Certified ISO 9001:2000 by

008

V-BALL VALVES
SERIES 8200 FV
FOR PAPER AND PULP INDUSTRIES

Aiming at Perfection

DESIGN AND CONSTRUCTION

Series 8200FV V-Ball Valves are Quarter Turn Valves with a segment Ball. Its V-notch Ball design provides accurate and reliable control in a wide range of applications. It is ideal for Throttling Control of pulp and paper stock, slurries and fluids containing suspended solids or fibrous materials. In operation, the V- Ball creates a wedging and shearing effect, prevents the dragging of stock or slurry between the ball and its seal. The straight through flow path provides high capacity for gases, liquids and fibrous materials.
ACTUATOR

ACTUATOR

STEM CONNECTOR

ACTUATOR MOUNTING BOLT PINION SHAFT

ACTUATOR BRACKET GLAND FLANGE PACKING STUDS PACKING GLAND

STEM CONNECTOR BOLT

V-RING BODY SEAL RADIAL SEAL DISC SPRING V-BALL FLEXIBLE METAL SEAT SIDE CONNECTION

VALVE SHAFT VALVE BODY

SIDE CONNECTION STUDS SHAFT PIN

BOTTOM COVER GASKET

BOTTOM COVER

FLANGELESS V-BALL VALVE

SPECIFICATIONS
Valve Sizes End Connections Face Finish Ratings Maximum Pressure -Temperature Ratings Shut Off Classification Flow Direction Flow Characteristics : : : : : : : : 25mm thru 400mm / 1 thru 16 Flangeless Body with Face to Face as per ISA 75-04. Flanged Body with Face to Face as per and ANSI B 16.10 (Short) AARH (125-250), Smooth finish available on Request Flanged - ANSI 150#, 300# & 600# Flangeless - ANSI 150#, 300# & 600# Bodies confirm to Pressure-Temperature ratings as shown in ANSI B16.34 for applicable materials for ANSI 150#, 300# & 600# As per Pressure Ratings Graphs for Seats Standard 'Flow Direction' of all the valves is flow from Convex side of Ball Modified Equal Percentage 1

TEMPERATURE CAPABILITIES
Gland Packings PTFE V-Rings Moulded Graphite Rings : : - 50 C to + 200 C
0 0 0 0

Seat Ring Flexible Metal Seat Rigid Metal Seat PTFE Seat

: : : : -50 C to + 250 C -50 C to + 600 C -50 C to + 200 C

0 0 0 0 0 0

: + 200 C to + 600 C

PRESSURE TEMPERATURE RATINGS FOR BODIES

Maximum Allowable Shut Off Pressure drop PSI for Body Rating per ANSI B 16.34 To determine Pressure drop limitation also Refer Max. Allowable Pressure Rating for Trim.
Temperature
0

STEEL A 216 Gr. WCB C 150# 285 200 230 200 170 140 125 110 95 80 300# 740 675 655 635 600 550 535 535 505 410

SS 316, SS 317 A351 Gr. CF8M, A 351 Gr. CG8M 150# 275 235 215 195 170 140 125 110 95 80 300# 720 620 560 515 480 450 445 430 425 420

HAST 'C' A 494 Gr. CW2M 150# 290 260 230 200 170 140 125 110 95 80 300# 750 750 730 705 665 605 590 570 530 510

-20 to 100 200 300 400 500 600 650 700 750 800

-28 to 37 93 149 204 260 316 343 371 399 427

PRESSURE TEMPERATURE RATINGS FOR SEATS

Cv VALUES (USGPM)
NOMINAL BODY SIZE INCH MM Cv (MAX.) AT 900

25

On-off : DN 25-400 Control Service : DN 25,40,50,65,80

1 1.1/2 2 2.1/2

25 40 50 65 80 100 150 200 250 300 350 400

25 75 125 225 320 430 1100 1820 3000 4000 5250 6500

20

15
P, Bar DN 100,150

3 4 6 8 10 12 14 16

10

DN 200,250 DN 300,350 DN 400

0 0 50 100
TEMP,C

150

200

250

Note : Cv Values lower than 25 or in between the standard values, can be offered on Request.

FLOW CHARACTERISTICS CURVES

10000 8000 6000 4000 3000 2000 1000 800 600 400 430 320 225 100 80 65 4 3 2 6500 5250 4000 3000 1820 1100 400 350 300 250 200 150 16 14 12 10 8 6

FLOW COEFFICIENT Cv, (USGPM)

300 200 100 80 60 40 30

125 75

50 40

2 1

25 20 10 8 6 4 3 2 1 0.8 0.6 0.4 0.3 0.2 5 10 20 25 30 40 50 60 70 75 80 90 100

25

VALVE Cv, (USGPM)

TRIM SIZE, mm

%, VALVE OPENING
3

TRIM SIZE, Inch

MATERIAL OF CONSTRUCTION
The materials of construction given below are generally in use on V-Ball Valves. Other materials are available on request.
Part No. PART DESCRIPTION

BODY STEEL

BODY SS 316

BODY SS 317

BODY HAST 'C'

1 2 3 4 5 6

Valve Body Side Connection Body Stud Bottom Cover Bottom Cover Bolts V-Ball

A 216 Gr. WCB A 216 Gr. WCB ASTM A193 Gr. B7 Carbon Steel SS 316 A 351 Gr. CF8M A 351 Gr. CG8M

A 351 Gr. CF8M A 351 Gr. CF8M ASTM A320 Gr. B8 A 479 Type 316 SS 316 Hard Chrome Overlay Hard Faced Stellite F12 Chrome Nitride Overlay

A 351 Gr. CG8M A 351 Gr. CG8M ASTM A320 Gr. B8 A 479 Type 317 SS 316

7 8 9 10

Shaft Pin Valve shaft (Front) Valve shaft (Rear) Guide Bush

SS316 SS 316

SS 316 SS 316

SS316 SS 316

A 494 Gr. CW2M A 494 Gr. CW2M Hast C Hast 'C SS 316 A 494 Gr. CW2M + Hard Chrome Overlay. A 494 Gr. CW2M Hard Faced Stellite F12 A 494 Gr. CW2M Nitride Overlay Hast 'C Hast 'C'

11

Body Seal

12 13 14 15

Gasket for Bottom Cover Disc Spring Radial Seal PTFE Inserted Seat

S 17400 (17-4 PH) (ASTM A 276 H900) S 20910 X M-19 PTFE on Carbon Steel Backup PTFE PTFE ASTM A 276 440C SS 316 Stellite SS 316 Stellite Faced F12 Faced F12 Hast 'C PTFE Graphite INCONEL PTFE Graphite SS 316 17-4 PH (ASTM A 313) Viton Graphite Filled PTFE PTFE

PTFE Hast 'C'

Inconel x 750 - N 07750 (ASTM B 637)

A494 Gr. CW2M 16 17 18 19 20 21 22 23 SS 316 / SS 317 + Hard Faced Stellite F12 Metal Seat SS 316 / SS 317 + Chrome Nitride Overlay Rigid Metal Seat Gasket for Rigid Graphite Metal Seat Shims for Rigid Metal Seat Inconel Inconel Inconel Packing Studs/ Nuts ASTM A 193 Gr. B8M Packing Rings PTFE V-Rings Moulded Graphite Rings Packing Gland SS 316 SS 317 Packing PTFE Spreader SS 316 Packing Washer Gland Flange SS 316 Carbon Steel SS 316 SS 317 SS 316 SS 317

Inconel Hast 'C'

Hast 'C PTFE Hast 'C' Hast 'C' Hast 'C'

24 25

BODY SET

11

14

8
13

25 22 20 24 21 1 23 10
18
15 6

FLEXIBLE SEAT
19

16

17

9 12 5 4

FLEXIBLE METAL SEAT

SR. No. 1 2 3 4
8

RIGID METAL SEAT

PART No. 201.03 201.04 202.01 206 202.03 302 303.18 303.16A 303.17A 305 203.01 203.03 305.2 203.02 301.1 301.2 301.3 203.04 301.4 202.02 309.02 310 308 308 318 VALVE BODY

PART

SIDE CONNECTION BODY STUD BOTTOM COVER BOTTOM COVER BOLTS V-BALL SHAFT PIN VALVE SHAFT-FRONT VALVE SHAFT-REAR GUIDE BUSH BODY SEAL GASKET FOR BOTTOM COVER DISC SPRING RADIAL SEAL PTFE INSERTED SEAT METAL SEAT RIGID METAL SEAT GASKET FOR RIGID METAL SEAT SHIMS FOR RIGID METAL SEAT PACKING STUDS / NUTS PACKING RINGS PACKING GLAND PACKING SPREADER PACKING WASHER GLAND FLANGE

5 6 7

25 22 20 24 21 1 23 3 10

8 9 10 11 12 13 14 15 16

17 18 19

2 9 12 5 4

20 21 22 23 24 25

VALVE TORQUES
(For Flexible PTFE Seat)
VALVE SIZE INCH 1 1 2 2 3 4 6 8 10 12 14 16 MM 25 40 50 65 80 100 150 200 250 300 350 400 3 7 8 10 19 22 30 75 140 250 430 629 892 10 12 15 19 35 45 60 155 305 510 885 1325 1830 DIFFERENTIAL PRESSURE, BAR 15 17 21 26 45 60 85 210 420 750 1210 1921 2635 20 21 27 31 60 60 110 270 535 950 1536 2318 3171 25 25 32 38 70 95 135 325 650 1160 1870 2815 3841

1. 2. 3.

The Minimum Design Torque for Selecting the Actuator is that stated in the Table for a Differential Pressure of 3.0 Bar. The Specified Torques are for CLEAN MEDIA. For Steam and Pulp containing suspension above 5%, increase the Torque in above Table by 20%. For Flexible Metal Seat and Rigid Metal Seat, Multiply above values by 1.8.

ACTUATORS PISTON ROTARY ACTUATORS

(SINGLE / DOUBLE ACTING)

Piston rotary actuators are powerful, compact & durable rack & pinion units, for use on quarter turn applications. The use of high-grade steel and aluminium components together with patented 3 points piston support provides a tough reliable unit for the automation of today's high performance industrial valves. Modern synthetic bearings ensure no metallic contact between moving components. Spring return actuators incorporate the multiple spring concepts for maximum flexibility, they are also "field reversible". Safety features include an anti-blow out spindle and a spring retaining system, which ensures no spring tension on disassembly. All actuators have mounting flanges and drives to ISO 5211.

SPECIFICATIONS
Pressure Temperature Construction Material Stroke (Standard) : : : : : Upto 6 bar - 20 C to + 80 C Suitable for Indoor or Outdoor Installation Housing - Aluminium Alloy 0 to 90 6
0 0 0 0

DIAPHRAGM ROTARY ACTUATORS

The LDp Series actuators are diaphragm operated rotary actuators using linkage arrangement for motion transfer from linear to rotary. These actuators are exclusively designed for V-Ball Valves, Butterfly Valves and O-Ball Valves are suitable for regulating and on-off applications. The actuators provide accurate, safe and reliable valve operation at low supply pressures. Heavy-duty lever arrangement offers great stability under high torque and shock conditions. Low friction operation allows more accurate control, low maintenance and long service life. Various models are available coverings small to large torque requirements.

FEATURES
Utility High power Long Service Life : Applicable for regulating and on-off functions. : Variety of models provide choice for low and high torque requirements. : Rigid construction and durable components provide a long lasting service life. : The actuators are virtually maintenance free. : The actuators are also available incorporated with hand wheel arrangements as Top mounted or Side mounted configurations. : PTFE lined steel backed bearing offer a coefficient of friction allowing maximum. torque transmission on to out shaft. : Fail Open or Fail Close can be quickly changed at site by inverting the actuator.

Minimum Maintenance Manual Operators

Low Friction Bearings

Complete Field Reversible

SPECIFICATIONS
Max. Diaphragm Pressure Actuator Travel Operating Temp. Range Models : 50 PSI : 90 / 60 : - 40 F to + 176 F Nitrile Elastomers LDp-0-58-90/ 60 : LDp-1-58-90/ 60 LDp-2-78-90/ 60 LDp-3-98-90/ 60 : Manual overrides are available as Top mounted Hand Wheel. When Handwheel is turned, force is extended on the diaphragm plate, compressing the actuator spring and operating the valve in the direction of air stroke.

Manual Overrides

TORQUE VALUES (Lb - In) STROKE 0-90

SUPPLY
LDp-0-58-90 LDp-1-58-90 LDp-2-78-90 LDp-3-98-90

PSI End of Air

206.8 356.4 827.2 1531.2 A B A B A B A B

35 End of Spring
206.8 356.4 827.2 1531.2 -

40 End of Air
413.6 101.2 712.8 176.0 1654.4 413.6 3062.4 765.6

50 End of Air
774.4 466.4 1337.6 800.8 3093.2 1856.8 5746.4 3449.6

Actuator Model Spring Set

End of Spring
206.8 519.2 356.4 888.8 827.2 2059.2 1531.2 3832.4

End of Spring
206.8 519.2 356.4 888.8 827.2 2059.2 1531.2 3832.4

STROKE 0-60
SUPPLY
LDp-0-58-60 LDp-1-58-60 LDp-2-78-60 LDp-3-98-60

PSI End of Air

358.2 617.3 1432.73 2652.06 A B A B A B A B

35 End of Spring
358.2 617.3 1432.73 2652.06 -

40 End of Air
716.41 175.3 1234.64 304.83 2865.54 716.41 5304.2 1325.98

50 End of Air
1341.12 2331.72 2316.76 1387.06 5355.86 3216.05 9953.06 5974.85

Actuator Model Spring Set

End of Spring
358.2 899.27 617.3 1539.47 1432.73 3566.64 2652.06 6637.84

End of Spring
358.2 899.27 617.3 1539.47 1432.73 3566.64 2652.06 6637.84

MATERIAL OF CONSTRUCTION
4 3

SR. No. PART REF.

1 2 3 4 5 6 501 406 411 402 408 424

PART
LEVER BOX SPRING DIAPHRAGM DIAPHRAGM CASING ACTUATOR STEM SPRING HOUSING S.G. IRON

M.O.C
CHROME VANADIUM SPRING STEEL NITRILE WITH NYLON INSERT STEEL (C.R.C. SHEET) SS 410 STEEL
1 4 2 6 5

DIMENSIONS
D

DEMBLA

ACTUATOR MODEL
LDp-0-58-90 LDp-1-58-90 LDp-2-78-90 LDp-3-98-90 LDp-0-58-60 LDp-1-58-60 LDp-2-78-60 LDp-3-98-60

A
320 337 442 573 332 350 460 602

B
68 68 86 110 85 85 110 140

D
240 290 380 448 240 290 380 448

M
61 61 76 91 61 61 76 91

ACTUATOR MOUNTING OPTIONS AT VARIOUS ANGLE

POSITION-A

POSITION-D

POSITION-C

PIPELINE

PIPELINE

POSITION-B

VALVE DIMENSIONS FLANGED BODY

T-UNC TAP

G
C E
PLAN

D F
T1-UNC TAP

W SQ. K

F/F
L.H.S ELEVATION

VALVE SIZE F/F INCH 1 1.1/2 2 2.1/2 3 4 6 8 10 12 14 MM 25 40 50 65 80 100 150 200 250 300 350
150#

A 73 95 104 110 122 138 188 216 248 285 307

B 92 123 132 140 160 174 210 275 290 343 325

C 90 96 96 96 112 112 157 157 157 157 198

D 35 32 32 36 45 45 54 54 75 75 100

E 110 120 120 120 140 140 200 200 200 200 245

F 55 60 60 65 75 75 95 95 120 120 145

G 39 49 49 49 59 59 69 69 69 69 110

K 60 80.5 80 80 89.5 91 90 90 91 91 91

S 14 20 20 20 25 25 32 35 35 38 60

T-UNC x DEEP 5/16"x15 3/8"x15 3/8"x15 3/8"x15 1/2"x19 1/2"x19 1/2"x19 1/2"x19 1/2"x19 1/2"x19 1/2"x19

T1-UNC x DEEP 3/8"x15 3/8"x15 3/8"x15 3/8"x15 1/2"x19 1/2"x19 3/4"x28 3/4"x28 3/4"x28 3/4"x28 3/4"x28

W SQ. 11.0 14.5 14.5 14.5 19.0 19.0 24.0 27.0 27.0 27.0 58.0

127 165 178 190 203 229 267 406 456 508 581

10

FLANGELESS BODY

T-UNC TAP

G
C E
PLAN

D F
T1-UNC TAP

W SQ. K

L.H.S
VALVE SIZE INCH 1 1.1/2 2 2.1/2 3 4 6 8 10 12 14 MM 25 40 50 65 80 100 150 200 250 300 350 F/F
ISA 75-04 150#

F/F

ELEVATION
C 90 96 96 96 112 112 157 157 157 157 198 D 35 32 32 36 45 45 54 54 75 75 100 E 110 120 120 120 140 140 200 200 200 200 245 F 55 60 60 65 75 75 95 95 120 120 145 G 39 49 49 49 49 59 69 69 69 69 110 K 60 80.5 80 80 89.5 91 90 90 91 91 91 S 14 20 20 20 25 25 32 35 35 38 38 T-UNC x DEEP 5/16"x15 3/8"x15 3/8"x15 3/8"x15 1/2"x19 1/2"x19 1/2"x19 1/2"x19 1/2"x19 1/2"X19 1/2"X19 T1-UNC x DEEP 3/8"x15 3/8"x15 3/8"x15 3/8"x15 1/2"x19 1/2"x19 3/4"x28 3/4"x28 3/4"x28 3/4"X28 3/4"X28 W SQ. 11.0 14.5 14.5 14.5 19.0 19.0 24.0 27.0 27.0 27.0 58.0

A 73 95 104 110 122 138 188 216 248 285 307

B 92 123 132 140 160 174 210 275 290 343 325

102 114 124 146 165 194 229 243 297 338 400

DEMBLA VALVES PRIVATE LIMITED

MARKETING OFFICE BRANCHES : AHMEDABAD, ANDHRA PRADESH, st 1 FLOOR, 1, ADARSH INDUSTRIAL ESTATE, ASSAM, BHILLAI, CHENNAI, DELHI, JAMSHEDPUR, POKHRAN ROAD No. 1, UPVAN, THANE - 400 606. KERALA, KOLKATTA, PUNE and VISHAKHAPATNAM MAHARASHTRA (INDIA). TELEFAX : 91- 22 - 2588 8234 / 2585 3957 / 2585 3899 / 2585 3429 / 2585 6489 / 2585 5982 E-MAIL : dembla@bom4.vsnl.net.in WEBSITE : www.dembla.com

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