Beruflich Dokumente
Kultur Dokumente
Electrical applications
Electrical applications
Electrical applications
Traditional method
Process description
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Bringing plug-in staff to application field Positioning of places for welding and suspensions Grinding already painted structural steel construction Cutting of angle profiles Pre-welding of suspensions Lifting pre-welded construction Pre-fixing of suspension on structural steel construction Welding of suspensions on structural steel Re-painting of affected area on structural steel construction Positioning of cable ladders and marking of screw position Removing of cable ladders Drilling holes for screw Bringing of cable ladders back. Through bolting of cable ladders Cleaning of suspensions Painting of suspensions in two phases In case of any changes cutting of whole suspension and the whole process must be repeated
Time consumption :
Total time needed is in days. The consumption is influenced by following facts : - Experienced and certified welder is needed - Experienced welder is not free immediately - Moving of plug-inn facilities takes a time - Painting processes done in two phases basic and final - Drying process of paintings takes days
Electrical applications
Hilti method
1. 2. 3. 4. 5. 6. 7. 8. Positioning of places for suspensions Pre-drilling and shooting of X-BT nails Screwing on MQ base plates Cutting of channel profiles Pre-assembling of suspensions Screwing on the whole suspensions Fixing of cable ladders by wing nuts and screws In case of any changes option to use adjustments in all directions.
Time consumption :
-The whole process could be done in 30 minutes included whole preparation and finalizing the work -For installation process the experienced and specially certified welder is not needed
Reduction of Installation time dramatically Relatively higher material costs from hours ( days in case of waiting for Tightening of nut on X-BT nail must be done by torque certified welder and drying of paints) to minutes control wrench and correctly. No welding process Relatively limited loading capacity up to size of cable trays No request for specially proved welders 150 mm width accepted. No grinding on place of Installation No affected finished surfaces No painting No re-painting No pre-positioning needed In case of any changes adjustment in all directions Flexible solution Grade A4 / BS 316 Ti Stainless Steel for corrosion resistance Could be done by electrical subcontractor saving time Overall cost savings due to improved productivity and scheduling
Electrical applications
Starter bracket is a standard piece of stainless steel as spread installation habit in Platform building industry, welded on structural carbon steel. Advantage of Hilti solution fixed on starter rackets method : Accepted for almost all sizes of cable trays and cable ladders Reduction of Installation time dramatically from days up to minutes Reduced welding process No affected finished surfaces NO painting Reduced re-painting No pre-positioning needed In case of any changes adjustment in all directions Flexible solution Grade A4 / BS 316 Ti Stainless Steel for corrosion resistance Overall cost savings due to improved productivity and scheduling Disadvantage of Hilti solution fixed on starter rackets method : Relatively higher material costs Tightening of nut on X-BT nail must be done by torque control wrench and correctly. Relatively limited loading capacity up to size of cable trays 300 mm width accepted. Specially proved welder needed for limited time
Combined methods
Fixing of Hilti solution on welded Hilti channel base plate MQP 21-72 R or MQV -2/2D 14 - R Currently best seller
Advantage of Hilti solution fixed on welded MQP-21-72 method : Accepted for almost all sizes of cable trays and cable ladders Unified solution fully compactable with channels Reduced welding process No affected finished surfaces NO painting Reduced re-painting In case of any changes adjustment in all directions Flexible solution Grade A4 / BS 316 Ti Stainless Steel for corrosion resistance Overall cost savings due to improved productivity and scheduling
Disadvantage of Hilti solution on welded MQP-21-72 method : Relatively higher material costs Tightening of nut on X-BT nail must be done by torque control wrench and correctly. Relatively limited loading capacity up to size of cable trays 300 mm width accepted. Specially proved welder needed for limited time
Electrical applications
Application circle
1.2. 2.1.
Pre-drilling for X-BT nails Shooting of X-BT nails Positioning and levelling of suspensions
2.1.
Electrical applications
1.1.
2.2.
Screwing on MQ base plates
7.1.
3.1.
Cutting of MQ system channel profiles
Cabling
5.1.
Pre-assembling of suspensions
Electrical applications
Product offering
1. Measuring 1.1. Measuring of distances and spacing without needed ladders, Ordering description PD 30 Range Meter Item number 282 375
4. Channel system for suspensions 4.1. Channel profiles Single channel for small cable ladders up to 300 mm MQ-41-R 3m MQ-41-R 6m Double channel for big cable ladders MQ-41D-R 3m MQ-41D-R 6m 4.2. Connectors and push buttons MQN-R push button MQW-4-R light duty angle MQW-8-R medium duty angle MQW-S/2-R heavy duty angle 304 012 304 054 304 055 304 059 303 992 303 993 304 002 304 003
1.2. Positioning and levelling of suspensions PR 16 rotating laser complete 371 896
2. Fixing of MQ base plates 2.1. Set designing for complete application of X-BT nails X-BT system 10 mm X-BT system 8 mm nails X-BT M8 156 SN 12 R X-BT M10-24-6 SN 12 R cartridges 6.8 / 11 M brown 2.2. Screwing on MQ base plates Light base material connector MQV-2/2D-14-R 305 806 305 806 377 074 377 078 377 204
4.3. Channel base material connectors Light base material connector MQV-2/2D-14-R Heavy base material connector MQP-21-72-R 4.4. Plastic end caps for channel profiles MQZ-E41 Plastic end cap 5. Screwing on the whole suspension 5.1. Screwing on the whole suspension MQN-R Push button 304 012 304 033 304 047 369 685
304 033
Heavy base material connector MQP-21-72-R 304 047 Stainless steel wsaher A 8,4 40 A4 A 10.5 40 A4 Stainless steel nut M 8 A4 M 10 A4 Important : Use always torque control wrench 3. Treating of stainless steel profiles 3.1. Cutting of Hilti Installation systems profiles Angle grinder DC125-S with quick lock 333 853 Cutting disc AC-D 125 Inox 304 623 41141 41142 52 460 52 461
6. Fixing of cable ladders 6.1. Fixing of cable ladders in MQ channel profiles SSK M8x20 A4 St. steel screw 26 839 SSK M10x20 A4 St. steel screw 26 839 MQM-M 8-R Channel nut 304 015 MQM-M 10-R Channel nut 304 016 7. Cabling