PIPING

Piping Symbol Legend

circulator (w/ isolation flanges) circulator w/ integral flow check gate valve globe valve ball valve swing-check valve flow-check valve spring-loaded check valve hose bib / boiler drain pressure relief valve P&T relief valve TRV (straight) backflow preventer TRV angle float -type air vent union temperature / pressure gauge Super Stor indirect DHW tank 4-way motorized mixing valve 3-way thermostatic Munchkin heater pressure gauge pressure reducing valve

diff. pressure bypass

3-way motorized mixing valve

circuit setter
T/P

manual 3-way valve

zone valve

heat exchanger

air separator

diaphragm-type expansion tank radiant manifold

Fig. 8-1
18

PIPING

Standard Munchkin heater Traditional piping (zoning with valves) Space heating mode

Drawing 1A

zone valves

make-up water

P1
flow bypass valve

purging valves

V1
OFF

anti-scald mixing valve

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. Adjust flow bypass valve for the following minimum boiler flow rates in any operating mode: Munchkin model 80M: 3 gpm Munchkin model 140M: 5 gpm Munchkin model 199M: 7 gpm The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater is 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

3. 4. 5. 6. 7. 8.

Fig. 5-2
22

PIPING

Standard Munchkin heater Traditional piping (zoning with valves) Domestic water heating mode

Drawing 1B

zone valves
OFF OFF OFF OFF

make-up water

P1
purging valves flow bypass valve

V1
anti-scald mixing valve

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. Adjust flow bypass valve for the following minimum boiler flow rates in any operating mode: Munchkin model 80M: 3 gpm Munchkin model 140M: 5 gpm Munchkin model 199M: 7 gpm The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater is 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

3. 4. 5. 6. 7. 8.

Fig. 5-3
23

PIPING

Standard Munchkin heater Traditional piping (zoning with circulators) Space heating Mode

Drawing 1C

space heating zone circuit

zone circulators make-up water

closely spaced tees

zone purging valves

P1

P2

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES: This drawing is meant to show system piping concept only. 1. Installer is responsible for all equipment & detailing required by local codes. 2. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and 3. downstream of all closely spaced tees. The ninimum pipe size for connecting a Super Stor water heater is 1 inch. 4. 5. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges 6. with full port ball valves for isolation. The anti-scald mixing valve shown on the domestic water heater is optional. 7. 8. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. 9.

Fig. 5-4
24

PIPING

Standard Munchkin heater Preferred piping (zoning with circulators) Domestic water heating Mode

Drawing 1D

space heating zone circuit

zone circulators make-up water

closely spaced tees

purging valves

P1

anti-scald mixing valve

P2

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

Fig. 5-5
25

PIPING

Standard Munchkin heater Preferred piping (zoning with valves) Space heating mode

Drawing 2A

zone valves

make-up water

P2
closely spaced tees differential pressure bypass valve

purging valves

V1
anti-scald mixing valve

P1

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater is 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

Fig. 5-6
26

PIPING

Standard Munchkin heater Preferred piping (zoning with valves) Domestic water heating mode

Drawing 2B

zone valves
OFF OFF OFF OFF

make-up water

P2
closely spaced tees differential pressure bypass valve

purging valves

V1
anti-scald mixing valve

P1

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater is 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

Fig. 5-7
27

PIPING

Standard Munchkin heater Preferred piping (zoning with circulators) Space heating mode

Drawing 2C

space heating zone circuit

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve

P2

P1

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

Fig. 5-8
28

PIPING

Standard Munchkin heater Preferred piping (zoning with circulators) Domestic water heating mode

Drawing 2D

space heating zone circuit

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve

P2

P1

T/P

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

Fig. 5-9
29

PIPING

Standard Munchkin heater Preferred piping (multiple heaters / zoning with circulators) Space heating mode
space heating zone circuit

Drawing 2E

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve

P2 PB1 PB2

T/P

T/P

Munchkin heater

Munchkin heater

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

Fig. 5-10
30

PIPING

Piping Symbol Legend

circulator (w/ isolation flanges) circulator w/ integral flow check gate valve globe valve ball valve swing-check valve flow-check valve spring-loaded check valve hose bib / boiler drain pressure relief valve P&T relief valve TRV (straight) backflow preventer TRV angle float -type air vent union temperature / pressure gauge Super Stor indirect DHW tank 4-way motorized mixing valve 3-way thermostatic Munchkin heater pressure gauge pressure reducing valve

diff. pressure bypass

3-way motorized mixing valve

circuit setter
T/P

manual 3-way valve

zone valve

heat exchanger

air separator

diaphragm-type expansion tank radiant manifold

Fig. 8-1
18

PIPING

Munchkin VISION 1 system (zoning with valves) Space heating mode

Drawing 3A

high limit safety

zone valves

make-up water

purge

anti-scald mixing valve

purge

differential pressure bypass valve

P1
DHW temperature sensor outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself.

Fig. 8-2
19

PIPING

Munchkin VISION 1 system (zoning with valves) Domestic water heating mode

Drawing 3B

high limit safety OFF

zone valves

make-up water

purge

anti-scald mixing valve

purge

differential pressure bypass valve

OFF DHW temperature sensor

P1

outdoor temperature sensor

T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself.

Fig. 8-3
20

PIPING

Munchkin VISION 1 system (zoning with valves) Space heating mode (w/ submixing)
3-way (manually-set) mixing valve vent air handler

Drawing 3C

low temperature manifold station

high limit safety

purge make-up water

purge

balancing valve

differential pressure bypass valve

anti-scald mixing valve

DHW temperature sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

Fig. 8-4
21

PIPING

Munchkin VISION 1 system (zoning with circulators) Space heating mode

Drawing 4A

make-up water zone circulators high limit safety

closely spaced tees purge

purge

anti-scald mixing valve

DHW temperature sensor

P1
outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

Fig. 8-5
22

PIPING

Munchkin VISION 1 system (zoning with circulators) Domestic water heating mode

Drawing 4B

make-up water zone circulators high limit safety

closely spaced tees purge

purge

anti-scald mixing valve

DHW temperature sensor

P1

outdoor temperature sensor

T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

Fig. 8-6
23

PIPING

Munchkin VISION 1 system (zoning with circulators) Space heating mode (w/ submixing)
3-way (manually-set) mixing valve vent air handler

Drawing 4C

high limit safety

low temperature manifold station

balancing valve make-up water purge

purge

anti-scald mixing valve

DHW temperature sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

Fig. 8-7
24

PIPING

Munchkin VISION 1 system Drawing 4E (zoning with circulators) Space heating mode (3 fully reset supply temperatures)
vent medium temperature manifold station

air handler (higher temp.) vent

high limit safety

low temperature manifold station purge

purge

make-up water

balancing valves 3-way (manually-set) mixing valve

anti-scald mixing valve

DHW temp. sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Do not use valve actuators on manifolds supplied by manually-set 3-way mixing vaalves. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

Fig. 8-8
25

PIPING

Munchkin VISION 1 system Drawing 4F (zoning with circulators) Space heating mode (3 different supply temperatures)
vent 3-way manually-set mixing valve

air handler (higher temp.) vent low temperature manifold station high limit safety variable speed injection mixing purge
purge

make-up water

balancing valves

medium temperature manifold station

anti-scald mixing valve purge

DHW temp. sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin heater shall be 1.25 inches. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119 F. Follow all instructions for installation of injection mixing system. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

Fig. 8-9
26