

L W2

W2 Inches (mm)

Dimension L Inches (mm)

Horizontal Tee
Part No. Key*
EHT-()(H)-(W1)-(W2)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)

Dimension Inches (mm)

12 (305) Radius
A 3058 (780) 3358 (850) 3658 (930) 42 58 (1080) 48 58 (1240) 5458 (1390) 6058 (1540) L 5512 (1410) 5512 (1410) 5512 (1410) 6434 (1640) 74 (1880) 74 (1880) 8314 (2110)

24 (610) Radius
A 4258 (1080) 4558 (1160) 4858 (1240) 54 58 (1390) 6058 (1540) 6658 (1690) 7258 (1840) L 74 (1880) 8314 (2110) 8314 (2110) 92 12 (2350) 92 12 (2350) 10134 (2580) 111 (2820)

36 (914) Radius
A 5458 (1390) 57 58 (1460) 60 58 (1540) 6658 (1690) 7258 (1840) 78 58 (2000) 84 58 (2150) L 10134 (2580) 10134 (2580) 111 (2820) 111 (2820) 12014 (3050) 12912 (3290) 12912 (3290)

Mitered Fittings

L R R

W1 W2 A

Horizontal Cross
Part No. Key*
EHC-()(H)-(W1)-(W2)-(R) Width 6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)
L

Dimension Inches (mm)

12 (305) Radius
A 5434 (1390) 5734 (1470) 6034 (1540) 6634 (1700) 7234 (1850) 7834 (2000) 8434 (2150) L 5512 (1410) 5512 (1410) 5512 (1410) 6434 (1640) 74 (1880) 74 (1880) 8314 (2110)

24 (610) Radius
A 78 34 (2000) 81 34 (2080) 84 34 (2150) 90 34 (2310) 9634 (2460) 10234 (2610) 108 34 (2760) L 74 (1880) 83 14 (2110) 83 14 (2110) 92 12 (2350) 92 12 (2350) 10134 (2580) 111 (2820)

36 (914) Radius
A 102 34 (2610) 105 34 (2690) 108 34 (2760) 114 34 (2910) 120 34 (3070) 126 34 (3220) 132 34 (3370) L 10134 (2580) 10134 (2580) 111 (2820) 111 (2820) 12014 (3050) 12912 (3290) 12912 (3290)

R R

W2 L

W1 A

Vertical Tee
Part No. Key*
EVT-()(H)-90-(W)-(R)
Specify up or down at the end of the part no. A R

Dimensions Inches (mm)


Radius 24 (610) 36 (914) A 33 8 (860) 45 78 (1165)
7

L 61 34 (1568) 85 34 (2178)

* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall

CABLE TRAY SYSTEMS

19

Splice Plates - Ladder Cable Tray


Enduro offers a full line of berglass splice plates designed to provide a structural transition between straight sections and ttings. Enduro splice plates and hardware are sold separately and are not provided as standard with straight sections or ttings due to the many hardware options. All plates have 716 pre-drilled bolt holes.
NEMA FG-1 Please refer to NEMA FG-1 regarding proper tray installation as it pertains to support and splice plate locations for straight sections and ttings. Refer to page 11 for recommended support locations.

Ladder Cable Tray Splice Plate Part Numbers


Example: ESP - 6C - 180
Side Rail Height
3 = 3 (76mm) 4 = 4 (102mm) 6 = 6 (152mm) 8 = 8 (203mm) 10 = 10 (254mm)

Type
ESP = Straight EEP = Expansion EVS = Vertical EHS = Horizontal

Material
C = Polyester V = Vinyl Ester SS = Stainless Steel

Degree
180 = Straight, Expansion 90 = 90 45 = 45 30 = 30 22.5 = 22.5 HA = Horiz. Adjustable* VA = Vert. Adjustable*

Splice Plates

* For Horiz. and Vert. Adjustable part number use ESP for Type, example: ESP-6C-HA. Expansion plates have 1 slotted holes allowing 5/8 total contraction and expansion. Refer to thermal contraction table on page 6 for maximum spacing between expansion joints. Side rail height of 3 and 4 comes with 4 bolt sets per plate. Side rail height of 6 and 8 comes with 8 bolt sets per plate. Side rail height of 10 comes with 12 bolt sets per plate. For 6 and 8 channel heavy duty splice plates, see page 22.

Splice and Hardware Options


Tray Resin Splice Material
Polyester Vinyl Ester Standard Optional Standard 316 Stainless Steel Optional Optional Standard Standard Standard 316 Stainless Steel Standard Standard Standard Standard Standard

Hardware Sets
Monel Silicon Bronze Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional Isoplast Optional Optional Optional Optional Optional

Polyester Vinyl Ester Halogen-Free Halogen-Free Low Smoke Plus Conductive

Hardware
Type
316 Stainless Steel Bolt Set 316 Stainless Steel Bolt Set Monel Bolt Set FRP Studs & Nuts FRP Studs & Nuts Silicon Bronze Bolt Set

Set Includes
Bolt, nut, 2 flat washers, Bolt, nut, 2 flat washers, Bolt, nut, 2 flat washers, Stud and 2 nuts Stud and 2 nuts Bolt, nut, 2 flat washers, 1 lock washer 1 lock washer 1 lock washer

Size
8-16 3 8-16 3 8-16 3 8-16 3 8-16 3 8-16
3

For Use With Tray Types


x x x x x x 1 1 4 1 1 2 1 1 4 2 2 1 2 1 1 4 All tray types (except 10 Channel**) All tray types (except 10 Channel**) All tray types (except 10 Channel**) ELL3, ELL4, ELL6, EIL6, EMZ6 EHL6, EHL8, EHV6 All tray types (except 10 Channel**)

Part No.
505167SS 505168SS 606167M 707166F 707167F 808167SB

1 lock washer

** Contact us for hardware; It is recommended that expansion splice plates and 114 long assembly fasteners be used when connecting mitered fittings to molded fittings or straight lengths.

Typical Dimensions for FRP Splice Plates


Typical Dimensions Inches (mm)
Channel Depth Inches (mm)

Typical Dimensions for Stainless Splice Plates


Typical Dimensions Inches (mm)
Channel Depth Inches (mm)

A
1 34 (44) 2 (51) 4 58 (117) 6 (152)

B
1 (25) 1 (25) 1 (25) 1 1116 (43)

C
-0-02 58 (67) 2 58 (67)

A
1 14 (32) 1 4 (32)
1 5 5

B
8 (16) 8 (16) 4 (19) 4 (19)

C
-0-0258 (67) 258 (67)

3 (76) 4 (102) 6 (152) 8 (203)

3 (76) 4 (102) 6 (152) 8 (203)

41 8 (105) 41 8 (105)

3 3

20

CABLE TRAY SYSTEMS

Ladder Cable Tray - Splice Plates


Straight Section
A 1 14 (32)

Expansion
16 x 1 (11 x 25) slot
7

90 Vertical
4 58 (117) Field Drilling Required 1078 (276)

8 34 (222)

2 8 (54)
1

4 14 (108)

6 38 (162)

16 (11) hole

45 Vertical
7

30 Vertical
2 18 (54) 30

22.5 Vertical

16 (11) hole

22.5

A 1 14 (32) 45 C B

Splice Plates

4 78 (124)

Adjustable Vertical

90 Horizontal
A

45 Horizontal

7 16 x 1 (11 x 25) slot, typ.

5 16 (129)
1

1 (25) 1 (25) 2 58 (67) 5 716 (138)

C 1 14 (32) 45

4 58 (117)

2 18 (54)

6 38 (162)

2 18 (54) 5 716 (138)

30 Horizontal

22.5 Horizontal

Adjustable Horizontal
6 (152)

4 78 (124) 1 4 (32)
1

30

22.5

2 18 (54)

B C A

16 (11) hole

CABLE TRAY SYSTEMS

21

Splice Plates - Ladder Cable Tray


Heavy Duty Splice Plates
Part No. Key*
ESP-(H) HP-180 Splice Plate

Part No. Key*


EEP-(H) HP-180 Splice Plate
234 (70) stock

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

1 14 (32)
+ _ 116

2 18 (54) B

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

2 18 (54)

1 14 (32)

+ _ 116

2 58 (67)

16 (11) 17 14 (438) 17 14 (438)

Side Rail Height Inches (mm)

A
Inches (mm)

B
Inches (mm)

4 (102) 6 (152) 8 (204)

3 (76) 5 (127) 6 8 (162)


3

1 38 (35) 1 38 (35) 2116 (52)

Splice Plates

10 Channel Splice Plates


Part No.
ESP-10C-180 Splice Plate
13 (330) 218 (54) 4 Plcs. 2 1116 (68) 8 (204)

Part No.
EEP-10C-180 Splice Plate

13 (330) 2 18 (54) 4 Plcs. 1 34 (44)

2 58 (67) C8 x 134 x 516

16 (7.9)

2 (50.8) 2 18 (54) 16 (11) Dia. 12 Plcs.

1 14 (32)

2 (50.8) 2 18 (54) 16 (11) x 1 Slot 12 Plcs.

114 (32)

* In Part No. Key, parentheses ( ) = insert corresponding option code; H = Side Rail Height - 4, 6, 8 (inches)

22

CABLE TRAY SYSTEMS

Ladder Cable Tray - Accessories


Enduro offers a full line of accessories for our electrical products including cable tray covers, divider strips, drop outs, blind ends, adapters, hold-down clips, marine rungs, strut rungs, swivel clamps and a wide variety of stainless steel or FRP cable tray fasteners appropriate for any application.

Resin Designation
() = Insert one of the following letters for resin designations when required. P = Polyester (Example: EPC-CL-12-P) V = Vinyl Ester (Example: EPC-CL-12-V) Y = Halogen-Free Low Smoke Plus (Example: EPC-CL-12-Y)
Cable tray covers are recommended for those areas where the cable needs protection from falling objects, adverse weather conditions, etc. Available in 10ft. (3m) sections in both at and peaked design. In addition to cover, solid bottom is also available. See page 24 for cover accessories.

Clampless Flat Cover


Part No. Key*
EPC-CL-(W)-()
Easiest & Lowest Installation Cost
Stainless embedded nut pre-installed by Enduro Eliminates the need for Hold Down Clamp for a quicker and easier eld installation. Recommended to be purchased with a cable tray straight section matching the clampless at cover section. A total of three pairs of stainless embedded nuts are pre-installed to the cable tray channels by Enduro. Contact us for metal types available on embedded nuts. 14 diameter stainless fasteners and at washers are also included and shipped separately. Contact us regarding ttings availability on this type of cover system. Available tray widths (inches): 6, 9, 12, 18, 24, 30, 36

Accessories

Flat Cover
Part No. Key*
C Tray: E()C-(W) Z Tray: EZC-(W)
Installation Methods for Flat Cover: Thermoplastic Drive Rivets (part no. R-25) are the most economical method, but do require eld drilling. It is recommended rivets be installed on 24 centers along both side rails. Cover Hold Down Clamps and Enduro Stand Offs allow cover to be removed for easy access to cables - see page 24. It is recommended to use seven pair at 16 on center per 10 Ft. length of cover. Add ventilation height 2 for Flat Cover. Flat covers can be ventilated or non-ventilated. Diagram shown is ventilated. Inches (mm)

Tray Width

C Tray Type Wt./LF


EPC-06 EPC-09 EPC-12 EPC-18 EPC-24 EPC-30 EPC-36 0.57 0.86 1.14 1.71 2.28 2.85 3.42

Z Tray Type Wt./LF


EZC-06 EZC-09 EZC-12 EZC-18 EZC-24 EZC-30 NA 0.95 1.24 1.52 2.09 2.66 3.23 NA

6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)

To order Flat Cover for ladder cable tray ttings, add EC before tting part number. Example: EC-EHB-MC6-90-24-24

Peaked Cover
Part No. Key*
EPC22-(W)
Installation Methods for Peaked Cover: Use three pair of Enduro Stand Off - Peaked for each 10 ft. length of tray. Peaked cover is not available for ttings. 11.25 H Contact us for information on 22.5, 30 and 45 peaked covers. Add ventilation height 134 for peaked cover. Peaked covers can be ventilated or non-ventilated. Diagram shown is ventilated. Tray Width - W

C Tray Type
EPC22-06 EPC22-09 EPC22-12 EPC22-18 EPC22-24 EPC22-30 EPC22-36

Dimensions In. (mm)

W
6 (152) 9 (229) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914)

H
0.6 0.9 1.2 1.8 2.4 3.0 3.6 (15) (23) (31) (46) (61) (76) (91)

Wt./LF
0.77 0.77 1.3 1.5 1.9 2.1 2.4

* In Part No. Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box at top; W = Width of the inside distance from tray wall to tray wall

CABLE TRAY SYSTEMS

23

Accessories - Ladder Cable Tray


Stand Off
Part No.
ESO
Vinyl Ester resin is the standard. Includes mounting hardware 2 STD

Stand Off Peaked


Part No.
ESOP
Vinyl Ester resin is the standard. Includes mounting hardware 11.25 134 STD
3 8 x 1 14 316 SS bolt, flat washer, & lock washer two required 3 8 x 1 14 316 SS bolt, flat washer, & lock washer two required

Cover Hold Down Clamp


Part No. Key*
ECHD-(H)()
Not available for EMZ6 tray

cover

cover hold down clamp

SS bolt 3 8 x 2 with nut & flat washer

Complete Cover Hold Down


Part No. Key*
CCHD-(H)() x (W)
Recommended Usage: To secure cover to tray in an outdoor application. Best suited for a high wind situation. Available in stainless steel, contact us for dimensions. tray depth +4
1

centerline of .4375 holes 4 places


1 4 SS nut 4 required 3

4 SS threaded rod

tray depth

1 square rung 2 required tray width +3

Accessories

Hold Down Clip & Expansion Guide


7

Part No. Key*


XHDC-L()** XHDC-H()*** XHDC-D()*** XHDC-10()***

Tray Type
ELL ELL/EIL/EHL/EHZ D-EHL D-EHL10

Dim. A Dim. B
1 5

16 x 78 slot

3 4 (19)

Hold Down Clip & Expansion Guide

4 (6.4) 8 (9.5)

1 19

2 (12.7) 32 (15.1) 16 (17.5)


A

16 (7.9)

C L

3 1

11 3

2 (12.7)

4 (20.6)
134 (4.45) 3 34 (82.6)

** Part does not have the 716 x 78 slot. They have a 716 diameter hole located 78 from the outer edge instead of 34. *** Part will allow a 316 expansion movement. To reduce expansion, please contact us. Please contact us for stainless steel dimensions.

Floor / Panel Flange Plate


Part No. Key* Side Rail Height Dim. A Dim. B
FP-3() FP-4() FP-6() FP-8() FP-10() 3 (76) 4 (102) 6 (152) 8 (203) 10 (254) 1 4
3

Conduit Swivel Clamp


5 16
7

All drilled holes are 16 in diameter. Hole pattern varies with tray type.
7

Part No. Key*


ECTC-(TD)
This allows an easy transition to/from conduit and FRP cable tray. Please substitute cable tray designation when ordering (Example TD = EHL6). Pipe clamps are separate order item, see page 37. For Vinyl Ester add VE to end of part number - example: ECTC-(TD)-VE.

2 1 4 4 5 8 6 8

57 16 57 16 57 16 57 16
A

Beam Hold Down Guide


Part No.
BCHDG-MP-CP

Part No.
BCHDG-MP-LV

Eliminates the Need to Drill or Punch Holes While Allowing for Normal Expansion
A stainless steel guide that secures the position of cable tray on a support rack or structure. Guide becomes a clamp with use of a 316 SS set screw on top. Set screw is included with part. Guide is also easily adaptable for right or left sided installations.

* In Part No. Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box on page 23; H = Side Rail Height, available heights (inches): 3, 4, 6, or 8; TD = Tray Designation; W = Width of the inside distance from tray wall to tray wall

24

CABLE TRAY SYSTEMS

Ladder Cable Tray - Accessories


Divider Strip
Part No. Key*
Loose: EDS-()-1 Installed: EDS-()-2
Divider strips are supplied in ten foot lengths. Unless indicated otherwise, dividers are intended for eld installation. Please indicate installation position if required. For easier installation, dividers can be furnished with factory-drilled notching with additional cost. Divider strips are available for ttings, please contact us for part numbers. For securing rivited divider to tray we use 316 SS rivets. We also have available thermoplastic drive rivets (directly below) which require eld drilling.

Adjustable Clamp for Divider Strip


Part No. Key*
For For Side Rail: ADC-1() Side Rail: ADC-2()
This part number is only for the adjustable clamp, does not include divider strip. side rail only available in 3 (76), 4 (102), 6 (152) and 8 (203)

Nylon Thermoplastic Drive Rivet


Part No. Key*
R-25-()
For securing cover material and divider strip. Pigmented to match resin type.

Drop Out
Part No. Key*
For For For 10 Side Rail: EDO-1-(W) Side Rail: EDO-2-(W) Side Rail: EDO-3-(W)
W Actual width of Drop Out is less than width of tray to allow for placement inside channel ange. R-25 drive rivets (left) are a separate order item. For Vinyl Ester, add VE to the end of part number. For Halogen-Free Low Smoke Plus resin add Y to part number. Drop Out installation for less than 12 width: Drill two 14 holes 1 from each end. Insert R-25 rivet into each opening. Drop Out installation for more than 12 width: Drill three 14 holes 1 from each end and in the middle. Insert R-25 rivet into each opening.

Blind End
Part No. Key*
EBE-(H)()-(W)
316 SS fasteners included

W H

Accessories

Standard Field Install Rung Marine Field Install Rung


Part No. Key*
EFIR-(W)-(PE or VE)
Hardware not included. PE = Polyester; VE = Vinyl Ester; Example for a 6 wide rung, polyester resin: EFIR-06-PE

Strut Field Install Rung


Part No. Key*
EFSR-(W)-(PE or VE)
Hardware not included. PE = Polyester; VE = Vinyl Ester; Example for a 6 wide rung, polyester resin: EFSR-06-PE

Part No. Key*


EFIR-MR-(W)-(PE or VE)
Hardware not included; PE = Polyester; VE = Vinyl Ester; Example for a 6 wide rung, polyester resin: EFIR-MR-06-PE

Cable Tray Support Racks


Part No. Key*
SR1-6() SR1-9() SR1-12() SR1-18() SR1-24() SR2-24() SR2-30() SR2-36() Dimension In. Allowable A B C Load Lbs. 10 13 16 22 28 26 32 38 12 12 12 12 12 21 21 21 10 10 10 10 10 15 15 15 1,600 1,100 850 725 480 750 750 750

Vertical Tray Hanger Support Field Cutting Sealant


Part No. Key*
VH-(H)()
Not available for EMZ6.
1 2 hanger rod and nuts separate order items

Part No.
Quart Can: ES-Q Gallon Can: ES-G
Seals exposed bers after any eld cuts. Restores gloss and luster to weathered berglass. Seals exposed FRP threads after installation of berglass threaded rod and hex nuts. For polyester and vinyl ester resin products. Clear color. Meets NSTA and UPS requirements for sea and ground transportation.

SemKit Adhesive
Part No.
SEMKIT
Fiberglass to berglass adhesive for custom fabrication or repair. Meets NTSA and UPS requirements for sea and ground transportation.

Allowable load is based on a total load, uniformly distributed over the length of the rack. Safety factor = 2.0 1 1 A C
B CL of 716 holes
CL of 716 holes

S1

S2

* In Part No. Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box on page 23; H = Side Rail Height, available heights (inches): 3, 4, 6, or 8; W = Width of the inside distance from tray wall to tray wall

CABLE TRAY SYSTEMS

25

Channel-Type Instrumentation Tray


Enduro channel-type instrumentation tray is designed for light loads of individual wiring and pneumatic tubing. As illustrated, it is offered in solid or ventilated construction. Ventilated channel-type tray has .75 (19mm) diameter holes on 9.25 (235mm) or 12 (305mm) centers staggered left and right in the web. All straight sections and pre-assembled ttings are pre-drilled to accept ange splice plates. All splice plates and fasteners are separate order items. Part No. Key*
EIS-200 x (L) EIS-300 x (L) EIS-400 x (L) EIS-600 x (L) EIS-600D x (L) EIS-800 x (L) EIS-1000 x (L)

Channel Size
Width x Depth 2 x 1 (51 x 25) 3 x 1 (76 x 25) 4 x 1 8 (102 x 35)
1

Wt./Ft.
0.35 0.68 0.94 1.34 1.5 2.60 4.10

6 x 15 8 (152 x 35) 6 x 2 (152 x 51) 8 x 134 (203 x 35) 10 x 234 (254 x 70)

The part numbers above are for polyester solid bottom channel-type tray. For ventilated tray, replace the S in the part number with a P. For vinyl ester add VE Example: EIS-VE-200 x 10

Channel Inst. Tray

For halogen-free low smoke plus add Y Example: EIS-Y-200 x 10 L = Length; Available in 10 Ft. (3m) and 20 Ft. (6m) sections, substitute L for 10 or 20.

Technical Data - Channel-Type Instrumentation Tray


Maxium Loading & Maximum Deection
Part No.
EIS-200 x (L) EIS-300 x (L) EIS-400 x (L) EIS-600 x (L) EIS-800 x (L)

Span
Ft. (m)

Max Loading
Lbs./Ft. (N/m)

5 (1.5) 5 (1.5) 8 (2.4) 8 (2.4) 10 (3.0) 10 (3.0) 10 (3.0)

4.0 (5.94) 3.9 (5.79) 1.0 (1.48) 2.8 (4.16) 1.5 (2.23) 2.8 (4.16) 5.2 (7.73) 20.0 (29.73) 3.9 (5.79)

Max Deflection Loads are based on limiting the deection to a value In. (mm) equal to 1120 of the span.
0.5 (12.7) 0.5 (12.7) 0.8 (20.3) 0.8 (20.3) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4)

For ventilated tray, reduce loads by 10%.

10 (3.0) EIS-1000 x (L) 15 (4.5)

* In Part No. Key, parentheses ( ) = insert corresponding option code; (L) = Length, see note above

26

CABLE TRAY SYSTEMS

Channel-Type Inst. Tray - Fittings & Accessories


The following tting part numbers are for polyester, solid bottom channel-type ttings. For vinyl ester add VE Example: EIS-VE-MC90IV-18-600. For halogen-free low smoke plus add Y Example: EIS-Y-MC90IV-18-600. For ventilated tting, replace the S with a P.

90 Vertical Inside Molded


Part No.
EIS-MC90IV-18-600 EIS-MC90IV-24-400 EIS-MC90IV-24-600

90 Vertical Outside Molded


A
A

Radius
18 (457) 24 (610) 24 (610)
3 11

Part No.

Radius
1

A
16 4 (413) 28516 (719) 2814 (718) 283 16 (716)
90 R R

22 4 (578) 28 16 (729) 2834 (730)


R

R 90

EIS-MC90OV-12-600 12 (305) EIS-MC90OV-24-400 24 (610) EIS-MC90OV-24-600 24 (610) EIS-MC90OV-24-800 24 (610)

90 Horizontal Molded
Part No. Radius
13

90 Vertical Inside Mitered


A
2234 (578) 32 16 (833) 343 4 (883) 36 16 (932)
11

Part No. Key*


EIS-90IV-(R)-(W)00
90 R R A

A
221 4 (565) 34 1 4 (820)
22-30 R 10 A

EIS-MC90HB-12-600 12 (305) EIS-MC90HB-24-400 24 (610) EIS-MC90HB-24-600 24 (610) EIS-MC90HB-24-800 24 (610)

EIS-90IV-(R)-(W)00

R = Radius which can be 12 (305) or 24 (610); W = Width which can be 2, 3, 4, 6, 8 or 10; For 10 dimensions contact us. Substitute P for S for punched channel.

45

22-30

90 Vertical Outside Mitered


Part No. Key*
EIS-90OV-(R)-(W)00 EIS-90OV-(R)-(W)00

90 Horizontal Bend
22-30 45 22-30

A
22 (559) 34 (864)
A 10 R

Part No.
12 (305) Radius EIS-90HB-12-200 EIS-90HB-12-300 EIS-90HB-12-400 EIS-90HB-12-600 EIS-90HB-12-800 EIS-90HB-12-1000 EIS-90HB-24-200 EIS-90HB-24-300 EIS-90HB-24-400 EIS-90HB-24-600 EIS-90HB-24-800

A
24 (610) 25 (635) 26 (660) 28 (711) 30 (762) 32 (813) 36 (914) 37 (940) 38 (965) 40 (1016) 42 (1067)
45

22-30 A

R 10

R = Radius which can be 12 (305) or 24 (610); W = Width which can be 2, 3, 4, 6, 8 or 10; For 10 dimensions contact us. Substitute P for S for punched channel.

Channel Inst. Tray

22-30 W

W2

Part No. Key*


EIS-HT or HC-200 EIS-HT or HC-300 EIS-HT or HC-400 EIS-HT or HC-600 EIS-HT or HC-800 EIS-HT or HC-1000

W1
2 (51) 3 (76) 4 (102) 6 (154) 8 (203) 10 (255)

W2
2 (51) 3 (76) 4 (102) 6 (152) 8 (203) 10 (255)
18 (457) W2 18 (457)
W1 W1

18 (457)

24 (610) Radius

Horizontal Tee & Horizontal Cross

EIS-90HB-24-1000 44 (1118)

Channel Hold Down Clip


Part No.
IHDC-3 IHDC-4 IHDC-6 IHDC-6D IHDC-8 IHDC-10
10 Ga. 316 SS
5

HT = Horizontal Tee; HC = Horizontal Cross; Substitute P for S for punched channel

W
3 (76) 4 (102) 6 (154) 6 (154) 8 (203) 10 (255)
1

A
1 8 (28) 114 (33) 134 (44) 134 (44) 178 (47) 278 (72)

18 (457)

Channel Tray Cover


Part No. Key*
EPC-(W)00-()
= Resin - insert P for polyester resin, insert Y for halogen-free low smoke plus resin. Hardware and clamp not included.
1 3

Channel Cover Clamp


Part No. Key*
CCC-(W)00-()
= Resin - insert PE for polyester resin, insert Y for halogen-free low smoke plus resin. 316 SS hardware included. 2 (51)

16 (8)
1 2 (13)

4 bolt

16 (5)

1 12 (38) * In Part No. Key, parentheses ( ) = insert corresponding option code; = Resin; R = Radius; W = Width of the inside distance from tray wall to tray wall

CABLE TRAY SYSTEMS

27

Splice Plates - Channel-Type Inst. Tray


Channel-Type Splice Plate Part Numbers
Example: EISP - 90V - 600
Degree
180 = Straight 90 = 90 45 = 45 30 = 30 22.5 = 22.5

Direction
V = Vertical H = Horizontal (no mark) = Straight

Channel Size
200 = 2 (51mm) 300 = 3 (76mm) 400 = 4 (102mm) 600 = 6 (152mm) 800 = 8 (203mm) 1000 = 10 (254mm) 90 Vertical
6 (152)

These part numbers are for Polyester resin. For Vinyl Ester, add VE - example: EISP-VE-90V-600 For Stainless Steel, add 316SS - example: EISP-90V-600-316SS. For expansion insert X between EISP and Degree, example: EISP-X-180-200.

Straight Section
A
5

Expansion
5

16 (8) holes 6 14 (156)

16 x 1 (8 x 25) slots

A 6 (152)

8 34 (222) 2 18 (54) 1 14 (32)


A

4 18 (105)

Channel Inst. Tray

45 Vertical
1 14 2 18 (32) (54)
A

30 Vertical

22.5 Vertical

2 30 45 22.5

4 78 (124)

90 Horizontal
A
A

45 Horizontal
2
A

30 Horizontal
45 30

5 38 (136)

5 38 (136) 4 78 (124)

22.5 Horizontal
22.5

28

CABLE TRAY SYSTEMS

Flanged-Type Instrumentation Tray


Enduro anged-type instrumentation tray is ideal for low-voltage or communications cables, including beroptic cables, or to support hydraulic or pneumatic tubing. Made from the same high-strength, corrosion-resistant pultruded materials as our ladder-type tray, Enduro instrumentation tray is tough and made to stand up to the most demanding environments. Enduro anged tray also comes slotted for easy attachment of cables. Enduro tray comes in multiple options, including different resin systems, your choice of ventilated or nonventilated, and with or without snap-on covers. Our anged-type instrumentation trays come in depths of 50mm or 80mm, widths of 50mm, 100mm, 150mm, 200mm and 300mm, and lengths of 3m. In addition, our offering includes a full complement of ttings, support systems and accessories.

Flanged-Type Straight Section Part Numbers


Example: EL - ITS - 50 - 50 - CT
Resin () Bottom (B) Side Rail Height (H)
50 = 50mm (1.97) 80 = 80mm (3.15)

Width (W)
50 = 50mm (1.97) 100 = 100mm (3.94) 150 = 150mm (5.91) 300 = 300mm (11.82)

EL = Polyester ITS = Solid Bottom EV = Vinyl Ester ITP = Slotted Bottom ERT = Conductive ES = Halogen-Free EY = Halogen-Free Low Smoke Plus

Technical Data - Flanged Tray


Maximum Loading
Part No.
EL-ITS-50-50-CT EL-ITS-50-100-CT EL-ITS-50-150-CT EL-ITS-50-300-CT EL-ITS-80-50-CT EL-ITS-80-100-CT EL-ITS-80-150-CT

Accessories & Splice Plates


Straight Cover
Part No. Key*
()-IT-(W)-CTC
Example: EL-IT-50-CTC

Flanged Inst. Tray

Span
Ft. (m)

Max Loading
Lbs./Ft. (N/m)

5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5) 5 (1.5) 10 (3) 15 (4.5)

25.7 (34.8) 3.1 (4.2) 0.9 (1.2) 30.9 (41.9) 3.8 (5.2) 1.1 (1.5) 35.6 (48.3) 4.4 (6.0) 1.3 (1.8) 42.4 (57.5) 5.2 (7.1) 1.5 (2.0) 54.2 (73.9) 6.7 (9.1) 2.0 (2.7) 94.4 (128.0) 11.8 (16.0) 3.5 (4.7) 108.4 (147.0) 13.5 (18.3) 4.0 (5.4) 130.8 (177.3) 16.4 (22.2) 4.8 (6.5)

Divider Strip
Part No. Key*
()-IT-(W)-DS
Example: EL-IT-50-DS

Straight Splice Plates


Part No. Key*
ESS-IT-(H)-SSP EV-IT-(H)-SSP
Stainless Example: ESS-IT-80-SSP Vinyl Ester Example: EV-IT-80-SSP

Material Stainless Steel Vinyl Ester

EL-ITS-80-300-CT

Reducer Splice Plates


Part No. Key*
ESS-IT-(H)-(W)-RSP EV-IT-(H)-(W)-RSP
Please specify Width 1 and Width 2 when ordering.

Load (Lbs/Ft) are based on deection equal to L/D = 200. Part numbers above are polyester and solid bottom angedtype instrumentation tray. A change in resin will not affect loading. Please contact us for loading of slotted tray.

Material Stainless Steel Vinyl Ester

* In Part No. Key, parentheses ( ) = insert corresponding option code; = Resin; B = Bottom; H = Side Rail Height W = Width of the inside distance from tray wall to tray wall

CABLE TRAY SYSTEMS

29

Fittings - Flanged-Type Inst. Tray


Flanged-Type Fittings Part Numbers
Example: EL - ITS - 50 - 50 - HB - 90 - 300
Resin () Bottom (B) Height (H)
50=50mm (1.97) 80=80mm (3.15)

Side Rail

Width (W)
50=50mm (1.97) 100=100mm (3.94) 150=150mm (5.91) 300=300mm (11.82)

Type
HB=Horizontal Bend IV=Inside Vertical OV=Outside Vertical

Angle
90=90 45=45

EL=Polyester ITS=Solid Bottom EV=Vinyl Ester ITP=Ventilated Bottom ERT=Conductive ES=Halogen-Free EY=Halogen-Free Low Smoke Plus

90 Vertical Inside Mitered


Part No. Key*
()-(B)-(H)-(W)-IV-90
17 516 R 45 45 9716 W

90 Vertical Outside Mitered


Part No. Key*
()-(B)-(H)-(W)-OV-90
18 38 9 8
3

45 45 R

90 Horizontal Mitered
Part No. Key*
()-ITS-50-50-HB-90-300 ()-ITS-80-50-HB-90-300 ()-ITS-50-100-HB-90-300 ()-ITS-80-100-HB-90-300 ()-ITS-50-150-HB-90-300 ()-ITS-80-150-HB-90-300 ()-ITS-50-300-HB-90-300 ()-ITS-80-300-HB-90-300
Radius = 11.8 (300mm) 45 A R 45 10 14

45 Horizontal Mitered
A Part No. Key*
()-ITS-50-50-HB-45-300 ()-ITS-80-50-HB-45-300 ()-ITS-50-100-HB-45-300 ()-ITS-80-100-HB-45-300 ()-ITS-50-150-HB-45-300 ()-ITS-80-150-HB-45-300 ()-ITS-50-300-HB-45-300 ()-ITS-80-300-HB-45-300
Radius = 11.8 (300mm)

A
27116 (688) 28 1 2 (723)

Horizontal Fitting Cover


Part No. Key*
()-IT-(W)-CTC-90 or 45-300

1938 (493) 2138 (543)

Flanged Inst. Tray

23516 (593) 2914 (743)

29 7 8 (758) 34116 (865)

22.5 R 22.5 10

Horizontal Tee
W

Horizontal Cross
Part No. Key*
()-(B)-(H)-(W)-HC
191116 W 191116 W

Part No. Key*


()-(B)-(H)-(W)-HT

19 1116

191116 * In Part No. Key, parentheses ( ) = insert corresponding option code; = Resin; B = Bottom; H = Side Rail Height; R = Radius; W = Width of the inside distance from tray wall to tray wall

30

CABLE TRAY SYSTEMS

Wireway
Enduro wireway is designed to protect data control, communication and power cables from atmospheric conditions (like dust, dirt, oil, water) and unauthorized/accidental tampering. Enduro lay-in wireway is often found in: Computer, communication, and clean room applications. Enduro lay-in-wireway is manufactured by the pultrusion process using special berglass composite designs and re-retardant resin formulation for superior strength, durabiliy, and corrosion resistance. Enduro wireway carries a Class 1 re rating in accordance with ASTM Standard E-84. Our wireway straight sections and ttings are provided with a snap-on / snap-off cover. It also has a modular design which includes straight sections, elbows, tees and crosses. All wireway sections and ttings are available in the ve sizes shown below. Please contact us about other available sizes. Straight sections and covers come in 10 ft. lengths. Splice plates are a separate order item.

Enduro wireway readily conforms to the grid-post system of raised oors.

Food processing plants

where periodic washdowns often utilize caustic disinfectants

Transportation/subway systems

where enclosed environments desire telecommunication wireway materials to have low smoke development and non-toxic smoke properties for enhanced public safety

Part No.
CW 250 x 10

Part No.
CW 404 x 10

Part No.
CW 412 x 10

2 12 (64mm)

4 (102mm) 2 12 (64mm) 4 (102mm)

4 (102mm)

12 (305mm)

Part No.
CW 606 x 10

Part No.
CW 612 x 10

Wireway

6 (152mm)

6 (152mm)

6 (152mm)

6 (152mm) 6 (152mm) The CW 612 x 10 is available with or without a divider. The divider allows separation of various cables as needed. E
1

8 Pultruded FRP Wireway Cover

Dimension Inches (mm)

Part No.
CW 250 x 10 CW 404 x 10 CW 412 x 10 CW 606 x 10 CW 612 x 10

A
N/A 3316 (81) 3316 (81) 5 58 (143) 5 58 (143)

B
2.5 (64) 4 (102) 4 (102) 6 (152) 6 (152)

C
2.5 (64) 4 (102) 12 (305) 6 (152) 12 (305)

D
3 (76) 434 (121) 1234 (324) 634 (171) 1234 (324)

E
N/A* 5 38 (136) 1338 (340) 738 (187) 1338 (340)
B A

FRP Wireway Cover Splice Plate 3 Deep D

* Cover body and splice plates not available for CW250. See page 34 for splicing method C

FRP Wireway Body Splice Plate

CABLE TRAY SYSTEMS

31

Wireway
Technical Data - Wireway
Wireway Load Span
Part No.
CW250 x 10 CW404 x 10 CW412 x 10 CW606 x 10 CW612 x 10

Maximum Span
contact us 10 (3m) 10 (3m) 10 (3m) 10 (3m)

Maximum Loading
contact us 10 Lbs/Ft (1.23 N/m) 12 Lbs/Ft (1.23 N/m) 20 Lbs/Ft (9.73 N/m) 25 Lbs/Ft (12.34 N/m)

Wireway Physical Properties


Electrical Property
Electric Strength, Short Term in Oil 18, VPM* Electric Strength, Short Term in Oil, KV per inch

Logitudinal Direction ASTM Test


D149

Polyester Fire Retardant


200 35

Property
Ultimate Tensile Strength Ultimate Compressive Strength Ultimate Flexural Strength

Polyester Fire Retardant


30,000 PSI 30,000 PSI 30,000 PSI

ASTM Test
D638 D965 D790

Other Property Polyester Fire Retardant


0.065 0.50 25

Transverse Direction ASTM Test


D792 D570 E84

Property
Ultimate Tensile Strength Ultimate Compressive Strength Ultimate Flexural Strength

Polyester Fire Retardant


7,000 PSI 15,000 PSI 10,000 PSI

Density - Solid Shape Lbs./In. Water Absorption (24 Hr. Immersion) Max % by Wt. Surface Burning Characteristic, Maximum

Thermal Property
Thermal Coefficient of Expansion (Inches/Inch/F)**

Polyester Fire Retardant


5 x 10
-6

ASTM Test
D696

* Speciman tested perpendicular to laminate face. ** Reported value measured in logitudinal direction. Meets and exceeds test standard for UL 94-VO Flammability Classication and has a ame spread rating under 25 when tested in accordance with ASTM E84.

Wireway

Fittings - Wireway
90 Horizontal Direct Bend
Plan View

90 Horizontal Bend 12 Radius


Plan View A

Part No.
CW 250-90H CW 404-90H CW 412-90H CW 606-90H CW 612-90H
13

A
8 (203) 12 16 (325) 21 (533) 15 (381) 21 (533)
Width

Part No.
CW 250-90H-12 CW 404-90H-12
A

L
L

22 12 (572) 311316 (808) 241316 (630) 35 (889) 33 (838) 46916 (1183) 27 (686) 3818 (968) 33 (838) 46916 (1183)

CW 412-90H-12 CW 606-90H-12 CW 612-90H-12

8 (203)

Width Radius

90 Vertical Inside Direct Bend


Part No.
CW 250-90IV CW 404-90IV CW 412-90IV CW 606-90IV CW 612-90IV

90 Vertical Inside Bend 12 Radius


Depth

A
10 12 (267) 12 (305) 12 (305)
Depth

Side View

Part No.
CW 250-90IV-12 CW 404-90IV-12
A

L
A

Side View

17916 (446) 241316 (630) 18 18 (460) 251116 (652) 18 18 (460) 251116 (652) 18 18 (460) 251116 (652) 18 18 (460) 251116 (652)

8 (203)

Depth

CW 412-90IV-12 CW 606-90IV-12 CW 612-90IV-12

14 (356) 14 (356)

32

CABLE TRAY SYSTEMS

Wireway - Fittings
90 Vertical Outside Direct Bend
Part No.
CW 250-90OV CW 404-90OV CW 412-90OV CW 606-90OV CW 612-90OV

90 Vertical Outside Bend 12 Radius


Part No.
CW 250-90OV-12 CW 404-90OV-12 CW 412-90OV-12 CW 606-90OV-12 CW 612-90OV-12
Depth

A
10 12 (267) 12 (305) 12 (305) 14 (356) 14 (356)

Side View A

L
L

Side View

Fittings

19316 (487) 2718 (689) 22 18 (562) 3138 (797) 22 8 (562) 31 8 (797)


1 3
Depth

8 (203)

24316 (614) 34316 (868) 24316 (614) 34316 (868)

45 Vertical Outside Direct Bend


Part No.
CW 250-45OV CW 404-45OV CW 412-45OV CW 606-45OV CW 612-45OV

45 Vertical Outside Bend 12 Radius


Part No.
CW 250-45OV-12
A

A
Depth

Side View

A
12 (305) 12 (305) 14 (356) 14 (356)

L
Depth

Side View

8116 (205) 10 (254) 10 (254) 12 (305) 12 (305)

9 516 (252) 2138 (543) 23716 (595) 23716 (595) 25 (635) 25 (635)

CW 404-45OV-12 CW 412-45OV-12 CW 606-45OV-12 CW 612-45OV-12

8 (203)

45 Horizontal Direct Bend


Part No.
CW 250-45H CW 404-45H CW 412-45H CW 606-45H CW 612-45H

45 Horizontal Bend 12 Radius


Plan View
id W

A
8116 (205) 10 12 (267) 18 58 (473) 12 58 (321) 18 58 (473)
A

Part No.
CW 250-45H-12 CW 404-45H-12 CW 412-45H-12 CW 606-45H-12 CW 612-45H-12
th

Plan View L

8 (203)

5916 (141) 2578 (657) 8116 (205) 2838 (721) 16316 (411) 34916 (878) 10316 (259) 30 (762) 16316 (411) 34916 (878)

45 Vertical Inside Direct Bend


Part No.
CW 250-45IV CW 404-45IV CW 412-45IV CW 606-45IV CW 612-45IV

45 Vertical Inside Bend 12 Radius


Part No.
CW 250-45IV-12
A

A
8116 (205)
Depth

Side View 8 (203)

Side View L 8 (203) A

1018 (257) 21116 (535) 11516 (287) 2134 (552) 11516 (287) 2134 (552) 12 34 (324) 2134 (552) 1234 (324) 2134 (552)

10 38 (264) 10 38 (264) 11316 (284) 11316 (284)

CW 404-45IV-12 CW 412-45IV-12 CW 606-45IV-12 CW 612-45IV-12

Wireway

Horizontal Cross Direct


Part No.
CW 250-HC CW 404-HC CW 412-HC CW 606-HC CW 612-HC

Horizontal Tee Direct


Plan View

A
18 12 (470) 20 58 (524) 28 4 (730)
3

Part No.
CW 250-HT CW 404-HT CW 412-HT CW 606-HT

A
13 (330) 21 (533) 15 (381) 21 (533)

L
2058 (524) 28 4 (730)
3

Plan View

10 12 (267) 1812 (470)

W A

2234 (578) 2834 (730)


W A

2234 (578) 2834 (730)

W A

CW 612-HT

Horizontal Cross 12 Radius


Part No.
CW 250-HC-12 CW 404-HC-12 CW 412-HC-12 CW 606-HC-12 CW 612-HC-12
5

Horizontal Tee 12 Radius


Plan View

A
42 14 (1073) 44 8 (1133) 52 34 (1140) 46 4 (1187)
3

Part No.
CW 250-HT-12
A

A
13 15 5

Plan View W A

22 12 (572) 4214 (1073) 24 16 (630) 44 8 (1133) 32 16 (837) 52 4 (1340)


3

CW 404-HT-12 CW 412-HT-12 CW 606-HT-12

26 1516 (684) 4634 (1187) 32 1516 (837) 5234 (1340)

W A

52 34 (1140)

CW 612-HT-12

CABLE TRAY SYSTEMS

33

Splice Plates & Accessories - Wireway


Splice Plates - Wireway
Cover Body & Splice Plates
Part No.
CW 404 x SP304 CW 412 x SP304 CW 606 x SP304 CW 612 x SP304
3

CW 250 Hold Down Splice Joint


F G
0 0 258 (67) 2 8 (67)
5

A
3 316 (81) 3 16 (81) 5 38 (136) 5 8 (136)
3 3

Hole Dia.
7 7 7 7

Part No.
CW250-AC304

134 (44) 1 4 (44) 112 (38) 1 2 (38)


1

16 (11) 16 (11) 16 (11) 16 (11)

A dual purpose splice plate that offers hold down capabilities. Easily adaptable to other Enduro wireway sizes with or without body splice plate. Standard hold down splice joint material color is gray. Contact us for details regarding a custom color. If 316SS is required, substitude 316 for 304 in part number.

Includes snap-on cover splice plate and bottom plate with 304SS fasteners. If 316SS is required, substitude 316 for 304 in part number. Cover Body 3 Wireway Body

.75 (19) 2 (51)

1.13 (29) 1.5 (38) .75 (19)

A G F
7

Splice Plate

2 1 8

2 1 8 8

2 1 8

6 (153)

Accessories - Wireway
Panel Adapter
Part No.
CW 250 - PA CW 404 - PA CW 412 - PA CW 606 - PA CW 612 - PA

Closure Plate
A
contact us
1

B
contact us
3

Part No.
CW 250 - CP304 CW 404 - CP304 CW 412 - CP304 CW 606 - CP304 CW 612 - CP304

Fasteners are 304SS. If required 316SS can be substituded; Example: CW 404-CP-316

1014 (260) 1038 (264) 18 4 (463) 10 8 (264) 12 14 (311) 1238 (314) 18 4 (463) 12 8 (314)
1 3

Top plate removable for easy access.

Wireway

1 12 Typ

1 2
1

yp T A

Specication - Wireway
1.0 General 1.1 This specication covers the requirements for a berglass lay-in-wireway system to support and protect power, control and instrumentation cables. 1.2 Wireway shall be solid bottom type construction with minimum wall thickness of .1875 inches. 1.3 Cover and cover splice plates shall be snap-on type construction requiring no installation fasteners. 2.0 Standards 2.1 The wireway system shall conform to the applicable sections of the National Electric Code (NEC) Article 378. 2.2 The NEC requires wireway to be supported at intervals not exceeding 5 feet, unless specically approved for supports at greater intervals, but in no case shall the distance between supports exceed 10 feet. 3.0 Materials 3.1 The wireway, cover, and splice plates shall be made from the pultrusion process utilizing an Enduro Fire Retardant Polyester resin formulation with UV light inhibiting additives and exterior veil coverage. 3.2 Resin System (as required): Isophthalic Polyester or Halogen-Free Low Smoke Plus resin available. 3.3 All composite material shall meet ASTM E84, maximum 25 ame spread rating. 3.4 Color shall be gray. 4.0 Loading Capabilities Consult factory for specic applications.

34

CABLE TRAY SYSTEMS

Support Systems & Strut


Channel Framing (Solid & Punched)
Part No.
Polyester: EC-10 Vinyl Ester: EC-VE-10
7 16 (11) 3 4 (19) 9 7 16 (11)

Lbs/Ft.
0.47

Part No.
Polyester: EC-158 Vinyl Ester: EC-VE-158
7 16 (11) 3 4 (19) 9

Lbs/Ft.
0.68
7 16 (11)

Part No.
Polyester: EC-158D Vinyl Ester: EC-VE-158D

Lbs/Ft.
1.36

32 (7) 1 (25)

32 (7) 1 5 8 (41) 1 5 8 (41) 3 1 4 (83)

1 5 8 (41)

1 5 8 (41) For punched channel framing add H to the end of the part number; example: EC-10H. Punched not available for double channel. Punched holes are 9/16 holes on 2 centers. Replaces drilled strut. 1 (25) For use in tray support systems, electrical conduit and tray rungs for tying down cable. Available in 10 ft and 20 ft lengths. See below for loading, and see page 38 for specication information. 2 (51) 16 (14)
9 7 16 (11)

32 (7)
3 4 (19) 7 16 (11)

1 5 8 (41)

16 (14)
9

Technical Data - Support Systems & Strut


Channel Framing Loading
Beam and Column Data: Polyester and Vinyl Ester Resin Base Beam Span or Column Height
In.(mm) 12 (305) 18 (457) 24 (610) 30 (762) 36 (914) 42 (1067) 48 (1219) 60 (1524) 72 (1829 84 (2134) 96 (2438)

Part No.

Maximum Allowable Uniform Beam Load Poly Vinyl


Lbs.(kg) 790 (358) 1720 (780) 5080 (2301) 530 (240) 1150 (521) 5080 (2301) 400 (181) 860 (390) 2540 (1152) 320 (145) 690 (313) 2040 (925) 270 (122) 580 (263) 1700 (771) 230 (104) 490 (222) 1460 (662) 200 (91) 430 (195) 1270 (576) 160 (72) 350 (158) 1020 (462) 140 (63) 290 (131) 850 (385) 120 (54) 250 (113) 730 (331) 100 (45) 220 (100) 640 (290) Lbs.(kg) 990 (449) 2150 (975) 6350 (2880) 670 (304) 1440 (653) 4240 (1923) 500 (227) 1080 (490) 3180 (1442) 400 (181) 870 (394) 2550 (1156) 340 (154) 730 (331) 2130 (966) 290 (131) 620 (281) 1830 (830) 250 (113) 540 (245) 1590 (721) 200 (91) 400 (200) 1280 (580) 180 (81) 370 (168) 1070 (485) 150 (68) 320 (145) 920 (417) 130 (59) 250 (113) 800 (363)

Deflection @ Maximum Allowable Uniform Beam Load Poly Vinyl


In.(mm) 0.11 (3) 0.07 (2) 0.04 (1) 0.24 (6) 0.15 (4) 0.09 (2) 0.43 (11) 0.27 (7) 0.16 (4) 0.67 (17) 0.42 (11) 0.24 (6) 0.98 (25) 0.61 (15) 0.35 (9) 1.32 (34) 0.82 (21) 0.48 (12) 1.72 (44) 1.07 (27) 0.62 (16) 2.68 (68) 1.70 (43) 0.97 (25) * 2.44 (62) 1.40 (35) * * 1.91 (48) * * 2.50 (63) In.(mm) 0.12 (3) 0.07 (2) 0.04 (1) 0.27 (7) 0.17 (4) 0.10 (2) 0.48 (12) 0.30 (8) 0.17 (4) 0.75 (19) 0.48 (12) 0.27 (7) 1.10 (28) 0.69 (19) 0.39 (10) 1.49 (38) 0.92 (23) 0.62 (16) 1.92 (49) 1.20 (30) 0.69 (17) 2.99 (76) 1.91 (48) 1.09 (28) * 2.78 (71) 1.57 (40) * * 2.15 (55) * * 2.79 (71)

Uniform Load Uniform Load @ Maximum Deflection @ Maximum Deflection = 0.25 In. (6mm) = 0.50 In. (13mm) Poly
Lbs.(kg) 240 (109) 810 (367) 120 (54) 410 (186) 2000 (907) 70 (31) 240 (109) 1220 (553) 50 (22) 150 (68) 770 (349) 30 (13) 100 (45) 520 (236) 20 (9) 60 (27) 270 (122) 10 (4) 30 (13) 160 (72) NR 20 (9) 100 (45) NR 13 (6) 70 (32)

Maximum Allowable Column Load


Lbs.(kg) 2550 (1156) 3650 (1655) 7300 (3111) 2350 (1066) 3370 (1528) 6740 (3058) 2070 (939) 2960 (1342) 5920 (2685) 1710 (775) 2450 (1111) 4900 (2222) 1260 (571) 1800 (816) 3600 (1633) 920 (417) 1320 (598) 2640 (1197) 700 (317) 1010 (458) 2020 (916) 180 (81) 260 (118) 520 (235) -

Vinyl
Lbs.(kg) 620 (281) 270 (122) 910 (412) 140 (63) 460 (209) 2350 (1066) 80 (36) 270 (122) 1370 (621) 55 (25) 170 (77) 870 (394) 25 (16) 115 (52) 590 (267) 23 (10) 70 (32) 310 (140) 12 (5) 34 (15) 180 (81) 23 (10) 115 (52) 15 (7) 80 (36)

Poly
Lbs.(kg) 240 (109) 140 (63) 480 (217) 100 (45) 300 (136) 1510 (650) 60 (27) 200 (90) 1040 (471) 40 (18) 120 (54) 540 (245) 20 (9) 60 (27) 320 (145) 12 (5) 40 (18) 200 (90) 26 (12) 140 (63)

Vinyl
Lbs.(kg) 270 (122) 160 (72) 540 (245) 115 (52) 340 (154) 1720 (530) 70 (31) 230 (104) 1170 (780) 45 (20) 135 (61) 610 (276) 23 (10) 70 (32) 360 (163) 15 (7) 45 (20) 230 (104) 30 (13) 160 (72)

.
EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D EC-10 EC-158 EC-158D

Support Systems

* Deflection is in excess of 3.00 In. (76mm); mid-span support is recommended. NR = Not Recommended; Beam Loads: Table lists the total allowable load for various simple spans based on a minimum safety factor 2:1. If load is concentrated at center of span, multiply the load from the table by 0.5 and the corresponding deflection by 0.8. Column Loads: Table lists the total allowable axial load for various unsupported column heights based on a minimum safety factor of 3:1. Eccentric loads should be reduced according to standard practice. Notes: All beams should be supported in a manner to prevent rotation at supports. Long, deep beams should be tied between supports to prevent twist.

CABLE TRAY SYSTEMS

35

Support Systems & Strut


Connector Plates
1 58

Based on individual applications, changes may be required on dimension and thickness of material. Please contact us. Holes are drilled to accept 38 and 12 bolts. For Vinyl Ester Connector Plates, insert the letters VE as indicated in this example: Polyester = CP-100; Vinyl Ester = CP-VE-100

5 14 5 12 3 12 1 58 3 14 4 78

Universal Angle

1 58 1 58

Part No.
Polyester: CP-501 Polyurethane: CP-PU-501 Nylon: CP-NY-501

Part No.
CP-100

Part No.
CP-101
4 58

Part No.
CP-102

Part No.
CP-103

6 8 10 4 58 4 58

7 7

Part No.
CP-104
3 12 3 2
1

Part No.
CP-105
5 38 3 12

Part No.
CP-109
6 4 58

Part No.
CP-110
5 38

Part No.
CP-111

3 12 5 38 3 12

Part No.
CP-112

Part No.
CP-113

Part No.
CP-114

Part No.
CP-115
7

Part No.
CP-116

Support Systems

10 5 38 7 4 58 10 5
7

3 12

Note: Flat washer not required for CP-205

Part No.
CP-117

Part No.
CP-118

Part No.
CP-119

Part No.
CP-120

Part No.
CP-205

4 1 58 4 12
7

4 1 58 2 14 4 12 8

3 14

1 58

4 4 12 4

1 58
7

1 58
7 7

Part No.
CP-209

Part No.
CP-210

Part No.
CP-211

Part No.
CP-226

Part No.
CP-405

36

CABLE TRAY SYSTEMS

Support Systems & Strut


Post Base
Part No.
Polyester: PBD-PE Polyurethane: PBD-PU
All holes 7 16 (11) All holes 7 16 (11) 3 (76) 5 (127) 7 (178) 6 1 2 (165) All holes 7 16 (11) 2 3 4 (70) 4 (102) 2 1 8 (54) 1 3 4 (44) 3 1 2 (89)

Window Clamp
Part No.
Polyester: PBS-PE Polyurethane: PBS-PU

Part No.
Vinyl Ester: PB-1V

Part No.
WC-158
Stainless steel set screw included 1 1 2 (38)

3 (76) 6 1 2 (165)

1116 (27)

5 (127)

5 (127)

Fiberglass Clevis Hanger


Dimension In. Part No. Nominal Dia. In. A B C CH-010 CH-015 CH-020 CH-025 CH-030 CH-040 CH-060 CH-080 CH-100 CH-120 CH-140 1 1 1 2 2 2 1 2 3 4 6 8 10 12 14 1 5 8 4 3 4 3 1 2 8 5 5 8 3 3 8 2 1 2 7 4 3 8 3 5 16 6 9 16 4 1 4 3 3 4 7 1 2 4 1 4 5 1 8 9 3 4 5 7 8 7 3 16 1238 8 938 159 16 1014 111932 14 78 121116 13 58 2214 14 15 14 263 16 1634 Hanger Rod In. 2 2 1 2 1 2 1 2 1 2 1 2 1 2 5 8 5 8 5 8
1 1

FRP Channel Nut


Allowable Load Lbs. 200 200 200 200 300 400 600 600 600 600 600
Hanger rod mounting hole

Part No.
CN-038 CN-050
3 1

Size
8-16 2-13

Weight
5.46 5.00
Lbs/C Lbs/C

t
1116 (27) 1116 (27)

A Max. Pipe OD

B C

Vinyl Ester resin is the standard. Channel nuts are self locking and designed for use with EC-158 and EC-158D strut only. Resistance to slip = 450 Lbs. per bolt Pull out strength = 700 Lbs. per bolt Recommended safety factor = 3

Vinyl Ester resin is the standard. Allowable loads have a 3:1 safety factor at 120F. Insulation may be required at higher temperatures. Tolerance is 34 maximum.

Non-Metallic Universal Pipe Clamp


Conduit Outside Diameter Inches (for reference only)

Part No.
PC-1609N PC-1610N PC-1611N PC-1612N PC-1613N PC-1614N PC-1615N PC-1616N PC-1617N PC-1618N

Pipe Wt./ Size 100 Sets* Inches Lbs. 1 2 9.0 3 4 10.0 1 10.5 11.0 1 1 4 1 1 2 13.0 2 14.0 2 1 2 18.0 3 20.0 3 1 2 23.0 4 25.0

PVC Schedule 40 & 80 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500

PVC Coated Steel 0.920 1.130 1.395 1.740 1.980 2.455 2.955 3.580 4.080 4.580

Rigid Steel 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500

Fiberglass (FRP) 0.890 1.195 1.507 1.757 2.132 2.650 3.132 3.632 4.132

Diagram: FRP Channel Nut with Hold Down Clip

Support Systems

Hex Nut Flat Washer Hold Down Clip Stud

Strut Self-Locking Channel Nut

* Includes nylon bolt For rigid, PVC coated steel, PVC Schedule 40 & 80 and berglass conduit. Made from a toughened grade of glass reinforced thermoplastic polyester resin. Standard fasteners are nylon slotted hex bolt and nut. Recommended for horizontal use as shown. For vertical placement please contact us. Packaged twenty sets per bag. If stainless steel fasteners are preferred, indicate by adding the letter S after the catalog number (Example: PC-1609S).

CABLE TRAY SYSTEMS

37

Typical Installations - Support Systems & Strut


Enduros DuroStrut combined with our cable tray accessories are functional in many non-cable tray applications. DuroStrut includes all the items necessary to eld fabricate to your specications whether wall, oor, or ceiling mounted. Enduro can also assist in engineering to your requirements. If you need a special shape or assembly, call Enduro for information on custom pultrusions and fabrications.

Pipe Support Racks Sample Installation


Clevis Hanger

Wall Stanchion Sample Installation

Channel Framing (EC158D) Channel Framing (EC158) Connector Plates Pipe Clamps

Strut Post Base

Multi-Tiered Support Racks

Specication - DuroStrut
1.0 Scope 1.1 This specication covers the requirements for Enduro non-metallic Channel Framing Systems & Accessories 2.0 Standards 2.1 All channel shall have a ame spread rating of 25 or less, and the Smoke Developed Index shall have a density of 450 or less when tested in accordance with the provisions of ASTM E-84; therefore qualifying as a class 1 material in the Uniform Building Code 2.2 All channel shall have a surfacing veil over the entire surface in addition to a UV inhibitor in the resin system to protect against degradation from ultra-violet light. 3.0 Materials 3.1 All channel shall be manufactured by the pultrusion process, and contain a minimum of 50% glass by weight. 3.2 All channel shall conform, as a minimum requirement, to loads and deections shown on the tables in the latest version of the Enduro technical catalog. 4.0 Non-Metallic Pipe Clamps 4.1 All pipe clamps shall be manufactured by the injection molding process with an impact modied, 30% glass lled thermoplastic polyester resin. 4.2 All pipe clamps interlock with the channel framing described above. 4.3 All pipe clamps shall be designed for rigid PVC coated steel, Schedule 40 and 80 PVC, and lament wound berglass pipe or conduit. Clamps shall be adjustable to accommodate a 34 minimum deviation in O.D. size. 5.0 Fasteners 5.1 All fasteners shall be injected molded glass reinforced nylon, 316 stainless steel, or pultruded vinyl ester rod with ground threads and compression molded vinyl ester nuts. 6.0 Acceptable Manufacturer 6.1 DuroStrut is manufactured and fabricated exclusively by Enduro - Houston, TX.

Support Systems
38

CABLE TRAY SYSTEMS

Fastener & Hanging Systems


Enduro fastener and hanging systems are exceptionally strong non-metallic mechanical systems with outstanding shear and tensile strengths. This makes the Enduro fastener system an excellent choice for all structural, mechanical, and electrical applications where fasteners must be corrosion-resistant and/or non-conductive. Refer to the fastener and hanging system installation guide on page 40 and threaded rod properties in the table below. It is not recommended that FRP threaded rod be used in conjunction with steel or PVC coated steel beam clamps or nuts. Thread shear could occur due to insufcient thread engagement.

FRP Threaded Rod


Part No.
TR-FRP-038 TR-FRP-050 TR-FRP-0625 TR-FRP-075 TR-FRP-100
3 1

FRP Hex Nut


Lbs/Ft Lbs/Ft Lbs/Ft Lbs/Ft Lbs/Ft Vinyl Ester resin is the standard. Available in 8 ft. lengths.

Size
8-16 2-13 8-11 1-8 4-10

Weight
0.07 0.12 0.18 0.28 0.50

Part No.
FN-FRP-038 FN-FRP-050 FN-FRP-0625 FN-FRP-075 FN-FRP-1000
3 1

Size
8-16 2-13 8-11 1-8 4-10

Weight
2.43 2.17 6.05 5.42
Lbs/C Lbs/C Lbs/C Lbs/C
5 5 7 7

t
8 (16) 8 (16) 8 (22) 8 (22)
7 7

A
8 (22) 8 (22)
t

5 3

5 3

114 (32) 114 (32) 2 (51)

Vinyl Ester resin is the standard.

20.49 Lbs/C 1 4 (32)


1

FRP Flat Washer


Part No.
FW-FRP-038 FW-FRP-050 FW-FRP-0625 FW-FRP-075 FW-FRP-1000
3 1

FRP Rod Coupler


2 (51)

Size
8-16 2-13 8-11 1-8 4-10

Weight
1.3 1.3 1.3 1.3 1.3
Lbs/C Lbs/C Lbs/C Lbs/C Lbs/C

8 (3)

Part No.
RC-FRP-038 RC-FRP-050 RC-FRP-0625 RC-FRP-075 RC-FRP-1000
3 1

Size
8-16 2-13 8-11 1-8 4-10

Weight
7.80 7.00
Lbs/C Lbs/C

t
2 (51) 2 (51) 2 (51) 2 (51)
Vinyl Ester resin is the standard. IMPORTANT: Minimum thread engagement must be 34 per side. t

5 3

5 3

13.73 Lbs/C 12.66 Lbs/C

44.03 Lbs/C 234 (70)

Beam Clamps
Part No.
BCS-3/8 BCS-1/2 BCD-3/8 BCD-1/2

Single

Double
1 (25)

Description
Single for 38 FRP Threaded Rod Single for 12 FRP Threaded Rod Double for 8 FRP Threaded Rod
3

Ultimate load = 300 Lbs Recommended safety factor = 3 SS set screws included with clamps.

2 (51)

Double for 12 FRP Threaded Rod

Typical Properties - FRP Threaded Rod


Properties
Thread shear strength using fiberglass nut in tensile - Lbs. Transverse shear on threaded rod double shear (load Lb.) (ASTM-B565) Transverse shear on threaded rod - single shear (load Lb.) Compressive strength longitudinal, PSI (ASTM-D695) Flexural strength, PSI (ASTM-D790) Flexural modulus, PSI x 106 (ASTM-D790) Torque strength using fiberglass nut lubricated with SAE 10W30 motor oil, Ft.-Lbs. Dielectric strength, KV/In. (ASTM-D149) Water absorption 24 hour immersion - threaded, % (ASTM-D570) Coefficient of thermal expansion - longitudinal In./In./F Max recommended operation temp - based on 50% retention of ultimate thread shear strength F (C) Stud weight, Lb./Ft. Flammability
3

8 -16 UNC
1,250 3,000 1,600 54,000 55,000 2.0 8 35 1 5 x 10-6 200(93) 0.07

2 -13 UNC
2,200 5,000 2,600 54,000 55,000 2.0 18 35 1 5 x 10 -6 200(93) 0.12

8 -11 UNC
3,100 7,500 3,800 54,000 55,000 2.0 35 35 1 5 x 10 -6 200(93) 0.18

4 -10 UNC
4,500 12,000 6,200 54,000 55,000 2.50 50 35 1 5 x 10 -6 200(93) 0.28

1-8 UNC
6,500 22,000 15,000 65,000 60,000 2.75 110 35 1 5 x 10 -6 200(93) 0.50

Hanging Systems

Self-extinguishing on all

Note: 1 Ft.-Lb. = .138 kg-M; 1 Lb = .4536 kg; 1 PSI = 6.984 K Pa; Test results are for studs with single nuts only. Proper safety factors should be applied to testing. All values are based on laboratory test results.

CABLE TRAY SYSTEMS

39

Fastener & Hanging Systems - Installation Guide


Fastener & Hanging
The Enduro fastener system is a vinyl ester resin and berglass composite with unique characteristics which make it ideal for many applications where high strength, non-metallic fasters are required. Thread Shear (single nut)
1,250 2,200 3,100 4,500 6,500 Lbs. Lbs. Lbs. Lbs. Lbs.

Size
3 1

Maximum Installation Torque


4 Ft.-Lbs. 8 Ft.-Lbs. 16 Ft.-Lbs. 24 Ft.-Lbs. 50 Ft.-Lbs.

Socket Size
16 16 15 16 15 16 2
15 15

For Beam Clamp Installation


Maximum installation torque of 10 foot-pounds is recommended to secure set screw.

8 - 16 UNC 2 - 13 UNC 5 8 - 11 UNC 3 4 - 10 UNC 1 - 10 UNC

Site Conditions
Vibration and dynamic loading conditions on the Enduro fastener assembly should be eliminated or minimized. If this is not possible, additional safety factors should be used in designed the fastener system.

For Access After Installation


If the assembly will require occasional removal of the nuts, the rod should be lightly coated with a dry lubricant, silicon spray, or a light oil prior to assembly.

Tools Required
The oversize hex nut design of the Enduro nut requires a larger than normal socket wrench, but either a six point or twelve point socket will work. Important - do not exceed the torque values listed in the table above.

For Permanent Installation


If the assembly is designed to be a permanent installation, the nuts and studs should be bonded with an epoxy adhesive. Apply a light coating of adhesive to the stud and nut threads, then quickly secure the assembly before adhesive has time to set, otherwise the mil thickness of the adhesive will make it impossible to thread. Next, apply a thick coat of adhesive to the exposed stud and nut surfaces. This provides a locking mechanism which eliminates the need for extra torque and lock washers.

Caution
Do not over torque the Enduro nut and rod. The thread shear and torque values are NOT mutually exclusive, they are additive

Example
2 - 13 has a thread shear of 2,200 Lbs. and an ultimate torque strength of 18 ft-lbs. If you use the maximum installation torque of 8 ft-lbs, the amount of thread shear remaining is reduced to 1,225 lbs.
1

For Hanging System Installation


The optimum method of installation for a hanger system is to nger tighten the assembly and then only tighten the nuts one-half turn to secure any jam nut assemblies. Follow the permanent installation procedure whenever possible. This results in minimum torque and allows maximum thread shear. To insure maximum resistance to chemical attack once the assembly is completed, the exposed stud thread and nut surfaces should be coated with Enduros Field Cutting Sealant (Part No. ES-Q or ES-G; see pg. 25).

Specifying engineers should apply this information at the design stage, applying the proper safety factors to ensure a secure installation.

Hanging Systems

Typical Hanging Support System

Double Beam Clamp

Metal & FRP Installation


When utilizing metal fasterners, connectors, or nuts, consideration must be given to reduced strengths. Enduro rod and nuts are designed with maximum thread engagement and extra nut thickness. Metal products have less thread engagement. When installation requires metal components, special tests may be necessary to dene ultimate strengths of the fastener systems.

Threaded Rod

Rod Coupler Cover Cable Tray Hold Down Clip Channel Framing Nut & Flat Washer

40

CABLE TRAY SYSTEMS

Instrument & Pushbutton Stands


Enduros universal instrument support system offers many of the same features and benets as our cable tray, strut and wireway systems. Enduro instrument and pushbutton stands are built to any conguration required, including, single or double post, large mounting panel (switch rack/station) type designs, and any mounting requirements needed. Enduro Instrument & Pushbutton Stand Benets: Cost less than stainless steel systems & competitive with most metallic systems Faster assembly time than metallic systems due to easy cut, t, and adhesive design Lighter weight and corrosion resistance compared to stainless steel and galvanized stand designs Ability to design as a substitute or replacement for most metallic systems Ability to build stands on site allowing for design freedom, increasing response time Constructed from 2 Schedule 80 gray vinyl ester base for superior corrosion resistance 2 SteelFree U-Bolt (shown below) may be used to attach instruments and/or gauges to the supports
Please specify dimensions in inches. A B A B

Floor Mount Single


Part No. Key*
DISR170B1 x (A)

Column or Wall Mount


Part No. Key*
DISR175B48 x (A) x (B)

A 11 minimum A

Floor Mount Double


Part No. Key*
DISR171B x (A) x (B) x (C)
C

Floor Mount Multiple Instrument


Part No. Key*
DISR172B x (A) x (B) x (C)

Pushbutton Station
Part No. Key*
DPS x (A) x (B) x (C)
Made of pultruded berglass reinforced vinyl ester 2 square tube with an 8 vinyl ester base. Please specify dimensions in inches.

U-Bolts
Part No.
EU050 EU070 EU100 EU125 EU150 EU200 EU250 EU300 EU350 EU400 Pipe Nom. A Dia. 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4
1 2 3 4

B 0.375 0.375 0.375 0.375 0.375 0.500 0.500 0.500 0.500 0.500

C 1.56 1.66 1.78 1.94 2.10 2.46 2.71 3.03 3.28 3.53

D 2.41 2.60 2.85 3.16 3.47 4.18 4.68 5.31 5.81 6.31

TL 1.25 1.25 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50

Max Rec. Max Rec. Loading Lbs. Torque In.-Lbs. 75 75 75 75 75 150 150 150 150 150 20 20 20 20 20 40 40 40 40 40

0.93 1.12 1.37 1.68 2.00 2.43 2.93 3.56 4.06 4.56

Instrument Stands

Made from glass reinforced polyurethane resin, u-bolts are the ideal choice for mounting enclosures, instrumentation, conduit, and piping on your Enduro instrument and pushbutton support systems. D Excellent as an alternative when replacing corroded steel u-bolts. Recommended for operating temperatures up to 150 F. Four nuts included with each u-bolt. TL C

B * In Part No. Key, parentheses ( ) = insert corresponding dimension

CABLE TRAY SYSTEMS

41

Other Enduro Engineered FRP Products

Enduro Environmental Products


FRP Tank Cover
High Strength Corrosion Resistant FRP
Compression Sealed for Effective Odor Control Removable Panels for Easy Access Walkable Non-skid Surface Less Headspace Over Water for Efcient Odor Processing Customized to Your Application

FRP Bafe Wall


High Strength Corrosion Resistant FRP
UL Certied to NSF ANSI standard 61 Easy Installation Bafe Options: Removable Panels Flexible Design Access Doors Solid or Perforated Customized to Your Application

Enduro Pipe & Vessels


FRP & Dual Laminate Pipe & Vessels
Enduros pipe & vessel division (located South of Houston in Freeport, TX) manufactures, fabricates and installs berglass and dual laminate pipe & vessels from 1 to 60. Enduro can virtually source any resin required for your application, and has produced berglass piping systems for world class companies like Dow Chemical for over 50 years.

FRP Products

Enduro Third Rail Cover Board


For Light Rail & Mass Transit Systems
Enduro third rail cover boards are custom designed to provide safety by shielding or insulating personnel from a rail that is live or may contain stray currents. Our berglass light rail covers are made of high-performance, lightweight pultruded composites. Enduro has exceeded the most stringent of transportation safety tests utilizing our Halogen Free Low Smoke Plus resin technology that provides the highly desired low smoke development and low toxicity characteristics preferred by transportation safety authorities.

42

CABLE TRAY SYSTEMS

Other Enduro Engineered FRP Products

Enduro Building Products


Enduro Tuff Span FRP Building Panels
World-Leading Industrial Building Panels
For demanding structural and environmental conditions, Enduro Tuff Span FRP Building Panels deliver unsurpassed performance as industrial roong and siding.

Strength
In FRP materials, strength and stiffness is determined by the alignment and amount of its glass ber reinforcements. Tuff Span is constructed with high reinforcing content placed in straight and continuous, bidirectional alignment. As a result, Tuff Span has higher strength and stiffness of any proled FRP Building Panel and history of standing up to hurricane winds where aged metal, cementious, and other materials have failed.

Fertilizer storage facility installed with Enduro DuroLite roong & siding panels

Corrosion Resistance
To resist attack from aggressive chemical exposure, Tuff Span is formulated with premium resin systems, Iso-Polyester or Vinyl Ester.
Opaque Colors
Gray White Beige Stone White Shale

Translucent Colors
Gray White Beige Stone White Shale Clear Green Daylight Blue Gray Mist

UV acrylic polymer coating protection Embossed, resin rich surface & surfacing mat Continuous, straight bi-directional reinforcements (3 layers) Corrosion-resistant, UV stabilized, reretardant resin system

UV Protection
Extended and superior UV protection is provided by an exterior acrylic coating, UV stabilized resin, embossed resin-rich surface, and interior mat or veil.

Enduro has the ability to produce colors matched to existing strucutures. More colors available, contact us.

Enduro Tuff Span FRP panels are the strongest of any proled FRP building panel.

More Enduro Tuff Span Products


For a complete FRP system, Enduro offers other building products designed specically for corrosive applications & environments.

FRP Products

Beams Louvers Ridge Vents Gutter Systems Channel

Angle Tube Wide Flange Flat Plate Sections


Enduro FRP louvers on an offshore platform off the Gulf Coast Enduro FRP Ridge Vent Enduro FRP structural members at a water treatment plant Enduro FRP primary & secondary beams

CABLE TRAY SYSTEMS

43

a business unit of esi

Represented by:

16602 Central Green Blvd. Houston, TX 77032 Call: 800-231-7271 / 713-358-4158 Fax: 713-358-4100 Email: sales@endurocomposites.com

Printed in the U.S.A. 2.5M.041001

We reserve the right to change designs and/or conguration of any design in this catalog without notice. Copyright 2010 Enduro Systems, Inc.

www.endurocomposites.com

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