Appendix 4

4-1

Appendix 4 Welding Procedure

I. Manufacturer's Welding Procedure Specification (WPS)
Company : PT. Bukit Agung Full address : Jl. Ketapang wetan No.3 , Batu, Malang - Jawa Timur, Indonesia Works/work's division : Full address : Telephone No.: Responsible welding supervisor : Welding Procedure Specification (WPS) No.: 01 Test report (WPAR) No.: Welding Process : Combine (SMAW - SAW) Joint type : Butt-Joint Welding position(s) : 1 G Joint preparation details (sketch): Joint design Welding sequences Parent material(s) specification : A 36 Material thickness [mm] : 10 Outside diameter [mm] : Method of preparation and cleaning : Grinding, Brushing Fax No.: E-mail address:

see Figure 1.a

see Figure 1.b

Welding details: Run

1
2&3

Process
SMAW SMAW

Size of filler metal

D 2.6

Current [A]
60-90 85-104
300-400

Voltage [V]
16-22

Type of current/ polarity

DC -

Wire feed Travel speed * Heat input * speed [cm/min] [J/cm]

-

4.45 11.90
35

444.94 209.74 365.71

D 2.6

19-24
25-32

DC +

SAW

D 3.2

DC +

Filler metal classification : S Brand name : EN 756-S1 Manufacturer : ok autrod S Any special baking or drying: : N/A Gas / flux : S shielding : backing : S Brand name : Manufacturer : S flux : backing : Gas flow rate shielding : backing : Tungsten electrode type/diameter : 3.2 Gouging/backing : N/A Preheating temperature : N/A Interpass temperature : N/A

Post-weld heat treatment and/or ageing *: N/A S Time, temperature, method : Heating and cooling rate : Other information *, e.g.: Weaving (max. width of run): Oscillation: amplitude, frequency, dwell time: Pulse welding details : Stand-off distance : Plasma welding details : Torch angle : Welding over shop primer * : S Brand name : Other:

Manufacturer's welding supervisor

(Name, date signature)

* If required

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Appendix 4

II.

Welding procedure test / production test details relating to specimen welds

Test report (WPAR) No.: 01 Welding Procedure Specification (WPS) No.: 01

Company: PT. Bukit Agung

Location (of specimen welding), works/works division: Hull Contruction Welding supervisor : Imam Mashudi, SST. Welder's name : Wahyu Lailil F, SST. Date of test : 1 mei 2013 Examiner or test body : Welding Process : Combine (SMAW-SAW) Welding position(s) : 1G Joint preparation details (sketch): Joint design Welding sequences Parent material(s) specification : A36 Material thickness [mm] : 10 Outside diameter [mm] : Joint type : Butt Joint Method of preparation and cleaning : Grinding, Brushing

Welding details: Run

1

Process
SMAW SMAW
SAW

Size of filler metal

D 2.6 D 2.6 D 3.2

Current [A]
75 90

Voltage [V]
20 21 30

Type of current/ polarity

DC -

Wire feed speed

Travel speed * [cm/min]

4.45 11.9 35

Heat input * [J/cm]

337
158.82

2&3
4

320

DC + DC +

274.29

Filler metal classification :

Post-weld heat treatment and/or ageing *:

S Brand name : EN 756-S1 Manufacturer : ok autrod S Any special baking or drying: :

Gas / flux : N/A

S Time, temperature, method :

Heating and cooling rate : Other information *, e.g.: Weaving (max. width of run): Oscillation: amplitude, frequency, dwell time: Pulse welding details : Stand-off distance : Plasma welding details : Torch angle : Welding over shop primer * : S Brand name : Other:

S shielding : S Brand name : S flux :

backing : Manufacturer : backing :

Gas flow rate N/A shielding : backing : Tungsten electrode type/diameter : Gouging/backing : Preheating temperature : Interpass temperature :

We hereby confirm that the specimen welds have been prepared and performed satisfactorily using the data listed above, in accordance with the Rules for Welding, Volume VI, issued by BKI.

Imam Mashudi, SST.

Macip Syaichoni, SST, M.eng.

Welding supervisor
(Name, date signature)

Societys Surveyor
(Name, date signature)

* If required

Appendix 4

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III.

Welding procedure test / production test test results

Test report (WPAR) No.: Welding Procedure Specification (WPS) No.: Non-destructive testing Test method Results Test report no.

Company : Examiner or test body :

Visual inspection Radiographic test Ultrasonic test Magnetic particle test Dye penetrant test ............................ - test Tensile tests Specimen Form/No.: Dimensions [mm] Requirements Crosssection [mm] Breaking Test load Yield or load Fr 0,2 % proof Fm stress [N] [N/mm2] [N] Tensile Elongation Reduction Position of strength in area fracture, Rm Remarks [N/mm2] [%] [%]

Bend tests Specimen, From/No. Requirements Dimension [mm] Bending mandrel diameter [mm] Bending angle [degrees] Elongation on bending (L0 = .......... mm) [%] Results, Remarks

Notched bar impact test: Specimen, No., Position of notch: Requirements Test temperature [/C]

Shape of specimens: Individual values [J] 1 2 3 min Average value

Sizes:

Remarks: [J] min

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Appendix 4

Hardness tests :

Type, test load : Position of measurement (sketch/diagram)

Base material

HAZ / Transition zone

Weld metal

Transition zone / HAZ

Base material

Fracture tests : Position of fracture :

butt weld

fillet weld

Results :

Metallographic examinations: Results (if necessary attach photographs/explanations on a separate sheet):

Other tests: Type:

Results:

The trial welds were made and the tests performed in accordance with the requirements of the Rules for Welding, Volume VI, issued by BKI and also the following Rules:

The results meet the requirements

The results do not meet the requirements

Welding supervisor
(Name, date signature)

Examiner or test body

(Name, date, signature)

Society's Surveyor
(Name, date, signature)