Infrastrutture: Qualit sotto controllo

Il Valore delle Verifiche Indipendenti

Copenhagen Cityringen Metro Project

31-012013

Ing. Matteo Buzzetti Copenhagen Metro Team CMT Design Coordinator

Agenda
1. Introduction to Cityringen Project 2. Design Process Check, Validation & ". Design #tructure $. Conteco %e!ie& Process '. #pecial #tations (. )pti*i+ed Construction #e,uence ppro!al

1. Introduction to Cit ringen !ro"ect

Contract # Copenhagen Cit ringen !ro"ect Ci$il %or&s 'signed on ( )anuar *+11, # Design - Build Contract # .alue: appro/. 1.0++ mln 1uro -oint Venture. # 2alini 2.p.A. # Tecnimont Ci$il Construction 2.p.A. # 2eli Client. Metrosels&a3et I42 Metrosels&a3et I42 is o5ned 3 : Municipalit of Copenhagen 'appro/. 0+6, Danish 2tate 'appro/. 7*6, Municipalit of 8rederi&s3erg 'appro/. 96, Cit ringen shall operate *7 hours4( da s a 5ee& 5ith a planned operational head5a of appro/imatel 1++ sec. during rush hours: in the first ears of operation Cit ringen is e/pected to ser$e up to *7+.+++ passengers per da or (* million passengers per ear

Description of the 5or&s ;T5o single trac& tunnels each appro/imatel 1< &m in length ;1( underground 2tations ;? Construction and .entilation 2hafts ;1 @amp and Cut - Co$er structure for TBM launch and access to the Control and Maintenance Center ;M-1 Installations The tunnel construction 5ill 3e done 3 means of three methods: ; Appro/imatel 1< &m of t5in tunnel using TBM 'tunnel 3oring machines, 1!B t pe '1arth !ressure Balance, T pe Diameter 0.(9 m to ensure an internal minimum diameter of 7.= m.

; .aria3le diameter t5in tunnel and ca$erns using spra ed concrete lining and steel ri3s temporar supports '2C>, ; Cut and Co$er Tunnel The TBM construction shall 3e primaril through the Copenhagen limestone. The tunnel depth $aries from appro/imatel 10 m to ?0 m

*. !rocess A Chec&: .alidation - Appro$al

P %/I0# I1V)2V0D I1 D0#I31 & PP%)V 2 P%)C0##

Metrosels&a3et '1mplo er,: I2A 'Independent 2afet Assessor, and 2@A '2afet @egulator Authorit , Copenhagen Metro Team 'CMT, # Contractor

Tecnimont Ci$il Construction 4 1B) 'TCC41B), # Designers

Conteco A Independent .erification Bod

Design Team Crganization

!hase

@12!CD2IBI>ITE

8>C% CFA@T De6inition De6inition o6 o6 78# 78# 6or 6or design design and and design design package package Design :uality Plan Design schedule 2ist o6 docu*ents

/0C91IC 2 DI%0C/)% D0#I31 C))%DI1 /)% D0#I31 M 1 30% P%)-0C/ 20 D0%#

ssess*ent ssess*ent o6 o6 la&s la&s and and regulations regulations

2ist o6 2a&s and %egulations

CM/ C)1/0C) D0#I31 /0 M

Design Design package 4ick5o66 4ick5o66 *eeting *eeting 7orking 7orking #ite #ite 2ayout 2ayout Construction Construction #e,uences #e,uences Constructa<ility Constructa<ility %isk %isk ssess*ent ssess*ent

#tart up *eeting

Inter6ace Inter6ace Main Main Issues Issues ;ICDD ;ICDD to to <e <e opened opened and and 6ollo&ed 6ollo&ed up= up= Preli*inary Preli*inary 3I% 3I% & & 3round&ater 3round&ater Conditions Conditions 0>isting 0>isting 8uilding 8uilding ? Monitoring #peci6ic #peci6ic 0n!iron*ental 0n!iron*ental Issues

!hase

@12!CD2IBI>ITE Airst Airst Design Design ssess*ent ssess*ent

8>C% CFA@T Preli*inary %eports #ketches

D0#I31 /0 M

D0#I31 M 1 30%

Input Input to Conteco 6or lternati!e lternati!e Calculation Calculation

C)1/0C) I1DIP01D01/ 8)D@

Conteco Calculations

# 3eotechnical # Para*eters # Aor*&ork Dra&ings # M&0 input

D0#I31 /0 M Design Design package package de!elop*ent de!elop*ent Periodical Periodical design design re!ie& re!ie& Docu*ents and reports

D0#I31 M 1 30% D0#I31 /0 M

VC1 VC1 I1/0%1 I1/0%1 2 2 V0%IAIC V0%IAIC /I)1 /I)1

Docu*ent and reports update i6 necessary

!hase

@12!CD2IBI>ITE

8>C% CFA@T

D0#I310% D)CBM01/ C)1/%)2

Distri<ution Distri<ution to to CM/ CM/ 6or 6or re!ie& re!ie& I1/0%A I1/0%A C0# C0# ##0##M01/ ##0##M01/ # # A0/@ A0/@ ##0##M01/ ##0##M01/

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CM/ CM/ C90C4 C90C4

VC2?VC" C90C4

%I#4 %I#4

##0##M01/ ##0##M01/

C)1#/%BC/ C)1#/%BC/ 8I2I/@ 8I2I/@ ##0##M01/ ##0##M01/

D0#I31 C))%DI1 /)%

Co**ents Co**ents /rans*ission /rans*ission to to Designers Designers

%e!ie& #heets Check and 9o*ogeni+ation

!hase

@12!CD2IBI>ITE

8>C% CFA@T

D0#I310% D)CBM01/ C)1/%)2

Distri<ution Distri<ution to to Design Design 2eaders 2eaders

D0#I31 /0 M D0#I31 M 1 30%

D0#I31 D0#I31 BPD BPD /0 /0 V1 V1 C90C4 C90C4 1#70%# 1#70%# /) /) CM/?C)1/0C) CM/?C)1/0C) C)MM01/# C)MM01/#

D0#I31 M 1 30%

Design Design Docu*ent Docu*ent Package Package ppro!al ppro!al

Design Certi6icates

D0#I310%# D)CBM01/ C)1/%)2

#u<*issio #u<*issio n n to to CM/ CM/ 6or 6or issue issue

!has e

@12!CD2IBI>ITE

8>C% CFA@T
CM/?C)1/0C) CM/?C)1/0C) AI1 AI1 2 2 C90C4 C90C4

VC2?VC" I1DIP01D01/ 8)D@ D0#I31 C))%DI1 /)% /0C91IC 2 DI%0C/)% VC2?VC" I1DIP01D01/ 8)D@ CM/ D)CBM01/ C)1/%)2

C90C4 C90C4 )A )A BPD BPD /0D /0D D)CBM01/ D)CBM01/ 1#70%# 1#70%# /) /) C)MM01/# C)MM01/#

1D 1D

C90C4 C90C4 )A )A BPD BPD /0D /0D D)CBM01/ D)CBM01/ 1#70%# 1#70%# /) /) C)MM01/# C)MM01/#

1D 1D

Check Certi6icate <y Conteco

Design Design Docu*ent Docu*ent Package Package ppro!al ppro!al

D0#I31 D0#I31 I##B0 I##B0 /) /) M# M#

M0/%)#02#4 80/

M# M# %0VI07 %0VI07

I# I# ?#% ?#% %0VI07 %0VI07

8BI2DI13 8BI2DI13 P0%MI/ Monitoring Monitoring status status o6 o6 design design docu*ents docu*ents

D0#I31 C))%DI1 /)% /0C91IC 2 DI%0C/)%

Monthly report

?. Design 2tructure

Design !ac&ages
#tation?#ha6ts #!reliminar Design *1 !ac&ages #Detailed Design /unnel #tretches #!reliminar Design *1 !ac&ages #Detailed Design *1 !ac&ages 2C2 1=* !ac&ages 'Ci$il %or&s onl ,

/otal 1u*<er o6 Design Packages

#A$erage num3er of re$isions considering all the in$ol$ed actors $ #Total Dum3er of Design !ac&ages considering 7 @e$ision D"(

Appro/imate Design Duration G " years G (9+ 5or&ing da s

Design !ac&ages to 3e managed per da 1.* Design !ac&ages to 3e managed per 5ee& <

7. Conteco @e$ie5 !rocess

.erification 2cope of %or&s as per Main Contract @eHuirements

7. Conteco @e$ie5 !rocess

1st !hase A @e$ision on Internal 2u3mission '@e$. +.1,

*nd !hase A Documents Ipdate '@e$. 1.+, and Ans5ers to Conteco @emar&s 3 Designers

?rd !hase A Conteco 8inal Chec& of @e$ision 1.+ If the Documents ha$e 3een correctl updated and the ans5ers to remar&s are satisfactor Conteco issues the 8inal .erification @eport and the Chec& Certificates

0. 2pecial 2tations

Jammel 2trand

Marmor&ir&en

Marmor&ir&en 2tation A Tender Design

During the Tendering phase of the !ro"ect: CMT proposed a concept design of the station 5hich 5as modelled on the recentl constructed 2tation !iazza Bologna of @ome >ine ? Metro. The conceptual design of the station consisted of a narro5 station 3o/: pro$iding the space for a concourse area as 5ell as escalators 5ith a stac&ed platform solution reHuiring the tunnels to run one a3o$e the other.

Marmor&ir&en 2tation A Design Cptimization proposed 3 CMT during Tender The concept of the stac&ed solutionthe reHuired a deepening of the station 3o/ 3ut
limited all 5or&s from course le$el do5n5ards to 3e contained 5ithin the diaphragm 5all retaining structure thus a$oiding the necessit of ca$ern 5or&s or additional ground treatment such as freezing

Marmor&ir&en 2tation A Design Cptimization proposed 3 CMT during the Tender Additional Mitigation Measures to a$oid .olume >oss under the Church and the
Ancient Buildings

Jammel 2trand 2tation A Tender Design

The station is a special station located at Jammel 2trand partl 3elo5 2lotsholms&analen. Jammel 2trand station is classed as a KspecialL station due to its uniHue location and la out. All station elements at street le$el: including the emergenc e/it stair and $entilation openings are located close to and along the Hua 5all. Also the lift is located close to the Hua 5all 3ehind the main stair. Due to the station 3eing located partl 3elo5 the 2lotsholms&analen the station 3o/ has 3een lo5ered so that the roof of the technical le$el: 5hich is eHui$alent to the normal station roof le$el: is 3elo5 the 3ottom of the canal.

Jammel 2trand 2tation A Construction 2eHuences

Temporary Works Phase 1

Di$ersion of na$igation 5ithin canal 4 Installation of na$igation 3uo s 4 Installation of silt curtain

Jammel 2trand 2tation A Construction 2eHuences

Temporary Works Phase 2

Mo3ilization of pontoon 4 !lacing of drill rigs on pontoon 4 Installation of micro# piles for temporar 3ridge dec&

Jammel 2trand 2tation A Construction 2eHuences

Temporary Works Phase 3

Installation of precast 3ridge dec&ing 4 Concreting of 3ridge dec&ing 4Installation of micro# piles for tie 3ac& of 3ridge

Jammel 2trand 2tation A Construction 2eHuences

Temporary Works Phase 4

Installation of sheet pile 5all 4 Installation of ga3ions 4 Bac&filling to create "o3 site area

Jammel 2trand 2tation A Construction 2eHuences

Permanent Works Stage 1 Permanent Works Stage 2

Construction of Juide %alls and D% Installation of 2trut on D% Fead 2tart of Archaeological 1/ca$ations

Construction of Top 2la3

1/ca$ation 5ithin station 5ith the installation of struts at sp Installation of 5ater proofing mem3rane and Concreting of

Jammel 2trand 2tation A Construction 2eHuences

Permanent Works Stage 3

Construction of Inner >ining - Intermediate 2la3s Completion of %aterproofing @emo$al of Bac&fill 5ithin canal and demolishing of D% a3o$e top sla3 @einstatement of Hua 5all

<. Cptimized Construction 2eHuence

Cptimised Construction 2eHuence # T pical 2tation # !hase 1

/op #la<

/op #la<

#ecant Piles

#ecant Piles

4ing Post Piles

Cptimised Construction 2eHuence # T pical 2tation # !hase *

0>ca!ation

0>ca!ation

1st le!el o6 strut

De*olition o6 4ing Post piles

Cptimised Construction 2eHuence # T pical 2tation # !hase ?

Connection to 4ing Post Piles Installation o6 &aterproo6ing and connection to retaining &all Inter*ediate #la< Construction 0>ca!ation %esu*es

Installation o6 2nd #trut le!el

0>ca!ation %esu*es

Cptimised Construction 2eHuence # T pical 2tation # !hase 7

2nd #trut 2e!el

"rd #trut 2e!el 0>ca!ation %esu*es 0>ca!ation %esu*es &ith 4ing Post Piles Intact

Cptimised Construction 2eHuence # T pical 2tation # !hase 0

Construction o6 #la<. #u<se,uent placing o6 *etallic 4ing Post

Construction o6 #la< in presence o6 4ing Post Piles

Cptimised Construction 2eHuence # T pical 2tation A Ad$antages4Disad$antages

DV 1/ 30# )A )P/IMI#0D C)1#/%BC/I)1 #0:B01C0# 1/ca$ation methodolog remains unchanged from start to end. Do reHuirement to e/ca$ated under intermediate sla3 5ith alternati$e eHuipment and lo5er rates of production Do e/ecution of Bing !ost !iles Do pre#installation and of 5aterproofing mem3rane at intermediate sla3 le$el Do predisposition of connection of intermediate sla3 to retaining 5all and &ing post piles to permit e/ca$ation to resume 3elo5 intermediate sla3 Concreting of structure performed in a traditional 3ottom up method 5ithout complications for 5aterproofing mem3rane and coupler connections @educed ris& for dela s in construction due to simplified construction seHuences Do secondar concreting of 3ottom sla3 at location of &ing post locations 5ith complications in sealing of 5aterproofing mem3rane DI# DV 1/ 30# )A )P/IMI#0D C)1#/%BC/I)1 #0:B01C0# Additional installation of 1 le$el of struts Installation of scaffolding for the construction of intermediate sla3

Thank you for your attention

Special Thanks to Director ll CMT Technical !ffice Sergio Notarianni CMT Technical