VELAMMAL INSTITUTE OF TECHNOLOGY DEPARTMENT OF MECHANICAL ENGINEERING ME2201- MANUFACTURING TECHNOLORY-1 ANNA UNIVERSITY QUESTIONS UNIT-3 BULK DEFORMATION

PROCESSES PART-A 1. Working on the metal lead at room temperature, is considered to be hot working. Why? (Nov/Dec2012) 2. List two advantages of cold extraction over hot extraction. (Nov/Dec2012) 3. What is ironing? (April/May2011) 4. What is meant by Fullering? (April/May2011) 5. List out the types of forging machines. (May/June2005) 6. What are the types of rolling mills? (May/June2005) 7. Distinguish between hot working and cold working of metals. (May/June2012) 8. Define extrusion, as a manufacturing process. (May/June2012) 9. What is the difference between a bloom and a billet? (May/June2007) 10. What is impact extraction? (May/June2012) 11. Why are numbers of passes required to roll a steel bar? (May/June2008) 12. How are seamless tubes produced? (May/June2008) 13. In a four high rolling mill, small diameter rolls as working rolls Why? (May/June2007) 14. Which extraction process requires more force and why? (May/June2007) 15. What are the advantages and disadvantages of forging? (Nov/Dec2005) 16. Explain the principal of extraction. (Nov/Dec2005) 17. What is meant by recrystallisation temperature? (April/May2010) 18. List out any four parts that can be manufactured by shape rolling operations. (April/May2010) 19. What are the four major drawbacks of hot working? (April/May2010) 20. Classify the types of extraction. (April/May2010) 21. What is meant by closed die forging? (Nov/Dec2010) 22. What is meant by closed die forging? (Nov/Dec2010) 23. Why is the recrystallisation temperature more important in metal deforming process? (Nov/Dec2008) 24. Why Lubrication is used in rolling process? (Nov/Dec2008) 25. Classify the types of forging machines. (Nov/Dec2007) 26. State the defects in rolled parts. (Nov/Dec2007) Prepared by G.M.PRADEEP, Dept of Mechanical engineering, Velammal I Tech, Chennai. Page 1

PART-B 1. With neat sketches, explain the following smith forging operations: (Nov/Dec2012) a. Upsetting b. Bending c. Swaging d. Fullering e. Punching and drifting f. Edging 2. With suitable sketches, explain the following: (Nov/Dec2012) a. Stages involved in Shape rolling of structural sections. b. Cold extraction forging. c. Seamless tube drawing. 3. Briefly explain about seamless rolled ring forging. (April/May2011) 4. Briefly explain flat strip rolling operation? (April/May2011) 5. Explain hot working and cold working with their advantages and Limitations. (April/May2011) 6. Describe wire drawing processes. (May/June2005) 6. Explain briefly with a neat sketch, the process of wire drawing. (May/June2008), (April/May2006) 6. With the aid of neat sketches explain the wire drawing process. (May/June2007) 6. Explain the working principle of wire and tube drawing processes with neat sketches. (Nov/Dec2010) 7. Explain the forward extraction and backward extraction process. (May/June2005) 8. Explain the tube piercing process. (May/June2005) 9. Classify the types of forging machines and explain any one. (May/June2005) 10. With a neat sketch, explain the working of a pneumatic hammer for forging. (May/June2012) 11. List four forging tools used for forging. Sketch any two of them. (May/June2012) 12. With neat sketches, explain the different types of roll stand arrangements used in the rolling mills. (May/June2012) 13. State clearly for what purpose each arrangement is used. (May/June2012) Prepared by G.M.PRADEEP, Dept of Mechanical engineering, Velammal I Tech, Chennai. Page 2

14. With neat sketch, explain the principal used in tube drawing process. (May/June2012) 15. Describe and specify the merits and limitation of the different kinds of rolling mills. (May/June2007) 16. Compare the differences between hot and cold extrusion process. (May/June2007) 17. Explain briefly with neat sketches, direct and indirect extraction process. (May/June2008) 18. Describe the difference between a bloom, a slab and a billet. Explain the features of different types of rolling process. (May/June2008) 19. With a help of neat sketches, explain how a hexagonal nut can be manufactured from a cylindrical rod. (May/June2007) 20. How round section are manufactured by rolling process. Explain the various sequence of operation. (May/June2007) 21. List out the various forging defects. (Nov/Dec2005), (April/May2006) 21. What are the defects in parts produced by rolling? Explain any four defects. (April/May2010) 22. Distinguish between drop forging and press forging. (Nov/Dec2005) 23. Classify the rolling mills and explain the cluster roll with a sketch. (Nov/Dec2005) 24. Explain cold extraction process and state the merits. (Nov/Dec2005) 25. Discuss hydrostatic extrusion process and state the merits. (Nov/Dec2005) 25. Describe the principle of hydrostatic extraction. (April/May2010) 26. Difference between open die and closed die forging processes (April/May2010) 27. Distinguish between wire drawing and tube drawing with sketches. (April/May2010) 28. Classify the types of rolling mills and sketch them. (May/June2006) 29. Describe the indirect extraction process for solid and workpiece and hydrostatic extraction process. (April/May2006) 30. Describe the principle of Hot and Cold working processes. Compare them. (Nov/Dec2010) 31. Explain a) Hand forging b) Drop forging (Nov/Dec2008) 32. What is impact extrusion process? With line diagram, explain the process in detail. List the specific applications. (Nov/Dec2008) 33. What are common methods employed for tube Drawing Operation? Explain any one method in detail. (Nov/Dec2008)

Prepared by G.M.PRADEEP, Dept of Mechanical engineering, Velammal I Tech, Chennai.

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34. How is the square billet converted in to a round rod using rolling process? Explain sequence of operations with neat sketches. (Nov/Dec2008) 35. Compare hot rolling and cold rolling processes. (Nov/Dec2007) 36. What are the types of power hammers available and explain the pneumatic with neat sketch. (Nov/Dec2007) 37. Classify extraction process processes and describe any two. (Nov/Dec2007) 38. Describe the following processes. 1. Roll die forging 2. Skew forging 3. Ring rolling (Nov/Dec2007)

Prepared by G.M.PRADEEP, Dept of Mechanical engineering, Velammal I Tech, Chennai.

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