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Layout and working principles

GEar type couplings are torsionally rigid. Due to the special design of their teeth, they compensate for axial, radial and angular misalignments of the connected machinery.

Types of misalignment

Special Features
Small outside dimensions, large bores, low weights, low
moments of inertia, large permissible misalignments,
crowned and barrelled teeth. The assembly is selfcentring
and hermetacally sealed through either double-lipped
seals or O-rings (smaller sizes only).
From size 670 upwards, the maximum lubricant level does
not exceed the height of the sealing lip in the lower part of
the coupling.

Layout and working principles

The hub teeh which are crowned and barrelled and which
have permit angular,axial and radial misalignments within
specified limits.
Due to movement between the teeth under running conditions either oil or grease lubrication is necessary. (Consult ELECON for lubricant to be used).
The coupling housing is selfcentring owing to the involute tooth form. The tooth tolerances are such that parts
are interchangeable.

Normally displacements occure in combinations. The

permissible angular displacement per hub for all couplings
of ordinary design is 10. In clutch couplings the maximum angular displacement per hub must not exceed 0.50
In special cases larger angular displacements can be
achieved rthrough modified toothe crowning. Generally,
the smaller the displacement, the higher the torque transmitting capacity of the couplings.

Operating Factors
table 1
factor of driven machine

f1

f1

daily
duty
(h)

driven machines

f1

daily
duty
(h)

16

24

lifts
freight elevators normal duty

1,25

1,35

freight elevators heavy duty

1,35

1,5

elevators

1,35

1,5

driven machine

1,5

slews
winches

1,25
1,25

16

1,7

metal working

1,3
1,3

24
1,4
1,4
1,35

sheet straightening machine

wire reels
capstan handles

1,4

1,5

1,7

crank presses

1,5

bucket chain excavators (loose chain)

travels (track)

1,25
1,4

1,35
1,4

1,5
1,4

shears
forging presses

1,35
1,5

1,4

1,4

1,4

punches

bucket wheel stackers

bucket whels
slew drives
wiches

1,5

mixers
1,4

1,5

1,6

(clearing.lime/coal)
1,25
1,25

1,3
1,3

1,4
1,4

mining, rock earth industry

mixers, liquids

bloom conveying plants

1,4

bucket chain excavators (fixed chain)

travels (rail)

dirven machine

strip reels
sheet shears

1,5

1,4
1,5

chain transporters

1,4

1,1

1,25

1,35

billet shears

mixers, granular material

concrete mixers

1,1
1,1

1,25
1,25

1,35
1,35

cooling beds
straightening presses
roll straighteners

1,5
1,25
1,7
1,35

1,6

hammer mills

pit fans

1,4

ball mills

1,9

winding turret

1,25

cone crushers

1,6

pendulum mills

1,9

winding tractors

1,25

chain tramways
rotary crushers

1,4
1,6

impact mills
roll mills

2
1,9

cropping shears
rope tractors

1,5
1,4

joiting machines

1,5

roll crushers

1,9

scale breakers

1,6

Oil insustry

wagon pushers

1,4

filter presses

crushing rolls

1,5

agitators, ciscous liquids

wire pulls

1,1

1,1

1,25

1,35

1,25

1,35

1,5

rotary drums
rotary kilns
cooling drums

plate trimmimg shears

1,6

jaw crushers

Chemical industry
agitators, constant density

1,9

1,25
1,4

walking beam conveyers

1

1,9
1,35

lifting tables

1,1

24

1,35
1,6

revolving turrets, cont. casting

de-scaling crushers

mixers, semiliquids

mills

16
1,6
1,6

Sheet manipulators

bending machines

excavators and stackers

daily
duty
(h)

1,6

1,4

s-rolls,high speed

1,25

s-rolls,low speed

1,1

1,35

roller transporters

1,35

pipeline pumps

1,35

positioning and tilting mech.

scavenging pumps
paper machines

1,35

hot and cold saws

live-roller tables

1,6

1,9

1,9

1,5
1,35

couchers

1,35

1,5

1,5

horizontal rollers

1,35

1,5

1,6

machine tools
turning movement

1,1

1,25

1,35

calenders

1,35

1,5

1,5

planing machines,metal

1,25

1,35

1,5

1,1
1,1

1,25
1,25

1,35
1,35

glue presses
wet ends

1,35
1,35

1,5
1,5

1,6
1,5

horizontal saw-mills
wood-grinding machines

1,35
1,25

1,5
1,35

1,6
1,5

drying drums

1,1

1,25

1,35

wet presses

1,35

1,5

1,5

centrifuges

1,25

1,36

1,5

threshers

1,1

1,25

1,35

suction formers

1,35

1,5

1,5

tackles

1,25

1,3

1,4

suction rollers

1,35

1,5

1,5

conveying plants
1,35

1,5

1,7

dry-glazing calenders

1,35

1,5

1,6

bucket belts
rubber belt conveyers, light

shaft sinking machine

1,1
1

1,25
1,1

1,25
1,1

drying cylinders
reversing suction presses

1,35
1,35

1,5
1,5

1,6
1,5

rubber belt conveyers, heavy

1,1

1,25

1,25

presses

1,1

1,1

folding presses

1,4

1,4

1,5

1,1

1,25

1,25

briqueting presses

1,4

1,4

1,5

coilers

1,25

1,25

1,25

eccentric presses

1,4

1,4

1,5

bucket chain conveyers

apron feeders

1,25
1,25

1,35
1,35

1,35
1,35

forging presses
brick presses

1,4
1,4

1,4
1,4

1,5
1,5

screw conveyers

1,1

1,25

1,35

pumps

trough chain conveyers

1,1

1,25

1,35

centrifugal pumps, liquids

1,1

1,1

1,1

1,25

1,1

1,25

pisotn pumps (U1:100-200)

1,25

1,35

1,5

rotary piston blowers

radial blowers

1,1
1

1,25
1,1

1,35
1,25

piston pumps (U<100)

cargo pumps

1,4
1,15

1,5
1,25

1,6
1,35

exhaust fans,ind.-draft fans

1,1

1,25

1,35

propeller pumps

1,25

1,35

1,5

1,1

1,25

sand pumps

1,25

1,35

1,5

rotary pumping plants

1,35

1,5

1,6

shaking machines

1,35

1,5

1,6

band bucket elevtors

trolley conveyers

blowers, fans, generators

axial blowers

turbo blowers
light generators

centrifugal pumps, semiliquids

driven machine factor

1,1

1,1

1,25

1,35

welding generators
rubber and plastics machines

1,35

1,4

1,6

swing sieves
textile industry

1,1

1,25

1,35

extruders

1,25

1,35

1,5

bobbin winding machine

1,1

1,25

1,35

rubber calenders

1,25

1,35

1,5

printing and dyeing machines

1,1

1,25

1,35

rubber kneading machines

1,25

1,35

1,5

tan liquor vessels

1,1

1,25

1,35

rubber rolling machines

1,25

1,35

1,5

calenders

1,1

1,25

1,35

mixers
wood working machinery

1,25

1,35

1,35

willowing machines
looms

1,1
1,1

1,25
1,25

1,35
1,35

decorticating drums

1,25

1,35

1,35

compressors, vents

1,1

1,1

1,25

rotary piston compressors (U1:100-200)

1,35

1,5

1,6

1,4

1,6

1,6

1,1

1
1,1

1,1
1,15

1,25
1,35

generators, puslsating load

frames
iron and steel industry
blast furnace blowers
inclined skip hoists for blast furnaces
cranes
travels
hoists

rotary piston compressors (U<100)

1,35

1,35

1,35

1,5

1,5

1,6

1,1
1,25

1,25
1,35

1,35
1,5

vent N/n<0,05
vent N/n>0,05-0,1
vent N/n>0,1
rolling mills
working roller, tables

table 2

electric motors
turbines

f2
1,0

piston engines, 4-6 cyl.

degree of non-uniformity
1:100 to 1:200

1,15

piston engines, 1-3 cyl.

degree of non-uniformity
to 1:100

1,3

The indicated factor are values based

on experience.
Plants not mentioned or deviations from
normal conditions on request.
If V o.5 m/sec at the hub
f3
diameter C the values indicated
above can be multiplied by f3=0.85

Selectionm of Crowned toothed couplings

1.

Determining coupling size

1.1

Effective torque

Teff

955.Peff
n

[da Nm]

TknTeff . f1 . f2 . f3 [da Nm]

1.2

Coupling size to be chosen

2.

Itermidiate hollow shaft couplings

2.1

Moment of inertia

IR

Da4-Di4
20,38

[cm4]

2.2

Deflection of the hollow shaft

m.L3
7,83.E.IR

[cm]

2.3

Critical speed of the hollow shaft

nk

300
f

[1/min]

Intermidiate shaft couplings

3.1

Moment of inertia

Iw

Da4
20,38

[cm4]

3.2

Deflection of the shaft

m.L3
7,83.E.Iw

[cm]

3.3

Critical speed of the shaft

nk

300
f.

[1/min]

4.

Maximum radial displacement of the couplings Intermediate hollow shaft and

intermediate (solid) shaft.
4.1

Kr1 = 0,0175

(O+F) (hollow shaft)

4.2

Kr = 0,0175

(O+F) (shaft)

Teff

effective torque of the driven machine [da Nm]

Peff

effective popwer of the driven machine [kW]

coupling speed [1/min]

f1

driven machine factor (table 1)

f2

driven machine factor (table 2)

f3

0.85 for v 0.5 m/sec

TKN

torque that can be constantly transmitted throughout the whole range of

speeds, and indicates size in addition

Tkmax

torque that can be temporarily transmitted 105 times as an instantaneous shock torque in the same direction or, resp. 5. 104 times as an
alternating shock torque

IR

moment of inertia [cm4]

Da

outer diameter hollow or solid shaft [cm]

Di

hollow shaft bore

deflection [cm]

weight [kg]

length [cm]

modulus of elasticity 20,6.106 [N/cm2]

nk

critical speed [1/min]

Kr
O+F

maximum radial displacement [mm]

auxiliary variables according to dimensions sheet

Calculation example

Given:

b) Maximum radial displacement

Kr = 0,0175 )O+F)

Cement mill drive (impact pulverizers)

Driven by electric motor Pmot = 1250 kW
Mill power Peff = 1135 kW
Maximum torque Tmax = 25280 daNm
Coupling speed n = 109.5 1/min
Distance between tha shaft faces N = 5600 mm
Required paralleled displacement 40 mm

O=N-2 (R-L) = 5600-2 (305-290) = 5570 [mm]

Kr = 0,0175 (5570+78) = 98,84 [mm] 40 [mm]

c) Deflection of the intermediate hollow shaft

a) Design

= O = 5570 [mm]; mm=1139

[kg]

[cm]

1139.5573
783 . 20 600 000 . 74 890

Effective torque
Teff = 955 . 13
109,5
Teff

9898

f
[daN]

Tmot

= 955 . 1250 [da Nm]

109,5

[daNm]

Tmot

10902

Operating factorts according to table 1 on page 3

f1 = 2; f2 = 1; f3 = 1; da V>0.5 [m/sec]
f1 f2 f3 = 2
required Tkn = 9898 . 2 = 19797 [da Nm]
selected: BRW 21200 with a Tkn = 21200 [da Nm]

[da Nm]

= 0,0163 [cm]

d) Critical bending speed of the intermediate hollow shaft

nk

300
0,0163

[1/min]

nk = 2350 [1/min] > 109,5 [1/min]

Crowned toothed couplings with single housing

Size
TKN
Continuous

da Nm

BZWE 63
BZWE 112
BZWE 190
BZWE 300
BZWE 560
BZWE 900
BZWE 1500
BZWE 2240
BZWE 3000
BZWE 3750
BZWE 5600
BZWE 7500
BZWE 10600
BZWE 14000
BZWE 18000
BZWE 21200
BZWE 26500
BZWE 30000
BZWE 35500
BZWE 45000
1

Tk max
shock

da Nm

112
190
355
540
1000
1600
2650
4000
5300
6700
10000
13200
19000
25000
31500
37500
47500
53000
63000
80000

PkN/n

Diameter

countinuous
continuous

B)
min

kW/1/min

0,066
0,117
0,199
0,314
0,586
0,942
1,57
2,35
3,14
3,93
5,86
7,85
11,1
14,6
18,8
22,2
27,7
31,4
37,2
47,1

Lengths
C

20
25
30
35
45
50
60
70
80
85
100
115
130
145
160
180
210
260
250
265

50
55
67
82
98
113
134
156
166
178
207
228
250
278
300
313
325
345
365
390

56
62
76
92
110
128
150
174
186
200
232
256
280
312
335
351
375
400
423
455

70
78
95
115
140
162
190
220
235
252
292
322
352
392
422
442
472
502
532
570

Required space tp change the seals and to align without aligning device

55
65
75
85
100
110
125
140
160
180
200
220
240
260
280
290
310
330
350
380

Maximum angular misa;iognment per coupling half 10 = max. radial

misalignment. The continuous torque rating (2) is then approx. 60% of the value
mentioned above.
Keyway according to DIN 6885 sheet 1

M1)

mm

108
120
144
165
200
226
266
296
324
350
390
426
464
512
550
584
616
648
682
750

Max.

B ( B max
max press
keyway fit

70
80
95
110
125
135
155
170
190
220
240
260
280
300
335
345
370
395
415
455

type BZWE

Ka

radial
displace
ment2
Kr

Weight

Moments
of
inertia

Max.
adm.
speed

kgm2

1/min

mm

mm

kg

5
5
6
8
8
8
8
8
12
12
12
12
12
12
15
15
20
20
20
25

0,7
0,8
0,9
1,0
1,2
1,3
1,5
1,6
1,9
2,2
2,4
2,7
2,9
3,1
3,3
3,4
3,7
3,9
4,2
4,6

4,5
7,1
10,8
17,5
28,5
42,5
60
81
113
150
213
280
368
455
574
656
794
964
1160
1300

1,2
1,5
2

3,5

0,0057
0,0125
0,026
0,06
0,137
0,263
0,488
0,813
1,40
2,30
3,95
6,03
9,58
14,25
20,5
26,5
36,5
52,0
67,5
92,5

8500
7500
6200
5200
4500
3800
3300
3000
2700
2500
2100
2000
1800
1600
1500
1400
1300
1250
1150
1100

Modification of dimensions and construction reserved

da Nm

BZWG 63
BZWG 112
BZWG 190
BZWG 300
BZWG 560
BZWG 900
BZWG 1500
BZWG 2240
BZWG 3000
BZWG 3750
BZWG 5600
BZWG 7500
BZWG 10600
BZWG 14000
BZWG 18000
BZWG 21200
BZWG 26500
BZWG 30000
BZWG 35500
BZWG 45000
BZWG 56000
BZWG 67000
BZWG 75000
BZWG 90000
BZWG 106000
BZWG 118000
BZWG 132000
BZWG 150000
BZWG 170000
BZWG 190000
BZWG 212000
1

da Nm

112
190
355
540
1000
1600
2650
4000
5300
6700
10000
13200
19000
25000
31500
37500
47500
53000
63000
80000
100000
118000
132000
160000
190000
212000
236000
265000
300000
335000
375000

PkN/n
contin
uous

B3)
min

kW/1/min

0,066
0,117
0,199
0,314
0,586
0,942
1,57
2,35
3,14
3,93
5,86
7,85
11,1
14,6
18,8
22,2
27,7
31,4
37,2
47,1
58,6
70,1
78,5
94,2
111
123
138
157
178
199
222

B3) B
max max

mm

136
150
180
200
225
254
288
322
362
382
435
470
520
575
632
660
715
750
790
850
910
980
1020
1070
1120
1160
1210
1270
1300
1350
1380

20
25
30
35
45
50
60
70
80
85
100
115
130
145
160
180
210
230
250
265
290
320
330
340
370
390
410
440
460
490
510

50
55
67
82
98
113
134
156
166
178
207
228
250
278
300
313
325
345
365
390
410
445
465
475
510
530
550
570
590
615
640

M1

N1

N2

N3

N4

Ka

mm

56
32
76
92
110
128
150
174
186
200
232
256
280
312
335
351
375
400
423
455
494
533
556
573
613
636
660
692
716
748
780

70 98
78 106
95 130
115 150
140 200
162 226
190 266
220 296
235 324
252 350
292 390
322 426
352 464
392 512
422 550
442 584
472 616
502 648
532 682
572 750
620 812
670 860
700 908
720 948
770 1000
800 1028
830 1078
870 1128
900 1168
940 1228
980 1258

55
65
75
85
100
110
125
140
160
180
200
220
240
260
280
290
310
330
350
380
410
430
450
470
490
510
530
550
570
590
610

70
80
95
110
125
135
155
170
190
220
240
260
280
300
335
345
370
395
415
455
485
510
530
560
580
610
630
660
680
710
730

Required space to change the seals. A maximum of 1/3 of this space

is necessary for alignment.
Maximum angular misalignment per coupling half 10 = max radial misalignment
The continuous torque rating (2) is then approx. 6o% of the value mentioned above.
Keyway according to DIN 6885 sheet 1.

mm

5
5
6
8
8
8
8
8
12
12
12
12
12
12
12
15
20
20
20
25
25
25
25
25
25
30
30
30
30
30
30

21
28
30
38
44
50
55
60
70
75
85
90
105
115
120
120
135
145
150
165
120
125
130
135
140
150
155
160
165
170
175

37
51
54
68
80
92
105
115
130
140
155
170
195
212
225
230
245
270
280
305
215
230
235
245
255
270
280
290
300
310
320

67 1.2
81
93 1.5
109
130 2
142
160
176
192 3
224
247
272
301 3,5
327
148
357
382 4
410
430

1,4
1,6
1,8
2,1
2,5
2,8
3,1
3,5
4,0
4,5
5,0
5,4
6,0
6,5
7,0
7,2
7,7
8,2
8,7
9,5
4,5 9,3
9,7
10,1
10,5
11,0
5 11,5
12,0
12,4
12,8
13,3
13,7

kg

5,5
7,4
12
18
32
48
68
92
130
170
234
305
405
510
670
755
929
1110
1280
1560
2180
2520
2910
3280
3730
4150
4700
5310
5910
6570
7170

kgm2

0,009
0,0142
0,0325
0,0575
0,1625
0,3375
0,60
1,00
1,78
2,80
4,63
7,18
11,50
17,75
26,75
33,75
48,0
65,8
83,8
118,8
198
265
333
395
513
610
775
937
1110
1370
1572

Max. adm
speed

Tk max
shock

Moments
of
inertia

Size
TkN
continuous

Lengths

Weight

Diameter

type BZWG

Max
radial
Kr
displacement

Crowned toothed couplings for shaft connections

1/min

8500
7500
6200
5200
4500
3800
3300
3000
2700
2500
2100
2000
1800
1600
1500
1400
1300
1250
1150
1100
1000
940
900
875
820
790
760
725
700
670
650

Modification of dimensions and construction reserved

Crowned toothed couplings for shaft connections

da Nm

kW/1/min

BZGR 63
BZGR 112
BZGR 190
BZGR 300
BZGR 560
BZGR 900
BZGR 1500
BZGR 2240
BZGR 3000
BZGR 3750
BZGR 5600
BZGR 7500
BZGR 10600
BZGR 14000
BZGR 18000
BZGR 21200
BZGR 26500
BZGR 30000
BZGR 35500
BZGR 45000
BZGR 56000
BZGR 67000
BZGR 75000
BZGR 90000
BZGR 106000
BZGR 118000
BZGR 132000
BZGR 150000
BZGR 170000
BZGR 190000
BZGR 212000

112
190
355
540
1000
1600
2650
4000
5300
6700
10000
13200
19000
25000
31500
37500
47500
53000
63000
80000
100000
118000
132000
160000
190000
212000
236000
265000
300000
335000
375000

0,066 136
0,117 150
0,199 180
0,314 200
0,586 225
0,942 254
1,57 288
2,35 322
3,14 362
3,93 382
5,86 435
7,85 470
11,1 520
14,6 575
18,8 632
22,2 660
27,7 715
31,4 750
37,2 790
47,1 850
58,6 910
70,1 980
78,5 1020
94,2 1070
111 1120
123 1160
138 1210
157 1270
178 1300
199 1350
222 1380

B3)
min

B3)
max
key
way

B
max
press
fit

M1)

Ka

mm

20
25
30
35
45
50
60
70
80
85
100
115
130
145
160
180
210
230
250
265
290
320
330
340
370
390
410
440
480
490
510

50
55
67
82
98
113
134
156
166
178
207
228
250
278
300
313
325
345
365
390
410
445
465
475
510
530
550
510
590
615
640

56
62
76
95
110
128
150
174
186
200
232
256
280
312
355
351
375
400
423
455
494
533
556
573
613
636
660
692
716
748
780

mm

70 98
78 106
95 130
115 150
140 200
162 226
190 266
220 296
235 324
252 350
292 390
322 426
352 464
392 512
422 550
442 584
472 616
502 648
532 682
572 750
620 812
670 860
700 908
720 948
7701000
8001028
8301078
8701128
9001168
9401228
9801258

55
35
75
85
100
110
125
140
160
180
200
220
240
260
280
290
310
330
350
380
410
430
450
470
490
510
530
550
570
590
610

70
80
95
110
125
135
155
170
190
220
240
260
280
300
335
345
370
395
415
455
485
510
530
560
580
610
630
660
680
710
730

1,2
1,5
2

3.5

4.5

22
29
31
38
45
50
56
62
72
77
82
88
104
114
119
119
132
142
147
162
117
124
129
134
139
148
153
158
163
168
173

72
89
101
118
140
155
175
195
225
250
275
300
335
365
390
400
430
460
485
530
515
540
565
590
615
640
665
690
715
740
765

75
90
105
320
140
155
175
195
230
255
275
300
340
370
395
400
435
465
490
540
520
545
570
600
620
650
670
700
725
750
775

kg

5.5
7,4
12
18
32
48
68
92
130
170
234
305
405
510
670
755
929
1110
1280
1560
2180
2520
2910
3280
3730
4150
4700
5310
5910
6570
7170

Max. adm
speed

da Nm

kgm2

9,009
0,0142
0,0325
0,0575
0,1625
0,3375
0,60
1,00
1,78
2,80
4,63
7,18
11,5
17,75
26,75
33,75
48,0
65,8
83,8
118,8
198
265
333
395
513
610
775
937
1100
1370
1572

1/min

Limited by the critical speed and weight of the intermediate hollow shaft.

PkN/n
continuous

Moments
of
inertia

Tk max
shock

Weight

Size
TkN
Continuous

F2

Lengths

Auxiliary variable
forradial
displacement

Diameter

type BZGR

Modification of dimensions and construction reserved

1)

Required space to change the seals

2)

Maximum angular misalignment per coupling half

of the shaft to be connected.

= maximum radial misalignment

The continuous torque rating (2) isthen approx. 60% of the value mentioned above.

3)
4)

Keyway according to DIN 6885 sheet 1

Weight ans moments of inertia without intermediate
hollow shafts.

CORPORATE OFFICE
Elecon Engineering Company Ltd.
Anand Sojitra Road, Vallabh Vidyanagar - 388120, Gujarat, India.
Phone : 91-2692-31170, 31070, 31120, Fax : 91-2692-36559
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