L i q u i d H a n d l i n g Te c h n o l o g y

Food & Beverage

Your Quality is in Good Hands

JMB ZEPPELIN Equipamentos Industriais Ltda. Rua Joo XXIII, 650 - B. Cooperativa CEP : 09851-707 - So Bernardo do Campo - SP - Brasil Tel : +55 11 4393-9400 Fax : + 55 11 4392-2333 vendas@jmbz.com.br www.jmbzeppelin.com.br

Contents

Know-how, Experience and Continuous Development Its all in the Mix.

Everything that You Need for Your Production:

Company Receiving and storage Mixing Processing Cleaning Automation Performance spectrum

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Reimelt Guth Engineering Comprehensive Concepts from a Single Source.

Systems and Components

Process Technology

Automation

Performance Spectrum
Service
Project Finance 1

Project Management

Company

Reimelt Guth Engineering, was previously known by the name Guth Engineering and has been a member of the Reimelt Henschel Gruppe since 2008.

With Reimelt Guth Engineerings experience in the food and beverage industry, as well as the pharmaceutical and cosmetics branches, it expands on the previous scope of activities of the Reimelt company, which has decades of experience in system solutions in the area of raw material handling for the food industry.

For the past few years, the main focus of Reimelt Guth Engineering has been concentrated on the planning and realization of tailormade solutions for the processing of liquids and high-viscosity products. The resulting synergy allows the Reimelt Henschel Group to offer the customer a broader spectrum of services and opens up new markets.

Company

Storage

Mixing

Processing

Cleaning

Automation

Our Goal ...

... a Comprehensive Performance.

We Deliver for Your Production among Other Things: Raw material receipt and storage Inline multi-component mixing system Volumetric metering Minor components handling dissolving/tempering/metering Batch blending systems Blending systems for high viscosity products Container handling Metering of dry components Sugar processing Thermal product treatment Product and water degassing Pigging technology Product filtration Water treatment/ultra filtration Raw material recovery/ultra filtration CIP systems Accessories Waste water treatment and recycling Automation 3

Receiving and Storage

Storage

Mixing

Processing

Cleaning

Automation

Material Receiving and Storage of Liquid and Powdery Raw Materials.

Picture 1, 2: Outdoor storage tank Picture 3: Sugar silo

A safe unloading and storage of the raw materials is a basic prerequisite for the preservation of the quality in the pre- as well as the end product.

Whether its outdoor storage, product storage in refrigerated rooms or under special room conditions, whether its for liquids or dry materials, all these areas of application require tailormade solutions. In selected cases, there are additional special requirements, such as explosion protection or the maintenance of a sterile environment.

Reimelt Guth Engineering is on your side as the dependable partner also for such special conditions.

Mixing

Storage

Mixing

Processing

Cleaning

Automation

Mixing Technology

Picture 1: Inline multi-component mixing system Picture 2: Metering from raw material containers Picture 3: Volumetric metering

The decision of selecting a mixing process is determined not only by the vast range of products, in all their variations available to the customer, but also their suitability for the mixing process.

Whether its mixing in an in-line process for the production of beverages from standardized components or metering of mutable raw materials with subsequent corrections to the quality parameters - Reimelt Guth Engineering has many years of extensive experience in mixing processes.

Mixing

Storage

Mixing

Processing

Cleaning

Automation

Dry Material Handling and Metering

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Picture 1: Minor ingredient handling (dissolving, temperature controlling, metering) Picture 2: Dry material metering Picture 3: Dry materials intermediate storage/supply

Today, many end-products are produced through the introduction of additional liquid and dry materials or intermediate products. The safe handling of dry materials and their allocation to end or intermediate products is already an integral part of the Reimelt delivery program. 6

In combination with tailor-made processes for the integration of liquid components, Reimelt Guth Engineering provides the right processes for even the most difficult tasks.

Processing

Storage

Mixing

Processing

Cleaning

Automation

Thermal Product Treatment

Picture 1: Preheating/degassing/heating/cooling Picture 2: Compact system design

Thermal processes for the preservation of foods have always had their place in food processing. The combination of quality optimizing process steps such as inline vacuum-degassing of fruit juices, displays yet another part of the Reimelt Guth Engineering scope of delivery.

Our performance spectrum also includes the classic applications such as the pasteurization of beer in a high-temperature short-time pasteurizer with a plated heat exchanger or the application of multi-pipe heat exchangers for the processing of products with fibrous and lumpy ingredients.

Furthermore, systems for loss minimization through pigging technology are also available. Special processes, such as the application of scrape surface heat exchangers for certain product groups are planned and implemented for you. 7

Processing

Storage

Mixing

Processing

Cleaning

Automation

Sugar Processing

Picture 1: BigBag handling Picture 2: Metering screws Picture 3: Dissolving / pasteurizing / filtering / storage

The preparation of dissolved sugar is necessary in many production operations. The selection of suitable dissolving processes, as well as the corresponding handling with silo storage inclusive conveying technology and the know-how and equipment for transport mediums such as BigBags or sacks, are prerequisites for an efficient production of even a simple syrup.

Furthermore, a filtration process fine-tuned to the requirements and the raw material quality is an integral part of the total-concept solution. Classic filtration systems and also processes such as membrane filtration are a part of our scope of supply.

Whether dry materials or liquid-phase, Reimelt is the competent partner on your side.

Processing

Storage

Mixing

Processing

Cleaning

Automation

Filtration Systems

3
Picture 1: MF-system in pilot-plant dimensions Picture 2: Candle filter package units Picture 3: Complete line for water processing

Classic filtration technologies for the treatment of products have belonged to the established process steps for a long time now. Today, the application of modern membrane filtration offers an interesting alternative in many process areas.

Water treatment is an area where membrane filtration has a solid placing. The most varied water qualities, according to requirements, can be prepared by selection of the processes and membranes.

Reimelt Guth Engineering also designs and builds systems with the smallest dimensions, which, for example, can be found at laboratories for product trials for training and research.

Processing

Storage

Mixing

Processing

Cleaning

Automation

Filtration Systems

1
Picture 1: Ultrafiltration system raw material recovery

Due to the rising prices of raw materials, the often immense disposal costs and the sharper environmental regulations, processes for the recovery of product processing materials (such as catalysts) are becoming more and more attractive. Also the aspect of improved environmental protection can no longer be ignored. Only so can the various industry branches fulfill their obligation to the next generation.

To fulfill these requirements, Reimelt Guth Engineering offers the thermal separation technology as well as membrane-filtration. A comprehensive performance spectrum is our creed.

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Cleaning

Storage

Mixing

Processing

Cleaning

Automation

CIP-Cleaning/Waste Water Treatment

2
Picture 1: CIP System in compact design Picture 2: Mobile CIP System

Today, a modern facility in the food processing industry without CIP cleaning is unthinkable. Reimelt Guth Engineering offers classic multitank CIP systems as well as compact satellite solutions. Your requirements and needs are always of primary concern.

Modern system technology comprises not only cleaning technology but also the handling of waste water or correspondingly the recovery of water used in the production process. Welcome byproducts such as biogas naturally increase the cost effectiveness of the system. Today, investments such as these, with regards to resource conservation and a sustainable use of the same, are more than worthwhile.

Whether its CIP cleaning or waste water processing: Reimelt Guth Engineering is on your side as a dependable partner.

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Automation

Storage

Mixing

Processing

Cleaning

Automation

Smooth Process Automation The Key for Reproducible Quality.

Well-known companies world-wide rely on Reimelts more than 40 years of experience in automation technology. Beside the standard systems, these companies use process and automation technologies developed by Reimelt. Automation Solutions from One Supplier Reimelts automation concepts offer you decisive advantages and enable an ideal coordination of the individual systems. This is important when considering the increasingly complex regulations such as ATEX, etc. Also, a high compatibility between process and automation technology is a decisive factor in the development of new components. Because Reimelt can provide maintenance of their software after many years of use, you have a high degree of investment security. Mixing Technology that is Reproducible and Precise With the new melding of technological experience, Reimelt Guth Engineering now utilizes the proven technology that has been developed by Reimelt for its batch-mixing processes. As a result, you receive a comprehensive scope of supply from a single source. Modern visualization systems are, of course, also an integral part of our scope of services. Complete Process Engineering The Reimelt software applications form the basis for an optimized control of the production processes. This ranges from a simple scaling system to a totally automated production system with Internet technology. Since the single components are retrofittable and expandable and can be combined, Reimelt configures the system to meet your individual requirements. The Reimelt experts provide a concept that perfectly matches your requirements. It is their task to prepare the system specifications, software, special interfaces and train your operators in its use.

Minc 99

Recipe Metering for Small Systems 12 99 recipes User-friendly structure Degree of protection IP 54 Profibus compatible Metering of liquids Master/slave operation Approved for Atex zone 22, CE Optional DAISY-M-system for PC data handling

Automation

Storage

Mixing

Processing

Cleaning

Automation

PrismaWEB

Web-Client

Process Management Level

Process Control Level Web-Client

Produktion Level

1
Web-Client
Picture 1: Programming the process automation

PrismaWEB/PE (Panel Edition)

Visualization

PrismaWEB2

Panel-Based Batch Management Based on panel-PCs Windows XP SQL data base system Up to two web-clients possible Local operation Optional functions: - Integrated visualisation - Data import / export - Remote maintenance

System Visualization Based on Modern WEB Technology Clear representation of the production process Simple operation Integrated error/fault message system Safe manual operation Trending analysis User access via Web browser Integrated maintenance management system optionally available

Batch Management System of the Future Modern technology coupled with comfort of use and operational safety Web technology, client/server system SQL data base system, OPC compatible Connection to ERP-, host systems Access via Web browser Operator friendly menu structure Remote maintenance via VPN / Modem MES functions such as batch tracking, warehouse management, etc.

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Automation

Storage

Mixing

Processing

Cleaning

Automation

Automation of the Future.

Modem Batch Management System PrismaWEB MES-System MPI-Bus Process Visualization

Ethernet

Access Point AGV with RWA-AD Scales (radio data transmission)

Profibus

Profibus

AGV-Computer

Decentralized PLC for Mixer Control

Modern factories in the food industry must guarantee production with a high level of quality and safety. When there is a large number of different raw materials and changing recipes, there are very high requirements for a cross contaminationfree production. Important factors include cleaning without loss to production capacity and batch tracking, which is required by the EU as of January 2005. 14

Changing market requirements make it necessary for production systems to be able to adapt quickly. "Just-in-time" production enables maximum flexibility and minimum storage capacity requirements. The supervision of all operation and production steps by a master control system is further evidence of the extremely high safety level of this production concept.

Mobile Containers instead of Stationary Hoppers The ReciPure mix factory is an innovative and practical solution. Characteristics of ReciPure include "product-pure" storage of the raw materials in bins and the weighing of different products in the mobile containers that are assigned to a particular recipe. Cross contamination is therefore eliminated.

Batch tracking

Storage

Mixing

Processing

Cleaning

Automation

Transparent Production More than Consumer Protection.

The Traceability of Batches and Raw Materials is Becoming Increasingly More Important In food production a continuous transparency of production processes has already become a quality and competition factor. A transparent production quickly enables the identification and elimination of faulty products and the recognition of deviations in the product properties. This, therefore, offers a far more constant product quality.

The main idea behind traceability is that all raw materials that are used in the production are exactly identifiable and this information, along with the food production dates, are archived for later evaluation. Because raw materials are also stored and moved in a production plant, it is much safer to identify them just before adding them to the process and to store the data for traceability.

Reimelt system controls offer a variety of possibilities from batch detail reporting to traceability. In the later case, data is available for the process management level or directly evaluated in the Reimelt system. The open architecture of the batch management system PrismaWEB enables the traceability necessary for the interfacing of bar code readers, mixer controls, ERP systems etc.

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Performance spectrum

Consultation

Engineering

Project management

Installation

Start-up & Training

Sophisticated Planning for a Perfect Result.

Your Quality is in Good Hands The realization of this claim can only be reached, when one considers who is behind it all: It is people, and that is not in the sense of a production factor. There is first and foremost you, our customer, with your demands for a modern and profitable company. 16 But there are also our employees, a comprehensive team of specialists and experienced personnel, qualified installers and start-up technicians with the necessary vision for the implementation of a total concept. Challenge us! Were looking forward to it.

Global Presence

Reimelt (GmbH) UK Ltd., London Reimelt France E.U.R.L., Venissieux / Lyon Reimelt Corporation, Tampa, Florida

Reimelt Reimelt Reimelt Reimelt

Components, Rdermark FoodTechnologie, Rdermark Guth Engineering, Landau Henschel MischSysteme, Kassel

Reimelt Korea Corp., Seoul Reimelt Henschel Asia Ltd., Hong Kong Reimelt Henschel Trading (Shenzhen) Co. Ltd.

Reimelt Ltda., So Paulo, Brazil

Reimelt Guth Engineering Geschftsbereich der Reimelt Henschel GmbH Fichtenstrae 36 76829 Landau, Germany Tel. +49 6341 9569-0 Fax +49 6341 9569-15 info@reimelt-guth.de www.reimelt-guth.de

Copyright Reimelt Guth Engineering

RGE-liquids/2008 1. D