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ElecrRoMEcHMnreRnL HnuoLlNG

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MANUAL INSPECTION
Limited Generation M/s:RKMPower Address:Customer EOTCrane M Span,DG 35/10Tx13.5
11-2012-A2 RKMPPL/LOIt 007 120

Sr. No.:Crane

ADDRESS Pirangut, plot No. 41 & 81, lndustrial Area,KasarAmboliTalukaMulshi, Office & Works: Gat No.-316. 91-020-66542222 Fax: Tel (lndia), & Phone Pune 412111 District in E-mail: cranes@emech' Web: wvrnru.emech.in

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CRANETESIREPORI
Customer:
CraneSpecification: PONo.: CraneSr. No.: No.: G.A.Drawing Limited M/s: RKM PowerGeneration

EOTCrane M Span,DG 35/10Tx13.5

11-2012-A2 RKMPPL/LO|| 007 120 3166 001..............R ... .. 4. . e. v 1 C 3 1 01 71 0 4-

Date: Report
Sr. No. 1

27.9.2012 Required mm 13500

14745mm Observed Remarks

Particulars At Works Inspection

Span (S) Diagonal Head Room ( Max) (B) ( Max) (F) End Clearance CT Rail Gauge LT Wheel Base (W) (G+G1) OverallWidth Main HoistSpeed Main HoistMicroSpeed Aux. HoistSpeed Aux. HoistMicroSpeed CT Speed CT MicroSpeed LT Speed LT MicroSpeed

mm 13499113502
mm 14748114746

OK
OK

2.
?

2500mm 300mm 3200mm

5680 mm

mm 2112
mm 159/160

OK OK OK
OK

4.
6

mm 3'198/3200
mm 5678/5681

7. 8. 9.

6230mm 2.0m/min 0.20m/min 3.0m/min 0.30m/min

15.0m/min 1.5 m/min

mm 622516230 2.02 mlmin 0.20m/min 3.00m/min

0.29m/min 16.16 m/min 1.6m/min 16.25m/min 1.64m/min

OK
Acceotable Acceptable Acceptable Acceptable Acceptable Acceptable Acceptable Acceptable Balance

10.
11.

12. 13.
14 15. 16

m/min 15.0
1.5 m/min

Painting Aesthetics
noT

1 7 . 4 WeldingAesthetics

+r\

Reference Sfandards; : lS 807

-t" Iye aam K.tfuf q' fnb\( "& tPss 2-02-002-01 .n 'ClA'rrlA,n-.*r-]
/ .

No Defect

No Defect

Acceptable

t-

'io,;"LL
Arvind Kokare Quality AssuranceOfficer ElectromechMaterial Handling Sysfems (l) Pvt. Ltd. RF/QA/o1 REVOO

Preparedffy Report \

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MATERIAL TEST CERTIFICATES

d$
- DGEOT LIST OF CERTIFICATES
llient Name: lM/s:RKM )rane Specification:

rhcrrorneth

raneSr.No.: l3tOo

f..c. ^Io. l,-

RKm

:flfiliiZ'n' tu I ,,r)'S\r |*,t-tL

Agency

Sr.No.

Description

T . C .N o .

Remark

RAW MATERIAL1

T.C. GirderWeb PlateMaterial T'C GirderTop plateMaterial T.C. GirderBottomPlateMaterial

T-12290
T-10955 T-10955

Accurate Lab. AccurateLab. Accurate Lab. lnternational lnternational lnternational Western Forging TrimurtiHeal Western Forging

9K_
UK

2 3

OK OK OK OK OK OK OK OK OK

33 RT/rRS/12-1 3/51
4 RePort GirderRadiograPhY

RT/rRS/12-13/5363
2-13/5597 RT/lRS/1

T.C. L.T.Wheel ForgingMaterial T.C. L.T.Wheel Hardening C.T.Wheel ForgingMaterialT'C. T.C. C.T.Wheel Hardening Main HoistRoPeDrum T.C.

41838 1765 42076

6 7 8 I

2003 s-5773 s-47661

Heat Trimurti
AccurateLab. Accurate Lab.

10

T.C' Drum RoPe Hoist Auxiliary

I'

BOUGHTOUTS Hootl.C. 11l-Main Floist

,t'l--

Engg' I rr:t nolz-2013/885/40R-1 I Karan

KEt t2012-2013/885/10C-1 H-32526211 H-33712511 L1208445 KaranEngg. Usha Martin Usha Martin

oK
OK

12

Aux. HoistHookT.C. Main HoistWire RoPeT.C. Aux. HoistWire RoPeT.C. Main HoistMotorT.C. Aux. HoistMotorT.C C.T. MotorT.C. L.T. MotorT.C.1 L.T.MotorT.C. 2 Main HoistGear Box T.C. Aux HoistGear Box T.C. C.T. Gear Box T.C. L.T.Gear Box T.C. 1 L.T.Gear Box T.C.2 LimitSwitchT.C. PanelT.C. DragChainT.C. CableT.C. ",1

13
14

OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
OK 614/f-L{ : \ >1' [.-.' /

15
16 17 18 19

BBLJ
BBLJ BBLJ BBLJ BBLJ Electromech Electromech Electromech Electromech Electromech

K1104655
T1213568 T 11 0 8 1 5 9 T1108158 R-4446 R-4445 R-4447 R-4448 R-4449

20 21 22 23 24 25 26 27
28

RR Enginers
AccurateControls lgus

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ffi:hcrol*ect
lient Name:lM/s:RKM

CraneSr. No.:MOTOR

3166

CraneCapacitY:- 135/107

Sr. No.
1 2

Name MOTOR VI.H. \.H. MOTOR .T. MOTOR .T. MOTOR

Sr. No.
L 1208446

Frame No. 1801

K/W
18 7.5

HP

Pole 6

Make

24 10 3
1.5 1.5

BBLJ BBLJ

K1215289
T1213358 T1107607

132M
1001 901 901

3
4 5

2.2
1.1 1.1

6 6 6

BBLJ BBLJ BBLJ

.T.MOTOR

T1109058

GEAR BOX

Sr. No.
6 7 8
o

Name VI.H. GEARBOX \.H.GEARBOX

Sr. No.
Rl 2470 Rl2471

Ratio 160.37.1 160.37:1 48.57:1 48.57:1 48.57:1 HOOK

Make Electromech Electromech

.T.GEARBOX ].T. GEARBOX

Rt2472
Rl 2473 Rt2474

Electromech
Electromech Electromech

1 0 ..T.GEARBOX Sr. No.

1 1 VI.H.

Name

Sr. No. KEr281(716) 2 8 0( 1 0 1 8 7 ) KEr

Gapacity 407 107

Make

Engg. Karan
KaranEngg.

12 \ . H . .

Prepared By:

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RF/QA/07 REV OO

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RTGtR BORRTORYSCRVICCS RCCUR SP:ttln:cgp:q Alkrl's

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- PimpriRoad'Pune Bhosari Automotive' Block,0pp. M/s.Pandit PfotNo.:71 t 1 -B / T,General OContact:(020)27127O56,Fax:(020)271272}6'Mobile:95O3556758' O E-mail: dinkarP69S@Yahoo'com O Web : http://www'accuratelaboratory'com

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- Pimpri Boad,Pune'411026' Block,opp. M/s.panditAulomotive,Bhosari pfot lfo. 271 I 1 -B / z,General OContact:(02O)27127O56,Fax:(02O)27'1272}6'Mobile:95G1556758' O E-mail : dinkarP69S@Yahoo'com )oratory'com O Web : http://www.accurat

& c h e m i c a r r \ . a r y s i s oN f rerars precn#iJal:i!J;s;f

( Metat & Rubber ) Ma"terials

TEST REPORT
OURREF: ALS /TRi T- 10955
Company Nrote GATNO:316,PLOTNO: I ' AT POST KASAR AMBOLI . TAL. MULSHI . DIST - PUNE - 412II I ldsotification lv{frt : ffieioo, lvlaterial Specifrecation IS 2062GrA Condition Of SamDle :

Certificate lr Chem.: -T-1 Mech.: -T-'ti

sYsrEN,ls o) PvT.LTn

G YourRef ReceiptDate LabNo TastingDate :

DAIEOf

P A G E N O :1 l I Sn No: 1155129.M.2o12 29.6.7012

T - 10955TO T-10957

2.A7.2012
:2.A7.241?

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lzx 1500x 6300MM tox l5oox63oo'

Obrered

TAIS&E-IES'L gs 16$/2005)

rlt

- 10955

T-10956

T-10957

l0 x il160
Thiclness, rnlt Width, nm Area, md Garryel,cnglh, -Yicld l,oad, Kt'l Ultinntc l.oad. KN Final Lcqgth, mm Yicld Shcss,N/nd U.T.S.,N/mm1 Eloryation% Fractrc

10x 15m
10.01 20.M 2@..& 81.00 65.t4

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250 {10 23

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92.v2
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SRUICCS LRBORRTORY NCCURRTC

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Chemical Analysis of Metals & Alloys by Spectrometer & Wet Methods Mechanical Testing of Materials ( Metal & Rubber ) 2o 6a . d,Pune-411 P l o t N o . 7 1 / 1 - B l T , G e n e r a l B l o c k , 0 p p . M / s . P a n d i t A u t o m o t i v e , E h o s a r i - P i m p r0 iR o Contact: (020) 27127056, Fax : (020) 27127206, Mobile :9503556758. a E-mail : dinkarp69S@yahoo.com o Web :http://www.accuratelaboratory.com

TEST REPORT
IIANDLING PAGENO: I r I : SRNO: 873/16.5.20f1 YornRef I ReceiptDate : 16.5.201 : S- 5773TO S- 5774 LabNo

OUR R E F : A L S / A \ . / S - 5 7 7 3 : ELECTROMECHMATERIAL Compeny Nanre

(r) PVT.Lm SYSTEMS GATNO:316,PLOTNO:1, AT POSTKASAR AIV{BOLI . TAL- MULSI{I,DIST-PttNE-412 lll lvlateriatSpecitiecatiorA 106 ConditionOf snmple Safisfstory ---

Date : 17.5.201I Testing DateofR

Dia, mm
Afea, mslz G,angeLcogth, mm Yieldlosd, KN ultimareload, KN Final Length , IIrm Yield Stresg, N/mnf U.T.S.,N/mm' Elongation % Fracnre

?AO 415 12

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REMARI(

t t99dt,ASIM E 4t5 / 2{105, OES} 0.046 030MAX " r (Lfn) O.996 029- 1.06 / (Sii 0.30 O.TO MIN (S) 0.w22. o.fritt MAx (P) o.w75 ' 0.0t15 MAx / 0.15 (Cr) O.{O MAK 0.11, o.40 MAx fii) 0.046/ (Mo) o.l5 MAX o . t g/ o.40 MAX tcu) (v) o-oo32/ o.ffio l\{aK OF : Tlils tfvcn sruo|c rrnlr$ Tm REQIJIRDMENTS

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SA 106 - GR. 8 FOR SPECTRO & PHY TDSITTI{G With resDectfotbc testscanicd oul
END OF TEST R.EFORT.

WGL : WITIfr.l CAUCE LENCTH VS

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Terms & Conditions

Report shall not be reproduced,exceptin full. without prior written permissionofAccurate Laboratory Services. 2 . Any correctionto this Report invalidatesthe Report. 3 . This Report refers to the item(s) submitted for test. Samplesare not drawn by Accuratc Laboratorl" Services. 4. Samples are retained by the Laboratorv for 60 days after ofthe tests. Any requestfor retestor extra testshallbe completion within | 5 davs, intimated toAccurate Laboratorv Services
l.

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Pfotltlo':71 I | B / ?,General Block' Opp.M/s.Pandit Automotive,Bhosari- pimpri Foad,pune -411026. o contact: (020) 22122056, Fax: (02o) 2.127zo6,Mobite: 9503556758. O E-mail : dinkarp6gg@yahoo.com O Web : http:/www.accuratetaboratory.com

oR[l

of Metars & Ailoys by spectroscope & wet Methods Mcchanica|I'csting of Maicriarr-irvr"t"i c Rubber ) '

OURREF: AJ,S/
Name

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I\.IA :l/l LabNo : TestingDate : S -4?(f.1,47(63 l. 2fJlZ

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tr scE60

--,fhk,mm tVidth, uun A.rea. mnF Gangel-aryth, j mm li YieldInsd, KN IJltirndel-ord , KN Firnl trngth, mm Yicld Stress,IVmm, U.T-S.,lVrrnz Elongation % Fracaut
cEEMrcaLTEsT (ISSS %Cuton (C): YrMrngncse (Mn) : %silicqs (si); ToSubhrn (s) ,
96Phocpbtrnrs (p):

l2,f scEflt
%

2#I dl3 16.5

O3OIUA)( O2g- L06 OIOMIN &{BS MilK
O(IIJMAX

l?,44 l?..t8 2l?.65 50.00 I6.&f l:f.32 63.45 490.88,Sffi.ffi. 26.90 . WGL 0.0fJ r l3?f 0.18 o0o?8 " o.ol20 ' o.?-5 OO30'
D-Ogg.

t2.% 125.85 50.00 67.W 7t.M ffi.67 53?.38. _i64,4S

?l.Mr

f,""ckonrirmr

(ft):
{Ni}: fLro):

e,6Nickt ToMoly

&41MA1g
{L4}MAX &Uf I}[AX

r 0.04O L3, / O.t6. 0.0o61/ o.ollo,o.2!O.gfi'

0-040 -

%Copper

{C\r} :

O.{0I[AI(

o{f, luN(
AS-I:I! A t06GR: B F-C|R Srlr:l.R(.t

THE REQTIIFEI,GFIEi
& p!1\, .f,F:sTtFft-;

g.E4 o-00?l /

0,(86' / 0.0055

tsliltlclil_.-._*:l*_!:._'i:-:*::y.i.-::__-*-

ir! L .1!!tfr.

i j- ir 'll 'i: rr:. i 'l'|]lr\ : !r t.0r d:r g!jr.r.tr",'Trn: rij:ltr-:$r!!i.r) a:..1.Ir,8(rr\{ M,tsl}t{.:trr . ..tN rN{_,Rt...Asr ill-rrl,'rjui;!..!,..a,i:.....I j..i.:r.lJCr'.'r:'fl
,i 1t,{.1-\rt!r I1:{ ',,r !

.:ailrr,l r i i l : r r - r : 1 . , i - r i , j_ l ' ; i _ ; I l i

El.iii r]f rf\ l- Fl,.p{'r};i".:_, .. :____:__:

:li:if,'.:]{.:tF!].:j,r.,i!...;X!l,.fr.:1,ti_:i.i I. IF:trEI{MIT,!,}lDI_rIrTfi

li

,'.

i-L 'l'crms
l.

& Conditions

^, 3.

Itcport shall not bc rcproduccd, cxccpt in full, with'ut prior wriltcn pcrmission ol' Accura(c l.aboratory Scrviccs . .,1n1'correction to this llcport invalidates thc llcpor(. 'l'his t{eport rcl'crsto thc itcm(s) submitted for tcst. Samprcsarc not drarvn by Accuratrr l,aboratory Services . Samplc arc rctainrd b1' thc l-abrlratory for 60 days aftcr comptction of thc tcsts. Anv rcqucst l'or retcst or cxtra test shall be inlimated to Accurale l-nhoratorv Scrviccs within l5 davs.

Accurate

Checked By

:-jO.

r--PaUU-

Technical Manage

. . A.t. 1rt u-TC

INDUSTRIES KnnAN ENGTNEERTNG

Officer to Administrath/ All Gorespondence R o a dN o . 2 x 3 , M u m b a i - 4 0 0 0 3 3 . Cross B p T .p t o i N o 4 & 5 . U n i t N o . T , G h o d a p d e o Tel:+9t -22-23712808. Fax+91 -22-23752808.Mobile:09323702808/ O9892OO2999 o karanenggindts@vsnl.net . karancranehook@gmail.com E-mail:karancranehook@vsnl.net

KEU2012-13/885/10C-1 CERTIFICATE TEST

28-07-2012

inthe used properties ofthematerial & physical composition thechemical that Wecertify isasunder: hooks ofsteel manufacture (l)PvtLtd. Systems Handling Material Electromech oftheCustomer: M/s. 1. Name
A

& Date 2. P.O.No.

13-07-2012 dated : 7000005032

16-07-2012 dated No& Date : KEll2012-20131855 order 3. Work

Material 4. Finished

with hook machined lS-3815/1969 forged capacity : -nut l-O.Jon (SL.NO. 101y) C3/STD/1088-A-R-1 drg.no. :1n0, -2oflS-187511992stee1. : Grade
o/o / 0.18 Mn. 0.77' Yo si. 0.22' o/o " o/o 0.028 S. ' o/o 0.025 P. U.T.S.45.10" Kg/sq.mm. Y.S. 30.40' Kg/sq.mm. 30.60' o/o Elong. C. at900 Normalised
r

5. Quantity Material 6. Raw

: C. Composition 7. Chemical

Properties 8. Physical

Treatment 9. Heat test 10, Ultrasonic Load Working 11.Safe

E 388 ASTM standard Acceptable

kgs : 10,000
(

INDUSTRIES ENGINEERING ForKARAN <' >ee---

t&
lvll ^istrP^Yg"
lcci ft. ISYS

of Ufting CraneHook & Allied ForgirEs fi4anufacu.rers & Exporters of Afl T),pes
'Sri - 103.Nalasopara (W) Mumbai- 40 I 303 PlotNo. 1621,4 Regd. Office: Prastha' MIDC, Mahad{M.Sl Area.Dosigoan, Ratlam Works:M 20/ 1- 2.lndustrial {M.PJ Visit us at: vvww. karanenggindts. com

fn.l,i.

XO\E

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tNDUsrRlEs KnnAN ENGINEERING

to AdminishatircOffice: All Conespondnce R o a dN o . 2 x 3 , M u m b a i - 4 0 0 0 3 3 . Cross B P TP . l o tN o 4 & 5 , U n i t N o . T , G h o d a p d e o O9892OO2999 O93237O2BOB/ Mobile: Tet:+91 -22-23712808.Fax+91-22-23752808. . karanenggindts@vsnl.net o karancranehook@gmail.com E-mail:karancranehook@vsnl.net

1 0R1 3i885/4 12KEt |20

CERTIFICATE TEST

26-07-2012

used inthe properties ofthematerial & physical composition thechemical that Wecertify isasunder: hooks ofsteel manufacture (l)PvtLtd. Systems Handling Material Electromech oftheCustomer: M/s. 1. Name & Date 2. P.O.No.
7(

13'07'2012 dated : 7000005032

16-07-2012 dated No& Date : KEll2012-2013/885 Order 3. Work Material 4. Finished 5. Quantity Material 6. Raw

nut with hook is-574911970_machined forged capacity : t9-tgn 716) R-0(SL,NO. C3/STD/1285 Org.no.
:1n0. -2 of lS-187511992stee1. : Grade 0.21r o/o o/o r Mn. 0.79 o/o 0.27r Si. r o/o 0.027 S. ,/ o/o 0.031 P.

: C. Composition 7. Chemical

ProPerties 8. Physical

r Kg/sq.mm. : U.T.S.45.20

Y.S. 29.70' Kg/sq.mm. r % 31.30 Elong. C. at900 : Normalised E 388. ASTM standard : Acceptable

Treatment L Heat test Ultrasonic 10. Load Working Safe 11.

-& $ru Effi

lcci

ffi

INDUSTRIES ENGINEERING ForKARAN 6--.o^*^*o

.--^4

of All Tlpes of LjftingCraneHook & Allied Forgings IManrlhcu;rers & Exporters

'Sri - 103.Nalasopara PlotNo. i621,1 Regd. Officer Prastha' {W) Mumbai- 401 303. Mahad{M.Sl Area,Dosigoan, Ratlam Wo(ks M - 20/ I - 2. Industrjal {M.P)MIDC, Msit us at: www. karanenggindts. com

tvtl ^i3tr:^Y["
m. ISY8 013

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CERTIFICATE OF TEST
Certificate Number : H 325262/L Cust.omer Customer Or:der Ref Works Order Number ReeI Number Manufactur.er :

OUil ngfq t $pecloflty produdr DMricn) ft (m il 65tl 2?652at/d2/305r4c{,/$a F* {0O e} 65ll 3O5ttDg/4tO
Wor&r ldisihoi 835 103, Ronchi, Jho/rhond,

Urfto lt|prtin Umttrld

F/QP-2-l'l/33R

Rev:1

Date:24-06*2071

['EK,/UM

Date: 72-IQ-207I

: 960058/ t1 DaLe: I4-09-201 ) : 3 Z . i > 2 6/2 I pat-e of Test:25-06-291t : USHA MARTIN LIMITED, INDIA SPECIFICATION AppJ-red standard : GeneraLly in accordance with IS-2266 / 200? (Mar:ked) Nominal. Diameter of rope 20mm' ( 4.Construct-ion preformed bXJb , S'-and Construct-ion 1 4 1 + 1 / I A,-rsile ; Grade of stee.l Wi,re I960 N/mm2 . W r r e F : - ni s h l M a t e r i a I Grade Ungalvarrisel' Type of Core,/Lay DirecLion JUTr.j / R'ilO.r LengLir of Rope 1500. 00 MLr Mass/Unit Length (Apprx.) 1.636 Kg/tttr iLubrication AI / Petroleum Lube Mi.nimum Breaking Force ?11 .5 KN /_ P r e s t . r : et c h i n g RESULTS OF T E S T I EXAIIINATION Measurecl Dia. Of f -Lerision /U. JUUU r n mr Measured Lay Off-tensj.crr i : l3 2 . 0 0 0 0 m n . Measured Breaking Force 3 0 ' t. 1 K N

/'

#$rs

T
This is to accordance Cetify that the above tests wi$h the speci.ficar.ron.
I I

have been carrred

out

.ln

fl . l^irrrna rr
A : . i r ;i i , l v l a r r ; r r ; t : r i ( ) r \ ) i l s l : a M e rr c i n i , i r r r i . r , s , . c l P..lna:itj. . .Jb.rr knar.rtl

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t) , 1.r ,,.i . ,- ,,r!, r\

Frcs

ldio. Phsrc: {O0 9l

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CERTIFICATE OF TEST C e r t i f i . ( - a t . t :N u n r b e r Cust oner Cu:itorner Order Ref Works Order Number ReeI Nurnber Manufact-urer

(Wire Xopes & Speciolity Producls Division)

Jho.kironrj WorLs lotisilw<ri835 ]0:l [<onchi. ph {fi1 9 i 651 i ?'26 52 4t / 42/'l15t ACy.)i 43O r n x ( 0 0 9 l 6 5 1l 3 O 5 Id O 9 , / 4 1 O

F/QP-2-1l,r

i 3R Rev: 1

L)at():24-05-2011

r't 33 t)25/| (USJHA M A I ] ' I i N L'l'D . ) B O M B A YB R A N C H EEK/SW llaLn : i 2-49-2()I I

: 962'1 3Q/ 9 D.rt'-e:14-08-20i1 1 : 33'7'I2':/ Dat_eOf 'I'est:25-(15-2.011 USt|t MARTIN LIMITED (NORTH), INDIA : SPECIFICATION G e n e r a . L l y i n a c c o r d a n ( l e - -w i t h Applied $tandard IS-2266/ 2002 (Markecl) 16 mm o f r o p e Diamet.ir Nominal ",. Prc:f.r:rmccl 6xj6 , Construct-ion I4-1+1 -"7-'. S t - .r . r n i . ] C o r t s t . r u c t i < , r r t 196C N/rn2v i'iire Terrsile Crade of sLeel U n q a , lv a r r - is e d W i r : e F i .n i s l L / M a L e r i . a . l G r a d e 'l'ype .]U'IF]' / RHO/ of Core/[,.ry Dire(rt: j on 1000.00 Mtr Lengt-h of Rope j t Len(lth (Apprx. ) 0.928 Kg./Mtr: l,1ass,/Un
Lubrr caLion [4ir:imrrnr P,rFaki no PresLreLc:il,i ng RESULTS Measured MFiqrrred Measured Di.r. Of f-t-erns.i.on Lav 0f F-terts;r61 Breaking Force A] Forc.r-. NA OF TEST 166.0 / Pel,r()lc--urn l,rrbe KN

: : :

6 EXAI{INATION lb,1800 mm 102.0000 mm .0 KN L1'7

ilr;ri :hr' ;rb,-'ve tests Tlris i s t<> {:(.! iiv : ) ( : c o r r l a r r c - - e w i f i r t h e . . ; p ; e < . : i fj . c . : t - j - o n . I

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F 128?:i985 . o x (00 er 33) 228? 5306ieo29./3e800500/u400

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@ Bharat'Bijlee
Thane-Belapur Road,Opp. Airoli Railway Station Airoli, Navi Mumbai 400 708 Tel:91-22-2763 7200/ 27600401 Website:www.bharatbij lee.com Date : 03.05.2012

Routine Test Certificate of 3 Phase,CRANE DUTY MOTOR

This is to certifythat the motor bearingthe below mentioned machine numberhasbeentested in conformitywith IS-325-1996 and other relevant standards.It hassatisfactorily passed all the routinetestsmentioned therein. MachineNumber. :K1215289 Client : THE INDIAN ELECTRICCO. NamePlateData : Frame t32M Type K.W 7.500 HP Conn. DELTA Freq:50 + Amps 1 8 .8 0 0 Duty Eff. % 83.00 P.F. Weight 81.000 kg. Eff. Class Prot : IP55 StartStop:150S/FIr No LoadTest Volts Freq :415 :50H2 Amps : 11.80 OhmsPerPhase at 30'C BearingNo. Watts Amps :7.99 Watts :568.00 W.O. No. : S.O No. :73664t20 : MCI3M693 : 10.000 5.00 %- 5.00% : 54 40 Yo :0.670 :Encl. Volts RPM Ins. Amb. T.Rise TEFC 4 1 5 + 1 0 . 0 0 %1 - 0.00%

092s
F 45.0'C B Mounting:83

LockedRotorTest : Volts : 100

: 928.00 :620822C3 620822 C3

Winding Resistance : 1.9008 TagNo. :

h,

The motor runs upto full.speed at no-load in both direction of rotation 239 volts appliedto the stator(For squiralcagemotols only) Insulation resistance : > 30 Mes. ohms. H.V Test at2KY for 1 min : O.K SpecialRemarks

&P : ('d
i9.\

Customer P.O No. IECB/WS/714 T c s tD a t c: 2 0 . 0 4 . 2 0 1 2

SystcmCcneratedCertificate

Bijlee f(E')B,harat
Thane-BelapurRoad, Opp. Airoli Railway Station Airoli, Navi Mumbai 400 708 Tel:91-22-2763 7200I 2760 0401 Website: www.bharatbijlee.com Date: 09.08.2012

, .l+r

A.

'

c'T' m^tor "r ' L

1

bASo

RoutineTestCertificateof 3 Phase, CRANE DUTY MOTOR

This is to certi$rthat the motor bearingthe below mentionedmachinenumberhasbeentestedin conformitywith IS-325-1996and other relevant standards. It has satisfactorilypassed all the routinetestsmentionedtherein. Machine Number. :T1213358 W.O. No. : CIiCNt i TUP INDIAN ELECTRICCO. S.O NO. : 8I910/IO Name PlateData : Frame 100L Type :MC10L653 Encl. TEFC K.W 2.200 HP :3.000 Volts 4r 5+ 10.00% 10.00% Conn. DELTA Freq:50 + 5.99%- 5.00% RPM 0920 o/o Amps 6.s00 Duty : 34 40 Ins. F 74.00 P.F. :0.640 Amb. 45.0"C {rff. % Weight 27.000k9. Eff. Class : T.Rise B Prot : IP55 StartStop: 150 S/Hr Mounting:83 No Load Test Volts Freq :415 :50H2 Amps :4.60 OhmsPerPhase at 30"C BearingNo. : 620622 C3 620522 C3 Amps : 5.53 Watts :452.00

Locked Rotor Test : Volts : 110 ra.qNo. :

Watts

:440.00

Winding Resistance : 7.6289

The motor runSupto full speedat no-load in both direction of rotation 239 volts applied to the stator(For squiral cagemotors only) lnsulationresistance : > 30 Meg. ohms. ^.V Testat 2 KV for I min : O.K {pecialRemarks

EP
it%
r@

Customer P.O No. IECB/KVR/l34 Test Date:2L.07.2012

SystemGeneratedCertifi cate

L -T.'n'Ul"foY

T'C.

8+t4

Bijlee @ Ehdrat
Thane-Belapur Road,Opp. Airoli Railway Station Airoli, Navi Mumbai 400 708 Tel:91-22-2763 7200/2760 0401 Website:www.bharatbij lee.com Date: 22.06.2012

Routine Test Certificate of 3 Phase,CRANE DUTY MOTOR

This is to certifu that the motor bearingthe below mentionedmachine numberhasbeentestedin conformity with IS-325-1996and other nelevantstandards. It has satisfactorilypassed all the routinetestsmentionedtherein. Machine Number. :T1109058 W.O. No. : Client : S.O No. : / Name PlateData : Frame 90L Type : MC09L6A3 Encl. K.W 1.100 HP : 1.500 Volts + Conn. STAR Freq :50 5 . 0 0 % - s . 0 0 % RPM Amps 3.000 Duty :54 40%o Ins. o/o Bff. 71.00 P.F. : 0.700 Amb. Weight 17.000 kg. Eff. Class : T.Rise Prot: IP55 StartStop : 150 SA{r No LoadTest Volts :415 Amps :1.93 Watts Freq :50H2 LockedRotorTest : Volts : 140 Amps :2.80 Watts Winding Resistance : 12.8539 Ohms Bet Term at 30"C TagNo. : BearingNo.

TEFC 415+10.00%-10.00yo 0900 F

: 45.0 oC

:B Mounting:B3 : 158.00

: 351.00 : 620522 C3 620522C3

The motor runs upto full speedat no-load in both directionof rotation 239 volts appliedto the stator(For squiralcagemotorsonly) Insulationresistance : > 30 Meg. ohms. H.V Test at2KY for 1 min : O.K SpecialRemarks

Customer P.O No. TestDate: 17.ll.20ll

SystemGenerated Certificate

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.T- C, L

8+L3

-@ Bharat Bi.ilee
Thane-Belapur Road,Opp. Airoli Railway Station Airoli. Navi Mumbai400 708 Tel:91-22-2763 7200I 27600401 Website:www.bharatbij lee.corn Date: 22.06.2012

Routine Test Certificate of 3 Phase,CIIANE DUTY MOTOR

This is to certiff that the motor bearingthe below mentionedmachinenumberhasbeentestedin conformitywith 15-325-1996 and other relevant standards. It has satisfactorilypassed all the routinetestsmentionedtherein. MachineNumber. :TI107607 W.O. No. : Client : S.O No. : / NamePlate Data ;' Frame 90L Tlpe : MC09L6A3 Encl. K.W 1.100 HP : 1.500 Volts Conn. STAR F r e q : 5 0 + 5 . 0 0% - 5 . 0 0 % RPM Amps 3.000 Duty :S440Yo Ins. Eft. % 71.00 P.F. : 0.700 Amb. Weight 17.000 kg. Eff. Class :T.Rise Prot: IP55 StartStop : 150 SAIr No LoadTest Volts :415 Amps :2.13 Watts Freq :50H2 LockedRotor Test : Volts :140 :2.82 Watts . Amps Winding Resistance. z 12.6045 OhmsBetTermat 30oC TagNo. : BearingNo.

-A

TEFC - 10.00% 4r5-r t0.00% 0900 F

45.00c B Mounting:B3 :176.00

: 376.00 :620522C3 620522C3

? ,^

The motor runs upto full speedat no-loadin both direction of rotation 239 volts appliedto the stator(For squiralcagemotorsonly) Insulation resistance : > 30 Meg. ohms. H.V Testat 2 KV for I min : O.K SpecialRemarks

Customer P.O No. TestDate:22.09.2011

SystemGenerated Certificate

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tt".troilesh

SvStpUr Er,ncrRoMECHM,q.rnRrAL H,q,NnLrNG

- 412111. Pune Dist. Tal. Mulshi, Amboli, Kasar AtPost Plot No,1, GatN0.316,

Pvr LrD. -

GEAR BOX TEST CERTTEIE{IE

Date:13.07.2012
Certificate No. RA-2470

We herebycertify the following detailsof the GearBox Sr. No. RA-2470 1. MATERIAL SPBCIFICATIONS Gear Box Model & Ratio 6515HRP 160.37:1 DISO Raw Material

H&T BHN Approx. 300 250 300 250 275 220 NORMAL

P&G (Mod x T) 3113 3186 5115 5184 8lt9 8/80

Bearings/ Oil Seals x2 6213 x2 6216 x2 6220 x2 6226

PI SI GI P2 32 G2 P3S3 G3 S4

EN-24 EN-9 EN-24 EN-9 E N- 19 EN-9 EN-9

Oil Seals x4 65185/10 x 1 r3i0lt60l13 NO LOAD TEST a) Noise Level b) Oil leakage c) Oil Temperature d) BearingNoise e) Abnormalities

M a x . 7 3d b Nil Ambient C. above 12 deg. Nil Nil

3. WE CERTIFY THAT relieved. body is duly stress a) The fabricated to it as per variousStds.applicable b) Gearbox is as per IS 4460,and Manufactured Dealers Authorized obtainedfrom manufacturers, of reputed usedare Genuine, c) Bearings HP-20Input RPM 960 Classof dutYII 4. 5. LubricationOil: Grade 140 Quantity40 Ltrs. defectsonly for any manufacturing the gearbox against We Guarantee 6. Period of one year from the date of delivery. /-X.^ l1

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For Electromech (I) Pv Systems

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-412111. Pune Dist'

GEARBOX TESTCERTIErcATE
Date: 13.07.2012 Certificate No. RA-2471

We herebycertify the following detailsof the GearBox Sr. No. RA-2471 1. MATERIAL SPECIFICATIONS Gear Box Model & Ratio 5015HRP 160.37:1 DISO Raw Material

H&T BHN Approx. 300 250 270 250 270 NORMAL NORMAL

P&G (Mod x T) 3113 3/86 4lt5 4/84 6119 6180

Bearings/ Oil Seals x2 6210 x2 6212 x2 6216 x2 6220

P 1S I G1 P232 G2 P3S3 G3 S4

EN-24 EN-9 EN-9 EN-9 EN-9

c-45 c-45

Oil Seals x4 50170110 x1 l00ll25/13

NO LOAD TEST a) Noise Level b) Oil leakage c) Oil Temperature d) BearingNoise e) Abnormalities

M a x . 7 3d b Nil 12 deg.C. aboveAmbient Nil Nil

3. WE CERTIFY THAT relieved. body is duly stress a) The fabricated to it as per variousStds.applicable ni Cearbox is as per IS 4460,and Manufactured Dealers Authorized from obtained manufacturers, of reputed usedare Genuine, Bearings "j HP-12 Input RPM 960 Classof dutYII 4. 3. LubricationOil: Grade 140 Quantity32 Ltrs. 6.

For Electromech Systems(I) Pvt. L

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ErncrRoMECH M.q,rnRrALH,q,NuLrNG SysrrMS

- Mulshi, - 412 Pune 111 . Plot No.1 AtPost Kasar Amboli, Tal. Dist. , GatN0.316,

Pvr LrD.

GEAR BOX TEST CERTIFICATE

Date:13.07.2012
Certificate No. RA-2472

We herebycertify the following detailsof the GearBox Sr. No. RA-2472 1. MATERIAL SPECIFICATIONS Gear Box Model & Ratio 250 VR 48.57:1 DIDO Raw

Material EN-24 EN-9 EN-9 C-45 EN-9

H&T BHN Approx. 300 250 250 NORMAL NORMAL

P& G (Mod x T) 2/13 2186 3112 3187

Bearings/ Oil Seals x2 6207 x2 6208 62ll x2

PI SI GI P232 G2 S3

Oil Seals x2 35/52/10 55/72110 xI

2. NO LOAD TEST a) Noise Level b) Oil leakage c) OilTemperature d) BearingNoise e) Abnormalities

M a x . 7 3d b Nil 12 deg.C. above Ambient Nil Nil

3. WE CERTIFY THAT relieved. a) The fabricated body is duly stress to it per is IS 4460, and Manufactured as per variousStds.applicable b) Gearbox as obtainedfrom AuthorizedDealers of reputed manufacturers, c) Bearingsusedare Genuine, HP-3.2Input RPM 960 Classof duty II 4. 5. LubricationOil: Grade 140 Quantity3.5 Ltrs. any manufacturing defectsonly for 6. We Guarantee the gearbox against
Period of one year from the date of delivery.

Systems(I)

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ErncrRoMECH M,q.rnRrAL H,q,NnLrNG SysrnMS

- Mulshi, -412111. Plot N0.1, Pune GatN0.316, AtPost KasarAmboli, Tal. Dist.

Pvr LrD.

Date: 13.07.2012

Certificate No. RA-2473

We herebycertify the following detailsof the GearBox Sr. No. RA-2473 1. MATERIAL SPECIFICATIONS Gear Box Model & Ratio Raw Material H&T BHN Approx. 300 250 250 NORMAL NORMAL P& G (Mod x T) Bearings/ Oil Seals 6207 x2 6208x2 62ll x2

250VR 48.5721 DISO

PI S1 GI P2 32 G2 S3

EN-24 EN-9 EN-9 C-45 EN-9

2n3
2/86 3lt2 3t87

Oil Seals 3 5 1 5 2 1x 12 0 5517211 x0 I NO LOAD TEST a) Noise Level b) Oil leakage c) Oil Temperature d) BearingNoise e) Abnormalities

M a x . 7 3d b Nil 12 deg.C. aboveAmbient Nil Nil

3. WE CERTIFY THAT
a) The fabricated body is duly stress relieved. b) Gearbox is as per IS 4460,and Manufactured as per variousStds.applicable to it Bearings c) usedare Genuine, of reputed manufacturers, obtainedfrom AuthorizedDealers 4. HP-3.2Input RPM 960 Classof duty II f,. LubricationOil: Grade 140 Quantity3.5 Ltrs. 6. We Guarantee the gearbox against any manufacturing defectsonly for thg,.,
Period of one year from the date of delivery.

For Electromech M Systems(I) Pvt. L

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Er,ncrRoMECH M,q.rnRrAL H,q,NoLrNG SysrnMS

- 412111. - Mulshi, Plot No.1, N0.316, At Post Kasar Amboli, Tal. Dist. Pune Gat

Pvr LrD.

GEAR BOX TEST CERTIFICATE

Date: 13.07.2012 Certificate No. RA-2474

We herebycertify the following detailsof the GearBox Sr. No. RA-2474 1. MATERIAL SPECIFICATIONS Gear Box Model & Ratio 250 VR 48.57:1 DISO Raw Material H&T BHN Approx. 300 250 250 NORMAL NORMAL P& G (Mod x T) Bearings/ Oil Seals x2 6207 6208x2 62ll x2

P 1S 1 G1 P2 32 G2 S3

EN-24 EN-9 EN-9 C-45 EN-9

2n3 2186 3112 3t87

Oil Seals 35152/1 x0 2 55/72/10 x I

.,

NO LOAD TEST a) Noise Level b) Oil leakage c) Oil Temperature d) BearingNoise e) Abnormalities

M a x . 7 3d b Nil 12 deg.C. aboveAmbient Nil

Nir

3. WE CERTIFY THAT
relieved. a) The fabricated body is duly stress to it b) Gearbox is as per IS 4460,and Manufactured asper variousStds.applicable manufacturers, obtainedfrom AuthorizedDealers c) Bearings usedare Genuine, of reputed 4. HP-3.2Input RPM 960 Classof duty II LubricationOil: Grade 140 Quantity3.5 Ltrs. defectsonly for t 6. We Guarantee the gearbox against any manufacturing Periodof one year from the dateof delivery. fA!

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For ElectF6mech Systems(I) Pvt.

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PANELINSPECTION REPORT
G U S T O M E RE : LECTROMECHMATERIALHANDLING SYSTEMSPVT. LTD. DRG.NO. C41071011/ 004-03 REV. : 1 PROJECT: PART No. :
CONTROLPANEL FOR RKM POWERGEN PVT. LTD. 35/1OT 3 16 6

DATE: 18.09.12

P.O.NO. 7000005601 P . O . D A T E :0 4 . 0 9 . 1 2 PANEL 2347-1 SR.NO.

SR.NO.
A
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DESCRIPTION
PHYSTCAL CHECK-UP OF EAICLOSER

o.K. / NOT o.K.

OK OK OK

REMARK

)IMENSIONAL W.R.T DRG. : H1275MM X Wl4OOMMX D3SOMM 2 P PROTECTION REQUIRED IP-50 NCLOSER FINISHING & D O O RF I T T M E N T
4 POWDERCOATING Tl-IlCKNESS _90_micron (+20mic. )

F O U N DI P 5 0 AVERAGEFound 95 Microns SIEMENSE GRAY

OK
OK

Encloser POWDERCOATINGSHADERAL : 7032 BASE PLATEPOWDERCOATINGSHADERAL : PESTAL o ORENGE(RAL2000 ) POWDERCOATINGFINISH: HEAW STRACTURE 8 GASKETING I D O O RA L I G N M E N T STICKER PASTING 1C E A R T H I N G 1 1 GLANDPLATESFITTED 12 STANDFITTING BUSBAR/ BOLTSFITTING: I J EARTHING '14A S B U I L TD R A W I N G S E T K E P TI N S I D E THEPANEL

OK OK OK OK
OK

OK
N.A

OK
OK

BOLTFITTING

B
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PHYSICAL CHECK-UP I NTERN AL

RATING & QUANTITY A S P E RB O M 1 TERMINAL LAMPS/PUSHBUTTON WS ITHPROPER COLOUR,RATING ACTUATORS J SELECTOR QTY AS PER BOM 4 CTHER COMPONANTS MAKE,RATING.QT AY S P E RB O M S O N N E C T I O NW S ITHPROPER SQ.MM WIRES L U G S/ F E R R U L I N G A S P E RT H E A S B U I L TD R A W I N G , E S ' s C A I < R I E DQ U I ,4S PER tS-8623 ( CL 8.1.2 , 8.2.2 , 8.3.2 , 8.3.4 ) CONTIN UITY TEST 1 LECTRICAL TEST z W I R EP U L L - U P VFD) TR O G R A M M I N ( G 3 I N S T R U M E NP READINGS COMPARISON 4 METERS LOGICAL OPERATION TESTWITH SUPPLY VOLTAGE LAMPS/ SWITCH-SOCKET / TUBE / FAN OPERATION MEGGERTEST WITH sOOV DC PH-PH, PH-E , N-E

OK OK OK OK OK OK

OK OK
jH

,/-\ OK OK

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+{=4I o(
MORETHANsOM OHM LEKAGE CURRENT OM A

OK OK
OK YES

yOLTAGErEst4ifrl 8 H rGH D E

pH-E, N-E F-OR 60SEC.)

PACKING : Cor@lerrd+epETtAhd Pvc Wrappinq -/. RELEASEDFOf,$]9FATCH \

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YES / No

CUSTOMER REPRESENTATIVE

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TYPE TEST CERTIFICATE

lilVOlCE NO r SIZE; le CORE X ZA Sq Un Gor0.25) TYP*Ya6r.xo/to) REF.STAND RD:t9.i9{llrw gc Volt Gradoil t00 \OLTS OESCRIPnON:-Polycabmets l1@V, Fleribld Bde cu Cmrtr.,crq,Typ. A'PVC h.rJl.trd A SI-i pVC Outcr Shcathcd

1ATE: 10s.102010 1 coll r-EflGrHi. k00-m3l

*Agahg ln',trow. + 1C nor tOe lrs.)

80 12fC br 6 lto|,rs)

Y Atatng ln aP ovh.1/c rbr 168 Hfs.)

Elongdlm at b.k VJi.lionhE|s|c, ff): 2'C td 188 Hours)

r5o! 2'C tor 1s Mtn.)

6. kV AC For 5 Mindeg

1.?kV D.C. tor

WTHST00.D
Perioddhrilp aner Bnoral ot fLrn:6o secords UrEfie{idlfigur
1 {36

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TYPE TESTCERNFICATE
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SZE: 7C0t/EXr.'sA. ny (wo.zn) TWE:W(F.ttUa) co[L/VcrH]I vo[{oGrdi tl00VOLTS OESCRIPTION:+olycab mske 1|OOV, Ftexibre Bare Cu Condudor,Type ?" pVC rnsulated E ST-1 PVC Sheathed lS:894.1990

orre,fddiro ]
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>rAgclng h alrovar t 20C tor 168 t{.s.)

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80 + 2'C br 6 phrE)

6. kV AC For5 Minutls 1.2KV D.C. for Plri{rd of burning.ttcr rcrnovd ot tl|mc:60 sconds Unflededlongth

wotE: Ite cbt iss be, rgded b/ abotiq-tests enctbund 'Bafotadtanditg /'Eatdr fe$.

/S 1694.7990

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Date:01.0t.4011

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