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_H1-4_08.03 08.4.

3 11:53 AM 2

Bronze, Brass &


Cast Iron Valves

http://www.toyovalve.co.jp/

_P2-27_08.03 08.4.3 0:16 PM 2

Contributing to tomorrow's soc iety a

Notes
1)
2)
3)
4)

Refer to the individual specification sheet or the drawing for details of a product.
Main units of this catalog are shown in SI (MPa, , millimeter) and psig.
Refer to the attached P-T ratings about applicable pressure and temperature.
The non-asbestos product is used for the gland packing and gasket of bronze, brass and cast iron valves as a
manufacturer's standard. Please consult about other products.
5) Bronze and cast iron strainers have the perforated metal screen equivalent to 12-16 meshes. Other meshes of the
screen are also available upon request. Please consult Toyo sales staff for details.
6) Legends
d: Port diameter (mm)
(L, H, D: shown on each page)
7) Teflon is Du Pont's tradename.

Products guarantee
Term of a guarantee: Within one year after the date of delivery from our factory to the original customer.
Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, fluid, etc.) are
proper, necessary replacement and repair of our product will be carried out without charge.
Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing to the
following reasons:
1) Non-compliance of the customer with the technical instructions furnished by our catalog and specification sheet
2) Natural disaster incidents, such as a fire, flood damage, an earthquake, and falling stone
3) Reconstruction or repair by any third party other than Toyo Valve Co., Ltd.
4) Deterioration (such as shot rust, degradation, chemical changes, etc.)
5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility
In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by the
guarantee exceptions. Please contact our sales staff or agency for details.
The specification and the performance term of our product indicated in this catalog are based on the internationally
governed standards and specifications, our products experience or the design calculation and our in-house examination.
2

_P2-27_08.03 08.4.3 0:18 PM 3

oc iety as a fluid control specialist

CHINO PLANT, JAPAN

When using the product beyond the service conditions mentioned in this catalog, users are requested to consult
Toyo Valve for further advice in advance, or to conduct the verification or evaluation for the performance under
users' responsibility. We shall not be liable for any damages resulting from lack of aforementioned procedures by
the customer.
Items mentioned in this catalog are subject to change without prior notice to the customers.
Don't use our products in flammable or toxic gas services.

INDEX
Bronze & Brass Valves ...............................................................................P47
JIS Standard Bronze Valves ............................................................................P8
Core-Tight Valves .............................................................................................P9
Fan Coil Valves .................................................................................................P10
B-Ball / Utility Use ....................................................................................P1011
Ball Valves .................................................................................................P1213
T-Flow (Constant Flow Ball Valves) .............................................................P14
Bronze HIPVC Socket End Valves ...............................................................P15
Solder End Valves ...................................................................................P1617
MSS Standard Cast Iron Valves ..................................................................P18
JIS Standard Cast Iron Valves .....................................................................P19
JIS Nylon Lined Cast Iron Valves .................................................................P20
Special Valves ...................................................................................................P21
Dual Plate Check / Ball Foot ..........................................................................P22
Cast Iron Ball Valves .......................................................................................P23
Annex ..........................................................................................................P2427

_P2-27_08.03 08.4.3 0:18 PM 4

D1
H

Bronze & Brass Valves


Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

TOYO Standard

MSS SP-80
Gate Valves
125

275A/272
H

D1

14"

206A
H

D1
48
48

272A
H

D1

280A
H

D1

38"

43

76

48

42
42

38

74

48

43

87

48

1 "
2
3 "
4

43
48
53

76
85
97

48
55
63

45
50
57

81
90
106

48
55
63

42
47
50

74
87
98

48
55
63

49
53
61

93
111
127

55
63
70

61
67
74

119
135
159

70
80
90

60
63
72

119
126
154

70
80
90

64
68
74

145
170
189

80
90
100

90
100
140

201
223
302
Bronze

110
125
160

82
92

187
204

100
110

1"
60
117
70
114"
63
128
70
112"
71
151
80
2"
87
180
90
212"
96
211
100
3"
4"
Bronze
Body
DZR Brass
Material Stem
Bronze
Disc
Service conditions 1.37MPa (200psi) WOG non-shock

75
75

Brass

Bronze

DZR Brass

DZR Brass

Bronze

Bronze

Brass

Bronze

0.86MPa (125psi) Saturated steam

Remarks

Lead-washed surface treatment


available upon request

Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

MSS SP-80
Gate Valves
150

L
1 "
4
3 "
8
12"
3 "
4

BS/JIS taper threads only

43
48
53
62

204A
H
87
96
112
123

150

D1
48
55
63
70

49
53
61

204A
H

98
115
127

125

D1

55
70
70

51
56
66

208
H

129
156
181

150

D1

55
63
70

51
56
66

209
H

137
157
180

D1

55
63
70

1"
69
141
80
68
145
80
68
216
80
68
216
80
114"
75
164
90
74
176
90
74
257
90
74
257
90
112"
86
197
100
84
201
100
84
296
100
84
296
100
2"
105
224
110
212"
116
261
125
3"
4"
Bronze
Bronze
Bronze
Bronze
Body
DZR Brass
Bronze
Bronze
Bronze
Material Stem
Bronze
Bronze
Bronze
Bronze
Disc
Service conditions 2.06MPa (300psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock
1.03MPa (150psi) Saturated steam 1.03MPa (150psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam

Remarks

BS/JIS taper threads only

ASME taper threads only

_P2-27_08.03 08.4.3 0:18 PM 5

D1

D1

Bronze Valves

Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

MSS SP-80
Gate Valves
125

293
H

150

D1

298
H

300

D1

318A
H

150

D1

205A
H

D1

14"
38"
1 "
2
3 "
4

51
56
66

137
158
181

55
70
70

51
56
66

137
158
181

55
70
70

51
56
66

150
173
194

70
80
80

75
80
95

96
112
123

55
63
70

1"
68
216
80
68
216
80
74
228
100
110
142
80
114"
74
257
90
74
257
90
84
273
110
120
165
90
112"
84
297
100
84
297
100
98
313
125
140
197
100
2"
165
225
110
212"
190
263
140
3"
230
309
225
4"
Bronze
Bronze
Bronze
Bronze
Body
Bronze
Bronze
Bronze
DZR Brass
Material Stem
Bronze
Bronze
Bronze
Bronze
Disc
Service conditions 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 6.89MPa (1000psi) WOG non-shock 1.55MPa (225psi) WOG non-shock
0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam 2.06MPa (300psi) Saturated steam 1.03MPa (150psi) Saturated steam
JIS 10K flange available

Remarks

Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

TOYO Standard

3 "
4

TOYO Standard

MSS SP-80

150

300

Globe Valves
100

L
1 "
4
3 "
8
12"

MSS SP-80

210A
H

125

D1

211A
H

D1

213A
H

D1

40

67

48

44

67

48

44

67

48

42
48
53
63

68
69
81
95

48
55
63
70

44
53
65
77

69
77
99
108

48
63
70
80

44
53
65
77

69
80
94
104

48
63
70
80

L
55
64
78
90

335
H

D1

114
126
139
159

63
80
90
100

1"
73
104
80
85
137
90
85
127
90
105
186
110
114"
81
127
90
100
160
100
100
145
100
120
195
125
112"
94
147
100
119
179
110
119
173
110
145
223
140
2"
115
178
110
150
202
125
139
199
125
212"
131
200
125
178
245
160
158
214
140
3"
4"
Bronze
Bronze
Bronze
Bronze
Body
DZR Brass
Bronze
DZR Brass
Bronze
Material Stem
Bronze
Bronze
Bronze
Bronze
Disc
Service conditions 1.03MPa (150psi) WOG non-shock 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 4.18MPa (600psi) WOG non-shock
0.68MPa (100psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam 2.06MPa (300psi) Saturated steam

Remarks

_P2-27_08.03 08.4.3 0:18 PM 6

D1

D1

Bronze Valves
Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

TOYO Standard
Globe Valves

215
H

D1

14"
38"
1 "
2
3 "
4

83
88
100

80
95
105

63
70
80

260A
H

MSS SP-80
Globe Valves with PTFE seat
125
150

Angle Valves
150

D1

D1

220A
H

D1

21
24

67
69

48
48

53

88

55

28
34
40

80
94
104

63
70
80

57
66
76

101
111
120

63
70
80

64
78
90

221
H

D1

117
136
149

70
90
100

1"
113
127
90
47
127
90
88
140
90
105
172
110
114"
120
145
100
52
145
100
100
156
100
120
181
110
112"
145
173
110
61
173
110
120
184
110
145
209
125
2"
165
198
125
74
199
125
147
210
125
212"
177
214
140
85
214
140
162
228
140
3"
220
259
160
4"
Bronze
Bronze
Bronze
Bronze
Body
DZR Brass
DZR Brass
DZR Brass
DZR Brass
Material Stem
Bronze
Bronze
R-PTFE
R-PTFE
Disc
Service conditions 1.55MPa (225psi) WOG non-shock 2.06MPa (300psi) WOG non-shock 1.37MPa (200psi) WOG non-shock 2.06MPa (300psi) WOG non-shock
1.03MPa (150psi) Saturated steam 1.03MPa (150psi) Saturated steam 0.86MPa (125psi) Saturated steam 1.03MPa (150psi) Saturated steam
JIS 10K flange available

Remarks

Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

1 "
4
3 "
8
12"
3 "
4

MSS SP-80
Globe Valves with PTFE seat
150

223
H

D1

82
95
108

114
138
156

63
90
100

1"
120
183
110
114"
140
186
110
112"
165
212
125
2"
190
243
140
212"
220
290
160
3"
270
321
225
4"
Bronze
Body
DZR Brass
Material Stem
R-PTFE
Disc
Service conditions 1.55MPa (225psi) WOG non-shock
1.03MPa (150psi) Saturated steam

Remarks

JIS10K flange available

Standard color of handwheel on bronze/brass valve is as follows,


BS21 or JIS B0203 taper threads and JIS B2240 10K flanged
= Green color
ASME B1.20.1 threads and ASME B16.24 class 150 flanged
= Red & White color

_P2-27_08.03 08.4.3 0:18 PM 7

Bronze Valves

H
L

Design
Type
Class

TOYO Standard
Lift Check Valve

Fig.
Size

231
L

8 (mm)
10
15
20
25
32
40
50
65
80
100

236A

14"
38"
1 "
2
3 "
4

MSS SP-80
Swing Check Valves
125

53
59
67

236T

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

54
54

40
40

54
54

40
40

53

39

44

26

56
70
80

40
49
58

56
70
80

40
49
58

60
70
80

39
45
52

53
65
77

28
34
42

95
110
128

71
80
95

92
102
122

62
67
79

85
100
119

50
56
67

156
184

114
131

150
165

91
102

139
158

79
91

3 "
4

Bronze

Bronze

Brass

Brass

PTFE

Brass

Bronze
2.06MPa (300psi) WOG non-shock
1.03MPa (150psi) Saturated steam

PTFE seat

Bronze

BS/JIS taper threads only

MSS SP-80
TOYO Standard
Swing Check Valve
Strainer
150
300
150

238
1 "
4
3 "
8
12"

230A

0.86MPa (125psi) Saturated steam


ASME taper threads only,
Spring loaded

Design
Type
Class

234

1"
78
95
71
114"
84
110
80
112"
98
128
95
2"
156
119
212"
184
139
3"
4"
Bronze
Bronze
Body

Brass
Material
Pin
FKM
Brass or Bronze
Disc
Service conditions 1.37MPa (200psi) WOG non-shock
Remarks

Lift Check Valve


150

360

380A

54
60
72
84

39
39
49
58

60
72
84

42
51
61

80
100
115

49
57
70

1"
99
70
99
74
135
82
114"
113
79
113
83
160
98
112"
131
95
131
98
195
121
2"
162
114
230
148
212"
186
132
240
180
3"
4"
Bronze
Bronze
Bronze
Body
Brass
Brass
SUS304
Material
Pin
Screen
Bronze
Bronze
Disc
Service conditions 2.06MPa (300psi) WOG non-shock 4.13MPa (600psi) WOG non-shock 1.72MPa (250psi) WOG non-shock
1.03MPa (150psi) Saturated steam 2.06MPa (300psi) Saturated steam 1.03MPa (150psi) Saturated steam

Remarks

Perforated screen equivalent to


14-16 meshes

_P2-27_08.03 08.4.3 0:18 PM 8

D1

D1

D1
H

JIS Standard Bronze Valves

Design
Type
Class

5K

10K

5K

10K

Fig.
Size

JIS B2011
031
H

JIS B2011
035
H

JIS B2011
001
H

JIS B2011
005
H

8 (mm)
10
15
20
25
32
40
50
65
80
100

JIS Standard
Gate Valves

D1

1 "
2
3 "
4

Remarks

50
60
65

127
146
171

55
63
70

D1

JIS Standard
Swing Check Valve
10K

JIS B2011
065

Fig.
Size

L
1 "
4
3 "
8
12"
3 "
4

55
65
80
90

H
38.5
43.0
51.5
58.5

1"
105
67.0
114"
120
73.5
112"
140
86.0
2"
212"
3"
4"
Bronze
Body
Brass
Material
Pin
Bronze
Disc
Service conditions 120 water, non-shock 1.4MPa
120 oil, gas, air, water 1.0MPa
Saturated steam 1.0MPa
Lead-free copper alloy available upon request

D1

50
55

87
87

48
55

55
65
70

127
154
178

55
70
80

60
70
80

91
103
112

63
70
80

65
80
90

94
122
135

63
80
90

80
90
100

223
254
301

90
100
110

100
110
135

137
142
172

90
100
110

105
120
140

157
170
196

100
110
125

120
140

377
441

140
160

160
190

203
232

125
140

180
200

231
277

140
160

Bronze

Bronze

Bronze

DZR Brass

DZR Brass

DZR Brass

Bronze
120 water, non-shock 1.4MPa
120 oil, gas, air, water 1.0MPa
Saturated steam 0.7MPa

Lead-free copper alloy available upon request

Design
Type
Class

Remarks

D1

38"

120 oil, gas, air, water 0.5MPa


Saturated steam 0.2MPa

8 (mm)
10
15
20
25
32
40
50
65
80
100

Globe Valves

14"

1"
75
213
90
114"
85
244
100
112"
95
293
110
2"
115
366
125
212"
130
429
140
3"
4"
Bronze
Body
DZR Brass
Material Stem
Bronze
Disc
Service conditions 120 water, non-shock 0.7MPa

Bronze
120 water, non-shock 0.7MPa
120 oil, gas, air, water 0.5MPa
Saturated steam 0.3MPa

Bronze
120 water, non-shock 1.4MPa
120 oil, gas, air, water 1.0MPa
Saturated steam 1.0MPa
Lead-free copper alloy available upon request

_P2-27_08.03 08.4.3 0:18 PM 9

D1

D1
H

Rusty Water-Proof Series

Lead-Free Core-Tight Valves

H
L

Design
Type
Class

Fig.
Size
15 (mm)
20
25
32
40
50

TOYO Standard
Gate Valves

Swing Check Valve

5K

031SK/031HN
H
D1

L
12"

61
65
75

34"

10K

127
146
171

035SK/035HN
H
D1

55
63
70

1"
85
213
90
114"
90
244
100
112"
103
293
110
2"
Lead-Free Bronze
Body
Lead-Free DZR Brass
Material Stem
Lead-Free Bronze
Disc
Service conditions See P-T ratings

065SK/065HN
L
H

63
67
75

127
154
178

55
70
80

82
98
109

43
51.5
58.5

85
90
103

223
254
301

90
100
110

125
138
162

67
73.5
86

Lead-Free Bronze
Lead-Free DZR Brass
Lead-Free Bronze

Lead-Free Bronze

Pin

Brass
Lead-Free Bronze

Remarks

Design
Type
Class

P-T

TOYO Standard
Ball Valve

Strainer

Rating for Core-Tight Valves


SK type (For cold water)

10K

Nominal Pressure (MPa)


40 water

5K

10K

0.7

HN type (For heated water)


Nominal Pressure (MPa)

Fig.
Size
15 (mm)
20
25
32
40
50

d
1 "
2
3 "
4

10
15
20

5011SK/5011HN
L
H
D1
69
79
93

75
79
83

80
80
110

1"
25
105
99
110
114"
32
114
102
110
112"
40
131
109
140
2"
Lead-Free Bronze
Body
Lead-Free DZR Brass
Stem
Material
SUS304
Ball
PTFE
Seat
Service conditions See P-T ratings
Remarks

T-Handle available on request

380SK/380HN
L
H
91
104
123

49
57
72

141

82

160
198

98
121

Lead-Free Bronze
SUS304
Screen

Perforated screen equivalent to


14-16 meshes

85 water

5K

10K

0.7

Toyo Lead-Free Copper Alloy MUEN-KUN

This globally patented lead-free copper alloy


employs bismuth and selenium instead of lead.
This has met the world's most rigorous
criterion of a maximum of 0.01mg/liter of lead
elution into drinking water, which came into
force in Japan in April 2003.
Remark:
1) Some valves are lead-free surface treated
instead.
2) Maximum allowable temperature:100C

_P2-27_08.03 08.4.3 0:18 PM 10

D1

Fan Coil Valves


Ball / Utility Use

15 (mm)
20
25
32

34"

250A
H

82
88.5

252A

77
79

98.5
90
1"
114"
Bronze
Body
DZR Brass
Material Stem
PTFE
Disc
Service conditions 60 WOG1.37MPa

Design
Type
Class

Fig.
Size
15
20
25

D1

47.5
47.5

82
88.5

70
72

57
62.5

47.5

98.5
110

83
89

70.5

120 WOG1.57MPa
Flow control

Remarks

253A
D1

68
68

47.5
47.5

57
62.5

61
61

77

47.5

70.5
81

70
81

Bronze
DZR Brass

Bronze
DZR Brass

PTFE

PTFE

PTFE

Flow control

12.7
12.7

73.5
76.5

5089
H
54
54

D1
45
45

Taper female x Parallel male

Bronze
DZR Brass

On-off

TOYO Standard
Ball Valves / Check valve built in ball valve body
10K

12.7
12.7

72.5
75.0

5084
H
54
54

D1
45
45

12.7
12.7

78.0
81.5

H
54
54

Brass / Nickel Plated


Brass / Chrome Plated

Brass / Nickel Plated


Brass / Chrome Plated

Brass / Chrome Plated


PTFE

Brass / Chrome Plated


PTFE

Taper male x Parallel male

Long neck handle available upon request


JWWA approved

10

251A
H

On-off

1"
Brass / Nickel Plated
Body
Brass / Chrome Plated
Stem
Material
Brass / Chrome Plated
Ball
PTFE
Seat
Service conditions 80 water 1.0MPa
Remarks

5088
1 "
2
3 "
4

TOYO Standard
Fan Coil Valves
200

L
12"

D1

Design
Type
Class

Fig.
Size

D1

Taper female x Taper female

D1
45
45

_P2-27_08.03 08.4.3 0:19 PM 11

D1

D1

D1
H

B-Ball / Utility Use

Design
Type
Class

Fig.
Size
15 (mm)
20
25

TOYO Standard
Ball Valves
10K

5017
d
12"
34"

9.2
12.5

5027
H

59
67

D1

64
66

45
45

d
9.2
12.5

1"
Bronze
Body
DZR Brass
Stem
Material
Brass / Chrome Plated
Ball
PTFE
Seat
Service conditions 100 water 1.0MPa (100psi)
Remarks

Taper male x Taper male

Design
Type
Class

Fig.
Size
15 (mm)
20
25

57
64

64
66

D1
45
45

9.2
12.5
15.0

L
59.0
68.0
81.5

64
66
73

D1

Taper female x Parallel male

45
45
60

9.2
12.5

5018
H

54
63

64
66

D1
45
45

9.2
12.5
15.0

56.0
67.0
77.5

64
66
73

Bronze

Bronze

DZR Brass
Brass / Chrome Plated

DZR Brass
Brass / Chrome Plated

PTFE

PTFE

PTFE

Taper male x Taper female

9.2
12.5
15.0

D1
45
45
60

Taper female x Taper female

Memory Stop Plate

5038
H

Bronze

TOYO Standard
Ball Valves
10K

DZR Brass
Brass / Chrome Plated

5028
1 "
2
3 "
4

5037
H

Taper male x Parallel male

1"
Bronze
Body
DZR Brass
Stem
Material
Brass / Chrome Plated
Ball
PTFE
Seat
Service conditions 100 water 1.0MPa (150psi)
Remarks

87.5
107.0
113.0

H
64
66
73

Bronze
DZR Brass
Brass / Chrome Plated
PTFE

Taper female x Nipple joint

D1
45
45
60

A memory stop plate is attached to a lever


handle, and if it adjusts to the arbitrary
degrees of full opening beforehand, a ball
valve can be maintained at the same
degrees at any time.
(Available for Fig. 5044E/5044EW/5026/
5026W)

Locking Handle

With a locking device, lever handle can


be fixed in full open or closed position.
However, please purchase padlock and
key on your side (Fig. 5041A).

11

_P2-27_08.03 08.4.3 0:19 PM 12

D1
D1
H

Ball Valves

8 (mm)
10
15
20
25
32
40
50
65
80

TOYO Standard
Ball Valves
Type 600

d
1 "
4
3 "
8
12"
3 "
4

Full bore
5044E
L
H

D1

Full bore
5044EW
L
H

D1

10
10

50
50

37
37

70
70

10
10

50
50

38
38

60
60

15
20
25

65
68
79

40
44
50

80
80
110

15
20
25

65
68
79

43
47
57

65
65
100

15
20

Full bore
5046A
L
H

74
84

42
51

D1

82
100

Reduced bore
5080
d
L
H
D1

Reduced bore
5080W
d
L
H
D1

4.5
6.8
9.2
12.5
16

39
44

31
36

60
70

4.5
6.8

56.5
59
71

41
44
48

85
85
100

9.2
12.5

1"
32
86
55 110
32
86
62 100
20
78
54 100
114"
40
96
65 150
40
96
76 120
24.5 83
65 125
112"
50 109
72 150
50 109
83 120
32 100
72 125
2"
50 127
91 200
212"
65 153 105 300
3"
Brass
Brass
Brass
Brass
Body
DZR Brass
DZR Brass
DZR Brass
DZR Brass
Stem
Material
Brass / Chrome Plated
Brass / Chrome Plated
Brass / Chrome Plated
Brass / Chrome Plated
Ball
PTFE
PTFE
PTFE
Reinforced PTFE
Seat
4.13MPa (600psi) WOG non-shock
Service conditions 8-50: 4.13MPa (600psi) WOG non-shock
65 & 80: 2.75MPa (400psi) WOG non-shock
65 & 80: Std. bore
T-Handle

Remarks

W/Cap & Chain

Design
Type
Class

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80
100

12

One piece body

Full bore
5026
L
H

D1

Full bore
5026W
L
H

D1

Full bore
5044A
L
H

39
44

25
29

39
40

56.5
59

35
39

55
55

Brass
DZR Brass
Brass / Chrome Plated
Reinforced PTFE

One piece body


T-Handle

MSS SP-110
Ball Valves
Type 600

TOYO Standard
Type 200

D1

Full bore
5044W
L
H

D1

Full bore
5042A
L
H

D1

14"

10

50

37

70

10

50

38

60

10

42

37

70

10

42

34

55

3 "
8
12"

10

50

37

70

10

50

38

60

10

42

37

70

10

42

34

55

15

65

40

80

15

65

43

65

15

53

40

80

15

53

39

70

15

53

42

82

3 "
4

20
25

68
79

44
50

80
110

20
25

68
79

47
57

65
100

20
25

60
72

43
50

80
110

20
25

60
72

43
52

70
100

20
25

60
72

51
59

100
130

32
40
50

84
92
110

55
65
72

110
150
150

32
40
50

84
92
110

58
73
81

100
130
130

32
40
50

82
92
105

64
73
80

130
150
150

65
80
100

138
167
193

100
112
131

200
300
300

1"
32
86
55 110
32
86
62 100
114"
40
96
65 150
40
96
76 120
112"
50 109
72 150
50 109
83 120
2"
65 138 100 200
212"
76 167 112.5 300
3"
4"
Brass
Brass
Body
Brass / Nickel Plated
Brass / Nickel Plated
Stem
Material
Brass / Chrome Plated
Brass / Chrome Plated
Ball
PTFE
PTFE
Seat
Service conditions 4.13MPa (600psi) WOG non-shock
Remarks

Design
Type
Class

Fig.
Size

T-Handle

Brass
DZR Brass
Brass / Chrome Plated
PTFE

UL/FM/CSA approved
(up to 50mm)
ASME taper threads only

Brass
DZR Brass
Brass / Chrome Plated
PTFE

UL/FM/CSA approved
ASME taper threads only
T-Handle

Brass
DZR Brass
Brass / Chrome Plated
PTFE
1.38MPa (200psi) WOG
non-shock
W/Locking Handle
Automatic drain

_P2-27_08.03 08.4.3 0:19 PM 13

D1

D1

D1
D1

Design
Type
Class

10K

Fig.
Size

Std. bore
5044H
L
H

8 (mm)
10
15
20
25
32
40
50
65
80

d
1 "
4
3 "
8
12"
3 "
4

Ball Valves

TOYO Standard
Ball Valves
Type 400

D1

8
8

42
43

44
44

72
72

10
15
20

51
59
71

46
49
63

87
87
107

Std. bore
5011
L
H

10
15
20

56
65
78

75
79
83

D1

80
80
110

Std. bore
5011T
L
H

10
15
20

56
65
78

79
83
90

1"
25
78
67 107
25
86
98 110
25
86 105
114"
32
88
71 108
32
96 102 110
32
96 109
112"
38
99
76 108
40 109 109 140
40 109 124
2"
212"
3"
Brass
Bronze
Bronze
Body
DZR Brass
DZR Brass
DZR Brass
Stem
Material
Brass / Chrome Plated
SUS304
SUS304
Ball
Reinforced PTFE
PTFE
PTFE
Seat
2.75MPa (400psi) WOG non-shock
Service conditions 2.75MPa (400psi) WOG non-shock

10K

D1

D1

Fig.
Size
8 (mm)
10
15
20
25
32
40
50
65
80

49

39

80

10

49

38

60

15
20
25

62
71
83

45
48
54

100
100
130

15
20
25

62
71
83

41
44
60

60
60
100

94
94
120

32
40
50

96
106
125

59
70
77

130
150
150

32
40
50

96
106
125

65
79
86

100
120
120

Bronze

Bronze

Brass
Brass / Chrome Plated

Brass
Brass / Chrome Plated

PTFE

PTFE

120 water, non-shock 1.4MPa (200psi)


120 WOG 1.0MPa (150psi)
T-Handle

TOYO Standard
Ball Valves
10K

Full bore
5091
L
H

D1

Type 400

Full bore
5091T
L
H

D1

3-way, Std. bore


5045A
d
L
H
D1

14"

4.5

40

30

60

3 "
8
12"

6.8

46

35

3 "
4

D1

10

T-Handle

Design
Type
Class

Full bore
5090T
L
H

82
82
94

150 water, non-shock 0.7MPa (100psi)


1.0MPa (150psi) Saturated steam Long neck for thermal insulation

Remarks

Full bore
5090
L
H

Split type, Std. bore


5002
d
L
H
D1

70

11

54

51

90

15

73

73

100

15

73

70

80

10

67

45

80

11

58

51

90

20
25

81
94

77
82

100
120

20
25

81
94

73
81

80
90

15
20

68
79

48
55

80
110

15
20

68
80

54
64

90
115

107
120
138

98
105
112

100
100
120

25
32
40

89
100
115

60
65
75

110
110
140

25
31
38

92
104
118

76
80
94

142
142
150

50
60

145
165

123
141

180
220

1"
32 107
98 130
32
114"
40 120 105 130
40
112"
50 138 112 150
50
2"
212"
3"
Bronze
Body
DZR Brass
Stem
Material
SUS304
Ball
PTFE
Seat
Service conditions 120 water, non-shock 1.4MPa (200psi)

Bronze
DZR Brass
SUS304
PTFE

Brass
Bronze
DZR Brass
DZR Brass
Brass / Chrome Plated
Brass / Chrome Plated
PTFE
Reinforced PTFE
2.75MPa (400psi) WOG non-shock

120 WOG 1.0MPa (150psi)

Remarks

Long neck for thermal insulation


T-Handle

L-port

13

_P2-27_08.03 08.4.3 0:19 PM 14

D1
H

T-Flow (Constant Flow Ball Valves)

Design
Type
Class

TOYO Standard
Constant Flow Ball Valves
10K

By T-FLOW installed in piping with pressure fluctuation, the


predetermined flow rate can be always supplied.
Applications
Regular

flow in cold and hot water supply lines


Proper flow in cold and hot water lines for fan coil unit etc.
Trouble prevention of over-flow into flow meter etc.
Features

Fig.
Size
15 (mm)
20
25

Compact

370
12"
34"

9.2
12.5
15.0

98
107
116

64
66.0
73.0

D1

1"
Bronze
Body
Brass
Stem
Brass / Chrome Plated
Material
Ball
PTFE
Seat
Polyacetal
Cartridge
Service conditions 90 water 1.0MPa

45
45
60

designed and multifunctional ball valve with the flow regulator


Cartridge-type flow regulator with a variety of flow rates easily
exchanged
Easy installation of thermal insulation with resin long neck handle free
from dew-condensaion

60 water 1.0MPa (35 & 40


/min)

Setting flow rates 4, 6, 8, 10, 12, 15, 17, 20, 25, 30,
(/min) 35, 40
Allowable differential 0.030.49MPa
pressure
Remarks

In air conditioning facility like fan coil unit or panel heater, by supplying the suitable flow for the capability of the
equipment, comfortable indoor environment, energy saving and laborsaving are realizable.
Fan coil unit

T-FLOW

Fan coil unit

T-FLOW
Upper level
story

Upper level
story

Lower level
story
Boiler/Refrigerator

Direct return circuit

M
M

Reverse return circuit

T-FLOW

Tap
T-FLOW

M
M

M
M
M
M

M
Pump

Meter

Multistory building
14

Tap

M
Elevated
water tank

Lower level
story
Boiler/Refrigerator

Water heater
Water supply

_P2-27_08.03 08.4.3 0:19 PM 15

D1

D1

D1
H

Design
Type
Class

TOYO Standard
Gate Valve

Ball Valves
10K

Fig.
Size
13 (mm)
20
25

Bronze HIPVC Socket End Valves

12"
34"

1"
Body
Stem
Material Disc
Socket

358
H

87
109
121

81
94
108

D1
48
55
63

Leed-Free Bronze
Leed-Free DZR Brass
Leed-Free Bronze
HIPVC

5098
H

L
123

77

D1

100

123

Body
Stem
Ball
Seat
Socket

5098T
H
73

D1
80

Leed-Free Bronze
Leed-Free DZR Brass
SUS304
PTFE
HIPVC

Service conditions 45 water 1.0MPa


Remarks

Direct Joint to VCM/PVC pipe!


Features
No

valve socket No valve socket, seal tape nor wrench


Shorter face-to-face dimension 30% shorter than those in case of using valve sockets
Strong

connection Special socket is covered with bronze body


friendly Valve and resin sockets can be disassembled and be recyclable

Ecology

Ordinary Installation

Bronze Gate Valve

Valve sockets with male threads


(JIS K6743)

Applicable

Vinyl pipes
JIS K6741, Unplasticized polyvinyl chloride (PVC) pipes
JIS K6742, Unplasticized polyvinyl chloride pipes for water works, HIVP and VP

15

_P2-27_08.03 08.4.3 0:19 PM 16

D1
H
H

Solder End Valves

Design
Type
Class

5K

10K

Fig.
Size

JIS B2011
041
H

JIS B2011
045
H

10 (mm)
15
20
25
32
40
50
65
80
100

JIS Standard

TOYO Standard
Gate Valves

D1

125

D1

50
65
75

127
146
171

55
63
70

1"
80
213
90
114"
88
244
100
112"
108
293
110
2"
212"
3"
4"
Bronze
Body
DZR Brass
Material Stem
Bronze
Disc
Service conditions See Solder P-T rating on page 25

Design
Type
Class

Fig.
Size

75

48

276A
H

D1

127
154
178

55
70
80

46
61
72

81
90
106

48
55
63

46.5
60
69.5

77
87
100

48
55
63

82
92
110

223
254
301

90
100
110

78
87
102

119
135
159

70
80
90

76
83.5
100

117
128
152

70
70
80

110
125
160

Bronze

201
223
302
Bronze

DZR Brass
Bronze

DZR Brass
Bronze

115
130
174.6

Bronze
DZR Brass
Brass or Bronze

1.37MPa (200psi) WOG non-shock


0.86MPa (125psi) Saturated steam
See Solder P-T rating on page 25
BS 2871/864 Solder ends
available upon request

Globe Valve

Swing Check Valve

125

49
64
76

208C
H
129
156
181

D1
55
63
70

281A
H

D1

212A
H

237A
D1

39

87

48

46
60
71

93
111
127

55
70
70

64
84
100

77
99
108

63
70
80

67
86
105

38
47
56

79
88
108

145
176
201

80
90
100

115
130
155

137
160
179

90
100
110

121
137
170

69
77
92

194

118

222

139

Bronze

Bronze

Bronze
Bronze

Bronze
Bronze

0.86MPa (125psi) Saturated steam


See Solder P-T rating on page 25

16

MSS SP-80

1"
82
216
80
114"
86
257
90
112"
109
296
100
2"
212"
3"
4"
Bronze
Body
Bronze
Material Stem
Bronze
Disc
Service conditions 1.37MPa (200psi) WOG non-shock

Remarks

D1

39

Gate Valves

L
3 "
8
1 "
2
34"

207A
H

50
65
75

Remarks

10 (mm)
15
20
25
32
40
50
65
80
100

38"
1 "
2
34"

BS 2871/864 Solder ends


available upon request

Bronze

Pin

Brass
Brass or Bronze

_P2-27_08.03 08.4.3 0:19 PM 17

D1

D1
L

D1
H

Solder End Valves

H
L

Design
Type
Class

TOYO Standard
Strainer
150

Fig.
Size

387A

15 (mm)
20
25
32
40
50
65
80

L
12"
34"

80
105
125

MSS SP-110
600

H
49
57
70

Full bore
5049A
L
H

D1

15
20
25

54
73
88

80
80
110

40
44
50

1"
145
82
32
100
55
110
114"
170
98
40
115
65
150
112"
210
121
50
140
72
150
2"
65
164
100
200
212"
80
187
112
300
3"
Bronze
Brass
Body
SUS304
DZR Brass
Stem
Screen
Material
Brass / Chrome Plated
Ball
PTFE
Seat
Service conditions 2.06MPa (300psi) WOG non-shock 4.13MPa (600psi) WOG non-shock

400

Full bore
5049W
L
H

D1

15
20
25

54
73
88

39
43
52

70
70
100

10
15
20

58
73
88

75
79
83

80
80
110

32
40
50

100
115
140

58
73
81

100
130
130

25
32
40

99
114
135

98
102
109

110
110
140

14-16 meshes/perforated screen

Std. bore
5014
L
H

D1

Brass
DZR Brass

Bronze
DZR Brass

Brass / Chrome Plated

SUS304

PTFE

PTFE
2.75MPa (400psi) WOG non-shock

1.03MPa (150psi) Saturated steam See Solder P-T rating on page 25


See Solder P-T rating on page 25

Remarks

TOYO Standard
Ball Valves

See Solder P-T rating on page 25


T-Handle

Long neck for thermal insulation

Toyo DZR brass (Dezincification Resistant brass)


Water pollution and employment of new piping material have amplified valve dezincification problems.
The copper alloy used in bronze valves contains zinc, tin, and lead with copper as a base. When bronze valves are
subjected to unfavorable service conditions, the zinc component contained in the copper alloy separates from the
copper base, and the metal corrodes. This is called dezincification.
In case of bronze valve, the body, bonnet, and other cast bronze parts hardly corrode due to the small percent of zinc
contained in the alloy. But brass valve parts such as stems, which contain 40% zinc, often corrodes due to extreme
dezincification.
The following factors cause dezincification. These factors are generally believed to occur together, rather than
independently.
1) Excessive aqueous solution in acidity.
2) Warm water containing excessive free carbonic acid with high electric conductivity.
3) High electric conductivity with excessive presence of chlorides and sulfides.
4) Copper or vinyl chloride pipes.
5) Excessive dissolved oxygen.
To struggle with dezincification corrosion, Toyo Valve
developed TOYO DZR brass as the stem material of
bronze/brass valves. Our test data show excellent corrosion
resistance to be comparable to bronze continuous casting
bars.
TOYO bronze/brass valves have these DZR brass or bronze
stems in standard specification, and offer longer service life.

Normal brass stem embrittled and


broken by dezincification corrosion

17

_P2-27_08.03 08.4.3 0:19 PM 18

D1
D1
H

Cast Iron Valves


Design
Type
Class

Fig.
Size

MSS Standard
Globe Valve

Swing Check Valve

MSS SP-85
400A/510
H

MSS SP-71
435A/512

125

MSS SP-70/Non-rising
415AE
L
H
D1

178
319
2"
190
350
212"
203
401
3"
229
457
4"
254
523
5"
267
602
6"
292
711
8"
330
842
10"
356
941
12"
14"
16"
Cast Iron
Body
Brass
Stem/Pin
Material
Cast Iron
Disc
Bronze
Seat
Service conditions 1.37MPa (200psi) WOG

Design
Type
Class

Gate Valves

50 (mm)
65
80
100
125
150
200
250
300
350
400

Remarks

MSS SP-70/Rising
421AE/511AE
L
H
D1

D1

180
180
200
250

178
190
203
229

357
412
482
569

180
180
200
250

203
216
241
292

294
316
354
406

180
180
230
280

203
216
241
292

115
125
146
163

280
300
360

254
267
292

672
783
985

280
300
355

330
356
495

485
531
634

300
360
400

330
356
495

194
281
323

400
450

330
356

1196
1390

400
450

622
698

671
757

400
450

622
698

362
417

Cast Iron

Cast Iron

Brass/SUS403
Cast Iron

Cast Iron

Brass/SUS403
Brass/SUS403
Cast Iron or same material as seat Cast Iron or same material as seat

Bronze/SUS403

Bronze/SUS403

Bronze/SUS403

0.86MPa (125psi) Saturated steam


PN16 Flanged available

TOYO Standard
Strainer
125

Trim Combination

Fig.
Size
40 (mm)
50
65
80
100
125
150
200
250
300
350
400

112"
2"
212"
3"
4"
5"
6"
8"
10"
12"
14"
16"
Body
Material Screen

381A
L

250

167

Stem/Pin
Brass

Bronze

511AE

13%Cr

13%Cr

400A

Brass

Bronze

510

13%Cr

13%Cr

435A

Brass

Bronze

512

13%Cr

13%Cr

425J

Brass

425JS

13%Cr

Disc

Seat

Bronze
C.I./Same material as Seat

13%Cr

193
210
255

425JU

SUS304

SUS304

457
518
610
749
857

318
364
442
530
598

405J

Brass

Bronze

405JS

13%Cr

13%Cr

405JU

SUS304

SUS304

Cast Iron
SUS304
(SUS316 Screen available)
0.86MPa (125psi) Saturated steam

18

Fig.
421AE

286
318
378

Service conditions 1.37MPa (200psi) WOG


Remarks

14-16 meshes/perforated screen


PN16 Flanged available

435J

Brass

Bronze

435JS

13%Cr

13%Cr

435JU

SUS304

SUS304

_P2-27_08.03 08.4.3 0:19 PM 19

D1
D1
H

JIS Cast Iron Valves

Design
Type
Class

10K

Gate Valves
5K

Fig.
Size

JIS B2031/Non-rising
415J
L
H
D1

JIS B2031/Rising
424J
L
H
D1

40 (mm)
50
65
80
100
125
150
200
250
300
350
Material

112"
2"
212"
3"
4"
5"
6"
8"
10"
12"
14"
Body
Stem
Disc
Seat

Service conditions
Remarks

JIS Standard

*165
180
190
200
230
250
270
290
330
350

112"
2"
212"
3"
4"
5"
6"
8"
10"
12"
14"
16"
Body
Pin
Disc
Seat

D1

Bronze
Bronze
Bronze/SUS403/SUS304
Bronze/SUS403/SUS304
120 water, non-shock1.37MPa 120 water, non-shock0.69MPa 120 water, non-shock1.37MPa 120 water, non-shock1.37MPa
120 oil, water, air0.98MPa
120 oil, water, air0.49MPa
120 oil, water, air0.98MPa
120 oil, water, air0.98MPa
Saturated steam0.20MPa
Saturated steam0.20MPa
Saturated steam0.69MPa
Saturated steam0.69MPa

*TOYO Standard

JIS Standard
Swing Check Valves

*TOYO Standard

TOYO Standard
Strainer
10K

JIS B2031
435J/JS/JU

437J

450

*190
200
220
240
290
360
410
500
*620

106
111
121
145
165
207
225
268
315

200
220
240
290
360
410
500

111
121
145
165
207
225
268

250
285
315
370
450
410
600
740
850
950
1050

167
193
210
256
318
364
507
600
673
757
845

Cast Iron
Cast Iron
Brass/SUS403/SUS304
SUS304
Cast Iron or same material as seat Cast Iron or same material as seat

Bronze/SUS403/SUS304
SUS304
120 water, non-shock1.37MPa 120 water, non-shock1.4MPa
120 oil, water, air0.98MPa
120 oil, water, air1.0MPa
Service conditions Saturated steam0.69MPa
Saturated steam0.69MPa

Remarks

JIS B2031
405J/JS/JU
H

*165
180
190
200
230
250
270
290
330
350
*381

*TOYO Standard

Fig.
Size

Material

160
180
180
200
250
280
300
360
400
450

JIS B2031/Rising
425J/JS/JU
L
H
D1

306
160
190
260
160
160
328
160
343
180
200
277
180
170
382
180
389
180
220
307
180
180
436
180
462
200
240
353
230
200
532
200
547
250
290
404
280
220
627
230
648
280
360
454
300
240
726
250
759
300
410
533
360
260
919
280
956
360
500
642
450
300
1134
360
1168
400
*620
665
450
1363
450
*700
883
500
1560
500
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Brass
Brass
Brass/SUS403/SUS304
Brass/SUS403/SUS304
Cast Iron or same material as seat Cast Iron or same material as seat Cast Iron or same material as seat Cast Iron or same material as seat

Design
Type
Class

40 (mm)
50
65
80
100
125
150
200
250
300
350
400

285
313
344
401
444
517
577
693
814
925

Globe Valve
10K

*TOYO Standard

c/w counter weight

Cast Iron

Screen

SUS304

120 water, oil, air


below size 2001.1MPa
above size 2500.7MPa
Saturated steam
below size 2000.7MPa
above size 2500.20MPa
Perforated screen equivalent to
12-16 meshes

19

_P2-27_08.03 08.4.3 0:20 PM 20

D1
D1
H

Rusty Water-Proof Series

JIS Nylon Lined Cast Iron Valves


Design
Type
Class

5K

Fig.
Size

JIS B2031
419
H

H
H

JIS Standard
Gate Valves

JIS B2031
429
H

L
D1
L
D1
180
343
180
2"
170
382
180
190
389
180
212"
180
436
180
200
462
200
3"
200
532
200
230
547
250
4"
220
627
230
250
648
280
5"
240
726
250
270
759
300
6"
260
919
280
290
956
360
8"
300
1134
360
330
1168
400
10"
350
1363
450
12"
Cast Iron/Nylon Lined
Cast Iron/Nylon Lined
Body
Brass
Brass
Stem
Material
Bronze
Bronze
Disc
Bronze
Bronze
Seat
Service conditions 60 water, non-shock0.69MPa 60 water, non-shock1.37MPa
50 (mm)
65
80
100
125
150
200
250
300

60 oil, water, air0.49MPa

Globe Valve
10K

Check Valve

JIS B2031
439

JIS B2031
409
H

D1

220
240
290

307
353
404

180
230
280

220
240
290

121
145
165

360
410
500

454
533
642

300
360
450

360
410
500

207
225
268

Cast Iron/Nylon Lined


Brass

Cast Iron/Nylon Lined


Brass

Bronze

Bronze

Bronze

Bronze

60 oil, water, air0.98MPa

Remarks

Design
Type
Class

Fig.
Size

65 (mm)
80
100
125
150
200
250
300

212"
3"
4"
5"
6"
8"
10"
12"
Body
Material Screen

Strainer

Foot Valve

Toyo

10K

459

469

285
315
370

193
210
256

173
193
236

161
188
229

450

318

271

289

510
600

364
507

305
388

335
449

740
600
850
673
Cast Iron/Nylon Lined
SUS304

Service conditions 60 water0.7MPa


Remarks

Features

TOYO Standard

Nylon Lined Cast Iron Valves conform to


JIS B2031.(Gate, Globe & Check Valves)
There is no RUSTY-WATER accrual from
valves since all surface of cast iron in direct
contact with water is lined by Nylon 11.
Nylon 11 can be used for a wide range of fluid
with having its corrosion resistance, sea waterproof nature & chemical resistance. (Please
consult Toyo sales staff for details.
Nylon 11 can be used in food industries.
Electrolytic corrosion does not occur, as Nylon
11 is an insulator.
Specifications
Lining

Cast Iron/Nylon Lined

Seat
Ball

EPDM
Polycarbonate

60 water0.2MPa

material
Nylon 11 Special Grade Resin (Heat-resistance)
Color : White
Film thickness : Above 300m
Service temperature
Addicted service temperature : 060
Trim material
Standard trim material for gate, globe & swing
check valves
Seat : CAC406(BC6)
Stem : Brass
*Screen material of a strainer is SUS304.

20

_P2-27_08.03 08.4.3 0:20 PM 21

Special Valves
Valves

with special functions


Toyo Valve has much experience in not only standard products but also products with special functions. Please consult
Toyo sales staff or our local agent for details.
Limit switches

Stem cap & cover

Moterized valve

It is attached at open, closed or both


open and closed positions for remote
surveillance.

Protection of stem from dust, foreign


objects, etc. in order to avoid a poor
operation.

Toyo has much and long experience to


supply motorized valves with high
quality. On request, valves can be
provided with each maker's actuator like
LIMITORQUE, ROTORK, SEIBU, etc.

Chain handle
Easy operation for a valve on elevated piping line.

Counter-weight check valve


By adjusting the counter-weight to the closed moment, waterhammer is restrained by quicker closing and excellent seat
sealing capability is acquired. Balance of disc is maintained by
adjusting the counter-weight to the open moment, the flow
with low pressure is facilitated and opening and closing disc is
made smooth.
B : Opening moment position

A : Closing moment position

21

_P2-27_08.03 08.4.3 0:20 PM 22

Dual Plate Check / Ball Foot


Design
Type
Class

Fig.
Size

10K

365
H

D1

40 (mm)
50
65
80
100
125
150
200
250
300
350
400
450

54
132
63
112"
56
140
70
2"
56
150
70
212"
59
156
70
3"
66
169
70
4"
72
183
70
5"
78
212
80
6"
96
240
80
8"
109
289
90
10"
145
316
90
12"
14"
16"
18"
Bronze
Body
Bronze
Material Plate
NBR
Seat
Service conditions 80 water, non-shock1.4MPa

Remarks

40 (mm)
50
65
80
100
125
150
200

22

442F
D1
55
70

54

105

56
59
66

150
156
169

70
70
70

54
57
64

124
137
175

72
78
96

183
216
243

70
80
80

70
76
95

197
222
279

109
145
184
191
204

290
315
330
355
388

90
90
90
90
90

108
143
184
191
203

340
410
451
514
549

Cast Iron

Cast Iron

Bronze
NBR

Bronze
NBR
1.03MPa (150psi) 80 water

461
H

128
143

097
L

54
56

TOYO Standard
Ball Foot Valves
10K

133
121
112"
148
147
2"
212"
3"
4"
5"
6"
8"
Bronze
Body
EPDM
Material Seat
Polycarbonate
Ball
Service conditions 70 water0.20MPa (29psi)

Remarks

440
H

80 water, oil, air 1.0MPa


FPM or EPDM seat alavilable
By-pass valve mounted

Design
Type
Class

Fig.
Size

150

173
193
236
271
305
388

161
188
229
289
335
449

Cast Iron
EPDM
Polycarbonate

H
H

L
L

TOYO Standard
Dual Plate Check Valves

D
D1

_P2-27_08.03 08.4.3 0:20 PM 23

D1

D1
H

Cast Iron Ball Valves

Design
Type
Class

Fig.
Size
15 (mm)
20
25
32
40
50
65
80
100
125
150
200

12"
34"

TOYO Standard
Ball Valves
10K

Full bore
470L
H

D1

110
120
130

102
105
124

130
130
160

1"
140
130
160
114"
165
115
230
112"
180
120
230
2"
190
155
400
212"
200
165
400
3"
230
200
460
4"
300
220
460
5"
340
295
1000
6"
450
355
1500
8"
Cast Iron
Body
SUS403
Stem
Material
SUS304 or SCS13A
Disc
PTFE
Seat
Service conditions See P-T rating at page 26
Remarks

Full bore
470G
H

D1

300
340
450

312
337
414

310
310
360

Cast Iron
SUS403
SUS304 or SCS13A
PTFE

ASME Class 125 flanged ends available upon request

Toyo Dual Plate Check Valve


A

water hammer is prevented (Silent Check Type)


By action of the coil spring built in a valve, plates are gently opened at the time of starting a pump or it closes
quickly when a pump stops. For this reason, a water hammer is prevented and generating a shock pressure is
controlled.

It

is compact.
A small and lightweight wafer body. As compared with a swing check, the face-to-face dimension is about 1/4 and
the weight is about 1/5. Piping work is easy, and attachment space for installation is also small.
piping is unnecessary. (Fig. 365 and 440)

By-pass

Since the by-pass valve is built in, the by-pass piping for discharge of the fluid in a pipe or priming when starting a
pump are unnecessary. It is a big merit on design and construction.

The conventional by pass piping line


TOYO dual plate check valve
(Fig. 365 & 440)

Comparison of Swing and Dual Plate

23

_P2-27_08.03 08.4.3 0:20 PM 24

Pressure-Temperature Ratings
Bronze and Brass Valves (Extracted from MSS SP-80)
MPa
psi
7.0
6.89
1000

Class 300

900
6.0

800

5.0

PressureMPapsi

700

600

4.0

Class 300

4.13

500
3.0
400

300

Class 200

2.75

2.0

200
1.0

2.06

Class 150 THD

1.55
1.37

Class 150 FLG

2.06
300

Class 125
Class 100

1.03

100

196
200

29
0
20 32

1.37
200

1.03
150
0.86
125
0.62
90
208
200
250

100
100

200

300

400

288
300

500

Temperature
F

Pressure-Temperature Ratings
100

Service temperature

125

150

200

THD
MPa

MPa

psi

MPa

psi

MPa

THD

2966

20150

1.03

150

1.37

200

2.06

300

1.55

225

2.75

400

4.13

600

6.89

1000

psi

MPa

psi

MPa

psi

MPa

psi

93

200

0.93

136

1.27

185

1.86

270

1.44

210

2.58

375

3.86

560

6.34

920

121

250

0.86

126

1.17

170

1.65

240

1.34

195

2.41

350

3.61

525

5.72

830

149

300

0.79

116

1.06

155

1.44

210

1.24

180

2.24

325

3.37

490

5.10

740

177

350

0.68

100

0.96

140

1.24

180

1.13

165

2.06

300

3.10

450

4.48

650

204

400

0.63

92

1.89

275

2.82

410

3.86

560

208

406

0.62

90

0.86

125

1.03

150

1.03

150

232

450

1.72

250

2.58

375

3.30

480

260

500

1.55

225

2.34

340

2.68

390

288

550

1.37

200

2.06

300

2.06

300

Saturated steam
Test
pressure

0.68

100

0.86

125

1.03

150

1.03

150

1.37

200

2.06

300

2.06

300

shell water

1.55

225

2.06

300

3.10

450

2.41

350

4.13

600

6.20

900

10.34

1500

seat

0.55

80

0.55

80

0.55

80

0.55

80

0.55

80

0.55

80

0.55

80

air

NOTE: Class 100 outside of MSS SP-80

24

psi

300

FLG

_P2-27_08.03 08.4.3 0:20 PM 25

Pressure-Temperature Ratings
Ball Valves

Solder
psi
MPa
4.0

psiMPa
5.0

500
4.0

4.13

3.0
PressureMPapsi

600

PressureMPapsi

600WOG
500
3.0
2.75

400

300

3.44

400

2.75

300

2.0 2.06

Size 18" thru 1"

Size 114" thru 2"

Size 212" thru 4"

1.37200
1.20175
1.03150

200
1.0

2.0

200

400WOG

1.0

18
20 0
32

400WOG:5022
10
0
32

50
100

Maximum working gage pressure


Test pressure
Working
temperature 18" thru 1" 114" thru 2" 212" thru 4" shell
seat

F MPa psi MPa psi MPa psi water


air
38 100 1.37 200 1.20 175 1.03 150
ASTM B32
66 150 1.03 150 0.86 125 0.68 100
Alloy
Grade 50A
93 200 0.68 100 0.62
90 0.51
75
Notes
1
2 121 250 0.58
85 0.51
75 0.34
50 300psi 80psi
0.55
38 100 3.44 500 2.75 400 2.06 300 2.06
ASTM B32
66 150 2.75 400 2.41 350 1.89 275
Alloy
Grade 95TA
93 200 2.06 300 1.72 250 1.37 200
Note
2
121 250 1.37 200 1.20 175 1.03 150

Pressure-Temperature Ratings
WOG 38
(3
F)

Test pressure
shell (water)

seat (air)

MPa

psi

MPa

psi

MPa

psi

400 WOG

2.75

400

4.13

600

0.55

80

600 WOG

4.13

600

6.20

900

0.55

80

121
120 140

250

Joint
material

Temperature
F

Class

40
60
80 100
100
150
200
Temperature
F

Pressure-Temperature Ratings

143 158
200
150
290 317

100
200

20

Notes: (1) The Safe Drinking Water Act Amendment of 1986 prohibits the use in potable
water systems of any solder having a lead content in excess of 0.2%.
(2) The safe working pressure-rating for a solder end valve is restricted to the
lower pressure-rating.

Do not use products in flammable or toxic gas.

JIS Standard Valves


Bronze Gate, Globe and Check Valves (JIS B2011)
Maximum working pressure (MPa)

Service temperature

5K

10K

Water, Non-shock at less than 120

0.7

1.4
1.18(*3)

Oil, gas(*4), air, water at less than 120

0.5

1.0
0.85(*3)

0.3
0.2(*2)

1.0
0.7(*2)

Saturated steam(*1)
Test pressure

shell

water

1.1

2.1

seat

air

0.6

0.6

(*1) Not applied to solder ends


(*2) Applicable to gate valves
(*3) Applicable to solder ends in size 32mm (1.1/4") and larger
(*4) Do not use products in flammable or toxic gas

Gray Cast Iron Gate, Globe and Check Valves (JIS B2031)
Maximum working pressure (MPa)

Service temperature

5K

10K

Water, Non-shock at less than 120 (*1)

0.69

1.37

Oil, gas(*3), air, water at less than 120 (*1)

0.49

0.98

Saturated steam

0.20

0.69
0.20(*2)

Test pressure

shell

water

1.1

2.1

seat

air

0.6

0.6

(*1) The max. working temperature for nylon lined valves is restricted to 60
(*2) Inside screw gate valves and pressed seat rings only
(*3) Do not use products in flammable or toxic gas

25

_P2-27_08.03 08.4.3 0:20 PM 26

Pressure-Temperature Ratings
Cast Iron Valves (Extracted from MSS SP-70, 71 & 85)
Class 125 Gate, Globe and Check Valves
psi

MPa

Below size 300

1.47
200

1.37
Above size 350

Pressure-Temperature Ratings
Temperature
1.03

PressureMPapsi

150

2966

20150

1.37

200

1.03

150

93

200

1.31

190

0.93

135

107

225

1.24

180

0.90

130

121

250

1.21

175

0.86

125

135

275

1.17

170

0.83

120

149

300

1.14

165

0.76

110

163

325

1.07

155

0.72

105

178

350

1.03

150

0.69

100

191

375

1.00

145

208

400

0.97

140

218

425

0.90

130

232

450

0.86

125

Saturated steam

0.86

125

0.68

100

shell water
Test
pressure seat
air

2.41

350

1.83

265

0.55

80

0.55

80

0.98
0.86
125

0.69
100

100

0.49

50

29

178
0
32

50

100
150

150

MPa

psi

MPa

psi

232

200

250

Size 50 thru 300 Above size 350

250

350

450

Temperature
F

10K Cast Iron Ball Valves


size 15 & 20mm

at
in
g

PressureMPa

tr
P

TF

.
ea

FE

PT

PressureMPa

in

.
t
ra

size 80 & 100mm

at

F
PT

Se

g
tin
ra

size 25 thru 65mm

at
Se

PressureMPa

Body rating


Temperature

size 125 & 150mm


Temperature

size 200mm

.
PressureMPa

PressureMPa

Body rating

.
.
Seat ratingPTFE

.
.
.
Seat ratingPTFE

26

Body rating


Temperature

Body rating


Temperature

Body rating


Temperature

_P2-27_08.03 08.4.3 0:20 PM 27

Cv Value
The Cv value _ which is used by TOYO VALVE to indicate the capacity of a valve _ is a flow rate represented in terms of
U.S. gallons per minute when clear water at 60
F flows through a valve, in which the differential pressure between its
outlet and inlet is kept at 1 psi _ 6.89kPa.
The Cv value can be determined by experiment, and the relation between the Cv value and the flow rate or pressure drop,
when the fluid is water.
In case of water, the pressure drop or the flow rate can be obtained by the following formulas.

P 0.134

Q2GL
Cv2

P
GL

Q 2.735Cv

P pressure dropMPa

GL specific gravity of fluid when setting water to 1

Q flow rate

Cv Cv value

Cast Bronze Valves


Valve type
Nominal size

GATE
206A

GLOBE
210A

ANGLE

211A/213A

260A

CHECK

BALL

SWING

FULL BORE

230A

236A

5090

380A

4.5

mm

Inch

1
4

10

3
8

2.5

2.8

15

12

15

3.5

3.5

26

20

3
4

18

4.5

25

29

8.5

32

114

59

40

112

120

50

65

212

80
100

2.8
5.7

STRAINER

LIFT

1.5

46

12

6.5

13

7.5

11

6.5

20

80

14

7.5

16

21

23

19

36

105

19

23

30

34

28

51

141

30

190

38

49

55

46

92

215

47

335

64

87

97

81

162

486

93

166

123

247

772

163

Cast Iron Valves


Valve type
Nominal size

GATE

GLOBE

415AE/421AE

400A

CHECK
SWING
435A

BALL

DUAL PLATE FULL BORE

mm

Inch

15

1
2

440

470
26

20

3
4

53

25

95

32

114

165

40

112

129

33

54

40

235

50

216

55

110

56

485

65

212

345

88

143

93

80

495

126

206

157

100

875

224

440

325

125

1370

350

575

540

150

1920

485

830

200

3600

920

250

10

5680

1450

300

12

8290

2120

350

14

5480

400

16

7930

STRAINER

BALL FOOT

381A

461

17
51

28

730

80

44

1240

116

75

2250

205

125

3550

325

190

815

5200

465

330

1500

1450

9900

845

380

2370

2350

1350

3470

3640

2080

27

_H1-4_08.03 08.4.3 11:52 AM 1

Y-100=03

ISO9001 and 14001 authorized


Toyo Valve Co., Ltd. has been approved by Lloyd's Register Quality Assurance Limited (LRQA) to
the following quality management system ofISO 9001and environmental management system of
ISO 14001
.

ISO9001

Distributed by :

ISO14001

Manufactured by :

TT-2 BLDG., 8-1, 3-CHOME, NIHONBASHI-NINGYOCHO, CHUO-KU, TOKYO 103-0013, JAPAN

http://www.toyovalve.co.jp

Sold by :
1-10-1, Nakase, Mihama-ku, Chiba 261-8577, Japan
International Sales Dept. Phone:81-43-299-1730, 1732 and 1733
Fax:81-43-299-0121

T0803
SE

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