PRODUCT DATA

GREASES
PRODUCT DESCRIPTION
Choosing the right grease The correct choice of grease is a critical feature in cost effective lubrication. Here is a set of useful recommendations for common grease applications to guide your choice. IMPORTANT Not all greases are compatible therefore DO NOT mix greases. Ball Joints It is preferable to grease more frequently rather than rely on so-called factory filled long or extended life greases. Use a No. 2 lithium or lithium complex grease such a Castrol EPL2, APX T, LMM or SBX 2 Grease. All will permit extended service intervals should they be required. Wheel Bearings The wide use of disc brakes calls for greases with greater resistance to bleed, particularly in heavier vehicles and under racing conditions. For such applications we recommend Castrol HTB Grease (bentone based) or Castrol APX T Grease (Lithium complex) which can be used at working temperatures above 175C. For frequency of repacking wheel bearings, refer to the motor manufacturer's recommendations. Note that the style of driving, wheel balance and different road surfaces can have a significant effect on the life of the grease. Universal Joints The design of these vary, as does the lubricant and method of application. We recommend Castrol EPL2 or APX T Grease (Lithium Complex) for best results. Shackles Castrol EPL2 Grease is generally applicable to all types, EXCEPT those with rubber bushes and those which do not require lubrication. Where shackles are subjected to severe vibration such as rough roads, use Castrol SBX2. Steering Boxes Follow manufacturer recommendations. If the steering box is grease lubricated use Castrol EPL0 or SL Heavy Grease. Starters, Generators and Distributors Follow manufacturer recommendations as bearings are often packed for life with a specialty grease. If repacking is required we recommend Castrol EPL2 or APX T Grease.

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Brakes and Clutch Hydraulic Mechanisms These systems generally employ rubber washers and o-rings. As even small quantities of mineral oil on rubber can cause deterioration, do not use a conventional mineral oil based grease. If metal components periodically in contact with fluid require a lubricant, use only a grease specially designed for these components, such as Castrol GRR (B) Grease. Boating We recommend Castrol Marine Grease or Castrol AP3 Grease for boat trailer bearings. Owners must recognize that the entry of water into bearings causes rust and wear. We recommend cleaning and packing of bearings at least every 6 months. NO GREASE CAN COMPENSATE FOR INADEQUATE MAINTENANCE. High Impact Surfaces The pivot pins used, for example on the bucket control arms of front end loaders are subject to high shock load conditions. To prevent excessive wear we recommend Castrol SBX2 or BMX2 Grease. Constant Velocity Joints Constant velocity joints are usually used on front wheel drive cars, some 4 wheel drives and rear wheel drive cars with independent rear suspension. Our prime recommendation for constant velocity joints is Castrol SBX2, Castrol BMX2, Castrol LMM and AGRI BORTAX may also be used. Virtually all manufacturers recommend grease containing solid lubricants Castrol SBX 2 offers the best combination of adhesiveness, base oil viscosity, melting point, extreme pressure and anti-wear additives. Note: When repacking bearings, completely remove all old grease and wash the bearings in solvent and air dry before applying new grease. NEVER mix grease of different types as they can react physically, lose their structure and not lubricate effectively.

PRODUCT APPLICATION Lithium Soap Base

Castrol AP3 Grease: A universal type medium consistency grease containing oxidation and corrosion inhibitors used mainly for ball and roller bearings operating at high temperatures. Recommended for wheel bearings fitted to boat trailers. Castrol EPL Greases: A range of multipurpose extreme pressure greases displaying both high melting point and water resistant characteristics. Suitable for many grease applications and particularly under high load and high temperature conditions where unfortified lithium soap base grease is unsuitable. Castrol LMM Grease: A special high temperature heavy duty grease containing extreme pressure additives and molybdenum disulphide. Particularly suited when anti-seize properties are required and residual dry film lubrication characteristics are required. Moly content is 3%. Castrol CPX Grease: Recommended for spindle lubrication of cotton and corn pickers where grease lubrication is required. It is fortified with corrosion inhibitors and anti-wear agents for improved protection of lubricated components.

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Calcium Soap Base

Castrol PH Grease: Used for auto body hardware, including door catches, boot and bonnet control mechanisms.

Complex Base Greases

Aluminium Complex Castrol FN (EP) Grease: A fine white grease for food processing and packaging plants. It has a high melting point with water resistance and EP properties for difficult applications. Has DPI A rating. It shows outstanding water and steam resistance and is the preferred product for the wettest and most critical applications. Lithium Complex Castrol APX T Grease: The thickener in APX T grease yields a drop point of 260C minimum which is higher than conventional lithium greases of around 175-180C. Castrol APX T Grease also offers improved performance and low operating temperatures down to -35C compared to conventional lithium greases which are normally only suitable down to 0C. The chemical composition of complex soap type greases such as Castrol APX T, provides improved oxidation stability and base oil retention, compared to conventional lithium type greases. These properties are of particular benefit in high speed tapered bearing applications and in applications where parts are placed into long term storage. Abattoirs, food processing, freezer plants, food packaging where Castrol APX T does not come in direct contact with food. Vehicle greasing including wheel bearings of conventional and disc brakes. Plant and equipment operating in extremes of temperature.

Castrol SBX 2 Grease: A smooth lithium complex grease of a No.2 consistency. The product contains solids in the form of graphite and molybdenum disulphide and is primarily designed to meet the SKF requirements for sugar mill roller bearing grease. The product has a unique make-up of an extreme pressure additive, solid lubricants and an effective corrosion inhibitor blended into high viscosity base oil. This makes it highly suitable for low speed bearing applications and some open gear applications. The product is capable of operating up to 230C and has a load carrying capacity exceeding 800kg under the 4 Ball Weld Load test. Castrol XTG 1 Grease: A smooth, black, tacky lithium complex grease of No. 1 consistency, with excellent load carrying ability and adhesive properties. Developed specifically for the lubrication of open gears and pinions.

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Non-Soap Base Greases

Organo-Clay Castrol GRR (B) Grease: Used for packing rubber dustcovers of hydraulic and mechanical brakes. (Approved by Girling for use in their systems). Can be used as a general purpose non-injurious grease for components in contact with natural and Castrol HTB Grease: A bentone clay based grease particularly suitable for very high temperature applications. Recommended for use in wheel bearings in disc brakes. Castrol BMX 2 Grease: A heavy duty, water resistant, high temperature, extreme pressure bentone based grease, containing graphite and molybdenum disulphide. It has been specifically formulated for lubricating plant, wheel and pivot bearings over a wide range of applications. Castrol BMX 2 offers the benefits of a wide operating temperature range, extreme temperature operation - short term protection up to 600C, anti-wear/anti-seize properties, corrosion and water resistance. Castrol LYT Grease: A high operating temperature grease containing a range of solid lubricants which provide excellent anti-seize properties. Provides good resistance to the washing effect of water which renders the product suitable as drill rod grease for sealing threads on drill stems. Other recommended mining applications for Castrol LYT Grease include lubrication of bits and couplings, providing adequate protection between mating surfaces at temperatures up to 260C. Other industrial applications include the general purpose lubrication of threads and slide-ways under harsh outdoor conditions.

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Other Non-Soap Greases

SL Heavy Grease: Contain a polymer thickening agent with mild EP, anti-oxidant and self-levelling properties. Designed for automatic lubrication systems where grease is under continuous pressure and soap separation may occur with conventional greases. Recommended for low speed gearboxes specifying thickened oil. Castrol Snow White Petroleum Jelly: A general purpose petroleum jelly with applications such as impregnation of packaging materials, metal protection and lubrication of machinery used in the food, pharmaceutical and confectionery industries. CAUTION: NEVER MIX GREASE OF DIFFERENT BASE TYPES.

TYPICAL CHARACTERISTICS
Product NLGI Consistency Number 3 00 0 1 2 3 2 Semi-Fluid 3 2 2 2 1 2 2-3 2 1 Semi-Fluid 4 Worked Penetration @ 25C 220-250 400-430 355-385 310-340 265-295 220-250 265-295 400-430 Modified Cone ASTM D217 220-270 265-295 265-295 265-295 310-340 245-275 230-260 265-295 310-340 255-385* 200 Drop Point (Minimum) C 180 Semi-Fluid 160 177 177 180 177 90 232 (Typical) 260 260 260 160 Indefinite Indefinite Above 260 54

AP3 Grease EPL Greases

LMM Greases CPX Grease PH Grease FN (EP) Grease APX T Grease SBX 2 Grease XTG 1 Grease GRR (B) Grease HTB Grease BMX 2 Grease LYT Grease SL Heavy Grease Snow White Petroleum Jelly

The above data is typical and does not constitute a specification.

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HEALTH SAVETY & ENVIRONMENT

Castrol Greases are considered non-hazardous according to Worksafe. However, in line with safe handling practices, it is recommended that the handling instructions outlined in the Castrol Material Safety Data sheet be followed.

Spillage
Small: Large: Disposal: Soak up using an inert mineral adsorbent such as Castrol MOP S and dispose of in the appropriate manner. Corrective action usually dictated by individual company safety procedures. Immediate containment and subsequent removal is essential. Oily materials must not be allowed to enter groundwater, watercourses, sewerage or drainage systems. Refer to local Waste Disposal Authority for legal requirements.

Product Removal
Bare Metal Surfaces: Hand Cleaning: Other Surfaces: Remove with Castrol solvent cleaners or water based degreasers. Use any of the Castrol range of hand cleaners, e.g. CareClean Plus. Contact your local Technical Advice Line on 1300 557 998.

Although all reasonable care has been taken to ensure that the information contained in this publication is accurate as at the time of printing, such information is nevertheless liable to variation in the event of changes occurring subsequent to the date of printing it: the blend formulation, methods of storage, or due to the improper handling or application of any of the products referred to, or in the requirements of any specification or approval relating to any of the products. For more information contact: Castrol Australia Pty Limited (ABN 87 008 459 407) Technical Advice Line: 1300 557 998 www.castrol.com.au Sydney: Melbourne: Brisbane: Adelaide: Perth: (02) (03) (07) (08) (08) 9795 9268 3850 8304 9268 4800 4200 9300 2200 9288 Fax: Fax: Fax: Fax: Fax: (02) (03) (07) (08) (08) 9795 9268 3850 8304 9268 4815 3915 9399 2294 9235

Greases_2010_03