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1 R. HOLMBERG
Contents
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Contents: 1. Purpose - applications 2. Surface blasting 3. Surface - underground 4. Tunneling 5. Function of cut 6. Design of parallel cut 7. Tunnel rounds 8. Contour blasting 9. Divided faces 10. Shaft sinking
R. Holmberg Lima Nov 2011
Mining methods Ring layouts Design formula Explosives Decoupled charges Pointers Acknowledgements
The purpose is to: Efficiently excavate rock so that the pieces removed can be handled economically Avoid ore losses and waste rock intrusion Obtain the planned contour with no underbreak and as little overbreak as possible Leave the remaining rock stable for as long as the operation requires.
The main applications are Mining; drifting and development work plus full workings Raise blasting and shaft sinking Quarrying Infrastructure; traffic tunnels, hydropower and water tunnels, parking garages, shelters, power house caverns etc Other applications; well springing, seismic operations etc.
R. Holmberg Lima Nov 2011
Surface blasting -1
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parallel, same diameter and same burden and spacing, BS pattern, same charging, q = 0,5-0,9 kg/m3.
Road cut; like quarry but
contour holes , smaller hole diameters, smaller charges and on flatter angle
Foundations; essentially like
Surface blasting -2
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Open cast mine; like road cut but larger holes and contour gets special emphasis, sometimes smaller holes of different angles and depths.
7540 7520
1st row
15 m bench
R. Holmberg Lima Nov 2011
presplit 127 mm
4560 4580 4600 4620 4640
Surface vs underground - 1
Worldwide: OP >> UG, OP: ore < waste, UG: ore >> waste
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Surface vs underground - 2
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Annually excavated volumes in Sweden LKAB UG mines: 25 Mton Fe-ore, 20 Mton waste Aitik open pit mine: 28 Mton Cu-ore, 30 Mton waste. Other mines and crushed stone, infrastructure projects etc. ~80Mton
Makes about 180 Mton or 6 m3 per capita 70 kton explosives makes about 8 kg per capita
Surface vs underground - 3
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Tunnelling:
Underground blasting; often more complicated drilling patterns and combinations of blasting methods
fire-in-the-hole!
Tunnelling - 1
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Tunnelling - 2
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blasting = (38% 2007), small part of total excavation work but outcome often decisive for downstream operations
R. Holmberg Lima Nov 2011
Tunnelling - 3
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look-out angle needed to make room for drilling next round, min 0.2-0.3 m, design burden applied to hole bottom (toe) and at face deduct look-out Start- first one free face - the tunnel face. Blasting is confined and specific charge is high q = 1,5-2 kg/m3
R. Holmberg Lima Nov 2011
Tunnelling - 4
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cut
Tunnelling - 5
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Charge calculations for tunnelling can be made according to Chapter 7 in Rock Blasting and Engineering by Persson, Holmberg & Lee. In these OHs simplified rules of thumbs by Finn Oucterlony at Swebrec is used.
#3
#1
#2
rock to be broken
#4 - 100 ms
If burden a too large breakage failure (rifling) or choking of flow of rock fragments
If burden a too small burning of rock fragments
Drilling accuracy is most essential!
R. Holmberg Lima Nov 2011
2nd quadrangle: B1
B1 = W1
a W1= 2a
0,5W1
W2 =1,5W12 W1
lp
Bi, i =1, 2, 3 Max burden B, m
Stemming or uncharged length 10d or 0.5B. Bottom part may need lb=2lp to height of 1.25B.
R. Holmberg Lima Nov 2011
Tunnel rounds - 1
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1.
Lifters; spacing should not exceed design value S, e.g. width/S = 11,4 means round up to 12 and add 1 hole. Correct B for look-out of 0.20.3 m
subtract look-out distance 0,2-0,3 m from design burden B. If cautious blasting see below.
if B3 > B0 (next OH) then decrease B3. Place cut to minimize no. of side stope rows.
Cut holes
Helper row
Burden B
burden < B in all rows, same for downward stope and adjust to even breakage volumes. or lift cut position
Tunnel rounds - 2
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Part of round
Burden B m
Bottom Charge concentration Stemming charge length bottom lb column lp not charged Lb, m 1/3 x H 1/6 x H 1/6 x H 1/3 x H 1/3 x H 1/3 x H kg/m lb lb lb lb lb lb kg/m 1,0 x lb 0,4 x lb 0,3 x lb 0,5 x lb 0,5 x lb 0,5 x lb h0, m 0,2 x B 0 0,5 x B 0 0,5 x B 0 0,5 x B 0 0,5 x B 0 0,5 x B 0
1 x B0 0,9 x B 0 0,9 x B 0 1 x B0 1 x B0 1 x B0
Note: The explosive chosen (density and charge diameter) determines the
charge concentration lb, kg/m. Calculate lp and use next larger cartridge or pipe size for real column charge. Helpers may be designed as stoping holes or with consideration for damage depth. Diagram in next OH gives B0.
R. Holmberg Lima Nov 2011
Tunnel rounds - 3
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B0 lb
cartridge,mm
B0, burden at hole bottom or toe vs equiv. charge con-centration lb (kg/m) needed for breakage. Deduct look-out for perimeter holes
cartridge,mm pipe,mm
blasthole,mm
R. Holmberg Lima Nov 2011
Tunnel rounds 4
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Detonator no:s #1-22 tell the initiation sequence. In practice it is not usual to have the same delay time between all intervals, see Nonel LP series
R. Holmberg Lima Nov 2011
Tunnel rounds 5
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LP 0 at 25 ms exception dont use intervals shorter than 100 ms in tunnel rounds without trials R. Holmberg Lima Nov 2011
Tunnel rounds 6
Drilling and charging plan data: from sp TASS tunnel, note look-out
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Part of round Cut Stoping Lifter Helper Contour Holes Spacing Burden no. m m 9 special list 28 0,60 0,60 10 0,50 0,45 17 0,60 0,55 28 0,45 0,60
1m 1m
4,3 m
Part of Charge Total Charge length Unround weight part bottom column charged kg/hole kg m m m Cut 2,8 25,2 0,38 3,92 0,3 Stoping 2,8 75,6 0,38 3,92 0,5 Lifter 2,9 29,0 0,38 4,02 0,2 Helper 1,8 32,4 0,38 3,92 0,2 Contour 1,1 30,8 0,19 4,21 0,2
Tunnel rounds 7
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In summary: Only 1 free face to start with when cut fires, tight hole burdens and spacings (high specific charge) Cut design requires special considerations like avoidance of sympathetic detonations and dead pressing Long delays to avoid choking of flow of fragmented rock, up to 6000 ms or more.
Parallel holes in good rock and small tunnels to achieve long pull (parallel & burn hole cuts).
R. Holmberg Lima Nov 2011
Tunnel rounds 8
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In summary, ctd: Poor rock requires shorter rounds, angled holes, e.g. fan and plow cuts possible to use if face wide enough to angle booms Depending on local conditions packaged or bulk explosives may be used. With bulk there is no special pipe charge, lp = lb, and primer should be used. Contour and helper row holes are usually more lightly charged than stoping holes; e.g. plastic pipe charges or string emulsion.
R. Holmberg Lima Nov 2011
Contour blasting - 1
Why cautious blasting?
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Extent of cautions blasting depends on expected life time of tunnel /cavern /drift etc Less dilution, better ore recovery Less support work, less bolting, less shotcrete or concrete to cast Increased safety Less rock to haul, saves time and money Smooth blasting method used UG to reduce overbreak and blast damage.
without caution
with
Contour blasting 2
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or contour
Smooth blasting uses light decoupled charges in contour and helpers with balanced damage damage zone depths; holes fired last in round. zone radius
R. Holmberg Lima Nov 2011
Contour blasting 3
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In Swedish tunneling:
Rc < 0,3 m often required Damage zone table gives charge concentration for Swedish bedrock conditions; 45-51 mm holes. Note: q is given in Dynamite equivalents, multiply real q by 0,73 for Gurit Contour and helper damage zones can be read off curve Holmberg-Persson theory behind line.
R. Holmberg Lima Nov 2011
0.0 0.0
Damage zone
Contour blasting - 4
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Notes: Connect charges and use small primer to initiate them *: Damage zone e.g. from 17 mm Gurit Rc = 1,90,230,73 0,3 m
= 0,17 eq kgDxM/m New Swebrec approach explicitly includes effect on Rc of Blast hole diameter and coupling factor Water in blast hole and rock properties Simultaneous initiation using e.g. electronic dets or cord.
Contour blasting 5
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If stoping holes too heavily charged then the cracks will extend beyond damage zone of contour holes. Solution = more lightly charged helper row with adjusted burdens and spacings!
When cracks from holes inside the contour reach no further than the cracks from the contour holes, the damage zones are balanced.
stoping
R. Holmberg Lima Nov 2011
Contour blasting 6
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Does it matter? Take 22 mm Gurit Crack length in dry 64 mm hole 15-20 cm Crack length in wet 64 mm hole 45-60 cm Crack length with no decoupling 90-100 cm! Crack lengths with electronic dets shorter than for Nonel detonators if Charge concentration q < 0.6 kg/m and spacing S/B < 1 If decoupling is sufficient and holes are proven dry Initiation simultaneous well within 1 ms.
R. Holmberg Lima Nov 2011
Contour blasting - 7
34 Extremely cautious blast with hybrid initiation plan
Nonel + electronic dets (EDD) in contour and helpers Lightly charged lifters and helpers
Contour blasting - 8
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Divided faces - 1
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Divided faces - 2
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Length of rounds
- the span is able to support the rock-load
Divided faces - 3
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West portal
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Ex. Lttinge traffic tunnel, 2-lane 1058 m Sthlm 2005-6 188,5 m, 152 m2: E & W access Rd 1-3 Side pilot, leaving plug to prevent noise coming out and winter cold in Rd 4-7 Widen to full section
ca 5m
1:a verlapp ca 7m
10
ca 5m
saved plug
6000
Divided faces - 4
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Divided faces 5
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Shaft sinking - 1
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Shaft sinking - 2
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5 m full face round with cut and parallel holes easier drilling, pulls deeper and produces finer muck than bench round 200 mm pilot (reamer) hole drilled 0,3 m deeper than rest of round to ensure 100% pull.
Mining methods -1
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vertical bench
Mining methods -2
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Mining methods -3
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1 2 1
1 2 1 2
Mining methods -4
Sublevel caving or SLC at LKAB
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Ring layouts 1
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water hydraulic ITH, 115 mm holes, 15-58 m long, 3 m burden, typically opened at center, 2 holes every 100 ms.
R. Holmberg Lima Nov 2011
Ring layouts 2
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used for
stemming
charge in hole separated into decks by stemming and detonated separately in sequence 3, 4 etc
flow
Explosives -1
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Explosives - 2
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Explosives - 3
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Emulsion matrix is not an explosive which means safer, less restricted transportation
Explosives - 4
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Explosives - 5
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Oxidizer Solution
Slurry Station
Gassing agents
Emulsion mixer
Dosage pumps
Emulsion matrix
Explosives - 6
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Explosives - 7
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Slurry Station
Gassing agents AN Aluminum Prills
Oxidizer
Emulsion
mixer
Dosage
pumps
Explosives - 8
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Bore hole diameter : Quarries : 2 - 6 Mining : 6 - 12 Max pump heigth : 40 m Max hose length : 150 m
Slurry Station
Gassing agents AN - Prills Aluminum Oxidizer Solution Fuel and Emulsifier Control panel Blender Pump Emulsion mixer Dosage pumps
Explosives - 9
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explosives
Emulsion matrix less restricted in transportation Pumped emulsions have higher charging capacity Density regulated by gassing during pumping
Emulsions have higher water resistance and AN prills may be added to raise density
but
YZ-snitt KI-28-849-o3030-19
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Explosives - 10
Uphole ring charging at LKAB
KR0500 (Kimulux Repumpable 0500), sensitized by glass microballoons, contains aluminum Water used to lubricate inside of charging hose; mixed in at nozzle Staying in place is a balance between viscosity and adhesion Emulsion is tixotropic and blast shock is too fast to cause liquefaction But, running water creates problems.
R. Holmberg Lima Nov 2011
-40
40-50 m
5 7 4 8
-35
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-30
-25
2 11
-20
3 10
9 10
10 11
-15
1 9 12 8 9 12 11 10 8 12 8
11
-10
11
-5
10
12
-10
-5
10
Explosives - 11
DynoRex
Dynamite with NG, nitroglycol, nitrocellulose and AN
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Explosives - 12
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Kemix A
used as bottom and column charge (pipe) , primer & booster, contour blasting.
R. Holmberg Lima Nov 2011
Decoupled charges - 1
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Decoupled charges - 2
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Dynotex
pipe charges 17-32460/1000 mm
Decoupled charges - 3
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String emulsion
by balancing emulsion flow through nozzle and hose retraction an even string is deposited in hole
Decoupled charges - 4
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Selmer Anlggning AB
Chalmers-tunnelen
Strengladning SSE
Ladeplan 4,2 m 4.steg . SSE emulsjon i hele salven
A B A B C
0,7m
3,05 m
0,45m
D C D
0,15m
Liggerhull : 3,3 kg
0,3m
Pointers - 1
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Underground blasting:
Often more complicated drilling patterns and blasting methods used than in surface blasting
Special considerations for cuts and openings; stability; rock stress and water complicate work Separation between fragmented rock (ore) and remaining rock mass (waste) hard to maintain
Short life span of drifts and cavities in mining but long span in infrastructure tunnels and cavern
Nitrate leakage from explosives is coming into focus; spillage & non-detonating explosives are sources.
R. Holmberg Lima Nov 2011
Pointers - 2
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Accknowledgements
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The author wishes to acknowledge Prof Finn Ouchterlony , Swebrec and LTU who provided a lot of the sources for the material presented in this lecture
THANKS!
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