AIRCRAFT MAINTENANCE PRACTICE REPORT

IDENTIFICATION AND INSPECTION OF AIRCRAFT ELECTRICAL SYSTEM ON GRAND COMMANDER 680 FL(P) AIRCRAFT AND CONTINENTAL PISTON ENGINE TSIO-520E

Created by: Risky Pratama P. (111221025) RR. Alvina Rana P. (111221026) Saadilah Rasyid (111221027) Tria Satria (111221028) Ulfi Latipah O. (111221030) Yusuf Adiwinata (111221031) Zaskia Azhar Yasmin (111221032)

Kelas 3 Aeronautika Program Studi Teknik Aeronautika Jurusan Teknik Mesin

POLITEKNIK NEGERI BANDUNG

1. JOB NUMBER 2. MODUL NUMBER 3. JOB TITLE 4. JOB DESCRIPTION System 5. TOOLS & EQUIPMENT Screw driver flat Screw driver Philips Flash light Socket 3/8 Open - ring 3/8 Battery 28V DC Plier Cutter Majun

: APJ-001 : APM-001 : Aircraft Electrical System Practices : Identification and Inspection of Aircraft Electrical

Multimeter (Avometer) Rachet Spatula WD-40 Mallet Wire Brush

6. REFERENCES : AMM Grand Commander 680 FL(P) IPC Grand Commander 680 FL(P) AMM Engine Continental

7. JOB INSTRUCTION EXECUTION & RESULT : Job Instruction General: a. Select the available aircraft in the workshop and collect its available document to execute the job described above. (we select the Grand Commander Aircraft) 1

b. Locate and compile related document to the job request to do ( make a copy is recommended) c. Identify the materials, tools and step required to execute the job described above and stimulate by related manual. d. Establish the job safety analysis based on the step by step job description that you have developed e. Complete the PWT (permit to work) before starting the step by step job description execution

A. GENERATOR, MAGNETO AND STARTER ON GRAND COMMANDER 1) Localize Generator, Magneto and Starter The step by step work activities: a. Reading the AMM Grand Commander b. Go to the aircraft and find the location c. Identify the item that we get , is it true or wrong item. 2) Result of job execution

Gambar 1 Left Engine Grand Commander (source: AMM Grand Commander)

GENERATOR

Gambar 2 Generator

MAGNETO

Gambar 3 Magneto

STARTER

Gambar 4 Stator

As can be seen in the picture above, Our group has found the location of generator, magneto and starter on Grand Commander Aircraft accordance with that specified in AMM. 3) Finding 4) Finding Solution (Troubleshoot)

B. BATTERY 1) Localize of Battery on Grand Commander The step by step work activities: a. Reading the AMM Grand Commander b. Open pressurization equipment access door on the left side of the aft fuselage c. Find the battery location 2) Battery Inspection The step by step work activities: a. Reading the AMM and IPC Grand Commander b. Remove battery door catch with first remove the attaching part (bolt and washer) c. Place the battery on its position d. Brush the positive and negative copper in the tip of cable with wire brush e. Connect the battery positive pole to the positive cable f. Connect the battery negative pole to the negative cable g. Check connectivity of the cable 3) Result of Job Execution

Gambar 5 Battery Location

Our group has find the location of battery on Grand Commander Aircraft based on the instructions contained in the AMM, but no battery exist in that place. 4) Finding The battery is not exist on Aircraft, not even the battery, the battery tray is missing from the place too. The Relay is not functioning/working because we try to connect the battery and relay there is no contact between them both. 5) Finding Solution (Troubleshoot) Our group finding the battery tray in the aircraft cabin and we found it, except the battery tie down, after that our group re-assembly the battery tray to the origin place.

Gambar 6 Battery Tray

For the battery, we used the battery 28V DC to replace the aircraft battery function. We put the external battery in the position above battery tray, then we connect the battery to the wire on aircraft. We are concerned that the current does not flow because we did not exactly put the wires on relay, therefore we try to remove the wire ties that connected to the relay in order to facilitate the cable will be connected to the battery, but we found trouble when we try to open the clamp, the clamp is so hard to opened because of corrosion. We try to opened the clamp until the time is up, but the clamp still wont to open.

C. EXTERNAL POWER 1) Localize External Power The step by step work activities: a. Reading the AMM Grand Commander b. Go to the aircraft and find the location c. Identify the item that we get , is it true or wrong item. 2) Result of Job Execution

Gambar 7 External Power Receptacle

Gambar 8 External Power Receptacle on Aircraft

We found the external power receptacle near the battery position and in good condition

D. ALTERNATOR ON CONTINENTAL PISTON ENGINE 1) Disassembly Alternator The step by step work activities: a) Spray WD-40 to the nut and bolt. b) Remove attaching parts (washer and nut (3,4,5)) and pull alternator hub assembly from crankcase as unit. Use spatula to pull the alternator. c) Remove cotter pin (13) and pull assembly from alternator shaft, remove woodruff key. d) Separate thrust washer (12) ,gear assembly (10), and hub assy (8) from alternator e) Dont forget to store washer, nut, cotter pin in the safe place. 2) Assembly Alternator The step by step work activities: a) Re-install thrust washer (12) ,gear assembly (10), and hub assy (8) to one assembly. b) Install woodruff to the right place. 7

c) Install cotter pin (13), and nut (7) until the gear assembly come into one piece. d) Re-install alternator to the engine with mallet to knock it until fit to the engine. 3) Result of Job Execution

Gambar 9 Alternator Assembly

Gambar 10 Alternator

E. STARTER ON CONTINENTAL PISTON ENGINE 1) Disassembly Starter The step by step work activities: a) Remove Attaching part (44,45) and pull starter from adapter studs. b) Open the inside of starter carefully. 2) Assembly Starter The step by step work activities: 8

a) Install all of the inside starter part. Make sure there is no any part left behind. b) Reinstall starter to adapter, and fastened with the attaching part (44,45) 3) Result of Job Execution

Gambar 11 Starter Assembly

Gambar 12 Starter

8. CONCLUSION The Electric system on Grand Commander 680 FL(P) that we identified is: 1. Battery, located in the panel side of the aft suselage 2. External Power, located in

3. Generator, Magneto and Starter located inside engine nacelle attached to the engine The Battery is not exist on aircraft, and there is some trouble with the relay.

9. RECOMMENDATION 1. Repair the relay so we can check the other problem until the battery is working on the aircraft. 2. Provide corrosion removal fluids such as WD-40 so we can open the screw easier

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