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JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.

: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in ) Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x31 8 7.995 0.285 0.435
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 6.9 34 38.6 1.2 8.28 40.8 46.32 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional 3 Modulus S (in ) 78.4 30.4

9263 REV. C1

(0.9*Mz)/S 13.7 Ksi < 0.66 * fy = (0.9*Mz)/Db 63.5 Kips F/23.76 2 2.67 in 6 in 0.47 in 2 2.82 in 0.393 in 2 11.2 Kip/in 2 Kip/in 7.84 4.40 Kip/in F/fw 14.4 7.995 0.393 3.142 in in in in2

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) Length of fillet weld is required to connect top plate to upper flange of beam( Field weld)

= = = = = = = = = = = =

= > =

12 mm 2 2.67 in 10 mm

Width of Bottom Plate Required = Thickness of Bottom Plate Required = Area of Bottom Plate Provided = Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= > =

10 mm 2 2.67 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 25.7 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

4.96 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in ) Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 8 14.4 16.3 1.2 9.6 17.28 19.56 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional 3 Modulus S (in ) 78.4 20.4

9263 REV.C1

(0.9*Mz)/S 8.6 Ksi < 0.66 * fy = (0.9*Mz)/Db 26.6 Kips F/23.76 2 1.12 in 3 in 0.47 in 2 1.41 in 0.393 in 2 11.2 Kip/in 2 Kip/in 7.84 4.40 Kip/in F/fw 6.0 5.27 0.393 2.071 in in in in2

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) Length of fillet weld is required to connect top plate to upper flange of beam( Field weld)

= = = = = = = = = = = =

= > =

12 mm 2 1.12 in 10 mm

Width of Bottom Plate Required = Thickness of Bottom Plate Required = Area of Bottom Plate Provided = Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= > =

10 mm 2 1.12 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 10.8 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

2.10 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in ) Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x28 8.06 6.535 0.285 0.465
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 15.82 23.54 28 1.2 18.984 28.248 33.6 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional 3 Modulus S (in ) 78.4 27.2

9263 REV. C1

(0.9*Mz)/S 11.1 Ksi < 0.66 * fy = (0.9*Mz)/Db 46.8 Kips F/23.76 2 1.97 in 4.5 in 0.47 in 2 2.115 in 0.393 in 2 11.2 Kip/in 2 Kip/in 7.84 4.40 Kip/in F/fw 10.6 5.5 0.393 2.162 in in in in2

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) Length of fillet weld is required to connect top plate to upper flange of beam( Field weld)

= = = = = = = = = = = =

= > =

12 mm 2 1.97 in 10 mm

Width of Bottom Plate Required = Thickness of Bottom Plate Required = Area of Bottom Plate Provided = Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= > =

10 mm 2 1.97 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 19.0 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

3.43 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in ) Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 8 14.4 16.3 1.2 9.6 17.28 19.56 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional 3 Modulus S (in ) 78.4 20.4

9263 REV.C1

(0.9*Mz)/S 8.6 Ksi < 0.66 * fy = (0.9*Mz)/Db 26.6 Kips F/23.76 2 1.12 in 3 in 0.47 in 2 1.41 in 0.393 in 2 11.2 Kip/in 2 Kip/in 7.84 4.40 Kip/in F/fw 6.0 5.27 0.393 2.071 in in in in2

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) Length of fillet weld is required to connect top plate to upper flange of beam( Field weld)

= = = = = = = = = = = =

= > =

12 mm 2 1.12 in 10 mm

Width of Bottom Plate Required = Thickness of Bottom Plate Required = Area of Bottom Plate Provided = Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= > =

10 mm 2 1.12 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 10.8 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

2.10 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 5.3 18.5 4.9 1.2 6.36 22.2 5.88 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 78.4 20.4

9263 REV. C1

(0.9*Mz)/S 2.6 Ksi < 0.66 * fy = (0.9*Mz)/Db 8.3 Kips F/23.76 2 0.35 in 3 in 0.47 in 2 1.41 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.35 in 10 mm

= = =

1.9 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 0.35 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 3.3 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

2.70 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 7.9 18.2 23.2 1.2 9.48 21.84 27.84 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 78.4 20.4

9263 REV.C1

(0.9*Mz)/S 12.3 Ksi < 0.66 * fy = (0.9*Mz)/Db 37.4 Kips F/23.76 2 1.57 in 3.5 in 0.47 in 2 1.645 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 1.57 in 10 mm

= = =

8.5 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 1.57 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 15.1 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

2.65 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x13 7.99 4 0.23 0.255
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 1.6 2.4 1 1.2 1.92 2.88 1.2 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 78.4 9.91

9263 REV. C1

(0.9*Mz)/S 1.1 Ksi < 0.66 * fy = (0.9*Mz)/Db 1.8 Kips F/23.76 2 0.08 in 2 in 0.47 in 2 0.94 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.08 in 10 mm

= = =

0.4 4 0.393 1.572

in in in in2

= > =

10 mm 2 0.08 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 0.7 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

0.35 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W14x48 13.79 8.03 0.34 0.595 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 3.2 0.8 0 1.2 3.84 0.96 1 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 78.4 20.4

9263 REV.C1

(0.9*Mz)/S 0.0 Ksi < 0.66 * fy = (0.9*Mz)/Db 1.7 Kips F/23.76 2 0.07 in 2 in 0.47 in 2 0.94 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.07 in 10 mm

= = =

0.4 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 0.07 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 0.7 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

0.12 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x28 8.06 6.535 0.285 0.465
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 16.58 22.83 35.66 1.2 19.896 27.396 42.792 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 39.8 27.2

9263 REV. C1

(0.9*Mz)/S 14.2 Ksi < 0.66 * fy = (0.9*Mz)/Db 59.2 Kips F/23.76 2 2.49 in 5.3 in 0.47 in 2 2.491 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 2.49 in 10 mm

= = =

13.5 6.535 0.393 2.568

in in in in2

= > =

10 mm 2 2.49 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 24.0 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

3.33 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 2.8 11.6 15.3 1.2 3.36 13.92 18.36 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 39.8 20.4

9263 REV.C1

(0.9*Mz)/S 8.1 Ksi < 0.66 * fy = (0.9*Mz)/Db 24.3 Kips F/23.76 2 1.02 in 3 in 0.47 in 2 1.41 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 1.02 in 10 mm

= = =

5.5 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 1.02 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 9.8 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

1.69 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in ) Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x31 8 7.995 0.285 0.435
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 22.2 35 42.4 1.2 26.64 42 50.88 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional 3 Modulus S (in ) 39.8 30.4

9263 REV. C1

(0.9*Mz)/S 15.1 Ksi < 0.66 * fy = (0.9*Mz)/Db 71.2 Kips F/23.76 2 3.00 in 6.3 in 0.47 in 2 3.0 in 0.393 in 2 11.2 Kip/in 2 Kip/in 7.84 4.40 Kip/in F/fw 16.2 7.995 0.393 3.142 in in in in2

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) Length of fillet weld is required to connect top plate to upper flange of beam( Field weld)

= = = = = = = = = = = =

= > =

12 mm 2 3.00 in 10 mm

Width of Bottom Plate Required = Thickness of Bottom Plate Required = Area of Bottom Plate Provided = Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= > =

10 mm 2 3.00 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 28.8 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

5.10 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in ) Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 6.1 12 16.1 1.2 7.32 14.4 19.32 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional 3 Modulus S (in ) 39.8 20.4

9263 REV.C1

(0.9*Mz)/S 8.5 Ksi < 0.66 * fy = (0.9*Mz)/Db 26.0 Kips F/23.76 2 1.10 in 3 in 0.47 in 2 1.41 in 0.393 in 2 11.2 Kip/in 2 Kip/in 7.84 4.4 Kip/in F/fw 5.9 5.27 0.393 2.071 in in in in2

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) Length of fillet weld is required to connect top plate to upper flange of beam( Field weld)

= = = = = = = = = = = =

= > =

12 mm 2 1.10 in 10 mm

Width of Bottom Plate Required = Thickness of Bottom Plate Required = Area of Bottom Plate Provided = Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= > =

10 mm 2 1.10 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 10.5 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

1.75 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 17.7 6.5 7 1.2 21.24 7.8 8.4 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 39.8 20.4

9263 REV. C1

(0.9*Mz)/S 3.7 Ksi < 0.66 * fy = (0.9*Mz)/Db 12.9 Kips F/23.76 2 0.54 in 3 in 0.47 in 2 1.4 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.54 in 10 mm

= = =

2.9 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 0.54 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 5.2 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

0.95 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 8.9 7 8.1 1.2 10.68 8.4 9.72 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 39.8 20.4

9263 REV.C1

(0.9*Mz)/S 4.3 Ksi < 0.66 * fy = (0.9*Mz)/Db 13.9 Kips F/23.76 2 0.58 in 3 in 0.47 in 2 1.41 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.58 in 10 mm

= = =

3.2 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 0.58 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 5.6 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

1.02 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208 PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO FLANGE OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x13 7.99 4 0.23 0.255
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 3.7 4.1 1.5 1.2 4.44 4.92 1.8 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 1 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 39.8 9.91

9263 REV. C1

(0.9*Mz)/S 1.6 Ksi < 0.66 * fy = (0.9*Mz)/Db 2.8 Kips F/23.76 2 0.12 in 2 in 0.47 in 2 0.9 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.12 in 10 mm

= = =

0.6 4 0.393 1.572

in in in in2

= > =

10 mm 2 0.12 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 1.2 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

0.60 in

Two 12mm diameter ( 14mm hole size ) Erection bolts are required
FJ5040-1/2

JOHN BROWN DESIGN REPORT - BEAM COLUMN TECHNOLOGIES (INDIA) PVT. CONNECTION LTD. DOC.NO.: 9263-73-208B PROJECT:SONGO SONGO GAS PIPELINE PROJECT NR PREPD.: BVRR CHKD.: DATE: DATE: BEAM CONNECTED TO WEB OF COLUMN Depth of Flange Thickness Thickness beam Db (in) width (in )Web ( in ) Flange (in ) Column W8x40 8.25 8.07 0.36 0.56 Beam W8x21 8.28 5.27 0.25 0.4
Beam End Forces Fx Fy Mz Factor of Safety Fx Fy Mz MOMENT CONNECTION Bending Stress in Beam = = = = = = = = = 4.1 1 1 1.2 4.92 1.2 1.2 kN kN Kip-ft kN kN Kip-ft

PAGE NO.: CONTRACT NO.: SHEET 2 OF 2 ITEM NO.: APPD.: INM DATE: Sectional Modulus S (in3) 39.8 20.4

9263 REV.C1

(0.9*Mz)/S 0.5 Ksi < 0.66 * fy = (0.9*Mz)/Db 2.1 Kips F/23.76 2 0.09 in 2 in 0.47 in 2 0.94 in 0.393 in 2 11.2 Kip/in 2 7.84 Kip/in 4.40 Kip/in F/fw

23.76

Ksi

Bending Force on Connecting Plates = F Sectional Area of Connecting Plates = Ap = Width of top Plate Required Thickness of Top Plate Required Area of Top Plate Provided Size of fillet weld is required to connect top plate to upper flange of beam Strength of Shop weld = Strength of Field weld (70% of shop weld) Strength of Shop weld per unit length ( fw) = Length of fillet weld is required to connect top plate to upper flange of beam( Field weld) = = Width of Bottom Plate Required Thickness of Bottom Plate Required Area of Bottom Plate Provided Size of fillet weld is required to connect Bottom plate to Bottom flange of beam = Strength of Field weld/unit length ( fw1) = Length of fillet weld is required to connect bottom plate to bottom flange of beam( shop weld)

= = = = = = = =

= > =

12 mm 2 0.09 in 10 mm

= = =

0.5 5.27 0.393 2.071

in in in in2

= > =

10 mm 2 0.09 in 8 mm

0.315 in 2.47 Kip/in

= F/fw1 = 0.9 in Full penetration Butt weld is required to connect top & bottom plates to column flange. SHEAR CONNECTION Angleof size 2'x2'x5/16' is used to connect Web of beam to Flange of Column Size of fillet weld is required to connect angle to web of beam = 0.236 in Strength of Field weld (70% of shop weld) per unit length ( fw1) = 1.85 Kip/in Length of fillet weld is required to connect angle to web of beam

0.15 in

Two 12mm diameter ( 14mm hole size ) Eerection bolts are required
FJ5040-1/2