Machine Tools - 1st MID Questions - 3rd B.

tech [2009]

Set 1

1. a) Explain the relation between tool life and cutting speed with graph?
b) In a turning operation it was observed that the tool life was 100 min and 50 min
at cutting speed of 25 m/min and 100m/min respectively. Find out tool life at
200 m/min under same cutting condition.
c) A HSS tool requires regrinding after 3hrs and 20 min when machining MS at a
speed of 40 m/min. calculate the tool life if the speed is increased to 70 m/min.
2. a) What is the function of back gears? Explain?
b) Differentiate between motion of cross slide and a compound rest.
c) What are different types of lathe bed ways? Why there is a gap in the bed?
3. a) Describe the line diagram of whitworth quick return motion mechanisms used
in slotter.
b) How do you adjust length of stroke in shaper? Explain with diagram.
4. a) Describe methods or equipments for mounting cutters in horizontal boring
machine.
b) What are the different methods used to locate holes in jig boring? Describe in
brief?

Set 2
1. write a short note on “stepped cone pulley with back gear arrangement”,
”meanders gear arrangement“ and ‘tumbler gear arrangement”.
2 a) What is mandrel? Why these are used in lathe?
b) List different types of mandrels with sketches?
3 a) explain with neat sketch speed, feed, depth of cut with respect to shaper and
slotter.
b) Describe table drive mechanisms in planner
4 a) Sketch and describe in brief of a radial drilling machine.
b) Name various work holding devices in drilling machine and describe any two
with sketch.
 Set 3

1. Sketch a three view diagram of 25mm square tool bit having tool signature
(a) 15º,15º,10º, 10º,15º, 10º, 3mm
(b) -8º, 8º, 10º, 10º, 6º, 6mm
(c) 10º, 10º, 6º, 6º, 8º, 0º, 0.8mm and make various parts and angles over it.

2. Name different work holding devices in capstan and turret lathes. Describe one
Method with sketch on each lathe.

3 a)explain with neat sketch speed, feed, depth of cut with respect to shaper, planner and
slotter.
b) Describe table drive mechanisms in planner

4. Explain the construction features of following parts of drilling machine

a)base
b)drill head
c)spindle drive
d)feed mechanisms.

Set 4

1. Sketch a three view diagram of 25mm square tool bit having tool signature
(a) 15,150,100, 100,150, 100, 3mm
(b) -80, 80, 100, 100, 60, 6mm
(c) 100, 100, 60, 60, 80, 00, 0.8mm & make various parts and angles over it.
2. a) What is the function of back gears? Explain?
b) Differentiate between motion of cross slide and a compound rest.
c) What are different types of lathe bed ways? Why there is a gap in the bed?

3. a) Describe various slotting tools and slotter operations?

b) Describe various feed mechanisms in slotting machine.

4. a) What do you understand by number size drill and letter size drill.
b) What are probable effects of incorrect feed rates?
c) What happens to drill bit when drill speed is too high?

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