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SCI Corus Panels and Profiles 3 JOB REFERENCE: Job 1 2012 DECK REFERENCE: CF 80 1.

20 thk PM COMPANY NAME: The Steel Construction Institute CLIENT NAME: Corus Panels and Profiles FILENAME: Calcs by:

8. Date: Time: Job No: Checked by: 11-0510:13:59

FULL OUTPUT NOTE: SECTION DESIGNED TO BRITISH STANDARDS Construction Stage: PASS Max Unity Factor = 0.70 Normal Stage: PASS Max Unity Factor = 1.00 Fire Condition: FAILED Max Unity Factor = 1.45 Serviceability: SATISFACTORY Max Unity Factor = 0.99 *** SECTION INADEQUATE ***

FLOOR PLAN DATA : (unpropped composite construction with CF80/1.2 decking) Beam centres 4.20 m Span type SINGLE Beam or wall width 150 mm Propping PROFILE DATA : (CF80/1.2 decking. Grade S 450 GD ) Depth 80 mm mm Trough width 120 mm mm Nominal sheet thickness 1.20 mm mm Deck weight 0.15 kN/m

NONE

Pitch of deck ribs Crest width Design sheet thickness Yield strength

300 147.0 1.16 450 N/mm

CONCRETE SLAB : [Normal Weight Concrete ; Fibre Reinforced : FibreMesh 0.9 NovoMesh 35] Overall slab depth 170 mm Concrete characteristic strength 35 N/mm Concrete wet density Modular ratio 10 Concrete dry density Bar reinforcement NONE Fibermesh 150 0.9 kg/m Novomesh CMD Account for End Anchorage NO Shear connectors per rib Screeds NONE SECTION PROPERTIES : ***NOTE - 1: All values of inertia are expressed in steel units ***NOTE - 2: Average inertia is used for deflection calculations for the composite stage ***NOTE - 3: Cracked dynamic inertia is used for natural frequency calculations DECK PROFILE: Sagging Inertia, Ixx /m Hogging Inertia, Iyy COMPOSITE: Inertia, Ixx - Uncracked cm4/m Average inertia cm4/m Shear bond coefficients - Mr Concrete volume

2500 kg/m 2500 kg/m

35.0 kg/m 0

234.100 cm4/m 0.000 cm4/m

Area of profile (Net), Ap

1871 mm

3488 cm4/m 2695 cm4/m 84.60 0.126 m/m/m

Cracked Cracked inertia (dynamic) Kr

1903 2162 0.050000

LOADS ACTING ON SLAB : *** NOTE: Slab subjected to uniformly distributed loads (UDL) ONLY Imposed (occupancy) 13.05 kN/m Partitions 0.00 kN/m Ceilings and services 0.00 kN/m Finishes 0.00 kN/m Self weight of concrete slab (wet) 3.62 kN/m Self weight of decking 0.15 kN/m Self weight of concrete slab (dry) 3.71 kN/m Screeds NONE Construction load 1.5 kN/m (applied over middle 3m length, 0.75kN/m elsewhere) LINE LOADS PERPENDICULAR TO DECK SPAN : None LINE LOADS PARALLEL TO DECK SPAN : None FIRE DATA : Design method FIRE ENGINEERING mins Non-permanent imposed loads 0.0 kN/m PARTIAL SAFETY FACTORS : Dead (self weight) Super imposed dead

Fire resistance period

60

1.40 1.40

Imposed Fire (occupancy loads)

1.60 0.80

CONSTRUCTION STAGE
LOADINGS : Self weight of decking Self weight of concrete slab (wet) Additional slab weight due to ponding Construction load (central 3m length) Construction load (other areas) Total factored load (maximum) Unfactored (kN/m) 0.15 3.10 0.52 1.50 0.75 Factored (kN/m) 0.21 4.34 0.73 2.40 1.20

= 0.21 + 4.34 + 0.73 + 2.40 = 7.68 kN/m

EFFECTIVE SPAN OF DECK : NOTE: Critical span is longer span Effective span Le, is the smaller of 1) c/c of supports 2) clear span + deck depth Therefore Le SHEAR RESISTANCE CHECK : *** Check at exterior support Applied shear Shear strength of decking, pv Shear resistance, Pv UNITY FACTOR PASS WEB CRUSHING RESISTANCE CHECK : *** Check at exterior support Applied reaction = 15.19 kN/m Web crushing resistance, Pw = 36.22 kN/m UNITY FACTOR PASS = 0.42

= 4.20 m = 4.05 + 80.0 / 1000 = 4.13 m = 4.13 m

= 15.19 kN/m = 191.0 N/mm = 118.1 kN/m = 0.13

BENDING RESISTANCE CHECK : SAGGING: Max applied moment Moment resistance, Mc UNITY FACTOR PASS DEFLECTION CHECK : Allowable deflection max, is the smaller of 1) Effective span/180 (= 22.9 mm ), and 2) 20.0 mm ( absolute maximum value ), and 3) Slab depth/10 = ( 17.0 mm ) Max. self weight deflection = 5 / 384 * 3.25 * (4.13* 1000 )^4 / (205*2341000 )/1000 = 25.65 mm ( > 17.00 mm ) LIMITS = 16.19 kNm/m = 23.10 kNm/m = 0.70

EXCEEDED! ***NOTE: Limits exceeded; consider ponding Allowable deflection including ponding max2, is the smaller of 1) Effective span/130 (= 31.8 mm ), and 2) 30.0 mm ( absolute maximum value ) Max. self weight deflection SATISFACTORY = 5 / 384 * 3.77 * (4.13* 1000 )^4 / (205*2341000 )/1000 = 29.79 mm ( < 30.00 mm )

NORMAL STAGE
LOADINGS : (see construction load calculations for details): Unfactored (kN/m) Factored (kN/m) Dead 0.15 + 3.10 + 0.61 = 3.86 5.40 Imposed 13.05 + 0.00 = 13.05 20.88 Superimposed dead 0.00 + 0.00 + 0.00 = 0.00 0.00 Total EFFECTIVE SPAN : Effective span Le, is the smaller of 1) c/c of supports 2) clear span + slab overall depth Therefore Le SHEAR RESISTANCE CHECK : Maximum applied shear Shear stress in concrete, v Shear strength of concrete, vc Shear resistance = 16.91 kN/m 26.28 kN/m

= 4.20 m = 4.1 + 170.0 / 1000 = 4.22 m = 4.20 m

= 0.5 * 26.28 * 4.20 = 55.19 kN/m = 0.92 N/mm = 1.05 N/mm = 136.50 * 132.192 * 1.047 / 300.00 = 62.97 kN/m = 0.88

UNITY FACTOR PASS

PUNCHING SHEAR CHECK : Not Applicable SHEAR BOND RESISTANCE CHECK : Shear span Applied shear Shear due to shear bond

Shear due to reinforcement Moment due to end anchorage Total shear resistance

= 4.20 / 4 = 1.05 m = 55.2 - 1.0 * (0.15 + 3.71) * 0.5 * 4.2 * 1.0 = 47.09 kN/m = 1000 * 132.2/1.25 * [84.6 * 1871.0 / (1000 * 1050.0) + 0.0500 * Sqr(35.0)] / 1000 = 47.22 kN/m (using m&k method) Not Applicable Not Applicable = 47.22 + 0.00 = 47.22 kN/m = 1.00

UNITY FACTOR PASS BENDING RESISTANCE CHECK : Applied bending moment

= 0.125 * 26.28 * 4.20^2 = 57.95 kNm/m Depth of concrete stress block = 49.72 mm NOTE: depth of concrete in compression may be limited to 0.45 ds Tension in decking = 783.01 kN/m Tension in bar reinforcement = 0.00 kN/m Depth to position of resultant tension = (0.0 * 140.0 + 783.0 * 132.2) / (0.0 + 783.0) = 132.19 mm Lever arm = 107.33 mm NOTE: lever arm may be limited to 0.95 ds Compression in concrete = 783.01 kN/m Moment resistance = 783.01 * 107.33/1000 = 84.04 kNm/m UNITY FACTOR PASS = 0.69

FIRE RESISTANCE CHECK : Effective span in fire, is the greater of 1) c/c suppports - support width 2) c/c supports - 150 i.e effective span in fire Fire dead load Non-permanent fire imposed load Permanent fire imposed load Fire imposed load

= 4.20 - 150 / 1000 = 4.05 m = 4.20 - 150 / 1000 = 4.05 m = 4.05 m = 0.15 + 3.71 + 0.00 + 0.00 + 0.00 = 3.86 kN/m = 0.80 * 0.0 *13.05 = 0.0 kN/m = (1 - 0.0) *13.05 + 0.00 = 13.05 kN/m = 0.00 + 13.05 = 13.05 kN/m

Support Reactions: LH Support Location (m) 0.00 Reaction (kN) 34.2 Unity Factors: Location (m) Span 2.03

RH Support 4.05 34.2

Applied Moment (kNm) -34.7

Moment Capacity (kNm) -24.0

Unity Factor 1.45

Remarks FAIL

DEFLECTION CHECK : Allowable deflection max-i under imposed loads, is the smaller of 1) Effective span/350 (= 12.0 mm ), and 2) 20.0 mm ( absolute maximum value ) Imposed load deflection SATISFACTORY Allowable total deflection max-t, is the smaller of 1) Effective span/250 or 16.8 mm, and 2) 30.0 mm ( SCI recommended absolute maximum value ) Deflection due to imposed loads Additional deflection due to superimposed dead loads Total deflection SATISFACTORY DYNAMIC SENSITIVITY : *** NOTE: loads are dead + super-imposed dead + 10% imposed Dynamic inertia (cracked section) = 2162 cm4 Maximum deflection = 5 / 384 * 5.16 * (4.20* 1000 )^4 / (205 *21624170 )/1000 = 4.72 mm Frequency = 18 / sqr( 4.72 ) = 8.29 Hz ( greater than 5.00 Hz) SATISFACTORY = 9.6 mm (based on average inertia) = 0.0 mm (based on average inertia) = 9.6 + 0.0 = 9.6 mm ( < 16.8 mm ) = 5 / 384 * 13.05 * (4.20* 1000 )^4 / (205 *26952026 )/1000 = 9.6 mm ( < 12.0 mm )