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BIO-TOWER SYSTEM
CONCEPT Bio-tower is a modernized trickling filter which is designed as a roughening tower for BOD / COD reduction from the influent. Bio-tower is used as a first stage aerobic biological treatment where multi stage treatment is required.
Why Bio-tower ? Bio-tower is equipped with PVC structured media which provides larger surface area in the tune of 100m2/m3, hence it occupies less space. No lateral load of media and is self supporting, hence skeletal civil structure suffices. This results in low construction costs. Low power consumption - to the tune of up to 1/4 th of conventional ASP and 1/6 th of Extended Aeration plant. A bio-tower system can reduce upto 60 80% BOD easily when two towers are equipped in series. Where ? A bio-tower can be used where a multi stage biological treatment process is required to break the complex organics. A bio-tower can be used where the system is required to take care of shock loads in terms of both hydraulic and organic disturbances.
APPLICATIONS
Municipal Sewage Pharmaceutical Industry Distillery Paper Mill, Paint Food Processing Dairy Sugar Brewery
CONSTRUCTION AND MECHANISM Bio-tower is constructed with Civil Columns and beam supports. Bio-tower is filled with PVC structured bio-fill media. A recirculation pump arrangement shall be made at the sump to feed the effluent to the top of the tower and sprinkle, where the media adhered micro-organisms will degrade the organic matter as BOD. This will help in meeting the necessary wetting rate of bio-fill media. Part of the effluent from recirculation line flows to next unit for further treatment. Bio-tower will not clog as like ordinary stone media filters. Excess biomass on the Bio-tower plastic media automatically removed due to the recirculation flow.
BIO-FILL MEDIA
Synthetic media in a bio tower system results in a greater surface area available for biological growth per cubic mtr. of bio-tower volume. Because of the less weight of synthetic media, bio-towers can be built upto 6 mtrs. This results in the ability to handle greater loads.
As the layer grows in thickness, bottom layers turns into anaerobic because of lack of O2 Also, organic matter does not reach bottom layers and the bacteria goes into endogenous phase and gets detached from media. This is called SLOUGHING
ADVANTAGES OF BIO-TOWER SYSTEM Attached growth systems can take more shock loads in terms of hydraulic and organic disturbances as compared to suspended growth systems. High purification rates. Trouble free operations even under difficult conditions. Semi skilled operation, very less maintenance requirements and thus low operation and maintenance costs. Void ratio is more than 95% and hence media height can be up to 7-8mtrs. Low sludge production about 0.15-0.2kg/kgBOD reduced (ASP-0.3-0.4kg/kgBOD; EA-0.25-0.3kg/kgBOD)
Lower residual suspended solids concentration in treated wastewater is observed. A bio-tower serves as a cost effective combination with other treatment methods. Less foot print area required compared to conventional system. Improved plastic media design such as the cross flow media have significantly reduced bio-tower size & cost and enhanced their efficiencies. No need for Mechanical or Diffused Aeration. This works on Natural Draft.
a. b. c. d. e. f. g. h.
General Advantages of Structured Media For Bio-tower Long life of over 30 years - UV stabilized material. Large specific surface area - 100 Sq. m / Cu. m Very large voidage >97 %. Low dry weight 30 kg / Cu. m leads to cheaper & simpler supporting structure. The distribution pattern ( 600 cross fluted ) provides utilization of the complete surface area Large heights - say 6 - 8 M - Allow considerable saving of land Due to cross flow configuration, liquid has about 4 times higher detention time. Good wetting, continuous air movement and thinner biological growth lead to ZERO fly nuisance
COMPARATIVE STUDY
DESCRIPTION
Flow rate
BOD Inlet
Volume of Tank Tank depth Tank dimensions Area Required Actual Air Requirement Sludge Recirculation
Pumping Requirement
Yes
COST ANALYSIS
DESCRIPTION CONVENTIONAL aeration System
=133+(0.3*133) = 172 Sq.m
Land Requirement
Land cost Total Land cost Land Cost @ Rs 250 Rs 43,000// Sqm. Civil Work Volume of tank=334 m3 Civil cost @Rs.2000/m3= Rs.6,68,000/N.A.
COST ANALYSIS
DESCRIPTION CONVENTIONAL Aeration System Diffuser cost = 82 Nos. x N.A. 5000 = Rs. 4,10,000/Air Piping= Rs. 1,00,000/N.A. Rs.50,000/Bio-Tower/ Trickling Filter
Blower Assembly
TOTAL COST
=10.72 Lacs
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