08/10/13

Spur Gears Component Generator

Spur Gears Component Generator (Version: 2012 SP2 (Build 160219200, 219))
08/10/2013

Project Info Guide

Design Guide - Total Unit Correction Unit Corrections Guide - User Type of Load Calculation - Torque calculation for the specified power and speed Type of Strength Calculation - Check Calculation Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio Desired Gear Ratio Module Helix Angle Pressure Angle Center Distance Product Center Distance Total Unit Correction Circular Pitch Base Circular Pitch Operating Pressure Angle Contact Ratio i iin m a x p 2,5217 ul 2,5333 ul 2,000 mm 0,0000 deg 20,0000 deg 81,000 mm -0,4756 ul 6,283 mm

aw 80,000 mm

ptb 5,904 mm w 17,9290 deg 1,7674 ul 0,0110 mm 0,0055 mm

Limit Deviation of Axis Parallelity fx Limit Deviation of Axis Parallelity fy

Gears
Gear 1 Type of model Number of Teeth Unit Correction Pitch Diameter Outside Diameter Root Diameter Base Circle Diameter Work Pitch Diameter Facewidth Facewidth Ratio Addendum z x d da df db dw b br a* Component 23 ul 0,0000 ul Gear 2 No Model 58 ul -0,4756 ul

46,000 mm 116,000 mm 49,902 mm 118,000 mm 41,000 mm 109,098 mm 43,226 mm 109,004 mm 45,432 mm 114,568 mm 22,000 mm 20,000 mm 0,4348 ul 1,0000 ul 0,1724 ul 1,0000 ul
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Spur Gears Component Generator

Clearance Root Fillet Tooth Thickness Tangential Tooth Thickness Chordal Thickness Chordal Addendum Chordal Dimension Chordal Dimension Teeth Wire Diameter Limit Deviation of Helix Angle Limit Circumferential Run-out Limit Deviation of Axial Pitch Limit Deviation of Basic Pitch Virtual Number of Teeth Virtual Pitch Diameter Virtual Outside Diameter Virtual Base Circle Diameter

c* rf * s st tc ac W zw dM F Fr fpt zv dn

0,2500 ul 0,3500 ul 3,142 mm 3,142 mm 2,774 mm 1,446 mm 3,000 ul 3,500 mm

0,2500 ul 0,3500 ul 2,449 mm 2,449 mm 2,163 mm 0,606 mm 7,000 ul 3,500 mm

15,405 mm 39,352 mm 50,836 mm 119,154 mm 0,0110 mm 0,0110 mm 0,0160 mm 0,0210 mm 0,0070 mm 0,0075 mm 23,000 ul 58,000 ul

Dimension Over (Between) Wires M

fpb 0,0066 mm 0,0070 mm 46,000 mm 116,000 mm

dan 49,902 mm 118,000 mm dbn 43,226 mm 109,004 mm 0,3637 ul -0,3255 ul -0,4955 ul 0,0244 ul 0,7378 ul -0,7052 ul -2,3726 ul -2,5426 ul 0,0244 ul 0,8527 ul

Unit Correction without Tapering xz Unit Correction without Undercut xp Unit Correction Allowed Undercut xd Addendum Truncation Unit Outside Tooth Thickness Tip Pressure Angle k sa

a 29,9791 deg 22,5170 deg

Loads
Gear 1 Power Speed Torque Efficiency Radial Force Tangential Force Axial Force Normal Force P n T Fr Ft Fa Fn 1,000 kW 1000,00 rpm 9,549 N m Gear 2 0,980 kW 396,55 rpm 23,599 N m

0,980 ul 136,013 N 420,377 N 0,000 N 441,833 N

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Spur Gears Component Generator

Circumferential Speed v Resonance Speed

2,409 mps

nE1 24376,911 rpm

Material
Gear 1 Ultimate Tensile Strength Yield Strength Modulus of Elasticity Poisson's Ratio Bending Fatigue Limit Contact Fatigue Limit Hardness in Tooth Core Hardness in Tooth Side Su Sy E Flim JHV VHV 700 MPa 340 MPa 206000 MPa 0,300 ul 352,0 MPa 210 ul 600 ul 3000000 ul 6,0 ul 10,0 ul 2 ul Gear 2 700 MPa 340 MPa 206000 MPa 0,300 ul 352,0 MPa 1140,0 MPa 210 ul 600 ul 3000000 ul 6,0 ul 10,0 ul 2 ul User material User material

Hlim 1140,0 MPa

Base Number of Load Cycles in Bending NFlim W?hler Curve Exponent for Bending W?hler Curve Exponent for Contact Type of Treatment qF qH type

Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul

Strength Calculation
Factors of Additional Load

Application Factor Dynamic Factor Face Load Factor Transverse Load Factor

KA

1,200 ul

KHv 1,087 ul 1,087 ul KH 2,077 ul 1,659 ul KH 1,344 ul 1,362 ul 1,000 ul

One-time Overloading Factor KAS

Factors for Contact

Elasticity Factor Zone Factor Contact Ratio Factor Life Factor Lubricant Factor Roughness Factor Speed Factor Helix Angle Factor Size Factor

ZE ZH Z

189,812 ul 2,646 ul 0,863 ul

Single Pair Tooth Contact Factor ZB 1,020 ul 1,000 ul ZN 1,000 ul 1,000 ul ZL ZR Zv Z ZW

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0,962 ul 1,000 ul 0,961 ul 1,000 ul

ZX 1,000 ul 1,000 ul

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Spur Gears Component Generator

Work Hardening Factor

Factors for Bending

1,000 ul

Form Factor Stress Correction Factor Helix Angle Factor Contact Ratio Factor Alternating Load Factor Production Technology Factor Life Factor Notch Sensitivity Factor Size Factor Tooth Root Surface Factor
Results

YFa 2,674 ul 2,587 ul YSa 1,596 ul 1,569 ul Y Y YA YT YN Y YX YR 1,000 ul 0,674 ul 1,000 ul 1,000 ul 1,000 ul 1,000 ul 1,000 ul 1,000 ul 1,208 ul 1,194 ul 1,000 ul 1,000 ul 1,000 ul

Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul

Factor of Safety from Pitting Static Safety in Contact Static Safety in Bending Check Calculation

SH

1,565 ul 5,250 ul

1,596 ul 4,960 ul 1,442 ul

Factor of Safety from Tooth Breakage S F

S Hst 1,414 ul

S Fst 10,861 ul 10,383 ul Positive

Summary of Messages
07:30:44 a.m. Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz) 07:30:44 a.m. Calculation: Calculation indicates design compliance!

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