Overview

Articial Lift Electrical Submersible Pumping Systems

XP Performance series high horsepower ESP system

Applications

Subsea Offshore Municipal water Gas well dewatering Geothermal wells

Features and Benets

Highest voltage and horsepower system (3.4 MVA and up to 2800 hp)
Maximizes offshore step-out length

Proven software designed specifically for ESP applications

Increases recoverable reserves

Patent pending partial discharge (PD) mitigation system

Boosts flow-rate in subsea, municipal water and mine dewatering applications

Certified NEMA 1 VSD enclosure

Extends system run life in critical wells

Baker Hughes has introduced the industrys highest horsepower electrical submersible pumping (ESP) system, which dramatically expands the ESP operation envelope in critical wells. The Baker Hughes XP Xtreme Performance series high horsepower ESP system is designed to address your most critical applications where run life, reliability, performance, and risk management are top priorities. The XP high horsepower ESP system consists of our new 880 motor, medium voltage variable speed drive (VSD),

875 seal, Centrilift Tri-Lead pothead, and high ow rate pump. We designed and manufacture the entire system so that every component connects and operates together seamlessly. This unied approach eliminates any equipment compatibility issues for you and results in tight quality control and reliable performance. Our new 880 motor is the rst ESP motor capable of 2800 hp. The extra power makes this motor the most effective solution for longer offshore step-outs, municipal water, and mine dewatering applications requiring high ow rates.

Improves system reliability in harsh environments

Modular design for improved serviceability

Reduces critical well risk Optimizes production

Production flow rates to 4500 gpm

Improves the economics of geothermal power generation projects

The 880 motor is shorter and lighter than other lower horsepower models. This makes it ideal for deepwater subsea and offshore applications because you can reduce cost by using light intervention vessels for installation and maintenance. The motors reliability and long run life will also reduce risk in your critical wells. Our patented Tri-Lead pothead is the rst of its kind and was developed exclusively for the 880 motor. Unlike traditional

plug-in or tape-in potheads, each phases conductor is separated and individually plugged-in. This results in more reliable electrical connections under the most extreme downhole conditions. The pothead can also handle 7 kV, a higher voltage that enables longer step-outs in subsea applications. The medium voltage drive is the only VSD designed for ESP applications in harsh petroleum environments. Unlike generic

drives, its electronics and software were developed to handle any situation arising in a challenging well. With 8 kV output capacity, our drive supplies enough power and amperage to enable peak motor efciency while allowing exible operation adjustments. This lets you change system settings to meet optimal production or performance goals.

XP High Horsepower ESP System Specications Diameter Horsepower Voltage Amperage Temperature range Frequency Motor efciency RPM range Weight Length Single 8 rotor motor (800 hp) Single 14 rotor motor (1400 hp) Tandem 8 rotor motor (1600 hp) Tandem 14 rotor motor (2800 hp) Input voltage Input for harmonics mitigation (and output voltage) Output waveforms Auxiliary power Indicator lights Output power & current Drive output frequency Drive efciency Worldwide certications Enclosures Arctic conditions Safety shielding Drive temperature rating 8.80 in. (22 cm) Single: 800 to 1400 hp Tandem: 1600 to 2800 hp Up to 7 kV Up to 250 amps 100F to 325F (37.8C to 162.8C) 40 to 60 Hz. More than 90% efciency 3400 to 3500 Single 14R: 6535 lbs ( 2964 kg) Tandem 14R: 13070 lbs (5928.5 kg) 23.8 ft (7.3 m) 37.3 ft (11 m) 45.7 ft (14 m) 72.5 ft (22 m) 4.16 to 13.8 kV IEEE compliant 36 pulse 6-Step and FPWM 115 V Run and shutdown 866 to 3,460 kVA 125, 175, 250 A
Casing size (in.)
10.75 or larger 9.625 or larger 7.0

XP system operating envelope

HP/Depth

XP Performance series Conventional ESP

BHT

Operational challenges

Harshness (Gas/Abrasives/Corrosives)

Reliability

The XP high horsepower ESP system is the newest technology in the ESP market and expands on all operational and application capabilities of an ESP system.
Extending the application range with XP technology
3,000 Flow range (B/D) 154,300

880 motor

10 to 100 Hz 96% CE and CSA NEMA 1 Optional heater (CE) IP10 and IP20 41F to 113F (5C to 45C)

725 motor

562 motor

5.5

450 motor

4.5 0

375 motor 50 100 200 300 400 500 1000 2000 3000

Horsepower

The XP high horsepower ESP system is capable of 2800 hp and more than 154,000 B/D.

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Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its afliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, tness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished as is and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. 2010 Baker Hughes Incorporated. All rights reserved. 30283