ABB RTU560 and Modules

PSN-PX 10.11.
2010
RTU560/RTU211 Modules
1KGT 150 648 V1.02
ABB Group February 18, 2012 | Slide 1
Modules Contents
RTU560 rack solutions Subracks CMUs I/Os Communication modules Auxiliary RTU560/RTU211 DIN rail solutions CMUs I/Os Communication modules Auxiliary RTU560E
Modules RTU560 rack solution

Subracks CMUs I/Os Communication modules Auxiliary
560CSR01 Available for wall mounting and swing frame Supports redundant power supplies Up to 8 communication modules Expansion slot for 560BCU01 Real time clocks 560RTC01/02/03 Network modules 560NUS04/12 No I/O module

560CSR01
560PSU02 24 V 5V 560PSU02 24 V 5V
NCC(s)
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560BCU01
ALR
WRN
E1
E1 E2
E1 E2
E1 E2 SEB
TSI TSO
UE + UE PE ON
UE + UE PE A ON B OFF OFF E 2 B E 2 B E 2 B E 2 E 1 A E 1 A E 1 A E 1
E2
1...16 serial lines or Ethernet links
560CSR01 System bus Distance < 2m 560CSR01 (opt.)

560PSU02 24 V 5V 560PSU02 24 V 5V
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560BCU01
ALR
WRN
E1
E1 E2
E1 E2
E1 E2 SEB
TSI TSO
UE + UE PE ON
UE + UE PE A ON B OFF OFF E 2 B E 2 B E 2 B E 2 E 1 A E 1 A E 1 A E 1
E2
1... 32 subdevice lines (serial or Ethernet) with 1 32 IEDs per subdevice line
IEDs

560MPR03 & 560SFR02 Available for wall mounting (560MPR03) and swing frame (560SFR02) Supports 1 or 2 power supply units (560PSU01/02) Up to 8 units 560CMU05 (up to 5,000 data points) or 560CMU02R0002 are supported Solely CMU rack with 560CMU02 and 560CMU05 Mixed configurations with CMU and I/O Mixed configurations with 560CMU05 and 560CMU02 (limited to 750 data points in the RTU)
Redundant power supply, 17 slots
Single power supply, 18 slots


23ET24
23ET24 and 23TP22 23TP22 version for mounting plate mounting 23ET24 version for swing frame mounting 1 slot for power supply (560PSU01/02) 19 general purpose slots All rack mounted I/O modules Real time clocks 560RTC01/02/03 Up to 2 communication modules Communication media interfaces Used as
Basic rack I/O extension rack
23TP22

560MPR01 1 or 2 Slots for 560CMU02 or 560CMU05 Up to 8 slots for I/O modules 24 V DC external power supply Extension connector for I/O bus (extension rack, I/O modules 110/220 V DC) Alarm and warning contact output Separate input for process voltage (48 60 V DC) Power distribution for monitoring and command voltage 23BA22 configurable for 1,5 pole command outputs Screw connectors, access from front

560BCU01 R0001 Bus Connection Unit for 560 CSR 01 Connecting extension communication rack Alarm and warning contacts Minute pulse in- and output 560BCU02 R0001 Bus Connection Unit for 23 TP 22 Alarm and warning contacts Minute pulse in- and output 560BCU03 R0002 Bus Connection Unit for 23 ET 24 Alarm and warning contacts Minute pulse in- and output

560BCU04 R0001 Bus Connection Unit for 560MPR03/23TP22 Basic board for extension of 2 units 560CMU0x Alarm and warning contacts Minute pulse in- and output 560BCU04 R0002 Bus Connection Unit for 560MPR03 Extension kit for 10 additional 560CMU0x Alarm and warning contacts Minute pulse in- and output

560BCU05 R0001 Bus Connection Unit for 560SFR02/23ET24 Basic board for extension of 2 units 560CMU0x Alarm and warning contacts Minute pulse in- and output 560BCU05 R0002 Bus Connection Unit for 560SFR02 Extension kit for 10 additional 560CMU0x Alarm and warning contacts Minute pulse in- and output

560CMU05 R0001
560CMU05 R0002
560CMU02 R0001
560CMU02 R0002
Serial interfaces Ethernet interfaces Number of data points
4x RS232 or RS485 2x 10/100 Base T Up to 10,000 data points (depending on configuration)
4x RS232 or RS485 2x 10/100 Base T Up to 10,000 data points (depending on configuration) Yes
2x RS232, 1x RS485 1x 10/100 Base T
2x RS232 or RS485 2x 10/100 Base T
Up to 750 data points Up to 750 data points
Support of Multi- Yes CMU
No
Yes

560CMU05 R0001 and R0002 Interfaces

4 serial interfaces (RS232C or RS485) 2 Ethernet ports (10/100BaseT) for communication to Host systems and/or Subordinated devices and/or RTU I/O
CPU
AMD ELAN520 CPU @133MHz 128 MB flash memory 64 MB RAM
Web server for diagnosis and maintenance via Ethernet ports PLC capable Bit protocols (Hitachi, Conitel) are supported only by 560CMU05 R0002

560CMU02 R0001 Interfaces

3 serial interfaces (2x RS232, 1x RS485) 1x Ethernet 10/100 BaseT 1x IO Bus (RS485, on backside)
CPU
Only one slot width Usable in single CMU configurations Maximum of 750 data points

560CMU02 R0002 Interfaces

2 serial interfaces (RS232 or RS485) 2x Ethernet 10/100 BaseT 1x IO Bus (RS485, on backside)
CPU
Only one slot width Usable in multiple CMU configurations Maximum of 750 data points
Modules Rack I/O modules - Overview

Binary input 23BE23 16 inputs 24 60 VDC / 2mA
Binary output 23BA20/22 24 60 VDC / 2A
Analog input 23AE23 0...20 VDC / 2 / 5 / 10 / 20 / 40mA
Analog output 23AA21 2.5 / 5 / 10 / 20mA or 4...20mA

Binary input board 23BE23 16 binary input channels One module for all types of binary input signals ( single indications, double point indications, digital measured values, counters) Galvanic insulation by optocouplers Input voltage 24...60 VDC, LED's for signalization of input channels

Binary output board 23BA20 16 binary relay output channels One module for all types of binary output signals (single commands, double point commands, setpoint commands) Galvanic insulation by relays Output voltage 24...60 VDC Switching capacity: 40 VA (L/R=30ms) @ 60 VDC Continuous current: 2A

Command Output monitoring board 23BA22 Usage in combination with 23BA20 1 out of n check Supervision of up to 32 different relay types Galvanic isolation of the check circuit Suppression of line frequency during measuring Monitoring of output duration and reset in case of fault Monitoring of switching voltage before and during the command output

Analog input board 23AE23 8 differential inputs Input current 2 mA, 5 mA, 10 mA, 20 mA, 40mA Input voltage 2 VDC, 0...20 VDC 12 bit + sign = 4096 steps Occupies one slots in RTU560 subrack Low-pass filter Over voltage protection

Analog output board 23AA21 2 channels Output current 2.5 mA, 5 mA, +-10 mA, 20 mA or 4...20mA 11 bit + sign Occupies one slots in RTU560 subrack

Analog line modems 23WT23/24/25 5/24 VDC
Serial optical interfaces Ethernet and optical switches 23OK24 560NUS04/12 unmanaged 560NMS24/34 managed/DSL

Modem 23WT23 FSK modem for voice band range (300-2400 Hz) according to CCITT V.23 2- or 4-wire lines, duplex or half duplex Baudrate 1200 bit/s Adjustable by jumpers Point to point or multidrop configurations, in multidrop configurations up to 10 remote station in one line Disconnect test sockets on front side Only one slot necessary R0001: 5 VDC, R0002: 24 VDC

Modem 23WT24 FSK modem for wide band range (300-18000 Hz) 2- or 4-wire lines, duplex or half duplex Baudrate: 9600 Baud Distances up to 20 km, Point to point Distances up to 10 km, multi-drop configuration Disconnect test sockets on front side Only one slot necessary

Modem 23WT25
FSK modem in voice band range (3002400Hz) according to CCITT Variants: R0001: supply voltage 5 VDC R0002: supply voltage 24 VDC 2- or 4-wire lines, duplex or half duplex Baudrate 50 bit/s if 24-channel-CCITTraster is used, up to 2400 bit/s if one channel is used Digital signal processor (DSP) for conversion of binary information to voice band and vice versa Point to point or multi-drop configurations, in multi-drop configurations carrier can be switched off Disconnect test sockets on front side

Optical coupler 23OK24 Optic connection of extension racks in star or line configuration Optic connection of SPA bus devices point to point or loop Optic connection of protection devices according IEC 60870-5-103 Glass fiber optic wave length 820 nm ST connector (BFOC 2,5) Cable length up to 2600 m

4 port unmanaged local switch 560NUS04 4 fast Ethernet 10/100 BaseT ports for LAN port multiplication Additional interfaces for diagnosis and LAN/WAN communication Unmanaged Auto negotiation 10/100Mbps Automatic Cross over detection Only for linear networks (no ring configuration) No STP/ RSTP supported No additional power supply required Plug and play no configuration required

4 port switch with 2 x FX 560NUS12 2 fast Ethernet 10/100 BaseT ports 2 SFP cages for fiber optical interfaces Unmanaged Auto negotiation 10/100Mbps Automatic cross over detection Different SFPs
560NFO13: mono-mode fiber, up to 15 km 560NFO15: mono-mode fiber, up to 40 km 560NFO85: multi-mode fiber, up to 2 km
Only for linear networks No STP/RSTP supported Media converter to optical Ethernet Plug and play no configuration required

4 port switch with 2 x DSL 560NMS24 SDSL interface (Symmetric Digital Subscriber Line) 4 x fast Ethernet RJ45 ports 2 DSL WAN ports for copper Bandwidth from 192kbit/s up to 6Mbit/s Automatic through-connection in case of power cut Managed switch Ring configuration possible NMS34 with 1 DSL port

Power supply units 560PSU01/02
Real time clocks 560RTC01/02/03

Power supply unit 560PSU01 Input: 24...60 VDC (R0001) or 110...220 VDC (R0002) Output total 44 W, 5 VDC: 0.2 A ...5.5 A and 24 VDC: 0...0.7 A 1 LED for 5V, 1 LED for 24 V signalization Electronic power limitation, short circuit proof, controlled load balancing Alarm indication relay in case of failure

Power supply unit 560PSU02 Input: 48...220 VDC Output total 80 W, 5 VDC: 0 15 A and 24 VDC: 0...0.7 A 1 LED for 5V, 1 LED for 24 V signalization Electronic power limitation, short circuit proof, controlled load balancing Alarm indication relay in case of failure Stipulated for redundant operation

Real time clock 560RTC01/02/03 560RTC01: designed for GPS receiving 560RTC02: designed for long-wave DCF 77 transmitter receiving 560RTC03: IRIG-B time codes
IRIG-B123 IRIG-B122 AFNOR NFS 87-500 IRIG-B003 IRIG-B002 AFNOR NFS 87-500 (DC)
Modules RTU560/RTU211 DIN rail solution

Technical data RTU560 for DIN rail Technical data RTU211 for DIN rail CMUs I/Os Communication modules Auxiliary
560CMG10
560CIG10
Serial interfaces Ethernet 10/100 BaseT Integrated I/Os
3 1 16 binary inputs 8 binary outputs 8 analog inputs (mA) Binary inputs/outputs Analogue inputs/outputs Direct analog inputs Optional: fault current detection 204 x 105 x 55 mm 230 x 150 x 84 mm
Extension I/O modules Dimensions WxHxD

DIN rail RTU211 23CM61 560CMU01
Serial interfaces Ethernet 10/100 BaseT Integrated I/Os
1/4 0 16 binary inputs 8 binary outputs
3 1 Up to 4 of the following modules: 16 binary inputs 8 binary outputs 6 analog inputs (mA) 2 analog outputs 6 temperature sensors Binary inputs/outputs Analog inputs/outputs Direct analog inputs Optional: Fault current detection (181 741) x 116 x 81 mm Depending on integrated I/Os
Extension I/O modules
Binary inputs/outputs Analog inputs/outputs
Dimensions WxHxD
(290 400) x 116 x 81 mm

23CM61 512 kByte flash memory 256 kByte RAM 4 x RS232 ports RP570 communication protocols IEC 60870-5-101 or DNP3 communication protocols Built-in Local Automation Function (LAF) Monitoring of system power Integrated alarm relay 16 binary inputs 8 binary outputs 6 analog inputs 1 out of n check

RTU211 based on 560CMU01 560CMU01

3 serial interfaces 1 ethernet interface
Up to 4 of the following I/O modules:

16 binary inputs 8 binary outputs 6 analog inputs (mA) 2 analog outputs 6 temperature sensors
560PSU10
Total output of approx. 38 W, split to: + 5 V DC and 1 A = 5 Watt + 15 V DC and 0.5 A = 7.5 Watt 15 V DC and 0.5 A = 7.5 Watt + 18 V DC and 1A = 18 W

Binary input 23BI61 16 inputs 24/ 48/ 60 VDC
Binary output 23BO62/63 3A @ 110 VDC / 3A
Analog input 23AI60 Analog inputs mA DC
Analog output 23AO60 Analog output mA DC
23BE40 23BA40 560CVT02 16 inputs 110/ 220/250 VDC 50 VA (L/R=40ms) @ 220 VDC / 8A Analog inputs A/V AC
23BE50 64 inputs 24/ 48/ 60 VDC
560CVT10 Analog inputs

Binary input 23BI61 16 binary inputs for single or double indication, digital measurands, pulse counter R0001: 24 R0002: 60 48 VDC 110 VDC
Grouped with common return per 8 inputs One LED per input 1 ms time resolution Length 105 mm Housing should be ordered separately

Direct process-interface 23BE40 16 binary input channels Input Voltage

110 VDC: 23BE40 R0011 220 VDC: 23BE40 R0012
Inputs without common return Galvanic insulation by optocouplers Input current 1,5 mA (chopped) Oxide film break function for 8 inputs LEDs for signalization of input channels Power supply: 24 Vdc

64 binary input module 23BE50 64 binary inputs

Input range: 24 60 VDC Input functions as 23BE23
Groups with common return per 16 inputs Galvanic insulation by optical couplers LEDs for signalization of each input channel Power supply: 24 VDC Usable without additional terminals

Binary output 23BO62 8 binary relay outputs for 1, 1,5 or 2 pole commands Isolated outputs One LED per output High switching capacity: 3A @ 110 VDC Continuous current: 3A Length 140 mm Housing should be ordered separately

1 out of n check 23BO63 1 out of n supervision in combination with 23BO62 High switching capacity up to 110 VDC, 3 A Length 70 mm Housing should be ordered separately

Direct process-interface 23BA40 16 binary relay output channels Outputs without common return (23BA40 R0011) Galvanic insulation by relays Switching voltage max. 250 VDC/AC Switching capacity: 50 VA (L/R=40ms) @ 220 VDC Continuous current: 8A

Analog input 23AI60 6 analog inputs Resolution: 11 bit +sign Accuracy class: 0,25 Ranges: 5mA, 10 mA, +20 mA, 4 20 mA, VDC, 10VDC Length: 70 mm Housing should be ordered separately

Direct transducer interface 560CVT02 3 voltage inputs 110 VAC

110 VAC: 560CVT02 R000x (for measurement with voltage transformers) 230 VAC: 560CVT02 R001x (for direct voltage measurement at the low voltage side)
3 Current Inputs
1A: 560CVT02 R00x1 5A: 560CVT02 R00x5
Accuracy: 0,2% Calculated values:

Active, reactive, apparent power Active, reactive energy Power factor Frequency Harmonic distortion (THD)
Integrated in RTU560 engineering


Direct transducer interface 560CVT10 3 current inputs

R0011: 1A R0015: 5A
3 voltage inputs max. 300V Accuracy up to 0.2% Low input burden

Voltage 0.15VA at 300 V Current 0.2 VA of rating
Over Current Detection
Saturation
Phase x Current
Over Current detected
OCx_FV
Time
Additional fault current measurement up to 20 x line Over current detection Total harmonic distortion (THD) PLC applications for voltage dip detection available Power supply: 24V DC ( 20%) MODBUS interface Integrated in RTU560 engineering

Analog output 23AO60 2 analog outputs for set points Resolution: 11 bit +sign Accuracy class: 0,25 Ranges: 2,5 mA, 5mA, 10 m, 20 mA, 4 20 mA, 1 VDC, 10VDC Length: 105 mm Housing should be ordered separately

Analog line modems 560FSM10/11 18 72 VDC
Serial optical interfaces 560FOC40 18...30VDC 560FOC80 5 VDC 23SC60 R008 glass fiber R009 plastic fiber
ABB 560FOC80

Modem 560FSM10 and 560FSM11 560FSM10

V.23 modem Functionality comparable to 23WT23 Power supply: 18 72 VDC
560FSM11 R0001
9600 baud modem Functionality comparable to 23WT24 Power supply: 18..72 VDC

Serial optical interface 560FOC40 and 560FOC80 Opto coupler unit Power supply:
560FOC40: 24 VDC (18..30VDC) 560FOC80: 5 VDC
Support of glass fiber (62,5/125m) BFOC 2,5 connector RS485 electrical interface
ABB 560FOC80
Compatible to 23OK22/24

Star coupler 23SC60 Used to connect decentralize I/O racks up to 2 km Versions for different medias
R008x: multi mode glass fiber R009x: plastic fiber
2..5 optical interfaces per housing available To be used to connect 23BE40, 23BA40 and 23BE50 to DIN rail RTUs

Power supply units 560PSU10 560PSU40 Input 110 220 VDC Output 24 VDC/2,5A 560PSU41 23PU63 Input 24 60 VDC Input 24 110 VDC Output 24 VDC/2,5A Output 5V/1A, 15V/0, 18V/1A, 24V/0,5A 23VG23/24

Power supply 23PSU40/41 Input voltage 560PSU40: 110 220 VDC 560PSU41: 24 60 VDC Max. output power 60 W, 24 VDC: 2,5 A 1 LED for voltage supervision 24VDC Overload and short-circuit protection Power good signal available (only 560PSU40) Parallel peration possible (only 560PSU40)

560PSU10 560PSU10: Power supply unit for RTU560 DIN rail in cooperation with 560CMU01 The 560PSU10 supplies a total output of approx. 38 W. This is split to:
+ 5 V DC and 1 A = 5 Watt + 15 V DC and 0.5 A = 7.5 Watt 15 V DC and 0.5 A = 7.5 Watt + 18 V DC and 1A = 18 W

Power supply 23PU63 25W power supply Input voltage

24 110 VDC (+/- 20%)
Output voltage
5V 1A (internal usage) +/-15V 0,2 A (RS232, AI/AO) 18 V 1A (relays, AO) 24V 0,5A (process voltage)
Used in main module 23CM61 and together with 23AD64

Main adapter 23VG23 Input Voltage 115 / 230 V AC without switch over 24 VDC output voltage Power output 48 W Output current min. 0.2 A and max. 2A Integrated components:
Battery charging device Switch over device Exhaustive discharge protection

Main adapter 23VG24 Input Voltage 115 / 230 V AC Power output approx. 240 W 24 VDC output voltage Output current max. 10 A
Modules RTU560E
Applications: Small distribution substations Distributed architectures with decentralized I/O units Benefits: Cost optimized solution for medium and small data amounts Easy and fast assembling, mounting and commissioning No additional housing needed Mounting space for additional devices
Modules RTU560E
General modules
Housing 560HOS80
Multi I/O 560MIO80
Communication Unit 560CMU80

Modem Unit 560MOD8x
Modules RTU560E
Housing 560HOS80 Size: 366mm x 258mm x 310mm (H x W x D) Hinged housing with terminals on the back-plane IP 30
Modules RTU560E
Multi I/O board 560MIO80 16 binary inputs
R0001: 24...60 VDC R0002: 110...220 VDC
8 binary outputs
R0001: technical data according 23BA20 R0002: Continuous current rating: max. 5 A Breaking current (L/R 40ms, 70C)
4 analog inputs
Input range Input current 2 mA, 5 mA, 10 mA, 20 mA, 40mA Input voltage 2 VDC, 0...20 VDC Resolution: 12 bit + sign
Modules RTU560E
Modems 560MOD80 FSK modem V.23 halfduplex 1200 bps 560MOD81 Analog modem, dial up Data transfer 300 - 33.600 bps 560MOD82 GSM modem Dual band GSM Modul 900/1800 MHz Compliant with ETSI GSM phase 2 standard Class 4 (2W @ 900 MHz) Class 2 (1W @ 1800 MHz)
Modules RTU560E
Communication unit 560CMU80
Modem1 / RJ45 Modem AMD SCC 85C30 Modem2 / RJ45 Modem AMD SC400 Com / 2x5Pol
Communication interfaces
CP1, CP2: 2x RS232 interfaces with opt. modem socket, baudrate 50 38400 Baud
CP1 / RJ45
RS232
FPGA ASIC ISA - BUS
BIOS + DIP32
CP2 / RJ45
RS232
80C251 + E-Bus SPB / DIN41612 RS485 DualPort RAM
SMSC 37C93x
RS232
MMI / DB9
CPA: 1x RS485 baudrate 19200 Baud Opt. Ethernet 10BaseT (RJ45) 1 MMI (Front Access) RS232 baudrate 38400 Baud
RS485
CPA / RJ45
10BaseT / RJ45 AUI / DB15 optional
SMSC 91C94
Compact Flash
CPU
PC104-Bus
CPU ELAN 400 @ 66MHz 16 MB DRAM 32 MB compact flash card
Modules RTU560E
Power supply AC/DC converter 560PSU81
Input voltage: 115...230 VAC
DC/DC converter 560PSU80 Input voltage:

R0001: 24...60 VDC R0002: 110...220 VDC
Revisions
Version V1.01 V1.02
Description New document Correction of picture file sizes
Date 30.09.2010 10.11.2010

ABB RTU560 and Modules

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PSN-PX 10.11.

ABB Group February 18, 2012 | Slide 2

Modules RTU560 rack solution

ABB Group February 18, 2012 | Slide 3

Modules RTU560 rack solution

1...16 serial lines or Ethernet links

560CSR01 System bus Distance < 2m 560CSR01 (opt.)

Modules RTU560 rack solution

Redundant power supply, 17 slots

Single power supply, 18 slots

Modules RTU560 rack solution

ABB Group February 18, 2012 | Slide 6

Modules RTU560 rack solution

ABB Group February 18, 2012 | Slide 7

Modules RTU560 rack solution

ABB Group February 18, 2012 | Slide 8

Modules RTU560 rack solution

ABB Group February 18, 2012 | Slide 9

Modules RTU560 rack solution

ABB Group February 18, 2012 | Slide 10

Modules RTU560 rack solution

Serial interfaces Ethernet interfaces Number of data points

4x RS232 or RS485 2x 10/100 Base T Up to 10,000 data points (depending on configuration)

2x RS232, 1x RS485 1x 10/100 Base T

2x RS232 or RS485 2x 10/100 Base T

Up to 750 data points Up to 750 data points

Support of Multi- Yes CMU

ABB Group February 18, 2012 | Slide 11

Modules RTU560 rack solution

560CMU05 R0001 and R0002 Interfaces

Modules RTU560 rack solution

560CMU02 R0001 Interfaces

Modules RTU560 rack solution

560CMU02 R0002 Interfaces

Modules Rack I/O modules - Overview

Binary input 23BE23 16 inputs 24 60 VDC / 2mA

Binary output 23BA20/22 24 60 VDC / 2A

Analog input 23AE23 0...20 VDC / 2 / 5 / 10 / 20 / 40mA

Analog output 23AA21 2.5 / 5 / 10 / 20mA or 4...20mA

ABB Group February 18, 2012 | Slide 15

Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

Analog line modems 23WT23/24/25 5/24 VDC

ABB Group February 18, 2012 | Slide 21

Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution

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Modules RTU560 rack solution