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Total Dark Meat Deboning Solutions

ABOUT US

FOUNDED IN 2006 ! NETHERLANDS


Founded by industry experts, with a track record of providing effective and user-friendly poultry processing equipment that offer a fast ROI. 2010 ! FOODMATE US, INC. ESTABLISHED Located in Ball Ground, Georgia 31,000 sq. feet sales and support center.

ABUT US ABOUT

US

Employees
Our employees are the foundation of our company Today we have 75 employees in Holland and USA Over 75% of our employees have been in the Industry for over 20 years

ABOUT USUS ABOUT

Mission and Vision


To ensure 100% customer satisfaction in all aspects of our business Help our customers and the industry by developing new equipment that has a fast ROI, is easy to maintain and work on, so that it can continue to perform efficiently during its life-cycle We are client-focused, flexible and easy to work with. We believe in keeping it simple: we achieve our goals by helping you achieve yours.

PRODUCT LINE

DARK MEAT DEBONING SOLUTIONS


Thigh deboning Whole leg deboning Trimming solutions Yield Management Solution

All Dark Meat Deboning Solutions could be enhanced with the use of Foodmate/ChickSort
GRADING AND WEIGHING SOLUTIONS.

Foodmate | Total Dark Meat Deboning Solutions

Total Dark Meat Deboning System OPTI LTD

OPTI LTD Dark Meat Deboning System

OPTI LTD | Leg, Thigh and Drumstick Deboning System Can debone whole legs, thighs and or drums without making any adjustments or changing parts

Total Dark Meat Deboning System OPTI LTD


SOLUTION

Key Benets!
Excellent yields Debones 100 whole legs, thighs or drumsticks per minute Designed to debone any size bird !Minimal bone content less trimming required Can process both left and right legs at the same time !High output per operator Low cost of ownership Simple all-mechanical design, user-friendly and easy to maintain

Total Dark Meat Deboning System OPTI LTD OPTI LTD: 8 steps to finished product:

Step 1 | Whole Leg Loading Station

Step 2 | Tendon Cutting Station

Step 3 | Drum Meat Scraping Station

Step 4 | Drum Bone Separation Station

Step 5 | Drum Bone Unloader

Step 6 | Thigh Hanging Station

Step 7 | Thigh Meat Scraping Station

Step 8 | Meat Discharge Station

Finished Product | high quality deboned dark meat with only a few trimmers and inspectors required. It removes the meat with low bone content left in the meat, leaving the pin bone on the drumstick.

Total Dark Meat Deboning System OPTI LTD

Typical OPTI LTD Dark Meat Deboning Process Layout

Total Dark Meat Deboning System OPTI Thigh Deboner

OPTI Thigh Deboner !

OPTI Thigh Deboner 100 thighs per minute | 21% potential labor reduction* | 4% yield increase*
* Figures represent results achieved in recent internal studies performed at Foodmate R&D Department. Studies compared FM OPTI TD with multiple manual systems. Contact us for full disclosure.

Total Dark Meat Deboning System OPTI Thigh Deboner


SOLUTION

Key Benets!
Improves Yield Allows for easy loading and operating Optional Integrated Skinner !Provides a hand-cut meat appearance !Eliminates bone shattering or fragmenting !Reduces trimming and inspection time !Increases output per person !Reduces labor with the all mechanical design !Reduces operating and maintenance costs

OPTI Thigh Deboner | Thigh Holding Unit

SOLUTION

OPTI Thigh Deboner | Tendon and muscle cutting assembly

SOLUTION

OPTI Thigh Deboner | Meat Pull Down

SOLUTION

OPTI Thigh Deboner | Oyster Tendon Cutting Unit

SOLUTION

Total Dark Meat Deboning System OPTI Thigh Deboner

Typical OPTI Thigh Deboning Process Layout

Customer

Location Australia Belgium Canada Canada Canada Canada France Korea Korea Korea Poland the Netherlands Turkey Turkey USA USA USA USA USA USA

Total Dark Meat Deboning System OPTI Thigh Deboner | User List

Baiada Cooreman Olymel Brampton Sunrise Pac-Rite Cargill (2 systems) Gastronome Luch Plus Food PlusOne (2 systems) Shin Woo SuperDrob 2 Sister Storteboom B.V. Beypilic Erpilic (3 systems) Koch Foods Montgomery, AL Perdue Millford, DE (2 systems) Pilgrims Russellville, AL Pilgrims DeQueen, AR Pilgrims Gainesville, GA Wayne Farms, Laurel MS

OPTI FH Cross-Cut Halving Machine !

OPTI FH Cross-Cut Halving Machine !

Key Benets!
!Does not cut into keel tip 3-4 rib count on front half Allows for consistent and straight cuts !Cut can be adjusted to help increase leg quarter yield !Eliminates the need for pre-cutting machine !Integrates easily into existing frame or flex cut-up system (Foodmate or any other brand) !Allows for easy adjustment and easy maintenance due to the simple construction

OPTI FH Cross-Cut Halving Machine !

Using two blades instead of one large blade gives a straighter cut across the hips and gives more control over the number of ribs that stay attached to the front half.

SOLUTION OPTI PLUS | OPTI PLUS XL Leg Processors

OPTI PLUS | OPTI PLUS Leg Processors SOLUTION

Self-Adjusting Pneumatic Cylinder

Key Benets!
High Yield Low bone content!High percentage of white knuckles !Increases flexibility by accommodating a wide size range !Integrates into existing frame or flex type cut up systems !Very heavy duty and durable design !User friendly only requires minor adjustments

OPTI PLUS | OPTI PLUS Leg Processors SOLUTION

Self-Adjusting Pneumatic Cylinder

!"Simple, effective and reliable solutions


WHY FOODMATE
!

!"Proven technology !"Low and easy maintenance !"Decades of experience in cut up, deboning, grading and weighing !"Ambitious team with a keep the customer happy attitude

Foodmate US 300 Wilbanks Drive, Ball Ground GA 30114 P: 678 819 5270 | F: 678 819 5273 info@foodmateusa.com " foodmateusa.com

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