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Flange Insulation Sets

Quality System Quality Endorsed Company


ISO 9001:2000 Lic QS0048 Standards Australia

Flange Insulation Sets

Used to electrically isolate sections of pipework Designed to minimise electro-chemical erosion Comprising materials with high dielectric strength Manufactured to suit flanged joints to ASME, BS, DIN and customer designs Each set contains One gasket One insulating sleeve per bolt Two insulating washers and two steel washers per bolt

Flange Insulation Sets are individually packed and clearly labelled with the flange rating, size, type and material combination

Typical Flange Insulation Set components

Flange Insulation Sets

Type E Full Face Gasket


Available with a choice of gaskets: KLINGERSIL C-4430 KLINGERtop-chem 2000 KLINGERtop-chem 2003 3.2 mm thick neoprene faced phenolic* Available with a choice of insulating sleeves and washers: Reinforced phenolic* Mylar Other materials on request

Type F Ring Gasket


Available with a choice of gaskets: KLINGERSIL C-4430 KLINGERtop-chem 2000 KLINGERtop-chem 2003 3.2 mm thick neoprene faced phenolic* Available with a choice of insulating sleeves and washers: Reinforced phenolic* Mylar Other materials on request

Type D Ring Joint Gasket


Reinforced phenolic ring type joint gasket: Available with a choice of insulating sleeves and washers: Reinforced phenolic* Mylar Other materials on request

* Unless otherwise specified, this material will be supplied.

Flange Insulation Sets

Technical Specifications
Component Dielectric Strength1 Water Absorption Max. Operating Temp.2 kV/mm % C 1 19.8 1.6 107 2 7.8 1.0 107 3 5.5 1.0 107 4 16.6 10.6 400 5 5.87* 0.5 260 6 13.9* 0.5 260

1. Test according to ASTM D149 in transformer oil. To convert from kV/mm to V/mil multiply by 25.4. 2. Recommended maximum temperature in air for electrical isolation purposes. For an application-specific recommendation, please contact KLINGER. * Test according to ASTM D149 in air.

Component 1 2 3 4 5 6 Type E and F Flat Gasket Insulating Washer Insulating Sleeve Type E and F Flat Gasket Type E and F Flat Gasket Type E and F Flat Gasket

Material 3.2mm thick neoprene faced phenolic 3.2mm thick reinforced phenolic 0.8mm thick phenolic 3.0mm thick KLINGERSIL C-4430 3.0mm thick KLINGERtop-chem 2000 3.0mm thick KLINGERtop-chem 2003

Flange Protection
It is recommended that PVC tape be wrapped around the outside of the flange to prevent the ingress of conductive matter.

When ordering, please advise the following:


Flange pressure class and standard Nominal pipe size Type of gasket (E, F or D) Gasket material Sleeve and washer material

All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control users must satisfy themselves that products are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rights belonging to other parties. We will not be liable for any loss or damage resulting in way from any reliance on this publication or from any goods manufactured by us. We reserve the right to change product design and properties without notice. Nothing in this clause excludes, restricts or modifies any condition, warranty, right or remedy which is conferred on you by the Trade Practices Act 1974 or any other consumer legislation.

Quality System Quality Endorsed Company


ISO 9001:2000 Lic QS0048 Standards Australia