FWM613X/78

FWM613/55

MP3 Mini Hi-Fi System

CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4

MCU board
Circuit diagram .........................................................................8-1
Layout diagram..................................................................8-2..8-3

Instructions on CD playability ................................................2-1..2-2

Disassembly diagram............ ................................................3-1..3-2

CD Board
Circuit diagram. ........................................................................9-1
Layout diagram..................................................................9-2..9-3

Block diagram................................................................................4-1
Wiring diagram ..............................................................................4-2

Exploded view diagram ...............................................................10-1

Mechanical parts list ....................................................................10-2

Main board
Circuit diagram ..................................................................5-1..5-2
Layout diagram..................................................................5-3..5-4

Electrical parts list............................................................... 11-1..11-2

AMP board
Circuit diagram .........................................................................6-1
Layout diagram..................................................................6-2..6-3
Front board
Circuit diagram .........................................................................7-1
Layout diagram..................................................................7-2..7-3

Copyright

2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by LX 0908 Service Audio

Version 1.1

Subject to modification

3141 785 33291

11 -- 22

TECHNICAL SPECIFICATION
AMPLIFIER
RMS output power
1KHz (Low channel-both channels driven) .......
.......................................................... 100 W per channel
10KHz (High channel-both channels driven) ....
.......................................................... 100 W per channel
Total output power ........................................... 580 W
Signal-to-noise ratio .......................... 67 dB A (IEC)
Frequency response .......................... 60 16000 Hz
Input sensitivity
AUX ................................................. 1500mV/2000mV
Output
Speakers .................................................................... 3

USB PLAYER
USB ................................................................... 12Mb/s,V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles ...................... maximum 999

CD/MP3-CD PLAYER
Number of programmable tracks ......................... 40
Frequency response ............. 60 16000 Hz -3dB
Signal-to-noise ratio ....................................... 75 dB A
Channel separation .......................... 50 dB (1 kHz)
Total harmonic distortion ................................. < 1.5%
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO
MP3-CD bit rate ....................................... 32-256 kbps
(128 kbps advised)
Sampling frequencies ....................... 32, 44.1, 48 kHz

SUBWOOFER
Impedance ........................................................................ 6
Subwoofer driver ............................................................. 8
Subwoofer output power ................................. 180 W
Dimensions (w x h x d)274 x 430 x 342.3 (mm)
Weight ...................................................................... 6.747 kg

(1) (3 , 1 kHz, 10% THD)

TUNER
FM wave range ................................... 87.5 108 MHz
AM wave range (9 kHz) ............... 531 1602 kHz
AM wave range (10 kHz) ............. 530 1700 kHz
Tuning grid ............................................................ 9/10 kHz
Number of presets ........................................................ 40
Antenna
FM ....................................................................... 75 wire
AM .............................................................. Loop antenna

SPEAKERS
System 2-way; double port bass reflex
Impedance ........................................................................ 3
Woofer ................................................................... 2 x 5.25
Tweeter ................................................................... 2 x 1.75
Dimensions (w x h x d) . 225 x 430 x 275 (mm)
Weight .......................................................... 4.928 kg each

GENERAL
Material/finish ................................... Polystyrene/Metal
AC Power ........................... 110 127 / 220 240 V;
....................................................... 50/60 Hz, Switchable
Power Consumption
Active ........................................................................ 130 W
Standby .................................................................. 20 W
Dimensions (w x h x d) .. 265 x 345 x 382 (mm)
Weight (without speakers) ........................... 8.505 kg
Specifications and external appearance are
subject to change without notice.

1-3

MEASUREMENT SETUP
Tuner FM
DUT
RF Generator

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

Ri=50:

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
DUT

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

RF Generator
e.g. PM5326

S/N and distortion meter

Ri=50:

e.g. Sound Technology ST1700B

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Recorder

CD
Use Audio Signal Disc
(replaces test disc 3)

SBC429 4822 397 30184

Use Universal Test Cassette CrO2 SBC419 4822 397 30069

or Universal Test Cassette Fe
SBC420 4822 397 30071

LF Generator

DUT

e.g. PM5110

DUT
L
R

S/N and distortion meter

S/N and distortion mete

e.g. Sound Technology ST170

e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

1-4

SERVICE AIDS
GB

ESD

WARNING

All ICs and many other semi-conductors are

susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol

Lead free

CLASS 1
LASER PRODUCT

2-1

INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"

Set remains closed!

check playability

playability
ok ?

"fast" lens cleaning

For flap loaders (= access to CD drive possible)

cleaning method 4 is recommended

check playability

playability
ok ?

Play a CD
for at least 10 minutes
check playability

playability
ok ?

add Info for customer

"SET OK"
2

return set

1 - 4 For description - see following pages

Exchange CDM

2-2

INSTRUCTIONS ON CD PLAYABILITY

1
PLAYABILITY CHECK

4
LIQUID LENS CLEANING

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600 Black dot) maximum at 01:00
playback of these two tracks without audible disturbance
playing time for: Fingerprint 10seconds
Black dot from 00:50 to 01:10
jump forward/backward (search) within a reasonable time

For all other sets

use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600 Black dot) maximum at 01:15
TR 19 (Fingerprint)
TR 10 (1000 wedge)
playback of all these tracks without audible disturbance
playing time for: 1000 wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.

Before touching the lens it is advised to clean the

surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
Cleaning Solvent
The actuator is a very precise mechanical component and
may not be damaged in order to guarantee its full function.
Clean the lens gently (dont press too hard) with a soft and
clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in
the picture below.

3-1

DISASSEMBLY DIAGRAM VIEW

PART 1

3-1

3-2

DISASSEMBLY DIAGRAM VIEW

PART 2

3-2

4-1

4-1

SET BLOCK DIAGRAM

3CDC CD Loader
PICK-UP MECHA
SANYO : DA-11VF

ROHM
RF AMP+SSP+DSP
(BU9543)

4 CH
MOTOR DRIVER
(BA5826)

MUX
74VC157

SDRAM
16Mbit
NOR FLASH
SST39VF400A

PLL Tuner
(SANYO
LC72131+TA1823
or Panasonic TM10)

ADC
CE2632

Spectrum
analyzers

MCS LOGIC BX8800

MP3/WMA En/De + MCU +USB/CARD

LED controller
for Light Box
(May use)

Port Expander
74HC4094
USB/SD
MMC

AUX
SOUND CONTROL
SW+VOL+EQ
(TDA7468 or
/PT2314)
VFD DRIVER
PT6315

DISPLAY
VFD

POWER AMP
TDA8920

Karaoke
( use standard
FWM582 Karaoke
board)

4-2

SET WIRING DIAGRAM

4- 2

5-1

CIRCUIT DIAGRAM - MAIN BOARD

PART 1

5-1

5-2

CIRCUIT DIAGARM - MAIN BOARD

PART 2

5-2

LAYOUT DIAGARM - MAIN

BOARD
COMPONENT SIDE VIEW

LAYOUT DIAGARM - MAIN

BOARD
COPPER SIDE VIEW

6-1

CIRCUIT DIAGRAM - AMP BOARD

6-1

6-2

LAYOUT DIAGARM - AMP

BOARD
COMPONENT SIDE VIEW

6-2

6 -3

LAYOUT DIAGARM - AMP

BOARD
COPPER SIDE VIEW

6-3

7-1

CIRCUIT DIAGRAM - FRONT BOARD

7-1

7-2

LAYOUT DIAGARM - FRONT BOARD

COMPONENT SIDE VIEW

7-2

7-3

LAYOUT DIAGARM - FRONT BOARD

COPPER SIDE VIEW

7-3

8-1

CIRCUIT DIAGRAM - MCU BOARD

8-1

8-2

LAYOUT DIAGARM - MCU BOARD

COMPONENT SIDE VIEW

8-2

8-3

LAYOUT DIAGARM - MCU BOARD

COPPER SIDE VIEW

8-3

9-1

CIRCUIT DIAGRAM - CD BOARD

9-1

9 -2

LAYOUT DIAGRAM - CD BOARD

COMPONENT SIDE VIEW

9 -2

9 -3

LAYOUT DIAGRAM - CD BOARD

COPPER SIDE VIEW

9-3

10 - 1

EXPLODED VIEW DIAGRAM

10 - 1

10 - 2

MECHANICAL PARTSLIST
101
102
103
104
105

996510020808
996510016105
996510017810
996510017811
996510017812

FRONT CABINET
FOOT HOLDER
3CDC DOOR
LEFT PANEL AROUND VOL
RIGHT PANEL AROUND VOL

106
107
108
109
110

996510016109
996510016110
996510016111
996510016112
996510020809

TOP COVER
LEFT COVER
RIGHT COVER
BOTTOM COVER
VOL KNOB COVER

111
112
113
114
115

996510017813
996510020805
996510020806
996510016115
996510016116

TOP CD BUTTON
MIC KNOB
USB DELETE BUTTON
ALBUM BUTTON
TITLE BUTTON

116
117
118
119
120

996510016117
996510016118
996510016119
996510016120
996510016121

STOP BUTTON
PLAY BUTTON
MODE BUTTON
PROGRAM BUTTON
POWER BUTTON

121
122
123
124
125

996510020801
996510020799
996510016124
996510017815
996510020794

VOL KNOB
MAX SOUND BUTTON
CLUSTER BUTTON
USB REC BUTTON
JAZZ BUTTON

126
127
128
129
130

996510020793
996510016128
996510017818
996510017819
996510016131

TECHNO BUTTON
DDB BUTTON
IS-VAC BUTTON
LIGHT-DISPLAY BUTTON
IR LENS

131
132
133
134
135

996510016132
996510016133
996510016134
996510017820
996510016136

POWER LIGHT GUIDE

VOL LIGHT GUIDE
DBB LIGHT GUIDE
MAX BUTTON LIGHT GUIDE
BADGE PHILIPS

136
137
138
139
140

996510016137
996510016139
996510016140
996510020803
996510020811

MIDDLE STRAP SOUND BUTTON

MIDDLE STRAP L
MIDDLE STRAP R
MIDDLE STRAP TOP BUTTON
DISPLAY TOP BAR

141
142
143
144

996510017988
996510017989
996510014336
996510014337

VOL RING
USB RING
SPRING-GUIDING
SPRING-DISC

ACCESSORIES
J010
J011
J012
SK

996510016101
996510009429
996510002103
996510027222

AM LOOP ANTENNA
FM ANT (GREY) 1.5M CE/7
CONN. CORD 3.5 ST/PLUG5
SPEAKER BOX (L+R)+SUBWOOFER BOX

6
J013
J010

996510020798
994000001478
996500037714

REMOTE CONTROL
AC PLUG ADAPTOR
AC CORD SET VDE/BRAZIL APP 1.8

Note:

Only these parts mentioned in the list are

normal service parts.

11 - 1

ELECTRICAL PARTSLIST
MAIN BOARD ASSEMBLY
C927
CN606
F901
F902
F904

994000001225
994000001221
! 994000001223
! 996510002426
! 994000000586

SAFETY CAP 275V 0.22UF -20%

V/RCA JACK 2P
FUSE RADIAL T5A 250V
CERAMIC FUSE 3.9x10.5mmW
GLASS FUSE W/LEAD 3.15A/250V

IC601
IC603
IC606
IC607
IC609

996510005250
996510018852
996510018962
994000001247
994000001201

IC TDA7468D
IC UTC7808
IC UTC7805
IC HEF4094BT
IC NJM4556AM

J001
R901
SW901
U901

996510014304
994000004472
994000001323
996510016090

AC SOCKET UL APP
RESISTORS FUSIBLE 47R 1W +-1%
SWITCH
IC AP1117E33L-13

AMP BOARD ASSEMBLY

J013
J014
J015
J016
J017

996500039522
996510016102
994000002431
996510016103
996510015486

4P FFC CABLE 1.25mm L=270mm

9P FFC.1.25mm L=80mm
FFC CABLE 10P L=120MM
14P FFC.1.25mm L=180mm
18P FFC.1.25mm L=150mm

J018
T001
U301
U304
U305

996500040407
996510016098
996510003980
996500042457
996500042456

18P FFC 1.25mm L=130mm

TRANSFORMER EI68xS65 127/240V
IC TDA8920(SOT566-3) 2X100W
IC HEF4013BT
IC 74HCT04D SOP14

U307
U308

996500039808
994000001201

IC SM LM324D
IC NJM4556AM

11 - 2

ELECTRICAL PARTSLIST
FRONT BOARD ASSEMBLY
D909
D920
FTD901
P901
SW901

994000001234
996510017986
996510016092
994000000325
994000001243

LED LAMP 3MM (RED)

LED LAMP 2x5x7mm
VFD DISPLAY
OPTIC SENSER (OPTO..)
TACT SWITCH

U901
U902
U903
VR901
VR902

996510016091
996510020796
996510003984
996510006586
996510003986

IC PT6324
IC CD3699GO
IC CYT78L05 (TO-92)
ROTARY VOLUME F-122KGP B50K L
ROTARY VOLUME

VR903

994000001241

ROTARY ENCODER

MCU BOARD ASSEMBLY

0082
0102
8001
8003
IC101

994000003669
996510014310
994000004487
994000004457
996510015478

CD MECHANISM (SANYO) DA11VF

MAGNET 27x16x4mm 546g
16P FFC 1MM L=170MM
5P FFC L=200MM(AA)
IC BX8800

IC102
IC103
IC104
IC105
IC106

996510009337
996510001318
996510003990
996510003993
996510015480

IC SST39VF800A-70 8M 3.3V TSOP

IC 74LVC157APW
IC SDRAM M12L16161A-7T
IC V809R
IC WM8782SEDS

IC107
IC108
IC191
J005
X101

996510009335
996510015479
996510015481
996510015477
996510008326

IC LM1117S-1.8V SOT-223
IC 74LVC2G04GW
IC HT1381
26P FFC.1.25mm L=80mm
CRYSTAL 12 MHzHC-49/US H=3.5mm

X102
X191

996510015482
994000004615

CRYSTAL 11.2896MHz
CRYSTAL 32.768KHZ 12.5PF

Note:

Only these parts mentioned in the list are

normal service parts.