High Precision, Digital Pressure Switch

Series ZSE40/ISE40
ZSE ISE

PSE
Z I

SE3

PS
Z I

SE 1 2

ZSP ISA2 IS ZSM PF2 IF Data

16-2-15

High speed response: 2.5 ms or less

With anti-chattering function
Stable switch output is possible even with sudden
Anti-chattering function Devices such as large bore cylinders and high-flow vacuum ejectors consume a large volume of air when they operate, and this may cause a momentary drop in the primary pressure. This function prevents such momentary pressure drops from being detected as abnormal pressures by allowing the response time selection to be changed. [Selectable response times: t] 2.5 ms (normal), 24 ms, 192 ms or 768 ms The normal setting is selected when shipped from the factory. (Operating principle) The pressure values measured within the user-selected response time are averaged, and switch output (ON/OFF) is determined by comparing this averaged pressure value with the set pressure.

Pressure

Momentary change

Set value P1 P2 Time t (ms) (Averaging) Switch output ON operation when normal OFF Time Switch output operation when ON anti-chattering OFF function is used Time t (ms) (Averaging)

With auto shift function

Allows switch output unaffected by variations in primary pressure.
Auto shift function Erroneous operation may occur if there is fluctuation in the primary pressure. The auto shift function compensates for pressure changes to ensure proper ON/OFF switch response during such fluctuations. (Operating principle) At the point when the primary pressure fluctuates, the set pressure value is compensated by setting the auto shift input (external input) to low (no-voltage) input, using the pressure measured at that point as a standard.

Without using auto shift When the primary pressure fluctuates, a correct determination becomes impossible.
Pressure Primary pressure normal Primary pressure drop Primary pressure increase

P1 Set value P2

Time Switch output ON 1, 2 OFF

Does not turn ON

Does not turn OFF Time

When using auto shift

Set value compensation Set value compensation Pressure P1 P2 Time Switch output ON 1, 2 OFF Time Switch output response time when auto shift is input.

Compound pressure (ZSE40F)

Able to detect suction pressure (vacuum pressure) and release pressure (positive pressure) with a single pressure switch.
Set value

Primary pressure normal Primary pressure drop Primary pressure increase

5 ms or more Auto shift input Hi Lo

10 ms or less

3 types of piping
Different piping methods are possible to accommodate the installation location.

Time

Repeatability
0.2% F.S. 1 digit or less

IP65 compatible
Dusttight/Splash proof type

16-2-16

High Precision, Digital Pressure Switch

Series

ZSE40/ISE40

How to Order
Set pressure range
Nil 0.100 to 1.000 MPa For positive pressure

For positive pressure For vacuum/compound pressure

ISE40 ZSE40

01 01

22 22

ZSE ISE

PSE
Z I

SE3

Set pressure range

Nil F 10.0 to 101.3 kPa For vacuum pressure 100.0 to 100.0 kPa For compound pressure

Option
Nil None Bracket A (ZS-24-A)

PS
Z I

SE 1 2

ZSP ISA2
Bracket B (ZS-24-B)

Piping specifications
01: R 1/8 (With M5 female threads) W1: Rc 1/8 T1: NPT 1/8 (With M5 female threads)
R 1/8, NPT 1/8

IS ZSM PF2

Reverse pressure two directions

B
Rc 1/8

M5 x 0.8 female threads Rc 1/8

Panel mount

(ZS-22-A)

IF Data

E C4: With 4 One-touch fitting C6: With 6 One-touch fitting

Wall mount

M5: M5 x 0.8 (Female threads)

Wall mount

Panel mount (ZS-24-C) + Front protective cover

M5 x 0.8

4, 6 One-touch fitting

Option When optional parts only are required, order with the part numbers inside ( ).

Input/Output specifications
22 30 62 70 Option NPN open collector 2 outputs + analog output NPN open collector 2 outputs + auto shift input PNP open collector 2 outputs + analog output PNP open collector 2 outputs + auto shift input

Unit specifications
With unit switching function Note1) SI unit only Note 2) M Note 1) This will no longer be sold for use in Japan after the new Weight and Measure Act is implemented (October,1999). Note 2) Fixed unit For vacuum/compound pressure: kPa For positive pressure: MPa
Nil

Note
When equipped with auto shift function, the following ranges can be set. Set pressure range 100.0 to 100.0 kPa 10.0 to 101.3 kPa 0.1 to 1.000 MPa Setting range 100.0 to 100.0 kPa 101.3 to 101.3 kPa 1.000 to 1.000 MPa

Lead wire length

Nil

0.6 m 3m

16-2-17

Series

ZSE40/ISE40
ZSE40F (Compound pressure) 100.0 to 100.0 kPa 100.0 to 100.0 kPa 500 kPa 0.1 0.001 0.001 0.02 ZSE40 (Vacuum pressure) 0.0 to 101.3 kPa 10.0 to 101.3 kPa ISE40 (Positive pressure) 0.000 to 1.000 MPa 0.100 to 1.000 MPa 1.5 MPa 0.001 0.01 0.01 0.1

Specifications
Rated pressure range
Operating pressure range/Set pressure range

Withstand pressure kPa MPa kgf/cm2 bar psi mmHg InHg

Set pressure resolution Note 1)

Applicable fluid Power supply voltage Current consumption Switch output Repeatability Hysteresis mode Hysteresis Window comparator mode
Response time (With anti-chattering function)

Output short circuit protection Display Display accuracy Indicator light

0.01 1 0.1 Air, Non-corrosive/Non-flammable gas 12 to 24 VDC 10%, Ripple (p-p) 10% or less 55 mA or less NPN or PNP 2 outputs Max. load current : 80 mA Max. applied voltage: 30 VDC (With NPN output) Residual voltage : 1 V or less (With 80 mA load current) 0.2% F.S. 1digit or less Variable Fixed (3 digits) Note4) 2.5 ms or less (With anti-chattering function: 24 ms, 192 ms and 768 ms selections) Yes 3 1/2 digit LED display (Sampling cycle: 5 times/sec.)

2% F.S. 1 digit or less (at ambient temperature of 25 3C) Green LED (OUT1: Lights when ON), Red LED (OUT2: Lights when ON) Output voltage: 1 to 5 V Output voltage: 1 to 5 V 2.5% F.S. or less (in rated pressure range) 5% F.S. or less (in rated pressure range) Analog output Note 2) Linearity: 1% F.S. or less Linearity: 1% F.S. or less Output impedance: Approx. 1 k Output impedance: Approx. 1 k No-voltage input (Reed or solid state), input 5 ms or more Auto shift input Note 3) IP65 Enclosure Ambient temperature range Operating: 0 to 50C, Stored: 10 to 60C (No condensation or freezing) Ambient humidity range Operating/Stored: 35 to 85% RH (No condensation) Environmental Withstand voltage 1000 VAC for 1 min. between lead wires and body resistance Insulation resistance 50 M or more (at 500 VDC) between lead wires and body 10 to 500 Hz at the smaller of amplitude 1.5 mm or acceleration 98 m/s2 (10 G) in X, Y, Z directions for 2 hrs. each (De-energized) Vibration resistance Impact resistance 980 m/s2 (100 G) in X, Y, Z directions 3 times each (De-energized) In a temperature range of 0 to 50C, 2% F.S. or less of pressure measured at 25C Temperature characteristics 01: R 1/8, M5 x 0.8, T1: NPT1/8, M5 x 0.8, W1: Rc 1/8 C4: With 4 One-touch fitting, C6: With 6 One-touch fitting, M5: M5 female threads 5-wire oil resistant heavy-duty cord (0.15 mm2) Lead wire 01/T1 types approx. 60 g, W1 type approx. 80 g, C4/C6/M5 types approx. 92 g (Each including 0.6 m lead wires) Weight Note) Note 1) Equipped with unit switching function When equipped with auto shift function, the following ranges can be set. (Types without the unit switching function use SI units (kPa or MPa) only.) 22 Note 2) For ZSE40 (F)/ISE40--62 Set pressure range Setting range Note 3) For ZSE40 (F)/ISE40--30 70 100.0 to 100.0 kPa 100.0 to 100.0 kPa Note 4) For ZSE40F (compound pressure) with psi indication, this is 0.03 to 0.04 10.0 to 101.3 kPa 101.3 to 101.3 kPa psi. 0.1 to 1.000 MPa 1.000 to 1.000 MPa Note 5) For ZSE40F (compound pressure) with psi indication, zero clear is in the range of 0.01 psi. Port size

Example of Internal Circuit and Wiring

ZSE40(F) ISE40--22(L)-(M)
Main circuit
DC (+) (Brown) Load
1 k

ZSE40(F) ISE40--62(L)-(M)
Load

Main circuit

With analog output

DC () (Blue)

DC () (Blue)

Load

ZSE40(F) ISE40--30(L)-(M)
Main circuit

1.2 k 6.8 k

Main circuit

Load

With auto shift input

DC () (Blue)

DC () (Blue)

16-2-18

Load

Load

DC (+) (Brown) Auto shift input (Gray) OUT1 (Black) OUT2 (White)

ZSE40(F) ISE40--70(L)-(M)
With auto shift input
12 to 24 VDC

1.2 k 6.8 k

DC (+) (Brown) Auto shift input (Gray) OUT1 (Black) OUT2 (White) 12 to 24 VDC

Load

Analog output (Gray) OUT1 (Black) OUT2 (White)

With analog output

12 to 24 VDC

1 k

DC (+) (Brown) Analog output (Gray) OUT1 (Black) OUT2 (White) 12 to 24 VDC Load

High Precision, Digital Pressure Switch Description

3 1/2-digit LED
Displays present pressure. Displays each mode. Displays error mode.

Series

ZSE40/ISE40

kPa

LED (Green)
Displays OUT1 output condition When it is ON, the LED is illuminated.
OUT1 OUT2

LED (Red)

SET

Displays OUT2 output condition. When it is ON, the LED is illuminated.

UP button
Switching of the mode and set value

DOWN button
Switches the mode and set value.

ZSE ISE

PSE
Z I

SET button
Switches to each mode and fixes the set value.

SE3

PS
Z I

SE 1 2

ZSP ISA2 IS
Calibration Procedures
Setting procedure

ZSM PF2 IF
Manual pressure setting
Enter the set value of the pressure to perform switch output.

Zero clear
Adjusts the zero point of the atmospheric pressure.

Key lock mode

Mode is not switched, even if the button is pressed during operation.

Data

Initial setting
Set Output mode, Response time and Auto or Manual mode.

Auto preset
Automatically sets the pressure for the adsorption confirmation or supply pressure confirmation.

Manual pressure setting

Allows fine-tuning of the data set automatically by auto preset.

Normal operation
Measured pressure is displayed and the switch operation begins.

16-2-19

Series

ZSE40/ISE40

Calibration Procedures
Initial Setting
1. Initial condition mode 2. Selection of output mode OUT1 3. Selection of output mode OUT2

SET

Press the SET button.

Press the SET button for more than 2 seconds until is displayed. Release it when the display turns to .
Unit mode: When using a product with a unit switching function, refer to the next page for unit-setting (for overseas).

Select the output mode for OUT1 by pressing either button or button. Normally open mode Normally closed mode

Select the output mode for OUT2 by pressing either button or button. Normally open mode Normally closed mode

4. Selection of response time

5. Setting Auto/Manual

SET

SET

SET

Press the SET button.

Press the SET button.

Press the SET button to complete the setting.

Select the response time by pressing either button or button. ( : 2.5 ms, : 24 ms, : 192 ms, : 768 ms Select among them.)

Select Auto preset mode or Manual set mode by pressing either button or button. Auto preset mode Manual set mode

Manual Pressure Setting

Output mode differs by the pressure set value. 1. Manual set mode 2. Input set point value for OUT1 (1) 3. Input set point value for OUT1 (2)

SET

Press the SET button.

Select the manual set mode in the initial condition mode and press the SET button until is displayed. or

button: Increases set value button: Decreases set value or Displays the set values alternately.

button: Increases set value button: Decreases set value or Displays the set values alternately.

4. Input set point value for OUT2 (1)

5. Input set point value for OUT2 (2)

6. Display of setting auto shift

SET

SET

SET

SET Press the SET button to complete the setting.

Press the SET button.

Press the SET button.

Press the SET button.

button: Increases set value button: Decreases set value or Displays the set values alternately.

button: Increases set value button: Decreases set value or Displays the set values alternately.

Only for ZSE40(F)/ISE40--30/70(L)-M,

displays the input mode and the compensation value alternately. If auto shift input is not complete, zero is displayed.

16-2-20

High Precision, Digital Pressure Switch

Series

ZSE40/ISE40

Unit Set
It's only subject to ZSE40(F)/ISE40--(L).

Output Type
ON

Unit selection
[P]

YES

OFF

P-2

P-1

Hysteresis mode

High pressure (for positive pressure/compound pressure) High vacuum (for vacuum pressure)

H ON

H (Fixed hysteresis) = 3 digits

ZSE ISE

NO
Set the unit by either button or button. : kPa or MPa, : kgf/cm2, : bar, : psi, : inHg, : mmHg

OFF

Window comparator mode

P-1 P-2 High pressure (for positive pressure/compound pressure) High vacuum (for vacuum pressure)

PSE
Z I

OUT1

Output mode
ON

SE3

OUT2: Same as OUT1.

PS
n-2 n-1

YES

OFF

Hysteresis mode

High pressure (for positive pressure/compound pressure) High vacuum (for vacuum pressure)

Z I

SE 1 2

SET Press SET button.

[N]

H ON

ZSP
H

H (Fixed hysteresis) = 3 digits

ISA2

OUT1: Selection of the output mode

NO

OFF

n-1 n-2 High pressure (for positive pressure/compound pressure) High vacuum (for vacuum pressure)

Window comparator mode

IS ZSM PF2

Auto Preset (For adsorption confirmation)

1. Auto preset mode 2. Preparation for auto preset 3. Auto preset of OUT1

IF Data

SET

Press the SET button.

Select the Auto preset mode in the initial setting mode and press the SET button until is displayed.

Prepare the equipment for use under operating conditions. When setting OUT1 is not required, press both the button and button simultaneously in this state to skip to .

Repeat adsorption and nonadsorption release several times in this state. The optimal set value is determined automatically.

4. Preparation for auto preset

High Vacuum Max. A ON Suction
Workpiece 1 Workpiece 2 Workpiece n

5. Auto preset of OUT2

SET

SET

SET

Press the SET button.

Press the SET button.

Press the SET button to complete the setting.

OFF Min. B Released Workpiece 1 Atmosphere AB ON = A 4 Min. B: Min. pressure value when a workpiece is not adsorbed. OFF = B + A B 4 Max. A: Max. pressure value when a workpiece is adsorbed.

Workpiece 2

Workpiece n

Supplies vacuum pressure, changing the condition of a workpiece by adsorption nozzle, etc. When setting OUT2 is not required, press both the button and button simultaneously in this state to skip to the measurement mode.

Repeat adsorption and nonadsorption several times in this state. The optimum set value is determined automatically.

16-2-21

Series

ZSE40/ISE40

Calibration Procedures
Auto Preset (In the case of confirming the supply pressure)
1. Auto preset mode 2. Preparation for auto preset 3. Auto preset of OUT1

SET

Press the SET button.

Select the Auto preset mode in the initial setting mode and press the SET button until is displayed.

Prepare the equipment for use under operating conditions. When setting OUT1 is not required, press both the button and button simultaneously in this state to skip to .

The pressure is read and the optimal set value is determind automatically.

4. Preparation for auto preset

5. Auto preset of OUT2

SET

SET

SET

Press the SET button.

Press the SET button.

Press the SET button to complete the setting.

ON point (C, C1) Hysteresis (3 digits) OFF

ON point = C, C1 OFF point = C-3 digits, C1-3 digits (1 digit is the minimum setting unit.)

Prepare the equipment for use under operating conditions of OUT2. When setting OUT2 is not required, press both the button and button simultaneously in this state to skip to the measurement mode.

The pressure is read and the optimal set value is determind automatically.

Other Functions
Key

lock mode

Used to avoid a malfunction when buttons on the front part of the switch are pressed.

Initiate key lock

Release key lock

SET

SET

Press the SET button to complete the setting. Press the SET button for 4 seconds or longer. Release it when the display turns to . Peak Display by pressing button or button. Press the SET button for 4 seconds or longer. Release it when the display turns to . Bottom

Press the SET button to complete the setting. Display by pressing button or button.

mode

Allows holding of the maximum pressure value on display under measurement.

While displayed, pressing the button for 1 second or longer causes the peak mode to display and blink. Pressing the button once again for 1 second or longer reinstates it. Note) Displaying the peak and the bottom display is not distinguished.

mode

Allows holding of the minimum pressure value on display under measurement.

While displayed, pressing the button for 1 second or longer causes the bottom mode to display and blink. Pressing the button once again for 1 second or longer reinstates it. Note) Displaying the peak and the bottom display is not distinguished.

Zero

clear

Allows an adjust to zero on the display if the pressure to be measured is within a range of 70 digits from the atmospheric pressure.
Pressing the + buttons simultaneously with the supply pressure released to the atmosphere, causes it to reset to zero on the display and completes the zero clear operation. The function then returns to the measurement mode.

16-2-22

High Precision, Digital Pressure Switch Dimensions ZSE40(F)/ISE40- 01 T1

30

Series

ZSE40/ISE40

20 M5 x 0.8 thread depth 5

MPa

OUT1

OUT2

ZSE ISE
ac ro 12 ss fl a

30

6.4

2-M3 x 0.5 thread depth 4

ts

SET

20

PSE
Z I

Wi dth

Atmospheric release port Lead wire length 600 (3000)

18.35

SE3

PS
Z I

3.5

SE 1 2

ZSP
.4 12
7.8
7

ISA2 IS
2.5

15.2

30

2.6

ZSM PF2
For splash proof use (IP65), insert an air tube into the atmospheric release port. (Refer to Precautions on page 16-2-24 for details.)

10.7

4.5

01: R 1/8 T1: NPT 1/8

1.5

IF Data

ZSE40(F)/ISE40-W1
30

14

2-M4 x 0.7 thread depth 4

MPa

20 Rc 1/8

30

OUT1

OUT2

19

SET

Atmospheric release port

Lead wire length 600 (3000)

18.35

12

7.8

.4

15.2

30

2.6

2.5

10.7

42

12

Rc 1/8

6.4

6.

3.5

For splash proof use (IP65), insert an air tube into the atmospheric release port. (Refer to Precautions on page 16-2-24 for details.)

20

16-2-23

Series

ZSE40/ISE40
C4 M5

Dimensions ZSE40(F)/ISE40 C6
32.3 30 20

2-

4.

12.8

8
MPa

22.15

28.15

30

OUT1

OUT2

19 Atmospheric release port 18.35

600 (3000)

Lead wire length

7.8

ForM5
12 .4
7

2.6

2.5

15.2

30

10.7

43

12

8.5

6.4

3.5

One-touch fitting 4, 6

M5 x 0.8 thread depth 5

For splash proof use (IP65), insert an air tube into the atmospheric release port. (Refer to Precautions for details.)

Precautions Caution
1. Immediately after supplying power, there is drift of about 0.5% F.S. When used with very low pressure, allow the unit to warm up for about 20 to 30 minutes. 2. Do not use in locations where there is splashing or spraying of oils and solvents. 3. When using a commercially available switching regulator, be sure to ground the FG terminal. 4. In locations where the switch is exposed to water and dust, etc., these may enter the switch from the atmospheric release port. Insert 4 tubing (inside diameter 2.5) into the atmospheric release port, and extend the other end to a safe area where water, etc., is not splashed or sprayed. Be sure that tubing is not bent and holes are not blocked, etc., or it will become impossible to make correct pressure measurements.
OUT1 OUT2

25.4

SET

44.3

MPa

SET

Atmospheric release port Air tube Recommended tubing (SMC) TU0425 (Polyurethane)

16-2-24

Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.

Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger :
In extreme conditions, there is a possible result of serious injury or loss of life.

Note 1) ISO 4414: Pneumatic fluid power--General rules relating to systems. Note 2) JIS B 8370: General Rules for Pneumatic Equipment

Warning
1. The compatibility of pneumatic equipment is the responsibility of the person
who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. The expected performance and safety assurance will be the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring a system.

2. Only trained personnel should operate pneumatically operated machinery

and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.

3. Do not service machinery/equipment or attempt to remove components until

safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed once measures to prevent falling or runaway of the driver objects have been confirmed. 2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc.

4. Contact SMC if the product is to be used in any of the following conditions:

1. Conditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment. 3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis.

16-14-3

Common Precautions
Be sure to read before handling. For detailed precautions on every series, refer to main text.
Selection
4. Use clean air
If the compressed air supply is contaminated with chemicals, cynthetic materials, corrosive gas, etc., it may lead to break down or malfunction.

Warning
1. Confirm the specifications.
Products represented in this catalog are designed for use in compressed air appllications only (including vacuum), unless otherwise indicated. Do not use the product outside their design parameters. Please contact SMC when using the products in applications other than compressed air (including vacuum).

Operating Environment

Warning
1. Do not use in environments where the product is directly exposed to corrosive gases, chemicals, salt water, water or steam. 2. Do not expose the product to direct sunlight for an extended period of time. 3. Do not use in a place subject to heavy vibrations and/or shocks. 4. Do not mount the product in locations where it is exposed to radiant heat.

Mounting

Warning
1. Instruction manual
Install the products and operate them only after reading the instruction manual carefully and understanding its contents. Also keep the manual where it can be referred to as necessary.

2. Securing the space for maintenance

When installing the products, please allow access for maintenance.

Maintenance

Warning
1. Maintenance procedures are outlined in the operation manual.
Not following proper procedures could cause the product to malfunction and could lead to damage to the equipment or machine.

3. Tightening torque
When installing the products, please follow the listed torque specifications.

Piping

Caution
1. Before piping
Make sure that all debris, cutting oil, dust, etc, are removed from the piping.

2. Maintenance work
If handled improperly, compressed air can be dangerous. Assembly, handling and repair of pneumatic systems should be performed by qualified personnel only.

3. Drain flushing
Remove drainage from air filters regularly. (Refer to the specifications.)

2. Wrapping of pipe tape

When screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not get inside the piping. Also, when the pipe tape is used, leave 1.5 to 2 thread ridges exposed at the end of the threads.

4. Shut-down before maintenance

Before attempting any kind of maintenance make sure the supply pressure is shut of and all residual air pressure is released from the system to be worked on.

Air Supply

5. Start-up after maintenance and inspection

Apply operating pressure and power to the equipment and check for proper operation and possible air leaks. If operation is abnormal, please verify product set-up parameters.

Warning
1. Operating fluid
Please consult with SMC when using the product in applications other than compressed air (including vacuum). Regarding products for general fluid, please ask SMC about applicable fluids.

6. Do not make any modifications to be product.

Do not take the product apart.

2. Install an air dryer, aftercooler, etc.

Excessive condensate in a compressed air system may cause valves and other pneumatic equipment to malfunction. Installation of an air dryer, after cooler etc. is recommended.

3. Drain flushing
If condensate in the drain bowl is not emptied on a regular basis, the bowl will over flow and allow the condensate to enter the compressed air lines. If the drain bowl is difficult to check and remove, it is recommended that a drain bowl with the auto-drain option be installed. For compressed air quality, refer to Air Preparation Equipment catalog.

16-14-4

Quality Assurance Information (ISO 9001, ISO 14001)

Reliable quality of products in the global market
To enable our customers throughout the world to use our products with even greater confidence, SMC has obtained certification for international standards ISO 9001 and ISO 14001, and created a complete structure for quality assurance and environmental controls. SMC products pursue to meet its customers expectations while also considering companys contribution in society.

SMCs quality control system

Make customers our first priority, offering them reliable and friendly service. Produce the highest quality with the participation of all employees. Create new products using the latest technology, and offer the finest products in a timely manner.

Quality policies

Market research Product planning After service Sales coordination Quality system education Training of suppliers Research Education Design Training Development Production Process control Inspection, testing, etc. Initial production control New product evaluation Reliability design Reliability testing New technical development

Quality management system

ISO 9001
This is an international standard for quality control and quality assurance. SMC has obtained a large number of certifications in Japan and overseas, providing assurance to our customers throughout the world.

Quality control activities

Environmental management system

ISO 14001
This is an international standard related to environmental management systems and environmental inspections. While promoting environmentally friendly automation technology, SMC is also making diligent efforts to preserve the environment.

16-14-5

SMC Product Conforming to Inter

SMC products complying with EN/ISO, CSA/UL standards are supporting

CE Mark

The CE mark indicates that machines and components meet essential requirements of all the EC Directives applied. It has been obligatory to apply CE marks indicating conformity with EC Directives when machines and components are exported to the member Nations of the EU. Once A manufacturer himself declares a product to be safe by means of CE marking (declaration of conformity by manufacturer), free distribution inside the member Nations of the EU is permissible. CE Mark SMC provides CE marking to products to which EMC and Low Voltage Directives have been applied, in accordance with CETOP (European hydraulics and pneumatics committee) guide lines. As of February 1998, the following 18 countries will be obliged to conform to CE mark legislation Iceland, Ireland, United Kingdom, Italy, Austria, Netherlands, Greece, Liechtenstein, Sweden, Spain, Denmark, Germany, Norway, Finland, France, Belgium, Portugal, Luxembourg EC Directives and Pneumatic Components Machinery Directive The Machinery Directive contains essential health and safety requirements for machinery, as applied to industrial machines e.g. machine tools, injection molding machines and automatic machines. Pneumatic equipment is not specified in Machinery Directive. However, the use of SMC products that are certified as conforming to EN Standards, allows customers to simplify preparation work of the Technical Construction File required for a Declaration of Conformity. Electromagnetic Compatibility (EMC) Directive The EMC Directive specifies electromagnetic compatibility. Equipment which may generate electromagnetic interference or whose function may be compromised by electromagnetic interference is required to be immune to electromagnetic affects (EMS/immunity) without emitting excessive electromagnetic affects (EMI/emission). Low Voltage Directive This directive is applied to products, which operate above 50 VAC to 1000 VAC and 75 VDC to 1500 VDC operating voltage, and require electrical safety measures to be introduced. Simple Pressure Vessels Directive This directive is applied to welded vessels whose maximum operating pressure (PS) and volume of vessel (V) exceed 50 bar/L. Such vessels require EC type examination and then CE marking.

16-14-6

SMC Product Conforming to International Standards

national Standards
you to comply with EC directives and CSA/UL standards.

Mark of compliance for CSA/UL

Mark of compliance for CSA

CSA Standards & UL Standards UL and CSA standards have been applied in North America (U.S.A. and Canada) symbolizing safety of electric products, and are defined to mainly prevent danger from electric shock or fire, resulting from trouble with electric products. Both UL and CSA standards are acknowledged in North America as the first class certifying body. They have a long experience and ability for issuing product safety certificate. Products approved by CSA or UL standards are accepted in most states and governments beyond question. Since CSA is a test certifying body as the National Recognized Testing Laboratory (NRTL) within the jurisdiction of Occupational Safety and Health Administration (OSHA), SMC was tested for compliance with CSA Standards and UL Standards at the same time and was approved for compliance with the two Standards. The above CSA NRTL/C logo is described on a product label in order to indicate that the product is approved by CSA and UL Standards. TSSA (MCCR) Registration Products TSSA is the regulation in Ontario State, Canada. The products that the operating pressure is more than 5 psi (0.03 MPa) and the piping size is bigger than 1 inch. fall into the scope of TSSA regulation. Products conforming to CE Standard

With CE symbol for simple visual recognition In this catalog each accredited product series is indicated with a CE mark symbol. However, in some cases, every available models may not meet CE compliance. Please visit our web site for the latest selection of available models with CE mark.

http://www.smcworld.com

16-14-7

SMCs Global Service Network

America
U.S.A. SMC Corporation of America 3011 North Franklin Road Indianapolis, IN 46226, U.S.A. TEL: 317-899-4440 FAX: 317-899-3102 CANADA SMC Pneumatics (Canada) Ltd. 6768 Financial Drive Mississauga, Ontario, L5N 7J6 Canada TEL: 905-812-0400 FAX: 905-812-8686 MEXICO SMC Corporation (Mexico), S.A. DE C.V. Carr. Silao-Trejo K.M. 2.5 S/N, Predio San Jose del Duranzo C.P. 36100, Silao, Gto., Mexico TEL: 472-72-2-55-00 FAX: 472-72-2-59-44/2-59-46 CHILE SMC Pneumatics (Chile) S.A. Av. La Montaa 1,115 km. 16,5 P. Norte Parque Industrial Valle Grande, Lampa Santiago, Chile TEL: 02-270-8600 FAX: 02-270-8601 ARGENTINA SMC Argentina S.A. Teodoro Garcia 3860 (1427) Buenos Aires, Argentina TEL: 011-4555-5762 FAX: 011-4555-5762 BOLIVIA SMC Pneumatics Bolivia S.R.L. Avenida Beni Numero 4665 Santa Cruz de la Sierra-Casilla de Correo 2281, Bolivia TEL: 591-3-3428383 FAX: 591-3-3449900 VENEZUELA SMC Neumatica Venezuela S.A. Apartado 40152, Avenida Nueva Granada, Edificio Wanlac, Local 5, Caracas 1040-A, Venezuela TEL: 2-632-1310 FAX: 2-632-3871 PERU (Distributor) IMPECO Automatizacion Industrial S.A. AV. Canevaro 752, Lince, Lima, Peru TEL: 1-471-6002 FAX: 1-471-0935 URUGUAY (Distributor) BAKO S.A. Galicia 1650 esq. Gaboto C.P. 11200, Montevideo, Uruguay TEL: 2-401-6603 FAX: 2-409-4306 BRAZIL SMC Pneumaticos Do Brasil Ltda. Rua. Dra. Maria Fidelis, nr. 130, Jardim Piraporinha-Diadema-S.P. CEP: 09950-350, Brasil TEL: 11-4051-1177 FAX: 11-4071-6636 COLOMBIA (Distributor) Airmatic Ltda. Calle 18 69-05 Apart. Aereo 081045 Santa Fe de Bogot, Colombia TEL: 1-424-9240 FAX: 1-424-9260

Europe
U.K. SMC Pneumatics (U.K.) Ltd. Vincent Avenue, Crownhill, Milton Keynes, MK8 0AN, Backinghamshire, U.K. TEL: 01908-563888 FAX: 01908-561185 GERMANY SMC Pneumatik GmbH Boschring 13-15 D-63329 Egelsbach, Germany TEL: 06103-4020 FAX: 06103-402139 ITALY SMC Italia S.p.A. Via Garibaldi 62 I-20061 Carugate Milano, Italy TEL: 02-9271365 FAX: 02-9271365 FRANCE SMC Pneumatique S.A. 1 Boulevard de Strasbourg, Parc Gustave Eiffel, Bussy Saint Georges, F-77600 Marne La Vallee Cedex 3 France TEL: 01-64-76-10-00 FAX: 01-64-76-10-10 SWEDEN SMC Pneumatics Sweden AB Ekhagsvgen 29-31, S-141 05 Huddinge, Sweden TEL: 08-603-07-00 FAX: 08-603-07-10 SWITZERLAND SMC Pneumatik AG Dorfstrasse 7, Postfach 117, CH-8484 Weisslingen, Switzerland TEL: 052-396-3131 FAX: 052-396-3191 AUSTRIA SMC Pneumatik GmbH (Austria) Girakstrasse 8, A-2100 Korneuburg, Austria TEL: 0-2262-6228-0 FAX: 0-2262-62285 SPAIN SMC Espaa, S.A. Zuazobidea 14 Pol. Ind. Jndiz 01015 Vitoria, Spain TEL: 945-184-100 FAX: 945-184-510 IRELAND SMC Pneumatics (Ireland) Ltd. 2002 Citywest Business Campus, Naas Road, Saggart, Co. Dublin, Ireland TEL: 01-403-9000 FAX: 01-466-0385 NETHERLANDS (Associated company) SMC Pneumatics BV De Ruyterkade 120, NL-1011 AB Amsterdam, Netherlands TEL: 020-5318888 FAX: 020-5318880 GREECE (Distributor) S.Parianopoulos S.A. 7, Konstantinoupoleos Street 11855 Athens, Greece TEL: 01-3426076 FAX: 01-3455578 DENMARK SMC Pneumatik A/S Knudsminde 4 B DK-8300 Odder, Denmark TEL: 70252900 FAX: 70252901

16-14-20

SMCs Global Service Network

Europe
FINLAND SMC Pneumatics Finland OY PL72, Tiistinniityntie 4, SF-02231 ESP00, Finland TEL: 09-8595-80 FAX: 09-8595-8595 NORWAY SMC Pneumatics Norway A/S Vollsveien 13C, Granfoss Nringspark N-1366 LYSAKER, Norway TEL: 67-12-90-20 FAX: 67-12-90-21 BELGIUM (Distributor) SMC Pneumatics N.V./S.A. Nijverheidsstraat 20 B-2160 Wommelgem Belguim TEL: 03-355-1464 FAX: 03-355-1466 POLAND SMC Industrial Automation Polska Sp.z.o.o. ul. Konstruktorska 11A, PL-02-673 Warszawa, Poland TEL: 022-548-5085 FAX: 022-548-5087 TURKEY (Distributor) Entek Pnmatik San.ve Tic. Ltd. Sti Perpa Tic. Merkezi Kat:11 No.1625 80270 Okmeydani Istanbul, Trkiye TEL: 0212-221-1512 FAX: 0212-221-1519 RUSSIA SMC Pneumatik LLC. 36/40 Sredny prospect V.O. St. Petersburg 199004, Russia TEL: 812-118-5445 FAX: 812-118-5449 CZECH SMC Industrial Automation CZ s.r.o. Hudcova 78a, CZ-61200 Brno, Czech Republic TEL: 05-4121-8034 FAX: 05-4121-8034 HUNGARY SMC Hungary Ipari Automatizlsi kft. Budafoki ut 107-113 1117 Budapest TEL: 01-371-1343 FAX: 01-371-1344 ROMANIA SMC Romania S.r.l. Str. Frunzei, Nr. 29, Sector 2, Bucharest, Romania TEL: 01-3205111 FAX: 01-3261489 SLOVAKIA SMC Priemyseln automatizci, s.r.o Nova 3, SK-83103 Bratislava TEL: 02-4445-6725 FAX: 02-4445-6028 SLOVENIA SMC Industrijska Avtomatilca d.o.o. Grajski trg 15, SLO- 8360 Zuzemberk, Slovenia TEL: 07388-5240 FAX: 07388-5249

Oceania/Asia
AUSTRALIA SMC Pneumatics (Australia) Pty.Ltd. 14-18 Hudson Avenue Castle Hill NSW 2154, Australia TEL: 02-9354-8222 FAX: 02-9894-5719 NEW ZEALAND SMC Pneumatics (New Zealand) Ltd. 8C Sylvia Park Road Mt.Wellington Auckland, New Zealand TEL: 09-573-7007 FAX: 09-573-7002 TAIWAN SMC Pneumatics (Taiwan) Co.,Ltd. 17, Lane 205, Nansan Rd., Sec.2, Luzhu-Hsiang, Taoyuan-Hsien, TAIWAN TEL: 03-322-3443 FAX: 03-322-3387 HONG KONG SMC Pneumatics (Hong Kong) Ltd. 29/F, Clifford Centre, 778-784 Cheung, Sha Wan Road, Lai Chi Kok, Kowloon, Hong Kong TEL: 2744-0121 FAX: 2785-1314 SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. 89 Tuas Avenue 1, Jurong Singapore 639520 TEL: 6861-0888 FAX: 6861-1889 PHILIPPINES SHOKETSU SMC Corporation Unit 201 Common Goal Tower, Madrigal Business Park, Ayala Alabang Muntinlupa, Philippines TEL: 02-8090565 FAX: 02-8090586 MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd. Lot 36 Jalan Delima1/1, Subang Hi-Tech Industrial Park, Batu 3 40000 Shah Alam Selangor, Malaysia TEL: 03-56350590 FAX: 03-56350602 SOUTH KOREA SMC Pneumatics Korea Co., Ltd. Woolim e-BIZ Center (Room 1008), 170-5, Guro-Dong, Guro-Gu, Seoul, 152-050, South Korea TEL: 02-3219-0700 FAX: 02-3219-0702 CHINA SMC (China) Co., Ltd. 7 Wan Yuan St. Beijing Economic & Technological Development Zone 100176, China TEL: 010-67882111 FAX: 010-67881837 THAILAND SMC Thailand Ltd. 134/6 Moo 5, Tiwanon Road, Bangkadi, Amphur Muang, Patumthani 12000, Thailand TEL: 02-963-7099 FAX: 02-501-2937 INDIA SMC Pneumatics (India) Pvt. Ltd. D-107 to 112, Phase-2, Extension, Noida, Dist. Gautaim Budh Nagar, U.P. 201 305, India TEL: (0120)-4568730 FAX: 0120-4568933 INDONESIA (Distributor) P.T. Riyadi Putera Makmur Jalan Hayam Wuruk Komplek Glodok Jaya No. 27-28 Jakarta 11180 Indonesia TEL: 021-625 5548 FAX: 021-625 5888 PAKISTAN (Distributor) Jubilee Corporation First Floor Mercantile Centre, Newton Road Near Boulton Market P.O. Box 6165 Karachi 74000 Pakistan TEL: 021-243-9070/8449 FAX: 021-241-4589 ISRAEL (Distributor) Baccara Automation Control Kvutzat Geva 18915 Israel TEL: 04-653-5960 FAX: 04-653-1445 SAUDI ARABIA (Distributor) Assaggaff Trading Est. P.O. Box 3385 Al-Amir Majed Street, Jeddah-21471, Saudi Arabia TEL: 02-6761574 FAX: 02-6708173

SOUTH AFRICA (Distributor) Hyflo Southern Africa (Pty.) Ltd. P.O.Box 240 Paardeneiland 7420 South Africa TEL: 021-511-7021 FAX: 021-511-4456 EGYPT (Distributor) Saadani Trading & Ind. Services 15 Sebaai Street, Miami 21411 Alexandria, Egypt TEL: 3-548-50-34 FAX: 3-548-50-34

16-14-21

ZISE##-TFI72GB

Safety Instructions (continued)

Insert a noise filter (line noise filter, ferrite element or other element) between the switching regulator and pressure switch when analog output is used. Do not press the setting buttons with a sharp pointed object. Turn power on for 20 to 30 minutes before detecting fine pressure. Initial drift of about 0.5% occurs immediately after turning the power o n . This pressure sensor is for use with air only. Please contact SMC if the switch is to be used with other fluids.

Specification
ZSE40F (Compound pressure) Rated pressure range Operating pressure range/Set pressure range Withstand pressure kPa MPa Set pressure kgf/cm2 resolution Note 1) bar psi mmHg InHg Applicable fluid Power supply voltage Current consumption Switch output Repeatability Hysteresis Hysteresis mode Window comparator mode Response time (With anti-chattering function) Output short circuit protection Display Display accuracy Indicator light Analog output Auto shift input
Note 2)

ZSE40 (Vacuum preassure) 0.0 to -101.3 kPa 10.0 to -101.3 kPa 500kPa 0.1 __ 0.001 0.001

ISE40 (Positive preassure) 0.000 to 1.000 MPA -0.100 to 1.000 MPa 1.5 MPa __ 0.001 0.01 0.01 0.1 __ __

Installation & Maintenance Manual

Digital Pressure Switch

-100.0 to 100.0 kPa -100.0 to 100.0 kPa

Series ZSE40(F)/ISE40
EMC Directives 89/336/EEC
EN61000-6-2:2001 Electromagnetic Compatibility (EMC). Generic standards - lmmunity for industrial environments. EN55011 A1+A2:2001 Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical radio-frequency equipment and light industrial environments.

0.02

0.01 1 0.1 Air, Non-corrosive/Non-Flammable gas 10 to 24 VDC, Ripple (p-p) 10% or less 55mA or less NPN or PNP 2 outputs Max. load current: 80mA Max. applied voltage: 30 VDC(With NPN output) Residual voltage :1V or lees (With 80mA load current)

Safety Instructions
The Digital Pressure Switch and this manual contain essential information for the protection of users and others from possible injury and property damage and to ensure correct handling. Please check that you fully understand the definition of the following messages (signs) before going on to read the text, and always follow the instructions.

0.2% F.S digit or less Variable Fixed (3digits) note4) 2.5ms or less (with anti-chattering functio: 24ms, 192ms and 768ms selections Yes 3 1/2 digit LED display (Sampling cycle: 5times/sec.) 2% F.S 1 digit or less (at ambient temperature of 253C Green LED (OUT1: Lights when ON), Red LED (OUT2: Lights When ON) Output voltage: 1 to 5V Output voltage: 1 to 5V 2.5% F.S. or less (in rated pressure range) 5% F.S. or less (in rated pressure Linearity: 1% F.S. or less range) Linearity: 1% F.S. or less Output impedance: Approx. 1kW Output impedance: Approx. 1kW No-voltage input (Reed or solid state), input 5ms or more IP65 Note 6) Operating: 0 to 50 , Stored: -10 to 60 (No condensation or freezing) Operating/Stored: 35 to 85% RH (No condensation) 1000VAC for 1min. between lead wires and body 50M or more (at 500 VDC) between lead wires and body 10 to 500Hz at the smaller of amplitude 1.5mm or acceleration 98m/s2 in X, Y, Z directions for 2hrs. each (De-energized) 980m/s2 in X, Y, Z directions 3times each (De-energized) In a temperature range of 0 to 50 , 2% F.S. or less of pressure measured at 25 01: R1/8, M5x0.8, T1: NPT1/8, M5x0.8, W1: Rc1/8, WF1: G1/8 C4: With 4 One-touch fitting, C6: With 6 One-touch fitting, M5: M5 female threads 5-wire oil resistant heavy-duty cord (0.15mm2) 01/T1 types approx. 60g, W1 type approx. 80g, C4/C6/M5 types approx. 92g (Each including 0.6m lead wires)

For one-touch fitting type:

Do not apply unnecessary forces such as twisting, pulling, moment loads, etc. on fitting or tubing. When using a brand of tubing other than SMC, be careful of the tolerance of the tubes O.D. 1) Nylon tube 0.1mm 2) Soft nylon tube 0.1m 3) Polyurethane tube +0.15mm, -0.2mm

Note 3)

IMPORTANT MESSAGES
Read this manual and follow its instructions. Signal words such as WARNING, CAUTION and NOTE, will be followed by important safety information that must be carefully reviewed. Indicates a potentially hazardous situation which could result in death or serious injury if you do not follow instructions. Gives you helpful information.

Enclosure Ambient temperature range Environmental Ambient humidity range Withstand voltage resistance Insulation resistance Vibration resistance Impact resistance

Temperature characteristics Port size Lead wire Weight

Note 1) Equipped with unit switching function (Types without the unit switching function use SI units (kPa or MPa) only.) Note 2) For ZSE40 (F)/ISE40- -2262 Note 3) For ZSE40 (F)/ISE40- -3070 Note 4) For ZSE40F (compound pressure) with psi indication, this is 0.03 to 0.04 psi. Note 5) For ZSE40F (compound pressure) with psi indication, zero clear is in the range of Note 6) It is IP40 for X129.

0.01 psi.

Model Indication Method

Do not disassemble, modify (including change of printed circuit board) or repair.
An injury or failure can result.

Outline Dimensions (in mm)

Dimensions of Pressure Switch
ZSE40(F)/ISE40- 01 T1
30 20

ZSE40F

Nil : Standard products X129 : Electrical entry is small mold specification Option No symbol : None A : Bracket A B : Bracket B D : Bracket D E : Panel Mount Adapter F : Panel Mount Adapter + Front Face Cover Unit No symbol : Unit selection function (NOTE2) M : SI units only (NOTE3) No symbol: Lead wire Length 0.6m L : Lead wire Length 3m

ZSE40(F)/ISE40- C6
32.3 30 20

C4 M5

4 2-

.5

12.8

MPa
MPa

OUT1

OUT2

18.35

Lead wire lengt Lead wire lengt

600(3000)

600(3000)

Lead wire lengt

Fire, an explosion and corrosion can result. This pressure switch is not an explosion-proof type.

Atmospheric release port

7.8

12 .4

7.8

12 .4

30

2.6

15.2

30

NOTE
Follow the instructions given below when handling the pressure switch. Otherwise, the switch may be damaged or may fail, thereby resulting in malfunction. Do not drop, bring into collision with other objects or apply excessive shock to the unit (980m/s2 or more). Do not pull the lead wire with force or lift the Pressure switch by holding the lead wire. (Pulling strength less than 49N) Do not insert wire or other articles into the pressure port. Do not use with inflammable gas or liquid. Do not use in place which oil or chemical splashes may occur. In case the unit is to be placed at a location where it is exposed to water and dust, insert an air tube to the air-relieving port. (Refer to Installation ) Connect wires and cables correctly. Do not perform wiring while power is on. Do not wire with power cable or high-voltage cable in the same wire route. Connect Terminal FG to ground when using a switching regulator obtained on the commercial market.

2 .5

2.6

2.5

Output 22 : NPN Open Collector 2 Output s + Analog Output 30 : NPN Open Collector 2 Outputs + Auto Shift Input *62 : PNP Open Collector 2 Output s + Analog Output *70 : PNP Open Collector 2 Outputs + Auto Shift Input Port size 01 : R1/8 (M5 0.8, with M5 female threads) T1 : NPT1/8 (M5 0.8, with M5 female threads) W1: Rc1/8 *WF1: G1/8 *C4: With 4 One-touch fitting *C6: With 6 One-touch fitting *M5: M5 0.8 (female threads) Pressure Range ZSE40F: Compound Pressure. -100.0 to 100.0kPa ZSE40: Vacuum pressure. 10.0 to -101.3kPa ISE40: Positive pressure. -0.100 to 1.000MPa NOTE 1: Selection with *mark are options. NOTE 2: The new Measurement Law prohibits use in Japan of pressure switches with a unit selection function. NOTE 3: Fixed unit for positive pressure is : MPa for vacuum pressure is : kPa for compound pressure is : kPa

1 5 .2

1 0 .7

4 .5

10.7

43

18.35

Do not operate in atmosphere of inflammable, an explosive or corrosive gas.

widWi 1 thdth ac 2 ac ros ross fla s fts la

SET

ts

30

OUT1

OUT2

19

Atmospheric Atmospheric release release portport

For -M5

01:R1/8 T1:NPT1/8

1.5

14

12

One-touch fitting 4,6

8.5

6.4

2-M8X0.5 thread depth 4

M50X8 thread depth 5

ZSE40(F)/ISE4030

W1 WF1

ZSE40(F)/ISE40- - (L)-M- 129

2-M4X0.7 thread depth 4
20 W1:Rc1/8 WF1:G1/8 30

* it is IP40
20

M5X0.8 thread Depth5

MPa

MPa

30

20

OUT1

OUT2

129
OUT1 OUT2

30

19

600(3000)

Lead wire lengt

600(3000)

Lead wire lengt

7.8

12

.4

12

7.8

.4

15.2

30

15.2

10.7

42

10.7

2.6

2.5

4.5

01:R1/8 T1:NPT1/8

12

W1:Rc1/8 WF1:G1/8

1.5

14

30

2.6

2.5

wid

th

Atmospheric release port

18.35

Atmospheric release port

1 ac 2 ros s

6.4

10.55

6.4

5 6.

2-M3X0.5 thread depth 4

fla

SET

20

25.4

SET

6.4

44.3

Fire, malfunction or switch damage can result.

30

20

22.15

28.15

Do not operate outside of the specification range.

M5X0.8 thread Depth5

SET

ts

ZISE##-TFI72GB

Names and Functions of Individual Parts

Pressure switch
Output (OUT1) Lamp (Green): Lit when OUT1 is ON. Output (OUT2) Lamp (Red): Lit when OUT2 is ON. LED Display: Displays a flow rate, set mode status, and error code. Button (UP) : Selects a mode and increases a set ON/OFF value. Button (DOWN) : Selects a mode and decreases a set ON/OFF value. Button (SET): Changes the mode and sets a set value.

Installation
Air tube attachment
When the pressure switch is used in a place where water and dust splashes may occur, insert tube in the air-relieving port, and provide piping to a safe position to protect the air-relieving port from water and dust. See the figure below.

Installation (continued)

Internal Circuit and Wiring

Output Specification
22 NPN Open Collector Output 2 Outputs Max. 30V, 80mA Residual voltage 1V or less Analog Output 1 to 5V Output Impedance : Approx.1k
DC (+) Brown Analog Output Gray OUT1 Black OUT2 White DC(-) Blue Load
+ _

Mounting with Panel mount adapter

Front face protective cover (Option Selected)

Main Circuit

12 to 24VDC

Panel Air-relieving port

LED Display Output (OUT1) Lamp (Green) Button (UP)

SETButton

Piping port To the safe position to keep from water and dust.
Concerning the tube, insert it in the air-relieving port at the root. SMC TU0425 (polyurethane, O.D4, I.D2.5) is a suitable tubing.

Lead Wire

Panel mount adapter A

(SET)

Panel mount adapter B

Output (OUT2) Lamp (Red) Button (DOWN)

Before you mount a flow switch, read SAFETY and Installation described in this chapter carefully to obtain safe and correct measurement.
36 +0.5 0

36 +0.5 0

Options
Main Circuit

Options
Bracket A : ZS-24-A with set screws M3 5L (2pcs) Bracket D : ZS-24-D with set screws M3 5L (2pcs) Panel mount adapter :ZS-22-A Panel mount adapter :ZS-24-C (with front face protective cover) Bracket B : ZS-24-B

Mount the optional bracket and panel mount adapter to the Pressure switch. When the Pressure switch is to be placed at a location where it is exposed to water and dust, insert an optional air tube (O.D 4, I.D 2.5) to the air-relieving port of Pressure switch. (Refer to the air tube attaching above)

Panel mount adapter: ZS-22-A (Panel mount adapter A and B included) Panel mount adapter: ZS-24-C (with front face protective cover)

Panel Thickness 1 to 3.2mm

70 AUTO SHIFT Input Voltage Free Contact. PNP Open Collector Output 2 Outputs Max. 80mA Residual voltage 1V or less

DC (+) Brown Analog Output Gray OUT1 Black OUT2 White Load DC(-) Blue
+ _

Load 12 to 24VDC Load

Mounting

62 PNP Open Collector Output 2 Outputs Max. 80mA Residual voltage 1V or less Analog Output 1 to 5V Output Impedance : Approx.1k

DC (+) Brown Analog Output Gray OUT1 Black OUT2 White Load DC(-) Blue

Load
+ _

Air tube

30 AUTO SHIFT Input Voltage Free Contact. NPN Open Collector Output 2 Outputs Max. 30V, 80mA Residual voltage 1V or less

DC (+) Brown Analog Output Gray OUT1 Black OUT2 White DC(-) Blue Main Circuit Load
+ 12 to _

Load 24VDC 12 to 24VDC

Installation
Piping
If a pressure port is connected with a hexagon socket head plug and fitting, hold the pressure port with 12mm spanner at its width across flat and tighten at torque of 8.8Nm or less. -W1, -WF1 type can be disconnected from a pressure port base and have different pressure channel by changing its mounting direction.

Mounting with bracket

When mounting a bracket on -01, -T1 and -W1, -WF1 type, SUS cross recessed round head screw M3 5L (2pcs) are used. The tightening torque to the screw should be 0.98Nm or less. When mounting a bracket on -C4,-C6,-M5,-W1 and -WF1 type,SUS cross recessed round head screw less M4 5L (2pcs) are used. The tightening torque to the screws should be 0.98Nm or less.

Connection
Make connection after turning the power off. Install the lead wire separately from the route for power cable or highvoltage cable. Otherwise, malfunction may potentially result due to noise. Be sure to ground Terminal FG when using a switching regulator obtained on the commercial market. If the analog output is connected to a switching regulator obtained on the market, switching noise will be superimposed and product specification can no longer be met. This can be prevented by inserting a noise filter, such as a line noise filter and a ferrite element, between the switching regulator and the pressure switch, or by using a series power supply instead of a switching regulator.

-01,-T1

-C4,-C6,-M5

-01,-T1

-C4,-C6,-M5
MPa
OUT1

SET

OUT2

Spanner Screw M3X5L

Screw M4X5L

-W1,-WF1
Spanner

-W1,-WF1
MPa
OUT1

SET

OUT2

Spanner Screw M4X5L Screw M4X5L

9 10

19

Spanner
15 30

20 13

.5 R10
20 43.5 29
20

30

20

40

.25 2 R2

13

Bracket A (Type ZS-24-A)

9 10 30

4.5

12.1
35 15

Bracket B (Type ZS-24-B)

Bracket D (Type ZS-24-D)

40

R2.25

4.5

55

30

55

Main Circuit

2 4. 3-

ZISE##-TFI72GB

Setting
Setting Procedure
Measurement Mode Initialize
Set output mode and response time

Pressure setting mode

Manual
Manually set a set value of the pressure switch. The output method is also set in accordance with the value set manually. Set the output method while referring to the output method described below. Non-reverse 1. Selection of OUT1 setting mode Value output mode Press the button during the Measurement mode. [P_1] and the Reverse Value output mode current set value will display alternately. (When the Reverse Output mode is selected in initialization, [n_1] and the set value will display alternately.) 2. Selection of set value of [P_1] Press the button to increase the set value or the button to decrease the set value. 3. Set up of [P_1] and move to [P_2] setting mode Press the button to set the set value and to move to the setting mode for [P_2] ([n_2] in the Reverse Output mode). [P_2] and the set value will display alternately. (When the Reverse Output mode is selected in initialization, [n_2] and the set value will be displayed alternately.) 4. Selection of set value of [P_2] Press the button to increase the set value or the button to decrease the set value. 5. Set up of [P_2] and move to OUT2 setting mode Press the button to set the set value and to move to the setting mode for OUT2. Set the set value as in OUT1. [P_3] or [P_4] and the set value will be displayed alternately. (When the Reverse Output mode is selected in initialization, [n_3] or [n_4] and the set value will be displayed alternately.) 6. Completion of a set up Completing settings for [P_1] to [P_4] ([n_1] to [n_4] in the Reverse Output mode) will finish pressure setting and return to the Measurement mode. *For the Model with Auto shift function, the mode will move to display mode of compensation value. Refer to the section of Auto shift function.

Output Method
Four output methods can be selected by selecting an output mode and by combining large and small set values of OUT1 and OUT2. One of these four output methods can be selected for each output. OUT1 and OUT2 can be set independently. One-digit flow rate conversion will be a minimum set unit. See the specification for the minimum set units. When setting in the Auto Presetting mode, the Hysteresis mode will be set automatically. In the Window Comparator mode, leave between [P_1] and [P_2] or between [n_1] and [n_2] a span of more than seven digits. Hysteresis in this case will be three digits fixed. The following is given using OUT1 as an example. The descriptions for OUT2 are the same as those for OUT1, under the conditions that [n_1] and [n_2] should be replaced by [n_3] and [n_4] and [P_1] and [P_2] should be replaced by [P_3] and [P_4].

Other Functions
Auto shift function
When the source pressure fluctuates too much, the pressure switch may not be able to operate normally. Auto shift is provided to compensate for the fluctuation of the source pressure. While measured pressure becomes the standard pressure value when auto shift input is received, this function corrects the set value [P_1] or [n_1] and [P_2] or [n_2] of switch OUT 1, and the set value [P_3] or [n_3] and [P_4] or [n_4] of switch OUT 2.

Pressure Setting
Input a set value for pressure to perform switch output.

Measurement Mode
Detects pressure, displays values and performs switching. Other functions such as zero clear can also be set if necessary.

With Auto Shift

Set auto shift input as Lo at the time the pressure source changes, in order to memorize the pressure change and to correct the pressure set value, so that a correct decision emerges.
Normal pressure Lower pressure Increase pressure Source Source Source Pressure Switch OUT 1 or 2
P1 P2 ON OFF

Initialize
Press and hold the button longer than two seconds. Release the button when [1no] is displayed and initialization can begin. When the units specification of model indication is M, the SI units will be fixed. If no symbol is supplied, unit is displayed [PA]. Refer to Selecting Indication Unit. for details.

Selecting Indication Unit

If the unit specification of the model indication is without M The indication unit can be selected freely. Pressing the or button will change the unit and will automatically convert set values. The units will change in the following order : PA GF bAr PSi inH mmH For Compound Pressure, Vacuum pressure Pa kgf/cm2 bar psi inchHg mmHg

1. Output Mode Setting

Two output modes are available, namely, the Reverse Output mode and Non-Reverse Output mode. The desired output mode can be set for switch output. The output mode currently selected will be displayed. 1) First, the output mode for OUT1 is set. OUT1 Press button or button to select nonreverse output mode or reverse output mode. Non-reverse output mode Set a mode with the button. [1no] means non-reverse output mode and [1nc] means reverse output mode. Reverse output mode

5ms or more
Hi

10ms or less

Auto shift input

Lo

For Positive Pressure MPa Press the kgf/cm2 bar psi

Response time of switch output at auto shift input

button to set and to move on to Output mode setting.

Auto Preset Setting

2) Then, select non-reverse output mode or reverse output mode for OUT2 by button or button similarly to OUT1. Set a mode with the button. [2no] means non-reverse output mode and [2nc] reverse output mode. Press the button to move on to setting a desired response time. When auto preset is selected in Initialize, this function stores in the memory a measurement pressure as a reference value. The set value of switch is automatically set to an optimum value by repeating absorption and nonabsorption several times with a sample which is to be set up. 1. Selection of OUT1 auto preset mode Press the button to set pressure setting for OUT1 to auto preset. Display will switch to [API]. (When OUT1 setting is not necessary, press button and button simultaneously.) 2. Preparation of unit for OUT1 Prepare a unit for which pressure for OUT1 is to be set. 3. Selection of [A1L] and pressure setting When the button is pressed, [A1L] will flash. Operate the system so that the pressure changes. 4. Set up of OUT1 auto preset value and move to OUT2 auto preset mode When the button is pressed, the pressure is automatically read and set for [P_1],[P_2] ([n_1],[n_2] in Reverse mode). Display will switch to [AP2]. (When OUT2 setting is not necessary, press button and button simultaneously.) 5. Preparation of unit for OUT2 and pressure setting Prepare a unit for which pressure for OUT2 is to be set. Set the set value of OUT2 as in OUT1. [A2L] will flash. 6. Set up of OUT2 auto preset value Press the button to set the set value of [P_3],[P_4] ([n_3],[n_4] in Reverse mode), and auto preset mode is finished. The mode will return to the Measurement mode.
A pressure setting value in auto preset is as follows in non-reverse output mode with OUT1. (P_1,2 is n_1,2 in reverse output mode with OUT1.) P_1= A(AB) /4 A=maximum pressure value P_2= B+(AB) /4 B=minimum pressure value For OUT2 set-up, above P_1,2 and n_1,2 become P_3,4 and n_3,4 respectively.

Hysteresis Mode Switch Output Hysteresis (H)

P_1 P_2
ON OFF

Conditions and explanations for auto shift function

Keep constant pressure for 5ms or more from the close signal of auto shift input. At auto shift input, display indicates [ooo] for approx.1sec. Pressure value at that time is memorized as corrected value [C_5]. With corrected value which is memorized, set value [P_1] to [P_4] or [n_1] to [n_4] are compensated. The span is 10ms or less until the switch output operates after auto shift input. When the corrected set value exceeds the accepted set range with auto shift input, the corrected value is not memorized. When exceeding the high limit the display indicates [UUU], and when exceeding the low limit the display indicates [LLL]. When completing the pressure setting of OUT2, the corrected value and [C_5] will be displayed alternately. Press the button to set and return to Measurement mode. The Corrected value [C_5] after auto shift input setting, will be lost if the power is dis-connected, and is reset to zero (Initial value) when the power is re-supplied. Note: There is No EEprom in the memory for the corrected value.

P_2

P_1

Press.

Non-Reverse Output Mode (When the product is shipped)

P_1 P_2

2. Response Time Setting

The response time for switch output can be set. Setting of the response time prevents chattering of the output. The response time currently set will be displayed. Select the desired response time by pressing the or button. [2.5] [24] [192] [768] Press the button to set and to move to setting of Pressure setting mode.

Switch Output Hysteresis (H)

ON OFF

P_1

P_2

Press.

Output

Hysteresis Mode Switch Output Hysteresis (H)

n_1 n_2
ON OFF

3. Pressure setting
There are two methods for pressure set-up : manual and Manual auto preset, either one of which can be selected. The auto preset is provided for an automatic optimum set-up by using a sample for when the pressure switch is used Auto preset to check absorption. The operation mode currently selected is displayed. Press button or button to select the set-up method to be used. [n An] (manual set-up) By pressing the [AUt] (auto preset)

n_2

n_1

Press.

Reverse Output Mode

Window Comparator Mode

Switch Output Switch Output Hysteresis (H)

Using with auto shift input, accepted set range is as follows:Set pressure range For compound -100.0 to 100.0 kPa 10.0 to -101.3 kPa -0.100 to 1.000 MPa For vacuum For positive Accepted set range -100.0 to 100.0 kPa -101.3 to 101.3 kPa -1.000 to 1.000 MPa

n_1

n_2

ON OFF

n_1

n_2 Press.

button, the control returns to measuring mode.

ZISE##-TFI72GB

Other Functions (continued)

Peak and Bottom Hold Display Function

Maximum and minimum values are always detected and updated during measurement. Displayed values can be held. For peak hold, Press and hold the button for longer than one second to hold the maximum pressure value. The display will flash. To reset holding, press and hold the button for more than one second. The display will return to measurement mode. For bottom hold, Press and hold the button for longer than one second to hold the minimum pressure value. The display will flash. To reset holding, press and hold the button for more than one second. The display will return to measurement mode.

Key Lock Function

This function prevents errors such as changing a set value by mistake.

Lock
Press and hold the button longer than four seconds, Release the button when [UnL] is displayed. Press the button to set the display to [LoC] Press the button to return to the Measurement mode.

Unlock
Press and hold the button longer than four seconds. Release the finger off the button when [LoC] is displayed. Press the button to change the display to [unL] Press the button to return to the Measurement mode.

Zero Clear Function

The displayed value can be adjusted to zero when pressure to be measured is within 70digits of the atmospheric pressure. This function is useful because it enables the detection of pressure fluctuations larger than a certain value without being influenced by fluctuations of source pressure. Press and hold the and buttons simultaneously to reset to 0 on the display. and return to Measurement mode automatically.

Error Display Function

This function displays error location and nature when a problem or an error occurs. Error name Display of error Over OUT1 current error OUT2 Contents
Over 80mA load current is flowing to the switch output.

Disposition
Turn the power off and remove the cause of the over-current, Then turn the power on.

Residual pressure error

Performing zero reset, the following pressure applied to ambient pressure. After changing the ISE40: Over 0.071MPa applied pressure into ZSE40(F): Over 7.1kPa ambient pressure, *After 3 sec., measurement mode re-perform zero reset. recovers automatically. Pressure outside of high limit of Reset applied set pressure range is applied. pressure into within Pressure outside of low limit of set pressure range. set pressure range is applied. Re-set up the pressure set value so that the corrected set value which added the measurement Corrected set value exceeds low pressure value with auto limit of the accepted set range. shift signal to the pressure *After 1 sec., measurement mode set value does not exceed the accepted set range. recovers automatically. Internal data error causes this display. Corrected set value exceeds high limit of the accepted set range. *After 1 sec., measurement mode recovers automatically.

Applied pressure error

Auto shift error

To enquire about the product, please contact the following.

URL http : // www.smcworld.com

Phone
AUSTRIA / (43) 2262-62 280 ITALY / (39) 02-92711 BELGIUM / (32) 3-355 1464 NETHERLANDS / (31) 20-531 8888 CZECH REP. / (420) 5-414 24611 NORWAY / (47) 67 12 90 20 DENMARK / (45) 70 25 29 00 POLAND / (48) 22-548 50 85 FINLAND / (358) 9-859 580 PORTUGAL / (351) 2 610 89 22 FRANCE / (33) 1-64 76 1000 SPAIN / (34) 945-18 4100 GERMANY / (49) 6103 4020 SWEDEN / (46) 8-603 0700 GREECE / (30) 1- 342 6076 SWITZERLAND / (41) 52-396 3131 HUNGARY / (36) 1-371 1343 TURKEY / (90) 212 221 1512 IRELAND / (353) 1-403 9000 UNITED KINGDOM / (44) 1908-56 3888

System error

Turn off the power, Internal data error causes this display. and turn on again. If resetting fails, an by Internal data error causes this display. investigation SMC is required. Internal data error causes this display.